Endura Ind Catalogue Cover front - Johnson Tiles · 5 Johnson Endura has pioneered the industrial...

Introduction

Endura Industrial Tiles

Endura Sandex Series

Endura Sandex - Product Attributes

12mm Endura Industrial Series



Endura Industrial Tiles - Product Attributes

Endura Anti-Static Series

Endura Anti-Static - Product Attributes

Application Areas for Industrial Tiles

3

4

7

15

16

22

24

26

30

34

35

Product Specification

Packing Details

Frequently Asked Questions

Tile Fixing Instructions

Endura Industrial Tiles Success Stories

Our Prestigious Clientele

Distribution and Retail Network

Johnson's Green Initiative

Certifications

Branch & Store Contact Details

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39

43

44

46

48

49

50

51

Index

Johnson Marbonite Johnson Tiles

Johnson Tiles Johnson Endura

About Us

H & R Johnson, established in 1958, is India's leading and largest tile manufacturer. It is a division of Prism

Cement Limited, which is one of India's leading Building Material Corporate. Ranked as the 7th largest tile

company in the world, Johnson has pioneered several innovations in the industry. Today, Johnson enjoys the

reputation of being the only company in India to offer end-to-end home lifestyle solutions. Johnson’s range

includes tiles, sanitaryware, bath fittings, modular kitchens, tile adhesives, grouts, engineered marble &

quartz and laminated & engineered wooden flooring.

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4

Grey (300X300-15mm)

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Johnson Endura has pioneered the industrial flooring category in India, enjoying a dominant market leadership for overtwelve years. With its offering of industrial tiles that can withstand heavy load movement and severe acid/alkali applications,Endura is ideal for any heavy-duty flooring requirements.

These robust and durable tiles are not just designed for mega industrial areas, but are also perfect for projects like small-scale units, industrial galas, auto garages and warehouses.

Johnson Endura Vitrified Tiles have been used to successfully replace Epoxy Flooring, Kota, Mandana, AR Bricks and othertraditional flooring options. So, no matter what the size of your industrial flooring problem is, Endura offers you a solutionthat will last for years together.

WHATEVER THE SCALE OF YOUR INDUSTRY,JOHNSON ENDURA CAN TAKE THE LOAD.

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THESE TILES HAVE BEEN CREATED KEEPINGEXTREME INDUSTRIAL CONDITIONS IN MIND.

JOHNSON ENDURA.THE ONE INDUSTRIALTILE THAT CAN HANDLE IT ALL.

STAINRESISTANT

ANTI-SKID CHARACTERISTICS

ABRASIONRESISTANT

SCRATCHRESISTANT

LOWMAINTENANCE

LOW WATER ABSORPTION

FIRERESISTANT

HIGH BREAKINGSTRENGTH

HIGH DEGREE OF TRACTIONTO VEHICLE WHEELS

EASY TOINSTALL

ACID/ALKALIRESISTANT

200x100 mm

300x300 mm

200x100 mm

300x300 mm

200x100 mm

300x300 mm

Available in these thicknesses and dimensions:

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10MM THICK SANDEX PLUS SERIES 600X600MM

Terracotta

WhiteAU Black

Grey

Made to order. Required time : 45 days. Minimum quantity : 2500sqm.

Miramar (600X600-10mm)

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9

Benaulim Miramar

10MM THICK SANDEX PLUS SERIES 600X600MM

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Palolem (600X600-10mm)

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10MM THICK SANDEX SERIES 600X600MM

PalolemGmalo

CandolimBenaulim


Velsoa (600X600-10mm)

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13


Majorda

Donapaula VelsoaMiramar

VagaColva


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Coated GreyCoated Ivory

IvoryTerracotta

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Endura Sandex & Sandex Plus Series

Features Advantages Benefits

High Abrasion Resistance. Deep abrasion Volume loss <144 mm3

UV Resistance - Neutral to the Sun's UV effect

Endura Sandex & Sandex Plus tiles have the highest abrasion resistance

abrasion & wear off.

Any spills or stains can be easily cleaned with commercial acids or

process.

on year and avoid recurring maintenance costs.

in preventing accidents due to slips.

Mohs is a measure to test surface scratch hardness value on a relative

the surface from scratches. Mohs value of > 7 ensures Endura Sandex & beauty due to scratch free surface.

Great aesthetic surface with hardly any maintenance.

without giving way.

Ensures compact body thus preventing stains & percolation of

Easy to Install

High Mohs Hardness >7

10mm >1700 N

Stain Resistant

Low Water Absorption < 0.5%

Ivory & To Yellow Plus (300X300-12mm)

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12MM THICK PLAIN SERIES 300X300MM

To Blue Plus To Green Plus

Majorda Benaulim

Silver Grey Plus

To Yellow Plus

Made to order. Required time : 45 days. Minimum quantity : 2500sqm. Made to order. Required time : 30 days. Minimum quantity : 1500sqm.

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Grey (300X300-12mm)

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Ivory Grey Terracotta

12MM THICKPLAIN SERIES300X300MM


Ivory

Ivory

Grey

Grey Terracotta

Terracottaracotta

TeSilver Grey Plus

12MM THICK COLOUR SERIES 300X300MM

M d t d Rtit 2500

y y

i d ti 30 d Mi i tit 1500iM d t d R i d ti 45 d Mi i

y

Mi i

Super Ivory Coated Grey White

Grey & Polka Dot Terracotta (300X300-12mm)

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12MM THICK TEXTURED SERIES 300X300MM

Check

ered

Ivory Terracotta Grey

Polka

Dot


Wav

y


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Ivory (300X300 - 15mm)

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Silver Grey Plus VW S&P Grey Plus VW S&P Black PlusSilver Grey Plus

Ivory

VW S&P Grey Plus

Grey

VW S&P Black Plus

Terracottay


Made to order. Required time : 30 days. Minimum

Terracotta

TeSilver Grey Plus

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Ivory (300X300 - 20mm)

