Energy Savings & Green Considerations in Motion Control Webinar
-
Upload
design-world -
Category
Technology
-
view
76 -
download
1
description
Transcript of Energy Savings & Green Considerations in Motion Control Webinar
![Page 1: Energy Savings & Green Considerations in Motion Control Webinar](https://reader034.fdocuments.net/reader034/viewer/2022042714/5562a4cbd8b42a15548b4a33/html5/thumbnails/1.jpg)
![Page 2: Energy Savings & Green Considerations in Motion Control Webinar](https://reader034.fdocuments.net/reader034/viewer/2022042714/5562a4cbd8b42a15548b4a33/html5/thumbnails/2.jpg)
This webinar will be available afterwards at
www.designworldonline.com
Q&A at the end of the presentation
Hashtag for this webinar: #GreenMC
Before We Start
![Page 3: Energy Savings & Green Considerations in Motion Control Webinar](https://reader034.fdocuments.net/reader034/viewer/2022042714/5562a4cbd8b42a15548b4a33/html5/thumbnails/3.jpg)
Moderator
Miles Budimir Design World
Ken Kerns Siemens
Presenters
Jesse Henson Baldor
![Page 4: Energy Savings & Green Considerations in Motion Control Webinar](https://reader034.fdocuments.net/reader034/viewer/2022042714/5562a4cbd8b42a15548b4a33/html5/thumbnails/4.jpg)
Energy Efficiency in Motion Control
using Variable Frequency Drives (VFDs)
Ken Kerns
Marketing Programs Manager
Siemens Industry, Inc.
Drive Technologies Division
Motion Control and Low-Voltage Drives business
![Page 5: Energy Savings & Green Considerations in Motion Control Webinar](https://reader034.fdocuments.net/reader034/viewer/2022042714/5562a4cbd8b42a15548b4a33/html5/thumbnails/5.jpg)
• Energy efficiency circle
o Identify
o Evaluate
o Realize
• Energy consumption and associated technologies
focus points
• VFD systems and energy efficiency in motion control
Overview
![Page 6: Energy Savings & Green Considerations in Motion Control Webinar](https://reader034.fdocuments.net/reader034/viewer/2022042714/5562a4cbd8b42a15548b4a33/html5/thumbnails/6.jpg)
Energy Efficiency Circle
Identify — Evaluate — Realize
A comprehensive approach
Continuous
Improvement
Process
![Page 7: Energy Savings & Green Considerations in Motion Control Webinar](https://reader034.fdocuments.net/reader034/viewer/2022042714/5562a4cbd8b42a15548b4a33/html5/thumbnails/7.jpg)
Consistently increase the productivity of the energy applied
1 — Identify
Instead of reacting to more or less haphazardly
discovered energy guzzlers, the customer consistently
and permanently observes its energy fluxes.
2 — Evaluate
Interpretation and comparative analysis of all
energy changes to recognize potential.
3 — Realize
Optimizing energy consumption and monitoring results.
The result is that energy resources are controlled
transparently and effectively.
