Energy efficiency and compactness for the LNG and … · Energy efficiency and compactness for the...

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Engineering and technologies Energy efficiency and compactness for the LNG and Ethylene industry Enhanced heat transfer solutions

Transcript of Energy efficiency and compactness for the LNG and … · Energy efficiency and compactness for the...

Page 1: Energy efficiency and compactness for the LNG and … · Energy efficiency and compactness for the LNG and Ethylene industry ... finned tubes, Technip-Wieland ... GEWA-KS finned tubes

Engineering and technologies

Energy efficiency and compactness for the LNG and Ethylene industry

Enhanced heat transfer solutions

Page 2: Energy efficiency and compactness for the LNG and … · Energy efficiency and compactness for the LNG and Ethylene industry ... finned tubes, Technip-Wieland ... GEWA-KS finned tubes

A world leader in engineering, project management and technologies, serving the energy industry for more than 50 years. Confirmed leadership and proprietary technologies in 3 activities:

Subsea: In subsea hydrocarbon field development, Technip’s activities include the design, manufacture and installation of rigid andflexible subsea pipelines and umbilicals. Thanks to its portfolio of technologies and industrial and operational assets, Technip offersa unique vertically integrated model in the industry. The Group has 3 flexible pipe manufacturing plants, 4 umbilical production units, 9 logistics and pipeline assembly bases, and1 construction yard. Technip’s worldwide leadership is supported by a modern fleet of vessels for subsea construction, pipelaydevelopment (rigid and flexible pipes using S-Lay, J-Lay or Reeled technology) and heavy lift applications.

Offshore: In the Offshore business segment Technip performs engineering, procurement, construction, installation, commissioningand the refurbishment/upgrading of offshore facilities for the oil & gas industry.Technip provides these services for fixed platforms in shallow water with conventional sub-structures and self installing platformssuch as the TPG 500 and for deepwater facilities including Spar, semi-submersible, TLP, FPSO and FLNG units. Technip is a worldleader in floatover installation of topsides and its R&D effort is focused on technology transfer for local content and new frontierareas such as ultra-deepwater and the Arctic.

Onshore: Technip covers the full range of onshore facilities for the oil and gas chain, petrochemicals and other energy industries(nuclear, renewables including biofuels and offshore wind). It holds many proprietary cutting-edge technologies and is the leader inthe design and construction of LNG and gas treatment plants as well as ethylene, hydrogen and syngas units.Technip is also one of the key actors in refining and petrochemical units, and has developed a leadership in the fertilizer industry.Moreover, the Group is very active in non-energy activities such as mining and metals, life sciences, buildings and infrastructures.

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Wieland Thermal Solutions provides enhanced heat transfer solutions to a wide range of industriesfrom heating, air-conditioning and refrigeration, machinery and equipment, automotive as wellas the hydrocarbon processing industry.

Wieland is the right partner when it comes to developing efficient and innovative solutions –according to the Wieland Thermal Solutions philosophy, providing efficiency.

Product Efficiency - Wide range of high-quality products for any requirement - inner grooved,extruded finned and OD / ID enhanced tubes and heat exchangers in different alloys rangingfrom copper and copper alloys, aluminium, carbon and stainless steel as titanium.

Know-How Efficiency - Our employees are highly qualified. On the basis of extensive experiencethey develop solutions meeting the latest technical, economical and environmentally-friendlyrequirements.

Development and Production Efficiency - Wieland Thermal Solutions uniquely combine theproduction possibilities of an international manufacturer with its own state-of-the-art Research &Development capabilities.

Technip

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3Enhanced heat transfer solutions

The enhanced heat transfer solutions developedby Technip and Wieland provide improved energyefficiency and substantial savings to Ethylene andLiquefied Natural Gas (LNG) plants.

Complementary expertise from twoindustry leaders

Further work packages concentrated on enhancedtubeside heat transfer and pressure drop performance insingle-phase gas and liquid services as well as two-phase /condensation.

This created a solid design basis allowing compact andefficient enhanced heat exchanger designs.

More than 50 large heat exchangers inoperation

This long-term collaborative effort together withindustrial references established since 2000 in thepetrochemical and LNG industries contributes to makingTechnip-Wieland heat exchangers standard equipment inlarge capacity ethylene and LNG plants.

In addition, more than 50 heat exchangers are underconstruction for Technip or Third Party Projects.For Third Party Projects heat exchangers are based onTechnip design.