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TerracottaGreyIvory




Comparison of Kota Stone, Mandana, Epoxy and Endura Industrial Tiles

Main Constituents

Resistance to heavy duty hard wheel trolley movement

Environment Friendly

Production & Working Conditions

Scratch Resistance (Mohs Scale)

Flexural Strength (N/mm2)

Technical Features / Flooring Material Kota Stone Mandana Stone Epoxy Flooring Endura Industrial Tiles

Antiskid with co-efficient of friction > 6

Requires extensive mining and destroys natural resources

Very Hazardous. Unorganized. Very Hazardous. Unorganized. Adherence to ISO 18001 standards Adherence to ISO 18001 standards

Safety Standards No safety standards

Waste Disposal Disposal in open land without any treatment

Labor Exploitation

Ecological Imbalance

Yes. Day-Night shifts with below minimum wages

Extensive digging and mining can lead to earthquakes

Extensive digging and mining can lead to earthquakes

Yes. Day-Night shifts with below minimum wages

Safe & good working conditions. Adhering to Minimum Wages Act

Safe & good working conditions. Adhering to Minimum Wages Act

300x300-20mm, 200x100-20mm,300x300-15mm, 200x100-15mm, 300x300-12mm, 200x100-12mm

Disposal in open land without any treatment

Effluent treatment as per ISO 14001 standards

Effluent treatment as per ISO 14001 standards

No safety standardsComplies with all safety gear requirements as per ISO 18001 health & safety standards

Complies with all safety gear requirements as per ISO 18001 health & safety standards

Requires extensive mining and destroys natural resources

Environment friendly and adherence to ISO 14001 standards

Moderate

High

5 years

High

Employed

2’x 2’, 2’x 1.5’

Limestone or Calcite

20 to 25

2% to 4%

2.1 to 2.3

Polished surface is slippery

Not Resistant to Acids

Low

Low

3 to 4

Good

High

5 years

High

Employed

2’ x 1.5’, 2’ x 2’, 2’ x 2.5’

Quartizitic Sandstone

25 to 30

1% to 2%

2.3 to 2.5

Less Slippery

Not Resistant to Alkalis

Low

Low

5 to 6

Inflammable

Very High

1 year

Very Low

NA

No Child Labor

NA

NA

Organic Copolymers

25 to 35

0.2% to 0.5%

2.1

Slippery

Not Resistant to Acids

Very Low

Very Low

4 to 5

Maintenance Cost

Service Life

Shade Variation

Child Labor

Sizes

Water Absorption

Bulk Density (g/cm3)

Slipperiness

Acid-Alkali Resistance

Shear Resistance

Fire Resistance Fire Proof

Low

10 years plus

Low

No Child Labor

NA

Inorganic Oxides

>38

<0.5%

2.4

Resistant to Acids & Alkalis

High

High

>7

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Johnson Endura Industrial Tiles AR BricksJohnson Endura tiles conform to IS 4457 : 2007. These are stringent specifications. AR Bricks conform to IS 4860 specification.

Lowest water absorption (<0.5%). Acids cannot percolate through tile body, thereby leaving the bedding underneath intact for years.

Water absorption is between 3% and 5%. High porosity and hence, acid or chemical percolation is possible resulting in corrosion of the bedding material underneath.

Johnson Endura has a vitrified tile body with a compact mass that provides high strength. Thus, with the recommended 12, 15 and 20 mm thick tiles, The overall structural load can be reduced.

AR bricks are ceramic tiles with high porosity and low strength, requiring the need for a high thickness of 38 mm that results in increased structural load.

Mohs hardness of Johnson Endura is >7 making the surface virtually scratch proof. Even metals like hardened steel used in trolley, etc. cannot scratch the tile.

Mohs hardness scale of AR brick is 5 to 6, making it prone to scratches and flaking.

Johnson Endura Industrial tiles are available in a variety of sizes and thicknesses:-300x300 - 20mm, 200x100 - 20mm,300x300 - 15mm, 200x100 - 15mm,300x300 - 12mm, 200x100 - 12mm

AR bricks are typically available in a single fixed size of 9”x 4” - 38mm.

Johnson Endura Industrial TilesHigh traction resistance. Excellent performance under continuous vehicular traffic without any erosion.

Very high breaking strength. Suitable for heavy loads with hard-wheel trolley movements.

Very high scratch resistance. Mohs scale >7. Even metals cannot scratch the tiles.

Highest abrasion resistance amongst all flooring options with abrasion value of <144 mm3 (ISO 13006/EN 176). Retains aesthetics for a long time.

Can withstand point loads.

Ease of repair and maintenance. Even a single damaged tile can be replaced quickly without affecting the surrounding tiles.

Johnson Endura is maintenance-free and is a very durable floor covering.

Johnson Endura Industrial tiles are highly durable, maintenance free, scratch proof, economical and an aesthetic flooring option for industrial shop floors.

Epoxy FlooringsPoor traction resistance. Gets scratched and wears off with continuous vehicular traffic movement.

High wear and tear on use of hard-wheel heavy load trolley movements.

Prone to scratches. Mohs hardness 4-5.

Low abrasion resistance. Leads to high wear and tear on continuous use.

Cannot take point loads.

Repair and maintenance is difficult. Repairing the affected area gives the floor a patchy incongruent look.

Epoxy floors have a huge recurring cost for maintenance, along with workshop shut down costs and inconvenience.

Epoxies are aesthetic, but delicate and expensive in the long run.

Johnson Endura Industrial Tiles Kota & Other Natural Stones

Properties are homogeneous across the entire body of tile. Shades are fairly consistent across the tile.

Compact body with low water absorption of < 0.5%.

High traction resistance.

Very high breaking strength. Suitable for heavy loads with hard-wheel trolley movements.

