Enclosing Innovations for the Wind Energy Industry · 2013. 1. 11. · We are professionals in...

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Enclosing Innovations for the Wind Energy Industry

Transcript of Enclosing Innovations for the Wind Energy Industry · 2013. 1. 11. · We are professionals in...

Page 1: Enclosing Innovations for the Wind Energy Industry · 2013. 1. 11. · We are professionals in providing customer-specific enclosing solutions targeted at demanding environments.

Enclosing Innovationsfor the Wind Energy Industry

Page 2: Enclosing Innovations for the Wind Energy Industry · 2013. 1. 11. · We are professionals in providing customer-specific enclosing solutions targeted at demanding environments.

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FIBOXGLOBAL SUPPLIERWith global presence

L Manufacturing facilities in 6 countries

L Sales offices in 15 countries

L Distributors in 30 countries

L +500 Employees globally

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Kiuruvesi, Finland

Warzaw, Poland

Espoo, Finland

Songdo, Korea

Porta Westfalica, Germany

Guangzhou, China

Contact Us.:

Fibox Oy Ab

Keilaranta 19, 02150 Espoo, FINLAND

Tel. +358 (0)207 785 700, Fax +358 (0)207 785 706

FIBOX Sales Offices:

Benelux Tel. +31 (0)541 539039

Denmark Tel. +45 43 71 80 55

France Tel. +33 1 60 21 17 17

Germany Tel. +49 (0) 5731 86946-0

Poland Tel. +48 22 872 94 98

Russia Tel. +7 812 324-7650

Sweden Tel. +46 8 792 26 70

Switzerland Tel. +41 (0) 55 617 20 80

UK Tel. +44 1642 604 400

USA Tel. +1 410 760 9696 (Baltimore)

Korea Tel: +82 (0)32 814 6742 (Incheon)

China Tel +86 21 6495 9922 (Shanghai)

India Tel +91 (11) 40528297 (New Delhi)

Japan Tel +81 (0) 6 4963 3752 (Osaka)

YOUR FIBOX COntACt:

Brian nygaard Lund / Global Wind Segment Manager

Tel. +45 43 71 80 55 / Mobile +45 30 36 35 98 / E-mail: [email protected]

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FIBOX

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40 YEARS OF EXPERIEnCE In PROdUCt dEvELOPmEntFIBOX, a privately owned Finnish company, is one of the largest enclosure manufactur-ers in the world, and is the market leader in thermoplastic enclosures used for protecting electrical and electronic components operating in hostile environments. FIBOX enclosures are manufactured in modern factories located in Finland, Germany, China and Republic of Korea.

In 1966, FIBOX introduced the first modular enclosures injection molded from polycarbon-ate plastic. These enclosures began a new era in electrical panel building. From the begin-ning, a commitment to continuous product improvement and on-going product develop-ment, has fuelled a dramatic and rapid growth for the company.

Whatever your application, the FIBOX enclosure family features the widest range of high quality enclosures for the packaging and protection of electrical and electronic components and systems. Enclosures can be delivered in standard off the shelf configurations or cus-tomized to your exact specifications.

Fibox Oy Ab earned the ISO 9001:2000 Quality Certification for all its operations in 1992. Fibox voluntarily submits its products for third party testing and evaluation, and currently has many third party listings including, UL, FIMKO, DNV, LR, etc. Fibox Enclosures comply with EN 60529.

COntInUOUS PROdUCt dEvELOPmEntThe FIBOX enclosure range features over 1000 different standard enclosures made of polycarbonate, ABS, fiberglass and aluminium. Fibox is the industry leader in developing both new products and new technologies for molding thermoplastic enclosures. At Fibox, we consider molding technology an essential part of product development.

For example, FIBOX MNX process. This new process ensures precision molding of the gasket guaranteeing superior enclosure protection ratings. Fibox is the only manufacturer applying this technology to enclosures.

Another example is FIBOX’s emphasis on multiple slide technology for mold construction. While much more costly, this type of mold provides our OEM customers cost effective alternatives for modifying standard enclosures to meet their specific needs.