The Siemens approach to increasing energy efficiency —
Consistent and continuous improvement
Continuous
Improvement
Process
![Page 8: Energy Savings & Green Considerations in Motion Control Webinar](https://reader034.fdocuments.net/reader034/viewer/2022042714/5562a4cbd8b42a15548b4a33/html5/thumbnails/8.jpg)
Energy efficiency for increased productivity
Identify • Understand cost drivers
• Plant-wide / process transparency
• Efficient monitoring is essential
Step 1: ―Identify‖
Continuous
Improvement
Process
![Page 9: Energy Savings & Green Considerations in Motion Control Webinar](https://reader034.fdocuments.net/reader034/viewer/2022042714/5562a4cbd8b42a15548b4a33/html5/thumbnails/9.jpg)
Energy efficiency for increased productivity
Step 2: ―Evaluate‖
Evaluate • Detailed analysis of electric usage
• Estimation of savings potential Continuous
Improvement
Process
![Page 10: Energy Savings & Green Considerations in Motion Control Webinar](https://reader034.fdocuments.net/reader034/viewer/2022042714/5562a4cbd8b42a15548b4a33/html5/thumbnails/10.jpg)
Energy efficiency for increased productivity
Step 3: ―Realize‖
Realize • Seize the opportunities identified
• Primary energy savings potential
comes from Variable Frequency
Drives applicatons
Continuous
Improvement
Process
![Page 11: Energy Savings & Green Considerations in Motion Control Webinar](https://reader034.fdocuments.net/reader034/viewer/2022042714/5562a4cbd8b42a15548b4a33/html5/thumbnails/11.jpg)
Power Quality,
Networking
Infrastructure
Lighting
Steam, Gas,
Compressed Air,
Water
VFDs and Motors
Energy Consumption and Associated Technologies
Focus Points
MCCs,
and Control
Consumption
Monitoring
![Page 12: Energy Savings & Green Considerations in Motion Control Webinar](https://reader034.fdocuments.net/reader034/viewer/2022042714/5562a4cbd8b42a15548b4a33/html5/thumbnails/12.jpg)
VFDs and Energy Efficiency
1. Flow control optimization
o Pumps, fans, blowers,
and compressors using
mechanical flow control
2. Wasted energy recovery
o Cyclical applications
o Braking applications
• Holding Torque (regen)
applications
![Page 13: Energy Savings & Green Considerations in Motion Control Webinar](https://reader034.fdocuments.net/reader034/viewer/2022042714/5562a4cbd8b42a15548b4a33/html5/thumbnails/13.jpg)
Why Use VFDs?
• Industrial electric motor-driven systems represent the
largest single category of electricity use in the country.
• Industrial electric motors represent over 65% of
power demand in industry.
• Motor-driven systems offer one of the highest potential
for energy savings in the industrial segment — 70%.
• Almost all motor lifecycle cost is expended on the
energy the motor uses (97-99%).
• Government incentives, utility rebates and savings-based
financing can provide low up-front investment and ROI in
as few as 3-6 months.
• Approximately 33% of industries report no improvements
for the pumps, fans, compressors in their facilities.
![Page 14: Energy Savings & Green Considerations in Motion Control Webinar](https://reader034.fdocuments.net/reader034/viewer/2022042714/5562a4cbd8b42a15548b4a33/html5/thumbnails/14.jpg)
Benefits of Implementing
Energy Efficient VFDs
• Energy efficient VFDs save energy,
reduce utility bills, provide precise
motor speed control, improve overall
process control and reduce operating
and maintenance costs
• May require little upfront investment,
are easy to implement, and have
payback times of less than a year
• Energy efficient VFDs help reduce the
negative impacts on the environment
and can enhance corporate community
relations programs
![Page 15: Energy Savings & Green Considerations in Motion Control Webinar](https://reader034.fdocuments.net/reader034/viewer/2022042714/5562a4cbd8b42a15548b4a33/html5/thumbnails/15.jpg)
Energy Recovery and Energy Exchange via Intermediate Circuit
Power drain
Energy recovery
No dissipation loss
from braking X ALM Motor modules CM
Reduction of
peak demands Energy compensation
Power factor
optimization
Harmonic mitigation
![Page 16: Energy Savings & Green Considerations in Motion Control Webinar](https://reader034.fdocuments.net/reader034/viewer/2022042714/5562a4cbd8b42a15548b4a33/html5/thumbnails/16.jpg)
Focus Areas for VFD systems in Motion Control
• Regenerative Applications (torque holding, braking) = Energy recovery and reuse
• Ancillary systems – fans, pumps, compressors
= Energy saved normally wasted via mechanical control methods (veins, throttles, dampers, etc.)