Very high scratch resistance. Mohs scale >7. Even metals cannot scratch the tiles.

Highest abrasion resistance amongst all flooring options with abrasion value of < 144 mm3 (ISO 13006/EN 176). Retains aesthetics for a long time.

Use of 12 to 20 mm thickness ensures low structural load with high performance.

As natural stones are mined, their properties may vary from stone to stone and also within a stone. They are also prone to a high degree of shade variation.

Very high porosity. Water absorption may vary from 2-4%.

Poor traction resistance.

Susceptible to breakage on heavy load (> 1 ton) movement with hard-wheel trolleys.

Prone to scratches. Mohs hardness 4-5.

Low abrasion resistance. Leads to high wear and tear with continuous use.

Use of higher thickness increases weight and structural load.

Benefits of Johnson Endura Industrial Tiles

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Ivory (200X100-20mm) To Yellow Plus (300X300-12mm)

Higher breaking strength12mm - >2500N, 15mm - >4000N, 20mm - > 7500N

Strong and durable floor with no maintenance.

Enhanced long-lasting aesthetic beauty due to scratch-free surface.

High Mohs Hardness of >7

High Abrasion Resistance. DeepAbrasion Volume Loss <144 mm3

Johnson Endura Industrial tiles have thehighest abrasion resistance value whencompared with other traditional floorslike VDF, Natural Stones, Epoxies, PU,PVC etc. Thus, ensuring lowest possibleabrasion and wear off.

This helps customers maintainaesthetic value of floor year on yearand avoid recurring maintenance costs.

A safe floor meeting Industrial safety norms.

Helps in maintaining goodhousekeeping norms.

Helps in maintaining goodhousekeeping norms.

Provides reasonably good traction tovehicles, pedestrians, material carryingcarts, fork lift and trolleys.

Provides sufficiently good stainresistance property to effective maintainthe matt finish floor.

Ensures compact body thus preventingstains and percolation of liquid basedmedia.

Matt Finish Skid Resistance Floor –Coefficient of Friction > 0.6

Stain resistance

Low water absorption < 0.5%

For Acid Resistant flooringFEATURES ADVANTAGES BENEFITS

Resistance to concentrated Acid – Weight loss < or = 1%

Extremely high acid resistance of Johnson Endura Industrial tiles (12, 15 & 20 mm) meeting the stringent specification norms of IS 4457:2007 ensures excellent performance in Acid/Chemical/Alkali (except HF acid and its derivatives) attack area. Thus, helping corrosion protection of reinforcement in concrete and protecting erosion of the structure.

Long service life of the structure and enhanced safety. Application areas of pollution control and corrosion protection lend themselves well to Johnson Endura Industrial tiles.

Endura Industrial Tiles

Mohs is a measure to test surface scratch hardness value on a relative scale from 1 to 10. The higher the value, the more the hardness, thus protecting the surface from scratches. Mohs value of > 7 ensures Endura Industrial tiles do not get scratched even with metals thus, providing a tough, rigid, floor without scratches especially with continuous use and even during maintenance activities.

Higher breaking strength performs the function of transferring large loadseffectively down to the beddingunderneath without breaking.

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AS Blue (600X600-10mm)

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ANTI-STATIC SERIES

Johnson Endura, the industrial tiling solution provider has looked into very niche but highly important areas that aresensitive to static electricity. Johnson Endura Anti-Static Tiles have been specially developed for such areas.

Fire Hazardous Areas :Anti-Static Dissipative type : (Surface Resistance between 1 Mega Ohm to 1 Giga Ohm) Static electricity accumulates on the surface of any floor be it natural stone, ceramic tile or any other flooring material. This static electricity is accumulated due to the friction between any two surfaces like shoes and the floor. This static electricity could lead to sparks which could lead to fire hazards in areas like petrochemical industries, shell making factories, ordnance factories, defence industries, chemical plants, bulk drug plants and other fire prone areas. Johnson Endura Anti-Static tiles remove the static electricity charge from the surface of the tile and earth it; and hence the fire hazard is minimized.

Electronic Equipment Areas :Anti-Static Conductive Type: (Surface Resistance below 1 Mega Ohm) Anti-Static tiles are also used for server rooms, computer rooms & electronic equipment rooms where static electricity can damage the working of electronic equipments.

Application Areas :Server Rooms, Petrochemical Factories, Ordnance Factories, Chemical Plants, Bulk Drug Plants, Fire Prone Areas, Computer Rooms, Electronic Equipment Rooms, PLC Panel Rooms, PCB Manufacturing, IT Industry, Sophisticated Equipment Laboratories, Shell Making Factories, Defence Factories.

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AS Blue (600X600-10mm)

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10MM THICK ANTI-STATIC SERIES 600X600MM

AS Blue

Working of Anti-Static tiles


No fire hazard Eliminates possibility

of damage

Possibility of fire hazard Can damage electronic

equipment

Static Electricity is earthedStatic Electricity after friction

Endura Anti-Static FloorNormal Floor

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Features Advantages Benefits

Surface Electrical Resistance – Conductive <1 Mega Ohm & Dissipative – 1 Mega Ohm to 1 Giga Ohm

Surface electrical resistance being the property of material decides the nature of product in terms of its charge conductance. Surface Electrical resistance as per ANSI norms ensures smooth transfer of accumulated static charge to grounding path.

Static hazard-free area resulting in smooth uninterrupted functioning of critical equipments. Helps in mitigating fire hazard from floor due to static charges.

Static decay Time: Conductive - <0.5 sec Dissipative - <0.5 sec

Static decay time as per ANSI norms ensure smooth discharge of accumulated static electricity from the surface.

Compliance with critical requirement of such sensitive areas. Static Hazard free area resulting in smooth uninterrupted functioning of critical equipments. Helps in mitigating fire hazards from floors due to static charges.