But more important than technical leadership, is the FIBOX commitment to understand-ing the needs of its customers. All our products are designed in close cooperation with our customers. We use input from our global customer base to produce new enclosure ranges, useful accessories and on-going product improvements and enhancements.

ABOUt FIBOX

FIBOX vISIOn

L Global #1 brand in enclosing solutions for harsh and demanding environment

L Creating new benefits and more value to our customers

FIBOX mISSIOn

L To design, enclose and secure our customers’ innovations. To add value to our customers’ businesses in harsh and demanding environments.

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COntEnt

2-3 Global supplier with global presence

4 About Fibox

5 Content

6-7 Fibox products i use

8-9 Nacelle applications

10 Tower applications

11 Customized applications

12-14 Standard products

15 Control panels design

16 Quality

17 Why choose Fibox as your supplier

18 Technical info

19 Member organisations

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FIBOXWHERE CAn FIBOX PROdUCtS BE USEd In tHE WInd tURBInE

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Applications related to a wind turbine where Fibox offer solutions L Enclosure for lightning protection system L Junction box for heating system L Emergency stop box L Control panel pitch system L Hand service panel L Junction box for nacelle heating system L Junction box for off-line filter L Junction box for lubrication system yaw drive L Junction box hatch control L CMS system gearbox L Junction box on gearbox L Hand service panel L Junction box for slipring L Junction box on hydraulic power pack L CMS system generator L Junction box on generator L Junction box generator cooling system L Emergency stop box L Junction box for ice detection system L Junction box for wind measurement system L Junction box for aviation system L Junction box for rear fan L Junction box for converter cooling system L Control box for tower lift L Hand service panel L Junction box light system

All the above decribed applications contain Fibox enclosures either sold as emty boxes or equipped with connection terminals, plugs, glands and in some cases smaller control systems.

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FIBOX

Junction box in painted steel enclosurewith terminal and EMC glands.

Junction box in plastic with terminals and glands.

HMI box located in the hub for controlling blade position manually, inside wiring and supplied with connecting cables.

Junction box with terminals, glands and relays.

nACELLE APPLICAtIOnS

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Battery back-up system mounted in steel frame with cables and alumi-nium enclosure.

Painted steel junction box with EMC cable glands, connector and internal wiring between terminal row and connector.

nACELLE APPLICAtIOnS

Junction box in aluminium with terminals, cable glands and relays.

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FIBOX

Power supply box in painted steel enclosure used in tower for supplying light systemand power outlet boxes.

Junction box in plastic mounted with terminals and cable glands.

tOWER APPLICAtIOnS

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Aluminium box customized with cutouts, drilled holes in the front for LED’s, and finally painted black.

CUStOmIZEd APPLICAtIOnS

Variety of customized aluminium boxes.

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FIBOXStAndARd PROdUCtSEUROnORd

Ideal for housing DIN-terminals

EURONORD range is designed to house DIN-rail mounted terminal blocks and various types of electronic and electrical components. EURONORD enclosures are available in polycarbonate, ABS, and polyester. There are more than 140 different off-the-shelf versions available.

mnX

Wide selection - More than 260 versions

MNX polycarbonate and ABS enclosures utilize world-class 2 component injection moulding technology. They are designed to house and protect all kinds of electrical and electronic components in the most demanding applications. There are more than 260 MNX versions including PCM-models with metric knock-out versions.

PC: ABS:

IP 66/IP 67 IP 66/IP 67

IK 08 IK 07

UL Type 1, 4, 4X, 6, (12, 13). NEMA 1, 4, 4X, 6, (12, 13).

UL 94-5V UL 94HB

UV-resistance: UL 508

dimensions mm:

100 x 100 x 35 up to 360 x 255 x 152

dimensions mm:

50 x 50 x 40 up to 401 x 406 x 120

PC: ABS:

IP 66/IP 67 IP 66/IP 67

IK 07 (side surface) IK 07

IK 08 (front surface) NEMA 1, 4, 4X, 12, 13.

