Engineering Procurement g g

Construction & OperationConstruction & Operation

Capability PresentationCapability Presentation

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About Pyramid E&CEst. 1995, professionally managed Company

Over 500 projects executed till dateOver 500 projects executed till date

Employs over 600 Engineers and Construction Staff

Main operations in UK, Middle East and India

Certified to ISO 9001:2008 and Achilles JQS for North SeaCertified to ISO 9001:2008 and Achilles JQS for North Sea

Complete value chain for Oil & Gas Production,

Transportation, Storage and Refining facilities

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INDUSTRIES SERVED

Pyramid E&C has core competence in following industry segments

Oil & GasOil & Gas

Refining and Petrochemicals

Hydrocarbon Storage & Distribution

Bi f lBiofuels

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HSE & QUALITY

Pyramid E&C’s Policy is to provide Competitive, Safe

and Innovative engineering solutions in a Productive,

Lawful, Ethical and Socially responsible manner.

ISO:9001-2008 Achilles JQS for North SeaCertificate No. 3605-2007-AQ-IND-RvA Company Reg.no:11-120253

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Business Units

Pyramid E&C is organized into following business units

supported by group engineering and manufacturing assets Thesupported by group engineering and manufacturing assets. The

project delivery models include Lumpsum, Reimbursable, Cost

Plus Rentals Build own operatePlus, Rentals, Build own operate

EPCProduction SolutionsENGINEERING EPC PROJECTSPRODUCTION SERVICES

• Conceptual Studies

• FEED

• Central Production Facilities

• Gas Plants

• Well Testing Systems

• Early Production Facilities

• Detailed Engineering

• Project Management

• Diesel Refineries

• Gasoline Refineries

• Field Diesel Units

• Topping Units

• Hydrocarbon Storage

• Pipelines

• Rentals & BOOT

• Operation Management

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Locations

EngineeringPyramid Consulting

StudiesPyramid Engineering & C Engineers, Thane, IndiaConsulting, London, UK

PYRAMID ENGINEERING::SOLUTIONS

FEED/ EPC Pyramid E&C D b i UAE

Process ModulesAvesta Engineering,M d I diDubai, UAE Mundra, India

Other Offices: Singapore, Norway, Iraq, Saudi Arabia, Oman, Houston, Kuwait

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Pyramid E&C Dubai

Office setup in 2008 as Middle East regional Headquarters. The

office is designed for 50 personnel providing following services:office is designed for 50 personnel providing following services:

S l• Sales

• Proposals

• Front End Engineering

• Project Management

• Banking & Finance

• Human Resources

• Procurement

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Pyramid E&C India

Office setup in 1995 as Engineering Centre, grown to 700

personnel Capacity Activities carried out are following:personnel Capacity. Activities carried out are following:

P l• Proposals

• Detailed Engineering

• Procurement

• Human Resources

• Quality Management

• IT and Back End Support

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Pyramid E&C London

Office setup in 2006 to develop business in Europe and

Scandinavia The office provides technical expertise andScandinavia. The office provides technical expertise and

specialist services for Oil & Gas Offshore business. The main

business areas handled are:business areas handled are:

Fl ti P d ti• Floating Production

• Subsea Engineering

• Human Resources

• Business Development

• Strategic Alignments

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Pyramid E&C, Iraq

Branch office setup in 2012 to serve local Oil & Gas Business at

Villa 71 English Village Erbil Kurdistan Region Iraq This 20Villa 71, English Village, Erbil, Kurdistan Region, Iraq. This 20

personnel provides following services:

•Sales

•Proposals

•Engineering management

•Construction Management

•Project Deliveries

•O&M Support

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Engineering CapabilityComprehensive engineering team with track record of delivering more than 500 global assignments successfully.

– Feasibility and Conceptual Studies – Front End Engineering & Design– HSE Studies– Tendering and Bid Evaluation – Detailed Engineering– Vendor Document Approval– Construction Engineering– Field Engineering Support

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ENGINEERING RESOURCES

4 6Base Staff : 150

35

1928

174 15

12

151428

12

Plant Design Process ElectricalInstrumentation Mechanical Civil/StructuralProject HSE & Q DocumentationS t St ff

Base man hours: 300,000 AnnumTotal Capacity: 1.3 Million Man-hours per annum

Support Staff

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Total Capacity: 1.3 Million Man hours per annum

ENGINEERING DISCIPLINESPyramid E&C has all the major disciplines in-house e.g.