Firm & Effective Grounding of Floors Vitrified anti-static tiles help provide firm and permanent grounding.

Assures Anti Static property throughout the service life of product.

600x600mm Matt finish AS Blue Tile Bigger size offers lesser joints. Matt finish with anti-skid elegant floor in blue shade.

Customer benefitted by safe floor to meet industrial safety norms along with excellent aesthetic ambience.

Stain Resistance Provides sufficiently good stain resistance property to effectively maintain the matt finish floor.

Being a glazed vitrified tile, the tile is virtually stain proof.

Helps in maintaining good housekeeping norms.

Johnson Endura Anti-Static Tiles is a Patented Product In the ceramic tile industry, where all products are insulators, Johnson Tiles have developed a special patented product for their customers to address the specific concerns on ESD hazard.

Customer benefitted by the best and only product from ceramic industry which not only offers protection from ESD hazards but also provides excellent service life due to its mechanical properties.

Endura Anti-Static Tile

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Application Areas for Endura Industrial Tiles

Industrial

Chemical Plants Power Plants Air Hangers Food Processing Units Breweries Factory Floors Automobile Workshops Pharma Units Steel Plants Textile Units Cement Plants Showroom Floors Parking Areas Depots & Warehouses Forklift Movement Areas Material Handling Areas Processing Units Galas Storage Units

Anti-Static :

Server Rooms Petrochemical Factories Ordnance Factories Chemical Plants Bulk Drug Plants Fire Prone Areas Computer Rooms Electronic Equipment Rooms PLC Panel Rooms PCB Manufacturing IT Industry Sophisticated Equipment Laboratories Shell Making Factories Defence Factories

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Test Description IS 4457:2007

15mm 20mm12mm

Industrial TilesSandex & Sandex Plus Tiles

< 1.5%

Resistance

No damage

Resistance

A) Dimension Quality

B) Physical Properties

C) Chemical Properties

D) Thermal Properties

1

2

3

4

5

6

7

8

1

2

3

4

5

1

2

3

1

2

Length & Width

Thickness

Straightness of Sides

Rectangularity

Surface Flatness

Water Absorption

Mohs Hardness

Flexural Strength (Average MOR)

Breaking Strength

Abrasion Resistance/Deep Abrasion

Skid Resistance

Density (gm/cc)

Moisture Expansion

Resistance to Conc. Acid (wt. Loss)

Resistance to Household Chemicals & Swimming Pool Salts

Stain Resistance

Thermal Expansion

Thermal Shock Resistance

±0.75%

±5%

±0.5%

±0.6%

±0.5%

< 0.5%

>35N/mm2

1300N

<175mm3

>0.4

>2

Nil

<9 x 10-6K-1

>2500N

No damage No damage

<9 x 10-6K-1 <9 x 10-6K-1

Resistance

Resistance

Resistance

Resistance

Nil Nil

>2.2 >2.2

>0.6 >0.6

<144mm3 <144mm3

>4000N

>38N/mm2 >38N/mm2

>7 >7

< 0.5% < 0.5%

±0.3% ±0.3%

±0.5% ±0.5%

±0.4% ±0.4%

±5% ±5%

±0.6% ±0.6%

No damage

<9 x 10-6K-1

Resistance

Resistance

Nil

>2.2

>0.6

<144mm3

>7500N

>38N/mm2

>7

< 0.5%

±0.3%

±0.5%

±0.5%

±5%

±0.6%

1% 1%1%

No damage

<9 x 10-6K-1

Resistance

Resistance

Nil

>2.2

>0.6

<144mm3

>1700N

>35N/mm2

>7

< 0.5%

±0.3%

±0.3%

±5%

±0.2%

±0.2%

1%

Technical Specifications - Sandex & Sandex Plus and Industrial Tiles

10mm

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1 Deviation in Length & Width ±0.6% ±0.1%

2 Deviation in Thickness ±5% ±4%

3 Straightness of Sides ±0.5% ±0.1%

4 Rectangularity ±0.6% ±0.2%

5 Surface Flatness ±0.5% ±0.2%

6 Water Absorption < 0.5% < 0.05%

7 Flexural Strength (Average MOR) >35N/mm2 >38N/mm2

8 Breaking Strength >1300N >1700N

9 Resistance to Surface Abrasion 1 to V PEI class III

10 Bulk Density, in (g/cc) >2 >2

11 Linear Thermal Expansion <9 x 10-6K-1

12 Thermal Shock Resistance No damage No damage

13 Frost Resistance Frost proof Frost proof

14 Resistance to Chemicals (Acid & Alkalis)

Resistant Resistant

15 Moisture Expansion Nil Nil

Below 1 Mega Ohm (Conductive) < 50 Kilo Ohm

Between 1Mega Ohm to1Giga Ohm (Dissipative)

1Mega Ohm to 1Giga Ohm

<0.5 Sec (Conductive) <0.5 Sec

< 2 Sec (Dissipative) <0.5 Sec

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Surface Electrical Resistance (ANSI Norms)

Static Decay Time

ISO 10545-2

ISO 10545-2

ISO 10545-2

ISO 10545-2

ISO 10545-2

ISO 10545-3

ISO 10545-4

ISO 10545-4

ISO 10545-7

DIN 51082

ISO 10545-8

ISO 10545-9

ISO 10545-12

ISO 10545-13

ISO 10545-10

ANSI ESD S7.1

MIL-B-8170 Para 4.8.3 & FED-STD-101C Method 4046

<9 x 10-6K-1

S.No. Property International Std. ISO13006, Group Bia

Johnson Endura Industrial Tiles: Anti-Static Value Method of Testing

Technical Specifications - Anti-Static Tiles

Packing Details

ProductApprox.

