Enable Unlimited Possibilities · 1995 Initiated by Dow Chemical Co. 2000 ch 2005 Application...

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Enable Unlimited Possibilities TM

Transcript of Enable Unlimited Possibilities · 1995 Initiated by Dow Chemical Co. 2000 ch 2005 Application...

Page 1: Enable Unlimited Possibilities · 1995 Initiated by Dow Chemical Co. 2000 ch 2005 Application development 2011 echnology acquisition, ch and market development 2018 s first- ... light

Enable Unlimited Possibilities

TM

Page 2: Enable Unlimited Possibilities · 1995 Initiated by Dow Chemical Co. 2000 ch 2005 Application development 2011 echnology acquisition, ch and market development 2018 s first- ... light

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ViviOnTM is a family of novel cyclic block copolymers (CBCs), which are fully hydrogenated polymers based on styrene and conjugated dienes via anionic polymerization. This advanced material has remarkable thermal stability, excellent UV durability, extra-high transparency, low water absorption, low density and superb purity. These features offer the users of ViviOnTM with superior design flexibility, easy processing capability and low life-cycle costs. In addition, the flexibility of tailoring polymer micro-structure by adjusting the ratio of poly(cyclohexylethylene) (PCHE) and ethylene-co-1-butene (EB) provides ViviOnTM a wide range of properties from rigid plastics to soft elastomers.

1995

2000

2005

2011

2018

Initia

ted

by D

ow C

hem

ical C

o.

Fund

amen

tal re

sear

ch

Appli

catio

n de

velop

men

tUS

I -Te

chno

logy a

cquis

ition,

pro

duct

rese

arch

and

mar

ket

d

evelo

pmen

t

USI in

itiate

d th

e wor

ld’s f

irst-

eve

r CBC

mas

s pro

duct

ion lin

e

in

Kao

hsiun

g, Ta

iwan

USI Corporation, one of the largest polymeric material companies based in Taiwan, has a long history in producing and selling PE and EVA. The company acquired the CBC technology from Dow Chemical Co. in 2011 and initiated the world’s first -ever CBC mass production line in Kaohsiung, Taiwan.

For more information, please refer to www.usife.com

ViviOnTM

Cyclic Block Copolymers (CBCs)

R1 R2a cx yy b[ ] ( )( ) [ ][ ]

R1 R2a cx yy b[ ] ( )( ) [ ][ ]

H2 Catalyst

Styrene-Butadiene Copolymers

Cyclic Block Copolymers

Complete Hydrogenation Technology

1

Anionic Polymerization- Precisely controlled molecular weight- Extremely low extractables

Complete Hydrogenation- Efficient complete-hydrogenation- Ensured product quality

Key Technologies

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Properties Unit Test Method(ASTM)

General Properties

Density

Water uptake

Melt flow rate (2.16kg, 260℃)

Optical Properties

Transmittance (3mm)

Haze (3mm)

Reflective index

Thermal Properties

Vicat softening temperature(1kg, 50℃/hr)

Heat distortion temperature(0.455MPa, 2℃/min)

Mechanical Properties

Flexural strength

Flexural modulus

Tensile strength (Y.P.)

Tensile strength (B.P.)

Elongation

Izod impact strength

g/cm3

%

cm3/10min

%

%

-

MPa

MPa

MPa

MPa

%

kg-cm/cm

D792

D570

D1238

D1003

D1003

-

D1525

D648

D790

D790

D638

D638

D638

D256

0.94

<0.01

200

92

<0.5

1.51

104.7

82.8

63.7

2120

36.3

39.3

14.7

2.5

ViviOnTM

8210

0.94

<0.01

7

92

<0.5

1.51

126

102.5

70

2400

40.6

43.6

24.4

3.6

ViviOnTM

1325

0.94

<0.01

4.5

92

<0.5

1.51

114.1

94.1

58.5

1710

34.9

41.5

29

4.1

ViviOnTM

0510

Please contact us to obtain information on other ViviOnTM grades.

Low Density

Extra-HighTransparency

EnhancedThermo-oxidation

Stability

Low Extractables

SuperbChemical

Resistance

Low Outgassing

GammaSterilizationApplicable

Superb Purity

Superior UV-VisTransmittance

LowAuto-

fluorescence

ExceptionalProcessability

LowMoistureUptake

ExcellentUV Durability

ViviOnTM Properties

ViviOnTM

Cyclic Block Copolymers (CBCs)

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Outstanding Thermal Stability

ViviOnTM COC COPTime /Materials

0.5h

1.0h

At 250oC oven, air

Excellent Weatherability / UV Durability

Low Density

ViviOnTM

COC

COP

PMMA

PC

PET

0.941.01

1.01

1.19

1.20

1.37

Superior High Transparency

92%

Thinner & Brighter

PolarizerLiquid Crystal CellPolarizer

Brightness Enhancement Films

Diffuser

Light Guide

LED Housing

Back Reflector

LCDPanel

BacklightUnit

( BLU )

ViviOnTM achieves ultra-thin and high transparency for light guide plate/film

Components of LCD

ViviOnTM is an innovative optical polymer with characteristics of low density, extra-high transparency, well-controlled light retardation, excellent UV durability, great chemical resistance, and low moisture uptake. Due to the unique chemical micro-structure, ViviOnTM can be processed advantageously in most optical fabrications including injection molding, extrusion and solvent casting.