Two product lines

Technip and Wieland offer two main products:GEWA-PB enhanced boiling tubesGEWA-KS enhanced condensing tubes

Heat exchange is a pivotal unit operation in most

industrial processes: refining, ethylene, gas treatment and

liquefaction to name a few. The most frequently

encountered technologies are shell-and-tube, air cooled

and miscellaneous compact heat exchangers.

Technip-Wieland's enhanced heat transfer solutions for

shell-and-tube technology provide substantial savings and

environmental benefits through:

reduced investment and operating costs

higher productivity and improved energy efficiency by

either reducing the size of the units or the temperature

approach and/or increasing its thermal performance

reduced CO2 emissions

An agreement based on long-termcollaboration and R&D efforts

In November 2007, Technip and Wieland entered into a

formal agreement to jointly market innovative heat

exchangers.

This agreement followed 10 years of collaboration

between these two groups to qualify dual enhanced

tubes with the aim of becoming a hydrocarbon

processing industry standard especially for large shell-and-

tube heat exchangers for grassroots LNG and ethylene

plants.

Starting in 1996, a joint academia-industry R&D program

funded by the European Union was formed establishing

heat transfer and thermal design information for enhanced

horizontal shellside nucleate boiling with light

hydrocarbons, primarily propane.

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4 Enhanced heat transfer solutions

Ethylene production

Applications using GEWA-KS tubes

Applications using GEWA-PB tubes

Minimising energy consumption is a goal that our Clientsare continually pursuing.

In Ethylene mega-crackers, reductions in energyconsumption have so far been obtained through betterfurnace thermal efficiency and reduced compressionpower per tonne of ethylene that in turn affects steamdemand.

Technip-Wieland’s enhanced heat exchangers allowfurther reduction in energy consumption and CO2

emissions.

The technology we have developedcontributes to energy and CO2

emission reduction in both boilingand condensing applications.

Cost-savings

Compared to solutions with traditional plain and low-finned tubes, Technip-Wieland products contribute to aclear cost saving in the cost of an Ethylene cracker.

Boiling & condensing applications

GEWA-PB Deethaniser condenserC2 splitter condenserDepropaniser condenser C2 splitter reboilerEthane vaporiserEthylene refrigerant condenser

GEWA-KSC3 splitter condenserPropylene / Propane condenser

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Up to 3.5 % in combination with GEWA-KS tubes (water cooled condenser)

5Enhanced heat transfer solutions

LNG production

Propane refrigerant cycle

Propane evaporators plot plan comparison Propane evaporators cost comparison

Increasing LNG production per unit ofrefrigerant compression power has been apermanent goal of LNG plant developers.

Technip-Wieland’s enhanced heat exchangersfor propane evaporation and condensationallow further increases in LNG production, oralternatively lower power consumption andCO2 emissions.

Considering LNG plant debottlenecking?

Change-out of a plain or low-finned tube bundle for GEWA-PB tubes in an existing plant will increase LNG productionwith no change in power consumption.

GEWA-KS tubes, in a water cooled condenser, can bring further gains.

Ideal for grassroots LNG plants

The enhanced performance of ourexchangers provides end Clients withincreased LNG production for givenrefrigerant compression power.

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6 Enhanced heat transfer solutions

GEWA-KS tubes

Equipment installed since Agreement signature. In addition to this references list, 1 heat exchanger is under construction.

Common to all applications are the advantages of more compact, cost effective and lighter heat exchangeequipment.

Beyond this, system improvements can be achieved with savings regarding refrigerant and process fluid chargesas well as piping racks, support structures and foundations.

Key references

GEWA-KS tubes have been implemented in some of the world's major facilities.

Project Unit Client Country Start-up YearQatargas 3 LNG train 6 Qatar Petroleum / ConocoPhillips / Qatar 2010

Mitsui & Co. LtdQatargas 4 LNG train 7 Qatar Petroleum / Shell Qatar 2010 Rasgas 3 LNG trains 6 and 7 Qatar Petroleum / ExxonMobil Qatar 2009 and 2010Qatargas 2 LNG trains 4 and 5 Qatar Petroleum / ExxonMobil / Total Qatar 2009

Propane condenser comparative study

GEWA-KS finned tubes with both externally and internallyenhanced surfaces are used in external condensingapplications such as air-conditioning and refrigeration aswell as the hydrocarbon processing industry.

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7Enhanced heat transfer solutions

GEWA-PB tubes

Equipment installed since Agreement signature. In addition to this references list, more than 30 heat exchangers are under construction.