Weight/box (kg)

Approx. Cartons/20' Container

Approx. Area/20' Container

(sq.m)

Nominal Size (mm)

Approx. Area/box

(sq.m)

Approx. Boxes/16T

Truck

Approx. sqm/16T

TruckNo. of

Ti les/box

Sandex Plus & Sandex Series - 10mm

Industrial Tiles - 12mm

600 x 600 4 1.44 31.7 631 909600 x 600R 504 725



Anti-Static Tiles - 10mm

300 x 300 8 0.72 19.2 1042 750300 x 300R 833 599

30 0.60 16.7 1198 719200 x 100 200 x 100 958 574

200 x 100 20 0.4 13.9 1439 576200 x 100 1151 460

300 x 300 6 0.54 18 1111 600300 x 300R 888 479

200 x 100 20 0.4 18.6 1075 430200 x 100 860 344

300 x 300 5 0.45 20 1000 450300 x 300R 800 360

600 x 600 4 1.44 31.7 631 909600 x 600R 504 725

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Frequently Asked QuestionsQ1. What is Endura?A. Endura is brought to you by H & R Johnson (India), the country's largest manufacturer of Industrial, Pavement and Specialty tiles such

as Swimming pool tiles, Anti-Static tiles, Tac tiles etc. Endura offers virtually all types of interior and exterior tiling solutions.

Q2. What are the benefits of Johnson Endura Sandex compared to Marble and Granite?

Other advantages of Johnson Endura are that it is fade resistant, ecologically compatible, and environmentally green with no chemical or toxic substances, it is odourless and has good heat energy retaining and conducting (conserving) properties. It is not inflammable and is also UV resistant.

Parameter Italian Marble Natural Granite Johnson Endura Sandex

Benefits of Johnson Endura

Porosity

Water absorption

Flexural strength

Abrasion resistance

Hardness onMohs scale

Colour & design variation

Polish

Laying / installation

Discolouring (Becomes yellowish)

Life / durability

Very high

>5%

6.3 N/mm2

350 mm3

4

Very high

Tin Oxide polish. Poor durability.

Time consuming process. Assorting required.

Frequent

Low

Medium porosity

>1%

13.8 N/mm2

180 mm3

6

High

Surface polish. Medium durability.

Time consuming process. Assorting required.

Frequent

Low

Very low porosity

<0.5%

>35 N/mm2

< 144 mm3

>7

Low

Unpolished matt finish. High durability.

Pre – sized, easy & faster to install.

Nil

High

High chemical & stain resistance, clean & hygienic,

(Bacteria resistant).

High strength, durability.

Maintenance free.

Aesthetically superior.

Polished finish is long lasting.

Ready to use. Easy to lay.

Aesthetically superior.

Lasts the lifetime of your home.

Q3. What if any object falls on Endura Industrial Tiles, will the tile break?

A. Endura Industrial tiles can withstand normal impact. They have been tested in automobiles garages where various implements and equipment often keep falling with no significant damage to tiles. However, the tiles are not unbreakable and hence the extent of damage, if any, would depend on the weight and shape and height of fall of the falling object. We therefore recommend a gap of few mm between tiles for easy maintenance or replacement, in the event of any damage.

Q4. What are the advantages of Endura Industrial Tiles over cement concrete tiles and Epoxy floors over a long term?

A. Cement and Cement concrete tiles tend to pit that form pot holes on usage. In epoxy floors, there is a tendency to develop micro cracks which then tend to peel-off the floor. In both these cases it is difficult to repair the floor. When Endura Industrial floors are installed with proper spacing and grouting, they can be easily repaired by replacing the damaged tile.

Q5. Do Endura Industrial Tiles stain easily?

A. Endura Industrial is a vitrified tile with a very low water absorption. It is highly stain resistant as compared to most natural stones. The application of special over-spray helps seal any residual micro porosity and enhances the stain resistance of the tile.

Q6. Are Endura Industrial tiles good for using above waterproofing surfaces? Do they help in waterproofing?

A. Endura Industrial tiles are most suited for use over waterproofed terraces as they withstand all the weathering effects roofs are exposed to and insulate against expansion and contraction of the waterproofing layer below. Normally dust on the roof and movement of people leads to abrasion of the waterproofing layer. Endura tiles on a waterproofed roof helps protect this surface. Care should be taken to test the waterproofing layer prior to tiling and tile joints should be sealed properly with epoxy or any other water-proof grouting material.

Q7. Is Endura Industrial Tile available in various shapes?

A. Endura Industrial tiles come in squares and rectangles. This makes it convenient to cut and create any designs or pattern as desired at the time of laying. Cement concrete tiles are cast into shapes and these cannot be cut.

Q8. What is the best way to fix Endura Industrial Tiles?

A. Endura Industrial tiles are best fixed using BAL-ENDURA Tile Fixing Adhesive and the gap between the tiles can be filled with BAL-ENDURA grouts. BAL-ENDURA Tile Fixing Adhesives and Grouts are available in India and are most compatible with Endura tiles.

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Q9. Are Endura Industrial tiles acid / alkali resistant?

A. Endura Industrial tiles are resistant to all alkalis and all acid (in high concentration), except HF or their derivatives.

Q10. In what sizes and thicknesses are Endura Industrial tiles available?

A. Endura Industrial tiles are available in the following sizes and thicknesses: 300x300-20mm, 300x300-15mm, 300x300-12mm, 200x100-20mm, 200x100-15mm, 200x100-12mm

Q11. Why are Anti-Static tiles required?

A. Static charge is a constant source of problem in various industrial processes, in areas where highly sensitive electronic or computing equipments are in operation, and in many areas of industries where inflammable chemicals or explosives are being used. In such areas sparking resulting from build up of static charge can become a major fire hazard. The use of antistatic conductive and dissipative flooring products helps conduct the static charge away, thus eliminating the hazard.

Q12. Is the Anti-Static effect on Endura tiles long lasting?