UL Type 1, 4, 4X, 12, 13. UL 94HB

UL 94-5V

UV-resistance: UL 508

GRP: PCQ:

IP 66/IP 67 IP 65

IK 08 IK 07/IK 08

NEMA 1, 4, 4X, 12, 13. NEMA 1, 3, 3S, 12, 13.

UL 94-5V UL 94-5V

UV-resistance: UL 508

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StAndARd PROdUCtSPICCOLO

Unique dimensions designed to house electrical components

PICCOLO range is especially designed to house push buttons, terminal blocks, motor starters and electro-nic devices.

They are also ideal for mounting and protecting pro-cess control sensors and switches. PICCOLO range is available in polycarbonateand ABS.

ALU

Wide range of aluminium enclosures

ALU enclosures provide rigid construction, high impact resistance and they can be used at wide range of opera-ting temperatures.

They provide excellent protection against petroleum, hydraulic oils, alcohols and solvents. Aluminium enclo-sures are electrically conductive. EMC shielding with special gasket.

AL: ABS:

IP 66/IP 67

IK 08

UL Type 1, 4, 4X, 12, 13.

PC: ABS:

IP 66/IP 67 IP 66/IP 67

IK 08 IK 07

UL Type 1, 4X, 6, 12, 13. NEMA 1, 4X, 6, 12, 13.

UL 94-5V UL 94HB

UV-resistance: UL 508

dimensions mm:

45 x 50 x 32 up to 310 x 600 x 180

dimensions mm:

110 x 80 x 65 up to 230 x 140 x 125

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FIBOXStAndARd PROdUCtS

StEEL CABInEtSSteel cabinets can be supplied either as screw boxes or normal version with key. Both series can be delivered in painted sheet steel, AISI 304 or even AISI 316L stainless steel versions.

Big standard program + customizing is possible on request.

tEmPO

Designed to save time and money

Fibox Tempo enclosures are easy to use because they are designed to save time and money in assembly and installation. Fibox Tempo is fully compatible with the most common types of standard enclosure market. Large plain cover offers lots of space for printing, labels and switches. Rapid hinges can be installed in seconds, without any tools or screws.

PC:

IP 65

IK 07

UL 94HB

dimensions mm:

187 x122 x 90 up to 344 x 289 x 117

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COntROL PAnELS dESIGn

COntROL PAnELSFibox provides design, approval, production and logistics services for machine and equipment manufacturers. Fibox operations cover the entire service chain. Our long-term co-operation with our customers, certification authorities and Fibox’s global logistics units guarantees that our service ability remains stable in varying market situations and that we are able to react quickly in demanding product development and launching activities.

Production sites in Europe, China and USA provide fast deliveries with Fibox quality.

Our service concept includes all operations related to the designing and manufacturing of a control unit. Our flexible production system provides you with everything you need – from single appliances to complete system deliveries.

Fibox is your partner now as well as in the future.

HIGH QUALItY COmPOnEntSCorrect component selection is an important part of the design. Solutions that meet the requirements of the leading manufacturers should be reliable and should have guaranteed availability. A typical control unit includes 50, sometimes as many as 250, different parts. We purchase and use more than 60000 different product titles every year. Together with the custo-mer, we search for increasingly competitive and functional alternatives.

Purchasing includes e.g. electromechanics, automation and mechanics.

CUSTOMER

Design After-salesservice

Logistics

QualityDokumentation

Protoproduction

ProductionPurchasing

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FIBOXQUALItY

Fibox has developed a sophisticated quality system to assure our customers of the reliability and consistency of our products and our services. All aspects of our operations, from product design and development, to production and product delivery, are documented to ensure a high level of performance. Performance you can rely on.

The Fibox quality system applies not only to product quality and safety, but to availability of product, accuracy of shipments, technical support and customer service. The continued success of this program is assured by regular internal and independent external audits.

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Why choose Fibox as your supplier...

