ENGINE 6G7 (E) 11A-0-1 ENGINE 6G7 SERIES - mivecmivec.co.nz/tech/6G7x_upto_2001.pdf · ENGINE 6G7...

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11A-0-1 ENGINE 6G7 SERIES <Up to 2001> CONTENTS GENERAL INFORMATION 11A- 0- 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1. SPECIFICATIONS 11A- 1- 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GENERAL SPECIFICATIONS 11A- 1- 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SERVICE SPECIFICATIONS 11A- 1- 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TORQUE SPECIFICATIONS 11A- 1-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SEALANT 11A- 1-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2. SPECIAL TOOLS 11A- 2- 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3. COOLING FAN AND DRIVE BELT 11A- 3- 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3a. COOLING FAN AND ALTERNATOR (2001 MODEL PAJERO) 11A-3a- 1 . . . . . . . . . . . . . . . 3b. VACCUM TANK AND HOSE (GDI) 11A-3b- 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3c. EGR SYSTEM (GDI) 11A-3c- 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4. INTAKE MANIFOLD 11A- 4- 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4a. AIR INTAKE PLENUM (6G74) 11A-4a- 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4b. INTAKE SYSTEM, IGNITION SYSTEM (GDI) 11A-4b- 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5. TIMING BELT (TWO-CAMSHAFT ENGINE) 11A- 5- 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6. TIMING BELT (FOUR-CAMSHAFT ENGINE) 11A- 6- 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6a. INTAKE MANIFOLD (6G74) 11A-6a- 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6b. WATER HOSE, WATER PIPE (GDI) 11A-6b- 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6c. FUEL SYSTEM (GDI) 11A-6c- 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7. EXHAUST MANIFOLD 11A- 7- 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7a. TURBOCHARGER 11A-7a- 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8. ROCKER ARMS AND CAMSHAFTS (TWO-CAMSHAFT ENGINE) 11A- 8- 1 . . . . . . . 9. CAMSHAFTS, ROCKER ARMS AND BEARING CAPS (FOUR-CAMSHAFT ENGINE) 11A- 9- 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9a. ROCKER ARMS, CAMSHAFTS (GDI) 11A-9a- 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10. ROCKER ARMS AND ROCKER SHAFTS (TWO-CAMSHAFT ENGINE) 11A-10- 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11. CYLINDER HEAD AND VALVE (TWO-CAMSHAFT ENGINE) 11A-11- 1 . . . . . . . . . . . . . . . . 12. CYLINDER HEAD AND VALVE (FOUR-CAMSHAFT ENGINE) 11A-12- 1 . . . . . . . . . . . . . . 13. OIL PAN AND OIL PUMP 11A-13- 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14. PISTON AND CONNECTING ROD 11A-14- 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15. CRANKSHAFT, FLYWHEEL AND DRIVE PLATE 11A-15- 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16. CYLINDER BLOCK 11A-16- 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Revised PWEE9061-I Mitsubishi Motors Corporation Aug. 2001 E

Transcript of ENGINE 6G7 (E) 11A-0-1 ENGINE 6G7 SERIES - mivecmivec.co.nz/tech/6G7x_upto_2001.pdf · ENGINE 6G7...

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ENGINE 6G7 (E)

11A

11A-0-1

ENGINE

6G7 SERIES<Up to 2001>

CONTENTS

GENERAL INFORMATION 11A- 0- 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1. SPECIFICATIONS 11A- 1- 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GENERAL SPECIFICATIONS 11A- 1- 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SERVICE SPECIFICATIONS 11A- 1- 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TORQUE SPECIFICATIONS 11A- 1-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SEALANT 11A- 1-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2. SPECIAL TOOLS 11A- 2- 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3. COOLING FAN AND DRIVE BELT 11A- 3- 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3a. COOLING FAN AND ALTERNATOR (2001 MODEL PAJERO) 11A-3a- 1. . . . . . . . . . . . . . .

3b. VACCUM TANK AND HOSE (GDI) 11A-3b- 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3c. EGR SYSTEM (GDI) 11A-3c- 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4. INTAKE MANIFOLD 11A- 4- 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4a. AIR INTAKE PLENUM (6G74) 11A-4a- 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4b. INTAKE SYSTEM, IGNITION SYSTEM (GDI) 11A-4b- 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5. TIMING BELT (TWO-CAMSHAFT ENGINE) 11A- 5- 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6. TIMING BELT (FOUR-CAMSHAFT ENGINE) 11A- 6- 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6a. INTAKE MANIFOLD (6G74) 11A-6a- 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6b. WATER HOSE, WATER PIPE (GDI) 11A-6b- 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6c. FUEL SYSTEM (GDI) 11A-6c- 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7. EXHAUST MANIFOLD 11A- 7- 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7a. TURBOCHARGER 11A-7a- 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8. ROCKER ARMS AND CAMSHAFTS (TWO-CAMSHAFT ENGINE) 11A- 8- 1. . . . . . .