A. The Antistatic ceramic tiles (dissipative & conductive variety) are produced by mixing fine semi-conducting oxide powders into the ceramic glaze. Firing of the glaze to a high temperature results in sintering and formation of a stable electrically conducting network of ions in solid solution. This electrically conducting network is fused on the tile, thus making the Anti-Static effect permanent for the lifetime of the product

Q13. How do Antistatic tiles help reduce fire hazards?

A. Static electricity accumulates on the surface of any floor be it natural stone, ceramic tile or other flooring material. This static electricity is accumulated due to the friction between any two surfaces like shoes and the floor. Endura Anti-Static tiles are manufactured using a specially formulated conducting glaze that carries the static electricity charge from the surface of the tile to ground thus eliminating the fire hazard.

Q14. Which are the application areas recommended for Endura Anti-Static tiles?A. Recommended application areas for Endura Anti-Static tiles are Server rooms, Computer Data Center rooms, PLC Panel rooms, PCB

Manufacturing units, Laboratories handling sensitive equipment or chemicals, Petrochemical industries, Shell making factories, Ordnance factories and other Defence factories, Bulk Drug plants, Chemical and Fertilizer plants, etc.

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Q15. What are the other advantages of using Endura Anti-Static tiles?

A. Apart from antistatic property Endura Anti-Static tiles are highly abrasion resistant, have superior chemical durability, very high mechanical strength and are stain-proof.

Q16. What are the advantages of Endura Anti-Static tiles versus Vinyl or Epoxy based Polymer tiles and conducting rubber based flooring products?

Q17. What is the recommended procedure for installing Endura Anti-Static tiles?A. Endura Anti-Static tiles can be installed using conventional cement - sand mortar or using synthetic adhesives such as BAL- Endura

and maintaining a 3mm to 5mm joint that is about 6mm to 8mm deep. Rake open the joints and fix good quality copper wire into the joints. The joints would then need to be sealed with conducting epoxy grout, to allow for a smooth discharge of any accumulated static charge.

Comparison between Endura Anti-Static Tile & Vinyl Flooring

S. No. Properties Vinyl/Epoxy/ Rubber Antistatic Floor Endura Antistatic Tile

1

2

3

4

5

6

7

8

9

10

Abrasion Resistance

Chemical Resistance

Durability

Stain Resistant

Color Permanence

Hygiene

Maintenance

Fire Resistant

Mechanical Strength

Impact Resistance

Will easily scratch & tear

Easily reacts with mild acids and alkalis

Low

Easily stains

Fades with time

Dampness or humidity causes fungus formation

High Maintenance

Low

Low

Very high

Stain resistant

Color is permanent

Glazed surface is impervious and is easy to clean and maintain

Virtually no maintenance

Fire resistant

High

High

Will not tear & is highly scratch resistant

Very high resistance to even concentrated acids & alkalis

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Johnson Endura Tile Fixing Instructions*

1. Before fixing the tiles, lay them out in the desired pattern and make sure that they give an acceptable blend of shade, colour & design. Also make sure that the tiles are acceptable to your satisfaction. Please note that certain amount of shade and size variation is inherent in the manufacturing of ceramic products.

2. For fixing these tiles, we recommend the use of ARDEX ENDURA tile fixing adhesives. For best results, follow the tile fixing instruction provided along with the adhesives.

3. For fixing Johnson Endura tiles on the floor using sand and cement, follow the instruction given below : a) Use cement and sand mortar in the ratio of 1 : 4. Add some water to create a consistent paste. b) Do not add any further water to the mix once it is completed and use the same within one hour. c) Apply a 20mm to 30mm layer of bedding material over an area of 1 square meter at a time on the surface of the area. Apply a fine slurry to the back of the tile

to ensure proper and full bedding. Press gently for even adherence at back of the tile.

DO NOT USE AN IRON HAMMER OR SOME HEAVY MATERIAL TO PRESS THE TILE.

4. For fixing Johnson Endura tiles on Dado, we recommend the use of tile fixing adhesive ‘Gold Star’ from ARDEX ENDURA. Please follow the manufacturer’s instructions for the same. We do not recommend the use of sand and cement for fixing on Dado.

5. Mark and layout the tiles from the centre of the area to be tiled so that cut tiles if any will be on the outer edge towards the walls.

6. The nominal/ work size of the tile is as printed on the carton. It is advisable to maintain a gap of 5 mm to 8 mm between two tiles to allow for possible expansion as per ISO tolerance norms. This would give the coverage area as mentioned in the grouts.

7. Complete the tiles laying process by pressing the cut Johnson Endura tiles firmly into place along the wall / floors.

8. Allow 3 to 4 days for bed curing. After this period, fill the joints with cementitious or epoxy grouts from ARDEX ENDURA .

9. Fifteen minutes after finishing the grouting process, wipe off excess grout with a damp sponge and polish the tiles with a soft and dry cloth for a clean surface. The tiles can also be cleaned with a mild acid (However Hydrofluoric acid and its derivatives should not be used). You can also use tile & stone cleaners from ARDEX ENDURA.

10. Please note that the company does not accept any liability in case of problems arising out of non - adherence to these fixing instructions.

11. It is ideal to provide 5 mm to 8mm gap between tiles with the help of spacers.

12. Kindly look for an arrow ( ) on the back of the tile and follow the laying pattern as shown below.

13. THE COMPANY WILL BEAR NO RESPONSIBILITY AFTER THE TILES ARE FIXED.

NOTHING IN THESE INSTRUCTIONS IS A SUBSTITUTE FOR GOOD WORKMANSHIP AND SUPERVISION.