• Power factor monitoring and control
= Less energy consumption
• Control and monitoring systems - thin client control systems versus PCUs = Less energy consumption
• Optimized heat dissipation for power units = Less energy consumption
• Use of proper component sizing tools to avoid over sizing = Less energy consumption
• Mechatronic evaluation for optimized system efficiency = Les energy consumption and reduced system stress
![Page 17: Energy Savings & Green Considerations in Motion Control Webinar](https://reader034.fdocuments.net/reader034/viewer/2022042714/5562a4cbd8b42a15548b4a33/html5/thumbnails/17.jpg)
Important Links
o Energy savings website
www.usa.siemens.com/energysavings
o VFDs products website
www.usa.siemens.com/drives
www.usa.siemens.com/motioncontrol
o Sinasave — energy savings calculator and training
www.siemens.com/sinasave
o SIZER design tool
www.siemens.com/sizer
o Financing through Siemens Financial Services
www.usa.siemens.com/finance
o Consolidated list of federal, state,
utility energy savings incentives
www.dsireusa.org
o Carbon offsets
www.chicagoclimatex.com
![Page 18: Energy Savings & Green Considerations in Motion Control Webinar](https://reader034.fdocuments.net/reader034/viewer/2022042714/5562a4cbd8b42a15548b4a33/html5/thumbnails/18.jpg)
Ken Kerns
Marketing Programs Manager
Siemens Industry, Inc.
Drive Technologies Division
Motion Control and Low-Voltage Drives business
100 Technology Drive
Alpharetta, GA 30005
office: (770) 740-3724
Email: [email protected]
Contact Information
![Page 19: Energy Savings & Green Considerations in Motion Control Webinar](https://reader034.fdocuments.net/reader034/viewer/2022042714/5562a4cbd8b42a15548b4a33/html5/thumbnails/19.jpg)
Going ‗Green‘
with
Motion Control Presented by
Jesse Henson
Motion Control Sales Manager
Baldor Electric
![Page 20: Energy Savings & Green Considerations in Motion Control Webinar](https://reader034.fdocuments.net/reader034/viewer/2022042714/5562a4cbd8b42a15548b4a33/html5/thumbnails/20.jpg)
‗Green‘ Motion Control • Induction Motor efficiency compared to PM Servo
• Impact of the Energy Independence and Security Act
• DC shared installation savings
• Trends using integrated motors and distributed power
• How Motion Controllers Save Energy
![Page 21: Energy Savings & Green Considerations in Motion Control Webinar](https://reader034.fdocuments.net/reader034/viewer/2022042714/5562a4cbd8b42a15548b4a33/html5/thumbnails/21.jpg)
Today‘s Industrial Market Challenges to compete
• Reduce Manufacturing Cost
• Increase Through put
• Reduce Labor Cost / Content
• Reduce Energy Cost / Content
• Minimize waste
• Maximize equipment life
• Reduce downtime
• Increase Quality
• Remove things that are not productive
![Page 22: Energy Savings & Green Considerations in Motion Control Webinar](https://reader034.fdocuments.net/reader034/viewer/2022042714/5562a4cbd8b42a15548b4a33/html5/thumbnails/22.jpg)
Energy Independence and Security Act Impact
• Automakers gas mileage to 35mpg by 2020
• 25% greater efficiency for light bulbs 2012 to 2014
• 1 – 200 HP general purpose motors (December 19, 2010) o 2, 4, & 6 Pole
o 230/460V
o 60Hz
o General purpose motors already covered by EPAct
• Change from MG-1, Table 12-11 to Table 12-12 Premium Efficient levels
o 201 – 500 HP will comply with Table 12-11
![Page 23: Energy Savings & Green Considerations in Motion Control Webinar](https://reader034.fdocuments.net/reader034/viewer/2022042714/5562a4cbd8b42a15548b4a33/html5/thumbnails/23.jpg)