Key references

The GEWA-PB tubes have been implemented in some of the world's major Ethylene and LNG facilities.

Temperature approach

A cold-end temperature approach of 2°C (instead of 3°Cwith low-finned tubes) leads to increased LNGproduction.

Primary applications are clean processes such as in LNG and Olefin plants, as wellas refinery light-end sections, C2 and C3 refrigeration systems.

The GEWA-PB tube promotes very high thermal efficiency due to specialenhanced surfaces, and is suitable for boiling at small temperature differenceswhere standard tubes are no longer applicable.

Substantial benefits have been identified with regards to increased production ofLNG or savings in tube length and total heat exchanger weight.

Project Unit Client Country Start-up YearQatargas 3 Grassroots LNG train 6 Qatar Petroleum / ConocoPhillips / Qatar 2010

Mitsui & Co. LtdQatargas 4 Grassroots LNG train 7 Qatar Petroleum / Shell Qatar 2010 Rasgas 3 Grassroots LNG trains 6 and 7 Qatar Petroleum / ExxonMobil Qatar 2009 and 2010Qatargas 2 Grassroots LNG trains 4 and 5 Qatar Petroleum / ExxonMobil / Total Qatar 2009Yansab Grassroots Ethylene plant Sabic Saudi Arabia 200910th Olefin complex Grassroots Ethylene plant JAM Petrochemical Company Iran 2008Qatargas 1 Debottlenecking of LNG trains 1, 2 and 3 Qatar Petroleum / ExxonMobil / Total / Qatar 2005

Mitsui / Marubeni

GEWA-PB enhanced tubes have an external nucleate boilingstructure and an internal corrugated spiral fin structure.GEWA-PB has been developed especially for the processindustries, for boiling service outside horizontal tubes.

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Technip is a world leader in project management, engineering and constructionfor the energy industry.

From the deepest Subsea oil & gas developments to the largest and mostcomplex Offshore and Onshore infrastructures, our 36,500 people areconstantly offering the best solutions and most innovative technologies tomeet the world’s energy challenges.

Present in 48 countries, Technip has state-of-the-art industrial assets on allcontinents and operates a fleet of specialized vessels for pipeline installationand subsea construction.

Technip shares are listed on the NYSE Euronext Paris exchange and the USAover-the-counter (OTC) market.

This document is not intended to be a binding contractual document. Any information contained herein shallnot result in any binding obligation on the part of Technip or Wieland, or any of their affiliates, and is provided for information purposes only. November 2013. Photo credits: Technip and Wieland. Page 2: Harry Gruyaert and Jean Gaumy / Magnum Photos

CONTACTFranceTour Technip6 - 8 allée de l’Arche92973 Paris La Défense Cedex France

Brigitte PLOIXHeat Transfer DeptPhone: +33 (0)1 47 78 28 17E-mail: [email protected]

HEADQUARTERSWieland-Werke AGGraf-Arco-Strasse 3689079 UlmGermanyTel: +49 (0) 731 944 0Fax: +49 (0) 731 944 2772Email: [email protected]

CONTACTGermanyThomas LANGManager Technical MarketingProcess IndustryHigh Performance TubesPhone: +49 (0) 731 944 2957Email: [email protected]

HEADQUARTERSTechnip89 avenue de la Grande Armée75116 Paris France Phone: +33 (0)1 47 78 24 00www.technip.com

Wieland Thermal Solutions supplies a wide range of enhanced heat transfersolutions for the process, heating, air-conditioning and refrigeration as wellas the machinery and equipment industry. Focus in the process industry ison enhanced heat transfer tubes for shell-and-tube heat exchangers resultingin substantial capacity and efficiency improvements. Applications are withinthe refining, petrochemical, gas processing, chemical as well as powerindustries.

The Wieland Group with the headquarters in Ulm, Germany, is one of theworld’s leading producers of semi-finished and special products in copperand copper alloys, including strip, sheet, tube, rod, wire, sections, slidebearings, finned tubes, and heat exchangers. Wieland supplies customers innumerous markets, producing over 100 different copper alloys.

The Wieland Group operates over 30 production sites, slitting centers, andtrading companies in Europe, North America, Asia, and Africa. Wieland’s R&Das well as production and sales are certified according to DIN EN ISO 9001.The global workforce of the Wieland Group is approximately 6,500.

www.wieland.comwww.wieland-thermalsolutions.com

www.technip.com