* For specific tile fixing instructions related to industrial tiles, swimming pool tiles, pavers and anti-static tiles, please visit the website www.enduratiles.com

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Success Stories

1 Johnson Endura tiles in a Spice Manufacturing Unit

2 Johnso A Mohali-

3 Johnson Endura A Gurudwara in Lu

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Harbor

Unit

A mango pulp canning unit had been facing a maintenance

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Select Clientele

BULK DRUGS :

Vizag

Vizag

PHARMACEUTICALS :

FOOD PROCESSING :

, ta

Ag

P

H

Pe

DAIRY INDUSTRIES :

TEXTILES :

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PETROLEUM:

Manmad Sawai Madhopur Extension

AUTOMOBILES:

aimler India, All India

onda, All India

ahindra ( Scorpio Showroom ), Secunderabad

CORROSION PROTECTION APPLICATION:

BREWERIES:

GOVERNMENT AGENCIES:

CHEMICAL PLANT:

PUBLIC SECTOR UNDERTAKING:

HEAVY INDUSTRIES AND OTHERS:

Jamshedpur

LEATHER TRADE:

Distribution Strength

We have a vast distribution network comprising of over 1000 dealers and 10,000 sub-dealers spread across the length and breadth of the country. Additionally, we have 33 branch offices, 39 warehouses and 54 modern retail outlets offering the entire spectrum of products.

The Company has implemented a comprehensive ERP/CRM software, SAP-R3 to integrate its over 2000 sku’s across various branch offices, manufacturing plants, warehouses and dealer network. This ensures optimum use of resources, faster communication and unparalleled efficiency in supply chain management.

Note : Map not to scale.

not be used for

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Green InitiativeAs a socially responsible company, Johnson has initiated a number of measures to reduce energy consumption and to conserve and preserve precious natural resources. Our manufacturing operations are increasingly using greener fuels like biomass and wind energy. We leverage local resources and manufacture & distribute locally in order to cut down on fuel consumption wasted in transportation. We also use minimum water, mostly harvested rainwater, reuse energy diligently and recycle waste. We have also installed high grade pollution abatement devices that restrict the release of noxious gases such as SOx, NOx and SPM into the environment. The company has registered two projects under the Clean Development Mechanism which is generating certified emission reduction (CER). Additionally, we have two projects on the VER+ scheme accruing VER+ credits. These initiatives have been recognized by external and Government agencies such as Gas Authority of India Limited ( GAIL) and the Bureau of Energy Efficiency (BEE), Ministry of Power, Government of India. The bigger reward, however, is the fact that we are leaving the planet behind for our children, like the way we found it. Pure and green.

Customers choosing to use our products can avail LEED or equivalent credits toward Green Building Certification under the following categories -Material Resource : Use of local raw materials to reduce energy consumption during transportation - Available points 2. Recycle Content : Use of recycled material in the manufacture of the product - Available points 2.

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Certifications

Johnson is India's largest tile manufacturer. It's commitment to quality, service and innovation is backed by certification from world's leading accreditation bodies.

ISO – 9001:2008For implementing a Quality Management System for the Manufacture and Supply of Ceramic Tiles.

OHSAS-18001For implementing an Occupational Health & Safely Management System for the Manufacturing of Ceramic Tiles.

ISO-14001For implementing an Environmental Management system for the Manufacturing of Ceramic Tiles.

Certificate of Merit for Energy Conservation, Bureau of Energy Efficiency, Ministry of Power - A Recognition for the efficient use of energy and its conservation

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NorthBathinda: TBK Shree Ganesh Traders Private Limited, House of Johnson, 833-A/13, Amrik Singh Road, Bathinda - 151 001, Punjab. Tel: 0164-2250490

Chandigarh: TBK Sanitary Sales Private Limited, House of Johnson, SCO 12, Sector 7C, Madhya Marg,Chandigarh - 160019, Punjab.Tel: 0172-2795969, 2795115

Gurgaon: TBK Shri Ram Tile Bath Kitchen Pvt. Ltd., House of Johnson, M-42, Old D.L.F., Sector - 14, Gurgaon, Haryana. Tel: 0124-4229551/2/3/4

Ludhiana: TBK Raj Kamal Tile Bath Kitchen Pvt. Ltd., House of Johnson, Plot No.18, Whole Sale Market, V.P.O. Dad, Pakhowal Road, Opp. Sterling Resort, Ludhiana - 142 022, Punjab. Tel: 0161-2807946/ 9218543684 /9780404197

Lucknow: TBK Home Trends Private Limited, House of Johnson, 601, Tivoli Apartments, 37, Wazir Hasan Road, Lucknow - 226001, Uttar Pradesh.Tel.: 09839073230/ 08960404000

New Delhi: TBK Shri Ram Tile Bath Kitchen Pvt. Ltd., House of Johnson, W2 -92B, Ring Road, Raja Garden - 110015, New Delhi. Tel: 011-25414750, 25465128

Noida: TBK Florance Ceramics Private Limited, House of Johnson, B-44. Sector – 9, Noida-201301, Uttar Pradesh, India. Tel.: 0120-4547555

Solan: TBK Solan Ceramics Private Limited, House of Johnson, Gaurav Bhawan, Bypass Road, Solan, Himachal Pradesh. Tel:9815751511

Varanasi: TBK Aishwarya Tile Bath Kitchen Pvt. Ltd., House of Johnson, Suddhipur Bypass Road Shivpur, Varanasi - 221003, Uttar Pradesh. Tel: 9415201067

Company Owned Retail Outlets

West & CentralAurangabad: TBK Samiyaz Tile Bath Kitchen Pvt. Ltd., House of Johnson, Savitaraj Complex, Cannaught Place, CIDCO, Aurangabad- 431003Tel: 0240-2475355/255

Ahmedabad: H & R Johnson (India) Tbk Ltd., House of Johnson, F-106/107 Shivalik Plaza, IIM Road, Near Panjara Pole, Cross Road, Ambawadi, Ahmedabad -380 015. Tel: 079 - 65492889

