Enabling Smart Manufacturing through MOM software Enabling Smart Manufacturing through MOM software

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Transcript of Enabling Smart Manufacturing through MOM software Enabling Smart Manufacturing through MOM software

  • Enabling Smart Manufacturing through MOM software Dr. Raffaello Lepratti VP - MOM Business Development & Marketing Siemens PLM Software

    Realize innovation.Unrestricted © Siemens AG 2018

  • Unrestricted © Siemens AG 2018 Page 2 Siemens PLM Software

    Digitalization Initiatives We’re all saying essentially the same thing

    Smart Nation

    Piano Industria 4.0Robot Revolution Initiative

    Alliance Industrie du Futur

    The Prime Minister's Industry 4.0 Taskforce

    Plattform Industrie 4.0

    Made Smarter Review

    Industrial Internet Consortium

    Made in China 2025

  • Unrestricted © Siemens AG 2018 Page 3 Siemens PLM Software

    The vision for Smart Manufacturing

    Smart machines Smart products Smart logistics

    Open, integrated and

    communicative systems

  • Unrestricted © Siemens AG 2018 Page 4 Siemens PLM Software

    The vision for Smart Manufacturing

    Smart machines Smart products Smart logistics

    Open, integrated and

    communicative systems

    DIGITAL ENTERPRISE

  • Restricted © Siemens AG 2018 Page 5 Siemens PLM Software

    Leverage on collaboration to create synergies…

    “Coming together is a beginning…”

    “… Working together is success”

    “…Keeping together is progress”

    Henry Ford

  • Unrestricted © Siemens AG 2018 Page 6 Siemens PLM Software

    The barriers to next frontier manufacturing

    VIRTUAL REALVIRTUAL REAL

    Design and Engineering

    Manufacturing Engineering ProductionCustomer Desire Service

    MANUFACTURING ENGINEERING

    SUPPLY CHAIN

    PRODUCTION

    Planning ProcessDefinition Automation Production Systems

    Operators

    Software

    Materials

    Machine OEMs

    Logistics

    Start-ups

    IT

    ITEngineering

    Inefficient production data sharing !

    Ineffective closed loop !

    Single-purpose, inflexible, linear process !

    Ineffective transformation of raw data into actionable information !

    Fragmented digital infrastructure !

  • Unrestricted © Siemens AG 2018 Page 7 Siemens PLM Software

    What if….

    VIRTUAL REALVIRTUAL REAL

    Design and Engineering

    Manufacturing Engineering ProductionCustomer Desire Service

    MANUFACTURING ENGINEERING

    SUPPLY CHAIN

    PRODUCTION

    Planning ProcessDefinition Automation Production Systems

    Operators

    Software

    Materials

    Machine OEMs

    Logistics

    Start-ups

    IT

    ITEngineering

    Single-purpose, inflexible, linear process !

    Ineffective closed loop !

    Change in mindset ! Coupled logistics and production !

    Fragmented digital infrastructure ! Effective Closed

    Loops

    Smart Connection to

    Cloud

    Smart Data Contextualization

    Smart cross- departments integration Smart Operations

    Orchestration

  • Unrestricted © Siemens AG 2018 Page 8 Siemens PLM Software

    Manufacturing digitalization The widening gap in digital productivity

    2001

    TOP 5% PERFORMERS

    REST OF THE INDUSTRY

    Pe rc

    en t I

    nc re

    as e

    in la

    bo r p

    ro du

    ct iv

    ity

    2005 2009 2013 2018

    +25%

    Source: The future of productivity report, 2015, OECD

    0

    -10

    10

    20

    30 The top 5% of companies are dominating the

    economy by exploiting digital competencies.

    Source: It Pays To Be Smart, July 2017, MIT Technology Review

    The Best Versus the Rest: The Global Productivity Slowdown, Divergence Across Firms And The Role of Public Policy, OECD Productivity Working Papers