– Process Engineering

– Mechanical Engineering

– Piping Engineering

– Civil & Structural Engineering

– Electrical Engineering

– Instrumentation Engineering

– Safety Engineering

– Risk Management

– Asset Integrity

– Environmental Studies

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Engineering Collaboration

Document Management using Kronodoc®Document Management using Kronodoc®

PDS/ PDMS Based collaboration for 3D environment

Secure FTP based document delivery

File Server with Active Directory Access control

Lotus Redliner for 2D Drawings and Documents

Multimedia PresentationsMultimedia Presentations

Citrix® based application Virtualisation

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Engineering ToolsProcess EngineeringHYSYS Process Simulation

Mechanical EngineeringPDS/ PDMS Plant 3 D Modeling

HTFS Thermal DesignPipe Net Hydraulic analysis Flare net Flare System Design

Isogen Piping isometric Caesar II Piping Stress AnalysisANSYS Finite Element Analysis

Smart plant P&ID Generation PV Elite Pressure Vessel DesignInstrumentationIN Tools Instrument Specs

Electrical EngineeringETAP Electrical Systems Design

Instru Calc Instrument Sizing CABsys Electrical System DetailingStructural EngineeringSACS Offshore Structural Analysis

Project ManagementPrimavera Project Planning & ControlS CS O s o e S uc u a a ys s

STAAD Structural AnalysisX-Steel Structural detailing

a e a ojec a g & Co oKronodoc Document ManagementRedliner Drawing CollaborationSAP ERPSAP ERP

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EPC EPC Coordination Coordination

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Information System

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Project Management SystemObjectivesCapabilitiespHSE & Quality Management Systems & ToolsSystems & ToolsKey Project Management AreasProject Start-up ActivitiesProject Start up ActivitiesEngineeringProcurementProcurementFabricationConstruction ManagementConstruction ManagementProject Close-out

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Key Project Management Areas

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Project Management Capabilities

PMA certified project managers with strong domain experience in energy and Chemicals business:

– Engineering Management

– Tendering

– Bid Review

– Procurement Management

Inspection & Expediting– Inspection & Expediting

– Construction Management

– Material Management

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HSE & Quality Management System

Quality Management System are certified to ISO-9001-2008

HSE Systems conform to OSHAS-18001 & ISO-14000HSE Systems conform to OSHAS-18001 & ISO-14000

Qualified by Achilles JQS- Largest Supplier database for

UK/USA d E Oil & G S tUK/USA and European Oil & Gas Sector

Key policy factors are Safety, Quality and Customer

Satisfaction.

ISO 9001:2008ISO 9001:2008

Certificate No. 3605-2007-AQ-IND-RvA

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HSE & Quality Management System

PYRAMID E&C HSEQ POLICY

“To provide Competitive, Safe & Innovative engineering solutions in the

Pyramid is committed to achieve excellence in

most productive, lawful, ethical and socially responsible manner”.

ybusiness by:

Complying with applicable legal and statutory requirementPreventing accidents, injuries and illness in all aspects of operationp pPreventing wastage and contribute towards environmental protectionProviding training, supervision and support to upgrade employee skills

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HSE & Quality Management System

Salient Features:Customer FocusTransparent System with on-line documentationSystem Proactive rather thanSystem Proactive rather than ReactiveBeing Integrated with other Management SystemsOn-line Project monitoring and status informationstatus informationPeriodic checks and auditsKPI Based performance measurements Knowledge Management Portal

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Tools for Project Control & SchedulingTools for Project Control & SchedulingPrimavera

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Tools for Project Control & SchedulingTools for Project Control & SchedulingDocument Control Register (DCR) : For Engineering

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Cost EstimationEarly agreement with customer on Key Vendors

P lifi d C t t Prequalified Contractors Long Lead Item High Value itemsHigh Value items Procurement Procedure

Pyramid E&C in-house data base will be used for costing.Quick costing can be obtained from suppliers where Pyramid E&C has a frame agreement.Local Construction rates to be obtained from prequalified contractorsRequest for Quotation will be floated for Critical items The cost estimate can be accurate upto +/- 15 percentage.

