Enabling Smart Manufacturing through MOM software · Enabling Smart Manufacturing through MOM...

Enabling SmartManufacturing throughMOM softwareDr. Raffaello LeprattiVP - MOM Business Development & MarketingSiemens PLM Software

Realize innovation.Unrestricted © Siemens AG 2018

Unrestricted © Siemens AG 2018 Siemens PLM Software

Digitalization InitiativesWe’re all saying essentially the same thing

Smart Nation

Piano Industria 4.0Robot Revolution Initiative

Alliance Industrie du Futur

The Prime Minister's Industry 4.0 Taskforce

Plattform Industrie 4.0

Made Smarter Review

Industrial Internet Consortium

Made in China 2025


The vision for Smart Manufacturing

Smart machinesSmart productsSmart logistics

Open,integrated and

communicative systems


The vision for Smart Manufacturing

Smart machinesSmart productsSmart logistics

Open,integrated and

communicative systems

DIGITAL ENTERPRISE

Restricted © Siemens AG 2018 Siemens PLM Software

Leverage on collaboration to create synergies…

“Coming together isa beginning…”

“… Working togetheris success”

“…Keeping togetheris progress”

Henry Ford


The barriers to next frontier manufacturing

VIRTUAL REALVIRTUAL REAL

Design andEngineering

ManufacturingEngineering ProductionCustomer Desire Service

MANUFACTURINGENGINEERING

SUPPLY CHAIN

PRODUCTION

Planning ProcessDefinition Automation

Production Systems

Operators

Software

Materials

MachineOEMs

Logistics

Start-ups

IT

ITEngineering

Inefficient production datasharing !

Ineffectiveclosed loop !

Single-purpose, inflexible, linearprocess !

Ineffective transformation of raw data intoactionable information !

Fragmented digitalinfrastructure !


What if….

VIRTUAL REALVIRTUAL REAL

Design andEngineering

ManufacturingEngineering ProductionCustomer Desire Service

MANUFACTURINGENGINEERING

SUPPLY CHAIN

PRODUCTION

Planning ProcessDefinition Automation

Production Systems

Operators

Software

Materials

MachineOEMs

Logistics

Start-ups

IT

ITEngineering

Single-purpose, inflexible,linear process !

Ineffectiveclosed loop !

Change in mindset !Coupled logisticsand production !

Fragmented digitalinfrastructure ! Effective Closed

Loops

SmartConnection to

Cloud

Smart DataContextualization

Smart cross-departmentsintegration Smart Operations

Orchestration


Manufacturing digitalizationThe widening gap in digital productivity

2001

TOP 5% PERFORMERS

REST OF THE INDUSTRY

Perc

ent I

ncre

ase

in la

bor p

rodu

ctiv

ity

2005 2009 2013 2018

+25%

Source: The future of productivity report, 2015, OECD

0

-10

10

20

30 The top 5%of companies aredominating the

economy by exploitingdigital competencies.

Source: It Pays To Be Smart, July 2017, MIT Technology Review

The Best Versus the Rest: The Global Productivity Slowdown, Divergence AcrossFirms And The Role of Public Policy, OECD Productivity Working Papers


Shifting the Digital Twin from virtual to reality

Digital TwinProduct

Digital TwinProduction

Virtualproduct

Virtualproduction

RealproductionAutomation

Verification Validation

Specification Commissioning

ManufacturingOperationsManagementTotally IntegratedAutomation


Enriching the Digital Twin through Smart Manufacturing


Smart orchestrationof manufacturing

operations

MOM as the digitalbrain of

manufacturingoperations

ManufacturingOperationsManagementSmartManufacturingTools Process

People

MOM


Continuous improvement with the Digital Twin

Digital TwinProduct

Digital TwinProduction

Digital TwinPerformance

Virtualproduct

Virtualproduction

Realproduct


Continuous improvement

Insights from performance with MindSphere

Idealdelivery

Collaboration platform: Teamcenter

Verification Validation

Specification Commissioning


Siemens commitment to digitalization

<1998 2000 2002 2005 2006 2008 2010 2012 2014 2016 2018

UGSMentor

TASSInfolytica

Solido

LMSTesis CD-adapco

Polarion

Vistagy PerfectCostingKineo

ORSI ELAN VRConnectIBS

Active Camstar Bentley

SIMATIC Totally Integrated Automation

AUTOMATION #1

SOFTWARE #1

Preactor

EAIApplicon

Nastran

Solid Edge

Tecnomatix

SDRC

UG Solutions

USDATA

Mendix


The MOM evolution towards Smart Manufacturing

Stand-alone MES

Improvedmanufacturingexecution

’90s

Monolithic MOM

Manufacturingdigitalization

’00s

MOM for SmartManufacturing

Digital Enterprise& Industry 4.0

Today


The role of MOM for Smart Manufacturing

Virtual product

Virtual production

Smart orchestrationof manufacturing and quality operationsSmart integration with PLM

Smooth design and engineering transferSmart data contextualization

with manufacturing information

Realproduct

ContextualizedData

Closed Loop Processesfor continuous and proactive improvements

Smart connection toMindSphere

Tools Process

People

MOM


Transforming virtual production into efficiently orchestratedoperations

Take control ofproductionschedules,

execution andquality by

orchestratingthe completeoperations.


Import BOM-BOP,generate EWIs,

improve productdesign andengineering

through feedbackfrom mfgt.operations

Closing the loop with contextualized data from the shop floor


Ensuring quality excellence of the next-generation product

Evaluate theproduct quality

during execution tofeed information

back to the designand engineering

departments.


Gaining visibility into production data and insights viamanufacturing intelligence technologies on MindSphere

Impactproduction KPIswith actionableinsights gainedfrom analysis of

real timeoperational data.


Supporting digital transformation in the different industrie

F&B /CPG Chemicals Pharma Medical Devices

Automotive Electronics Semiconductors HE – SpecialMachinery

Aerospace &Defense


Ford F-150 XL

4,147,200 buildconfigurationsSource: consumerguide.com


Addressing productioncomplexity

Flexible productionconcepts withAutomated GuidedVehicles (AGVs)


Standardized and open system package

Complete automation,communication, andfunctional safety


Flexible production concepts

Shortercommissioningand ramp-uptimes

Economicmanufacturingof different carmodels

Easy scalabilityof productioncapacity


The essential role of MOM for digital industries

Tools Process

People

MOM

Machine/LineBuilder

Product Lifecycle

Plant Lifecycle


Leveraging on the innovative and industry-specificMOM portfolio

Consolidatedplatform

Clear mapping ofproduct to industrysegment

CAMSTARSIMATIC IT

Preactor

QMSProfessional

ManufacturingIntelligence

MES

APS

QM

SEM

I

Innovativetechnologies


Smart ManufacturingAn enterprise strategy – not only a matter of technology

Enabled byinnovativepartners

Think big – Startfocused – Scalefast

Driven by inspiredexecutives,realized byexperts

Re-thinkfinancial andstrategictargets


Digitalization is no longer the future. It isalready here today…

…and we are implementing italongside our customers and partners.

Thank you for yourattention!

Enabling Smart Manufacturing through MOM software · Enabling Smart Manufacturing through MOM...

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