Improved brightness, clarity and viewing angle for your display

Optical Applications

PETG PAPMMACOP PCViviOnTM

25

20

15

10

5

0

Δ Ye

llow

ness

Inde

x

COC

0.48

ViviOn™ displays great weatherability (exposure to constant sunlight, moisture, and heat).

•ASTM G154Wavelength : UVA 340 nm Irradiation : 0.89 W/m2 Test duration: 1000 hrs Each cycle include 8 hrs of UV exposure with uninsulated black panel temperature (60±3°C) and 4 hrs of condensation with uninsulated black panel temperature (50±3°C ).

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ViviOnTM is safe, reliable and durable for medical applications with features of extreme purity, good thermal stability, excellent UV durability, superb chemical resistance and outstanding clarity. The products made by ViviOnTM can be sterilized using ethylene oxide (EtO), Gamma and e-beam radiation, providing medical professionals ease of use and compatibility.

VivionTM passes selected chapters of ISO10993 biocompatibility, US Pharmacopeia <88> Class VI and <661>, as well as JP Pharmacopeia 7.02. The application for FDA Type III Drug Master File registration is registered.

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Pure & Clean: An extremely clean and trustworthy material for medical devices

Medical Applications

Regulations Items Results

.Residue on ignition.pH value.UV spectrum.Foaming test

.Heavy metals (Pb、Cd、Sn).KMnO4 reducing substances.Heavy metals (as Pb).Residue on evaporation

Japan Pharmacopeia7.02 Passed

ISO 10993.Cytotoxicity.Sensitization.Irritation reactivity

Passed

.Acute System Test.Intracutaneous Test.Implantation Test (7 days)

US Pharmacopeia <88> Class VI

Passed

.Non-Volatile Residue.Heavy Metals (as Pb).Buffering Capacity

US Pharmacopeia <661> Passed

FDA Drug Master File Drug Master File with U.S. Food and Drug Adminis-tration (DMF #32470) Registered

BPA Test NotdetectedBPA-free Test

EU REACH 161 Substances of Very High Concern Test Notdetected

Extremely Low Outgassing

ViviOnTM Polypropylene(Medical Grade)

150

120

90

60

30

0

ViviOnTM releases an extremely low amount of gas compared with medical grade PP when heated.

Vola

tile

Gas

es (p

pm)

Test condition: heat at 800C for 2hrs, then measure volatile gases by headspace GC/MS.

Low color shift after Gamma irradiation

ViviOnTM COP COC

3.0

2.5

2.0

1.5

1.0

0.5

0

Delta

b* V

alue

Degree of color shift after exposure to 50kGy of Gammaradiation then settled for 1 day.

ViviOnTM displays lower color shift compared with other polymers.

Mechanical properties afterGamma irradiation

Mechanical properties were measured before and after 3weeks of Gamma irradiation.

Izod Impact (J/m)

Tensile Strength(MPa)

Flexural Strength(MPa)

80

60

40

20

0

Initial

50kGy

ViviOnTM does not display significant change in its mechanical properties after Gamma radiation exposure.

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ViviOnTM presents extreme cleanness and exceptional performance in its optical properties: higher UV transmittance and lower autofluorescence than other plastics to increase the accuracy and reliability of the analysis.

Applications include: cuvette, microplate and microfluidic chip (bio-chip) for UV and/or fluorescence detection.

ViviOnTM resin & tensile bar specimen were immersed in the chemical or reagent for 2 days at room temperature, the specimen’s weight loss and mechanical reduction were then measured. Resistant ( ): weight loss < 1% and elongation at break% did not change significantly; Not Resistant ( ): weight change >5% or elongation at break% reduced by > 50%.

Low Autofluorescence

400 420 440 460 480 500Wavelength (nm)

20000

18000

16000

14000

12000

10000

8000

6000

4000

2000

0

ViviOnTM emits much lower autofluorescence than polystyrene(PS), effectively enhancing signal-to-noise ratio.

Fluo

resc

ence

Inte

nsity

Val

ue

ViviOnTM PS

Excitation: 350 nm, sample thickness: 1 mm

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Bio-diagnostic Applications

Accurate & Reliable

Hydrochloric acid 36%

Sulfuric acid 40%

Acetic acid > 94%

Nitric acid 65%

NaOH 50%

Ammonia solution 35%

Methanol

Ethanol

Isopropanol

Acetone

Methyl Ethyl Ketone

Hexane

Baby oil (mineral oil)

DMSO

Silicone oil

Ethylene glycol

Acid

Solvent Resistance

Alkali

Ketone

Hydrocarbon

Others

Alcohol

100

90

80

70

60

50

40

30

20

10

0

Wavelength (nm)

ViviOnTM displays higher UV transmittance than other plastics, increasing the accuracy of detections.