Servo Motor comparison
![Page 24: Energy Savings & Green Considerations in Motion Control Webinar](https://reader034.fdocuments.net/reader034/viewer/2022042714/5562a4cbd8b42a15548b4a33/html5/thumbnails/24.jpg)
DC Shared Installation savings
• $$$ Saving with DC Power o Contactors
o MCB‘s
o Cabling
o Design Time
o Build Time
o Component Count
o Save Energy Cost
o Improved Reliability
o Less Panel Space
Filter
![Page 25: Energy Savings & Green Considerations in Motion Control Webinar](https://reader034.fdocuments.net/reader034/viewer/2022042714/5562a4cbd8b42a15548b4a33/html5/thumbnails/25.jpg)
Today‘s typical Motion Control system
• Traditional Control cabinet takes up a lot of space
• Wires per motor from control cabinet to each motor
• Extra expense in panel wiring and cable routing
![Page 26: Energy Savings & Green Considerations in Motion Control Webinar](https://reader034.fdocuments.net/reader034/viewer/2022042714/5562a4cbd8b42a15548b4a33/html5/thumbnails/26.jpg)
Integrated Motor Technology
• Less cabling
• Smaller control cabinet
• Reduction in assembly time
• Smaller machine footprint
![Page 27: Energy Savings & Green Considerations in Motion Control Webinar](https://reader034.fdocuments.net/reader034/viewer/2022042714/5562a4cbd8b42a15548b4a33/html5/thumbnails/27.jpg)
Going ‗Green‘ with Motion Controllers
• Reduced carbon footprint
• Advanced diagnostics
• Reduced downtime
• Real-time Ethernet connectivity
• Complete machine visibility (Remote diagnostics)
• Energy to a motor only when needed
• Advanced software reducing mechanics on the machine
• Increased Productivity reduces cost
• Increased accuracy / reducing waste
![Page 28: Energy Savings & Green Considerations in Motion Control Webinar](https://reader034.fdocuments.net/reader034/viewer/2022042714/5562a4cbd8b42a15548b4a33/html5/thumbnails/28.jpg)
Industrial Market Challenges to compete
• Reduce Manufacturing Cost
• Increase Through put
• Reduce Labor Cost / Content
• Reduce Energy Cost / Content
• Minimize waste
• Maximize equipment life
• Reduce downtime
• Increase Quality
• Remove things that are not productive
![Page 29: Energy Savings & Green Considerations in Motion Control Webinar](https://reader034.fdocuments.net/reader034/viewer/2022042714/5562a4cbd8b42a15548b4a33/html5/thumbnails/29.jpg)
Thank You!!
![Page 30: Energy Savings & Green Considerations in Motion Control Webinar](https://reader034.fdocuments.net/reader034/viewer/2022042714/5562a4cbd8b42a15548b4a33/html5/thumbnails/30.jpg)
Questions? Design World Miles Budimir [email protected] Phone: 440.234.4531 Twitter: @wtwh_Motion
Baldor Jesse Henson [email protected]
Phone: 479.648.5828 LinkedIn:…/in/hensonjesse
Siemens Ken Kerns [email protected] Phone: 770.740.3724 Twitter: @Siemens_DT_US Facebook: … /siemens.dt.us
![Page 31: Energy Savings & Green Considerations in Motion Control Webinar](https://reader034.fdocuments.net/reader034/viewer/2022042714/5562a4cbd8b42a15548b4a33/html5/thumbnails/31.jpg)
Thank You
This webinar will be available at www.designworldonline.com & email
Tweet with hashtag #GreenMC
Connect with
Twitter: @Design_World
Facebook: /engineeringexchange
LinkedIn: Design World Group
Discuss this on EngineeringExchange.com
![Page 32: Energy Savings & Green Considerations in Motion Control Webinar](https://reader034.fdocuments.net/reader034/viewer/2022042714/5562a4cbd8b42a15548b4a33/html5/thumbnails/32.jpg)