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Procurement

Pyramid E&C has a robust supply chain of prequalified vendors andcontractors for hydrocarbon industry. The procurement activity issupported by specialist procurement and Quality Management teamssupported by specialist procurement and Quality Management teamscover all stages of procurement to ensure that correct materials aresupplied on time and within budget. The key services include:

• Procurement Strategy Development • Vendor Pre-qualificationVendor Pre qualification• Enquiries and negotiations• Quality Management Planning• Engineering Document Approval• Inspection & Expediting

Logistics Management• Logistics Management• After Sales Support

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.

Steps in Supply Chain Management

Identification of Bought-out items Shop Fabrication items Site Fabrication Items

Supplier IdentificationSupplier IdentificationSupplier EvaluationSupplier SelectionId tifi ti / E l ti / S l ti b d Gl b lIdentification/ Evaluation/ Selection based on GlobalProcurement & Supply Chain Management (Pyramid’s Offices /Associates in Singapore / Mumbai / Dubai / London / Houston)F L L d ItFocus on Long Lead ItemsMonitoring through “Material Control Chart” Inspection / Checking as per QAPp g pFollow-up and expedite delivery to site

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Skill Based Procurement

The responsibilities of the Procurement activities have been

di t ib t d di t th ifi k l ddistributed according to the specific knowledge areas as

follows :

Mechanical Equipment, Bought-outs & Package items

Fabricated Equipment, Structural, Piping etc.q p p g

Electrical & Instrumentation

Ci il & Site WorkCivil & Site Work

Services : Project specific sub-contracting and

miscellaneous

Services : IT related

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Vendors: Partners in ProgressPyramid understands the importance of Procurement and VendorRelationship Management in excellence of engineering and EPCM activities.Pyramid believes in long relationship where benefits of both parties arePyramid believes in long relationship where benefits of both parties areimportant factors. Pyramid is also committed to support vendor qualityenhancements initiatives.

Procurement Strategy DevelopmentVendor SelectionVendor Pre-qualificationFrame Agreement DevelopmentSupplier Relationship Managementpp p gVendor Documents ApprovalInspection & ExpeditingLarge Database with Pre qualified VendorsLarge Database with Pre-qualified VendorsLong experience with major vendors

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Construction Management

Pyramid forges alliance with qualified local construction firms in the location of project. All construction activities are controlled by Pyramid’s multidiscipline Construction Management Team.

C t ti Pl i & S h d liConstruction Planning & SchedulingQuality ManagementSite Coordination & ReportingSite Coordination & ReportingStore ManagementMaterial ReconciliationMaterial ReconciliationSafety SupervisionInspection & ApprovalCo-ordination with Design Office, Procurement & Customer

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Site Activities

Mobilization of Site TeamMaterial Storage and Inventory ControlCivil and Structural WorkEquipment Fabrication WorkEquipment Erection / Installation WorkPiping, Instrumentation and Electrical Erection WorkMechanical CompletionPre-commissioning and Testing ActivitiesCommissioning ActivitiesCommissioning ActivitiesPlant Performance TestingProgress MonitoringProgress MonitoringClient Interface

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Construction Quality Management

Site Co-ordinationQuality Control PlanConstruction SupervisionMechanical CompletionPre-commissioning ChecksgPunch ListCommissioning TrialsgFinal Acceptance Test

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Operation ManagementPyramid E&C provides comprehensive Asset Management services with

strong Focus on Health, Safety & Environment.

• Provision of Operations team

• Product Quality Control

• Supply of consumables and spares

• Plant Efficiency maximization

• Revamp and De-bottlenecking

• Training and Skill development

• Turn Around Management

• Preventive & Predictive Maintenance

• Technical Services

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Project Close-out

Submission of Operation & Maintenance ManualAs-Built DocumentationMaterial Re-conciliationSite DemobilizationFinal Payment Receipt and ReconciliationReceipt of Project Completion Certificate from ClientProject Close out Report with “Lessons Learnt”Project Close-out Report with “Lessons Learnt”.

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Documentation

C h i d t ti tComprehensive documentation center

Kronodoc® Document Management System

Secure file server for work in progress

Archive Server for completed projectsc e Se e o co p eted p ojects

Printers and Plotters upto A0 size

L f A0 iLarge format scanners upto A0 size

Compactor based Storage

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02-Feb-2015