200 250 300 350 450400 500 550

Sample thickness: 1 mm

ViviOnTM (UV Grade)

PSCOP PC

High UV Transmittance

Tran

smitt

ance

(%)

Accurate & Reliable: The material-of-choice forbio-diagnostic devices

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ViviOn™ is a medical grade plastic material with high UVC transmittance and durability for deep ultraviolet (UVC) applications. In comparison with other plastics, ViviOn™ maintains high UVC transmittance and a glass-like appearance under long-term UVC exposures, which makes it a suitable choice in disinfection applications.

ViviOn™ can be fabricated into sheets and parts for UVC disinfection devices through conventional processes, e.g.: injection molding, extrusion, etc. With its exceptional processability, superior chemical resistance, and low density, ViviOn™ provides a versatile flexibility in product design.

Exceptional processability for a safe disinfection device

Deep Ultraviolet (UVC) Applications

100

90

80

70

60

50

40

30

20

10

0

UVC Aging Time (Hr)

ViviOn™ possesses not only high UVC transmittance but also superior durability.

50 100 150 200 250

Tran

smitt

ance

(%)

UVC source: Philips TUV 15W T8 × 4 sets (Wavelength: 253.7 nm)UVC aging time: 250 hrs, Distance: 40 cm, Sample thickness: 1 mm

UVC Transmittance @ 250 nmSubstantial UVC Durability Low color shift after long-term

exposure to UVCUVC source: Philips TUV 15W T8 × 4 Sets (Wavelength: 253.7 nm)UVC aging time: 250 hrs, Distance: 40 cm, Sample thickness: 1 mm

ViviOnTM

(UV Grade)

6

5

4

3

2

1

0

0.39

Δ Ye

llow

ness

Inde

x

PETG PPPMMA PC

ViviOn™ retains glass-like appearance compared with other plastics.

High UVC Sterilization Efficiency

UVC Source: Philips 8W T5 (Wavelength: 253.7 nm)Distance: 1.6 cm, Plate Thickness: 1 mm, Micro-organism: E. coli

Amount of Bacteria (CFU/mL)Sterilization

Time (s)

0 s

3 s

ViviOn™(UV Grade) PP

4.17 × 105 4.17 × 105

<10 6.25 × 103

100

90

80

70

60

50

40

30

20

10

0

ViviOn™ has superior UV-Vis transparency compared with other plastics.

200 250 300 350 450400 500

Wavelength (nm)

550

Sample thickness: 1 mm

High UVC Transmittance

Tran

smitt

ance

(%)

ViviOnTM (UV Grade) PC PETGPMMA PP

Portable Disinfection Device Baby Product Home Appliances Healthcare Disinfection Food & Beverage Processing Analytics & Diagnostic Water Disinfection Air Disinfection

Utilizing plastic for UVC sterilization device (Ex: UVC source cover, container, etc.), ViviOn™ offers higher UVC sterilization efficiency.

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Safe & Clean: A risk-free material for food containers

Food Packaging Applications

XBPA

BPA-free SuperbClarity

HygienicallyClean

UV Disinfection SteamSterilization

Materials

Cleanness

Toughness

Boiling in water

Steam sterilization

UV disinfection

Taste/Odor

Color

Weight

PES PP PETGPPSU PA Glass

Clear ClearClear ClearYellowish Yellowish Opaque

Brittle

Excellent Good Fair Poor

ViviOnTM

ViviOnTM is free of BPA and any other plasticizers. Due to its production process, ViviOnTM contains extremely low extractable materials. The products made by ViviOnTM

have superb clarity and can be sterilized by boiling water, steam, and UV radiation. The resin also provides flexibility for many manufacturing processes, such as injection molding and extrusion blow molding.

ViviOnTM passes selected chapters of ISO 10993 Biocompatibility Test and is applying for the registration on U.S. FDA Food Contact Notification, China New Food Additives Material, and European Food Safety Authority (EFSA).

ViviOnTM is applicable inUVC disinfection

ViviOnTM PPSU PETG

70

60

50

40

30

20

10

0

Tran

smitt

ance

(%)

UVC(253.7nm) transmittance of different materials

ViviOnTM displays superior UVC transmittance comparing with other plastics: UVC light can irradiate through the body of food containers and reach the interior, ensuring the sterilization effectiveness.

Page 9: Enable Unlimited Possibilities · 1995 Initiated by Dow Chemical Co. 2000 ch 2005 Application development 2011 echnology acquisition, ch and market development 2018 s first- ... light

2016 USI Corporation All rights reserved

The information contained herein is, to our best knowledge, true and accurate. However, since conditions of use are beyond our control, all recommendations or suggests are presented without guarantee or responsibility on our part. We disclaim all liability in connection with the use of information contained herein or otherwise. All risks of such use are assumed by the user. Furthermore, nothing contained herein shall be constructed as an inducement or recommendation to use any process or to manufacture or use any product in conflict with existing or future patents.

www.usife.com+886 2 8751 6888, ext:672412th Floor, No. 37, JiHu Road, NeiHu District, Taipei 11492, Taiwan(R.O.C.)