9. CAMSHAFTS, ROCKER ARMS AND BEARING CAPS (FOUR-CAMSHAFT ENGINE) 11A- 9- 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9a. ROCKER ARMS, CAMSHAFTS (GDI) 11A-9a- 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10. ROCKER ARMS AND ROCKER SHAFTS (TWO-CAMSHAFT ENGINE) 11A-10- 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11. CYLINDER HEAD AND VALVE (TWO-CAMSHAFT ENGINE) 11A-11- 1. . . . . . . . . . . . . . . .

12. CYLINDER HEAD AND VALVE (FOUR-CAMSHAFT ENGINE) 11A-12- 1. . . . . . . . . . . . . .

13. OIL PAN AND OIL PUMP 11A-13- 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14. PISTON AND CONNECTING ROD 11A-14- 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15. CRANKSHAFT, FLYWHEEL AND DRIVE PLATE 11A-15- 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16. CYLINDER BLOCK 11A-16- 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RevisedPWEE9061-I Mitsubishi Motors Corporation Aug. 2001�

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NOTES

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NOTES

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NOTES

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Service Bulletins

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SERVICE PUBLICATION & TRAININGINTERNATIONAL AFTER-SALES DEPARTMENT. MITSUBISHI MOTORS CORPORATION

1MSB–03E11–001

������� ����� �� � MSB–03E11–001

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(EUR)CARISMA(DX)(EUR)SPACE

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97–01

������ � DISUSE OF INJECTOR BACKUP RINGS IN GDI ENGINES

(EUR)SPACE RUNNER(DZ)(EUR)SPACEENGINES (EUR)SPACE WAGON(DZL)

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T K b hi M S RVIC

PININ(KR)(EUR)PAJERO/MONTERO(CK)T. Kobayashi – Manager SERVICE

PUBLICATION & TRAINING

MONTERO(CK)

1. Description:This service bulletin informs you of disuse of one of the backup rings that has been used ineach fuel injector on GDI engines.

2. Applicable Manuals:See attachment.

3. Effective date:From the engines produced in the middle of July 2002. This modification is also applicableto the engines produced before that date, as modified injectors will be supplied as service partsfor these engines.

4. Details:The backup ring indicated by the arrow in the drawing below has been disused.

Backup ring

O-ring

Backup ring

Fuel injector

Insulator

Disused

Page 208: ENGINE 6G7 (E) 11A-0-1 ENGINE 6G7 SERIES - mivecmivec.co.nz/tech/6G7x_upto_2001.pdf · ENGINE 6G7 (E) 11A 11A-0-1 ENGINE 6G7 SERIES  ... ENGINE 6G7 (E–W) Wkh M

2MSB–03E11–001

AttachmentApplicable Manuals:

Manual Pub. No. Page

ENGINE 4G6 (E–W) W k h M l

PWEE9616 (English) 11A-5a-1, 11A 5 2Workshop Manual PWES9617 (Spanish) 11A-5a-2a

PWEF9618 (French)

PWEG9619 (German)

PWED9620 (Dutch)

PWEW9621 (Swedish)

ENGINE 4G9 (E–W) W k h M l

PWEE9502 (English) 11A-6c-1, 11A 6 1Workshop Manual PWES9503 (Spanish) 11A-6c-1a, 11A-6c-1b,

PWEF9504 (French)11A-6c-1b, 11A-6c-2

PWEG9505 (German)

PWED9506 (Dutch)

PWEW9507 (Swedish)

ENGINE 6G7 (E–W) W k h M l

PWEE9061 (English) 11A-6c-1, 11B 8 3Workshop Manual PWES9062 (Spanish) 11B-8-3

PWEF9063 (French)

PWEG9064 (German)

PWED9065 (Dutch)

PWEW9066 (Swedish)

’98 CARISMA GDIW k h M l h i

PWDE9502-C (English) 13J-103, 104Workshop Manual chassis PWDS9503-C (Spanish)

PWDF9504-C (French)

PWDG9505-C (German)

PWDD9506-C (Dutch)

PWDW9507-C (Swedish)

2001 CARISMA W k h M l h i

PWDE9502-E (English) 13J-134, 135Workshop Manual chassis PWDS9503-E (Spanish)

PWDF9504-E (French)

PWDG9505-E (German)

PWDD9506-E (Dutch)

PWDW9507-E (Swedish)