We are professionals in providing customer-specific enclosing solutions targeted at

demanding environments. We have created a range of solutions for the wind energy

industry. We are familiar with your segment and able to offer you technical solutions

meeting your demand.

Customer solutions enclosing solutions

SOmE REASOnS FOR CHOOSInG US AS YOUR SUPPLIERLComplete enclosing solutions for wind turbine electrical applicationsLCost savings with innovative engineeringLIncreased production by removing bottlenecksLGlobal co-operation with local service in all continentsLEfficient logistics to reduce inventoriesLOptimal solutions in co-operation with leading component manufacturersLExperienced design department to solve your needsLInnovative personnel with technical expertiseLSound experience in wind energy applicationsLReliable and flexible deliveries also possible in special packages

CUStOmISInG SERvICES FOR tHERmOPLAStIC,

ALUmInIUm And StEEL EnCLOSURES:

LMachining such as cutting, drilling and threading

LPrinting e.g. company logos, operating instructions and symbols

LManufacturing plastic enclosures from coloured plastic raw material

LAssembling enclosures with components such as cable glands, connectors and keypads

LQuick prototyping

LSourcing of third party components

tAILOR-mAKInG SERvICES:

LProject coordination

LDesign and product development by technical experts

LFeasibility studies

LRapid modelling and technical documentation

LInjection mould sourcing and mould maintenance

LManufacture of customer-specific special tools

LAssembly and related testing and certification

Customising services based on standard enclosures

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WHY CHOOSE FIBOX

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tECHnICAL InFO

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the IP and IK classificationsIngress protection class of enclosures is given in the form of IP classification, a two digit coding which is shown below. Fibox has tested the enclosures according to EN 60529. The standard requires the second digit to be tested from class 6 upwards separately to each level of class, thus the double marking IP 66 / IP 67 indicates that the actual tests have been made for both levels.

Enclosure approvals

AUtHORIZAtIOn GIvEn BY PROdUCt FAmILIES StAndARd

/tESt nORm

Germanischer Lloyd

EK, CAB, SPACE LINK, QUICK PC, MNX, FEX PC- 7, PICCOLO PC

According to GLs own regulations and directives

Bureau Veritas EK According to BV s own regulations and directives

Lloyd s register of Shipping EK, EKI, CAB PC, SPACE LINK, QUICK PC

FIMKO Certificates No FI 15866, FI 14290, FI 14288, FI 12560

Det Norske Veritas MNX PC, MNX PCP, MNX PCM, MNX F, EK

According to DNVs own regulations and directives

FIMKOElectoral Inspectorate, Finland

MNX PC, MNX PCP, MNX PCM, MNX F, MNX ABS, PICCOLO PC, EK MODULE, EURONORD II PC, SOLID PC, SOLID SC, SOLID ABS, SOLID PG, EK, CAB PC, CAB ABS, CARDMASTER 3, SPACE LINK, QUICK PC, MCE CONTROL

EN 50298:1998

FIMKO VARIATIONSFS-E-60439-1:2000;SFS-E-60439-4:1991;A1:1996; A2:1999

FIMKO FX 2000

EN 60439-1:1994; A1:1996;A2:1997; A11:1996EN 60439-1:1993; A1:1994

VTT Industrial Systems FEX-PC-7, ALX

EN 50014 (1997) A1 & A2EN 50019 (2000)

Underwriters Laboratories (UL)

MINI PC, MINI MI, MNX PC, MNX PCP, MNX PCM, MNX F, PICCOLO PC, EURONORD II PC, EURONORD II AL, SOLID PC, EK, EKI, CAB C, CARDMASTER PC, MCE CONTROL

UL Std. No 50UL Std. No 508UL Std. No 746 C

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Fibox is member of the following wind organisations globally:

the IP and IK classifications mEmBER ORGAnISAtIOnS

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Fibox Enclosures

Fibox Oy Ab

Keilaranta 19FI-02150 EspooFinland

Tel. +358 (0)207 785 700Fax. +358 (0)207 785 [email protected]

www.fibox.com