  • Unrestricted © Siemens AG 2018 Page 9 Siemens PLM Software

    Shifting the Digital Twin from virtual to reality

    Digital Twin Product

    Digital Twin Production

    Virtual product

    Virtual production

    Real production Automation

    Verification Validation

    Specification Commissioning

    Manufacturing Operations Management Totally Integrated Automation

  • Unrestricted © Siemens AG 2018 Page 10 Siemens PLM Software

    Enriching the Digital Twin through Smart Manufacturing

    Real production Automation

    Smart orchestration of manufacturing

    operations

    MOM as the digital brain of

    manufacturing operations

    Manufacturing Operations Management Smart ManufacturingTools Process

    People

    MOM

  • Unrestricted © Siemens AG 2018 Page 11 Siemens PLM Software

    Continuous improvement with the Digital Twin

    Digital Twin Product

    Digital Twin Production

    Digital Twin Performance

    Virtual product

    Virtual production

    Real product

    Real production Automation

    Continuous improvement

    Insights from performance with MindSphere

    Ideal delivery

    Collaboration platform: Teamcenter

    Verification Validation

    Specification Commissioning

  • Unrestricted © Siemens AG 2018 Page 12 Siemens PLM Software

    Siemens commitment to digitalization

  • Unrestricted © Siemens AG 2018 Page 13 Siemens PLM Software

    The MOM evolution towards Smart Manufacturing

    Stand-alone MES

    Improved manufacturing execution

    ’90s

    Monolithic MOM

    Manufacturing digitalization

    ’00s

    MOM for Smart Manufacturing

    Digital Enterprise & Industry 4.0

    Today

  • Unrestricted © Siemens AG 2018 Page 14 Siemens PLM Software

    The role of MOM for Smart Manufacturing

    Virtual product

    Virtual production

    Smart orchestration of manufacturing and quality operationsSmart integration with PLM

    Smooth design and engineering transfer Smart data contextualization

    with manufacturing information

    Real product

    Contextualized Data

    Closed Loop Processes for continuous and proactive improvements

    Smart connection to MindSphere

    Tools Process

    People

    MOM

  • Unrestricted © Siemens AG 2018 Page 15 Siemens PLM Software

    Transforming virtual production into efficiently orchestrated operations

    Take control of production schedules,

    execution and quality by

    orchestrating the complete operations.

  • Unrestricted © Siemens AG 2018 Page 16 Siemens PLM Software

    Import BOM-BOP, generate EWIs,

    improve product design and engineering

    through feedback from mfgt. operations

    Closing the loop with contextualized data from the shop floor

  • Unrestricted © Siemens AG 2018 Page 17 Siemens PLM Software

    Ensuring quality excellence of the next-generation product

    Evaluate the product quality

    during execution to feed information

    back to the design and engineering

    departments.

  • Unrestricted © Siemens AG 2018 Page 18 Siemens PLM Software

    Gaining visibility into production data and insights via manufacturing intelligence technologies on MindSphere

    Impact production KPIs with actionable insights gained from analysis of

    real time operational data.

  • Unrestricted © Siemens AG 2018 Page 19 Siemens PLM Software

    Supporting digital transformation in the different industrie

    F&B /CPG Chemicals Pharma Medical Devices

    Automotive Electronics Semiconductors HE – Special Machinery

    Aerospace & Defense

  • Unrestricted © Siemens AG 2018 Page 20 Siemens PLM Software

  • Unrestricted © Siemens AG 2018 Page 21 Siemens PLM Software

    Ford F-150 XL

    4,147,200 build configurations Source: consumerguide.com

  • Unrestricted © Siemens AG 2018 Page 22 Siemens PLM Software

    Addressing production complexity

    Flexible production concepts with Automated Guided Vehicles (AGVs)

  • Unrestricted © Siemens AG 2018 Page 23 Siemens PLM Software

    Standardized and open system package

    Complete automation, communication, and functional safety

  • Unrestricted © Siemens AG 2018 Page 24 Siemens PLM Software

    Flexible production concepts

    Shorter commissioning and ramp-up times

    Economic manufacturing of different car models

    Easy scalability of production capacity

  • Unrestricted © Siemens AG 2018 Page 25 Siemens PLM Software

    The essential role of MOM for digital industries

    Tools Process

    People

    MOM

    Machine/Line Builder

    Product Lifecycle

    Plant Lifecycle

  • Unrestricted © Siemens AG 2018 Page 26 Siemens PLM Software

    Leveraging on the innovative and industry-specific MOM portfolio

    Consolidated platform

    Clear mapping of product to industry segment

    CAMSTAR SIMATIC IT

    Preactor

    QMS Professional

    Manufacturing Intelligence

    M ES

    AP S

    Q M

    S EM

    I

    Innovative technologies

  • Unrestricted © Siemens AG 2018 Page 27 Siemens PLM Software

    Smart Manufacturing An enterprise strategy – not only a matter of technology

    Enabled by innovative partners

    Think big – Start focused – Scale fast