Indore: TBK PB Shah Tile Bath Kitchen Pvt. Ltd., House of Johnson, 105-110, Royal Gold, 4 -A, Yeshwant Niwas Road, Indore - 452003, Madhya PradeshTel: 0731-4074630

Jalgaon: TBK Unique Jalgaon Tile Bath Kitchen Pvt. Ltd., House of Johnson, Plot No. 468, 1st Floor, Arihant Plaza, Bahinabai Garden Square, Opp IOC Petrol Pump Zilha Peth, Jalgaon - 425001. Tel: 0257-2233166/686

Mumbai: TBK Rangoli Tile Bath Kitchen Pvt. Ltd., House of Johnson, Azad Road, Opp Damjis Hotel, Near fire brigade station, Vile Parle (East), Mumbai - 400057. Tel: 022-26107078, 26103217, 26120661

Nashik: TBK Deepgiri Tile Bath Kitchen Pvt. Ltd., House of Johnson, Archit Centre, Near Sandeep Hotel, Shree Hari Narayan Kute Marg, Mumbai Naka, Nashik - 422001. Tel: 0253-2575850

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Nagpur: TBK Rishi Ceramics Private Limited, House of Johnson, 1,2,3, Vyankatesh Apartment, Hingna Road, Near T Point, Nagpur-440022. Tel: 0712-2244024

Navi Mumbai: TBK Deziner's Home P. Ltd., House of Johnson, Plot No.28, Sector No.1, Nerul Highway, Near Jui Nagar Railway Station, Navi Mumbai - 400706. Tel: 022-27709911 / 22, / 33.

Pune: H & R Johnson (India) TBK Ltd., House of Johnson, Shop 2-3-4-5, Gulistan Bldg., K.B. Hidayut Ullah Road, Nr. Poona College (Dhobi Ghat), Pune - 411 001. Tel: 020 - 26435349/350

Pune: TBK Bansal Ceramics Pvt. Ltd., House of Johnson, Thermax Chowk, Telco Road, Chinchwad, Pune - 411 019. Tel: 020-27371039, 65301705

Solapur: TBK Krishna Tile Bath Kitchen Private Limited, House of Johnson, 145/3B, Railway Line, Old Employment Chowk, Solapur- 413001. Tel: 0217-2317779

Thane: H & R Johnson (India) TBK Ltd., House of Johnson, Suraj House, 1st Floor, Ghodbunder Road, Dongripada, Above HDFC Bank, Thane(W) - 400607. Tel: 022 - 25861752 / 79

Bangalore: TBK Venkataramiah Tile Bath Kitchen Pvt. Ltd., House of Johnson, 56/A,Ramamurthynagar Main Road, Opp.New Baldwin Residential School, Nr. Renuka Mandir Choultry, Dodda Banaswadi, Bangalore - 560043, Karnataka. Tel: 080-41692976

Bangalore: TBK Prathap Tile Bath Kitchen Private Limited, House of Johnson, No.39, Raja Ram Mohan Roy Road, Opp. Kantereeva Stadium, Bangalore - 560027 Karnataka. Tel: 080-22234310

Bellary: TBK Vaibhavi Tile Bath Kitchen Private Limited, House of Johnson, 46-B, Vaibhavi Arcade, Sanjay Gandhi Nagar, Infantry Road, Bellary-583103, Karnataka. Tel.: 9886222222

Guntur: TBK Tile Home Pvt. Ltd., House of Johnson, D.No. 6-21-40/41, 15/2 Arundalpet, Guntur - 522002, Andhra Pradesh. Tel: 0863-2231878, 2241487

Vishakhapatnam: TBK Rathi Sales Agencies Pvt. Ltd., House of Johnson, 49-52-1/16, 1st floor, Adusha, Towers, Sankarmattam Road, Vishakhapatnam - 530016. Andhra Pradesh. Tel: 0891-2799911, 2503292, 09393102098

Vishakhapatnam: TBK Rathi Sales Agencies Pvt. Ltd., House of Johnson, 9-1-224/1 Samata Complex, CBM Compound, Opp. Rama Talkies Junction, Vishakhapatnam - 530003, Andhra Pradesh. Tel: 0891-2702421, 2755315

Warangal: TBK Reddy Tile Bath Kitchen Pvt. Ltd., House of Johnson, Sai Arcade, Bala Samudram, Hanamkonda, Warangal -506001, Andhra Pradesh.Tel: 0870-2577099

West & Central

South

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Exclusive Company Owned Display Centers

You can also reach us at:

WEST EASTSOUTH

NORTH

WESTEAST

SOUTH

NORTH

Contact branch for Pre laying services available for select products.Colours shown are as accurate as the limitations of the printing process will allow. Prospective customers are advised to inspect a sample of the tile before ordering. Every effort has been made to ensure the accuracy of the information given. However, the company reserves the right to change the specifications without prior notice. Sometimes variations in shade or size being inherent to ceramic industry may occur. Before fixing, we advise you to follow the fixing instructions on the cartons of the tiles as no responsibility can be accepted by the company once the tiles have been fixed.

Although every effort is made to ascertain that all the information provided in this brochure is accurate before printing, errors may still happen.

Please contact the local branch office for updated information before placing orders. The information contained in this catalog is given in good faith.

The Company takes no liability on account of any loss or damage either consequential or otherwise as a result of the information provided therein.

H & R JOHNSON (INDIA)(A Division of Prism Cement Limited)

Corporate Office : 7th Floor, Windsor, C.S.T. Road, Kalina, Santacruz (East), Mumbai - 400 098. India. Tel.: +91-22-3064 7300 / 2654 7300 Fax : +91-22-3064 7400 Website : www.enduratiles.com

Registered Office : 305, Laxmi Niwas Apartments, Ameerpet, Hyderabad - 500016

Cin: L26942AP1992PLCO14033

Endura Ind Catalogue Cover front - Johnson Tiles · 5 Johnson Endura has pioneered the industrial...

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