See back page for Customer Service InformationConsulte el reverso para Servicio de Información al ClienteVoir pages verso pour des renseignements le service à la Clientèle

© Copyright Royce Union 2018H-RU-Hybrid EN 040318 m0470

EN

Owner’s Manual for Multi-Speed Bikes

Please read and fully understand this manual before operation.

Save this manual for future reference.

This manual contains important safety, assembly, operation and maintenance information.

Owner’s Manual Index

Your Bike• Fitting the Rider to the Bicycle ..........................................................................................3• Warning and Safety Information ......................................................................................4• The Owner’s Responsibility ................................................................................................4• Rules of the Road ...................................................................................................................5

Bicycle Assembly• Parts Assembly ......................................................................................................................6-7• Introduction .............................................................................................................................8• Tools Needed ...........................................................................................................................8• Front Fender Install ...............................................................................................................9• Front Wheel Install ................................................................................................................10• Re-Attach Front Brake ................................................................................ 11• Rear Fender Install ................................................................................................................11• Handlebar and Stem Install ........................................................................................... 12-13• Luggage Rack Installation .................................................................................................14• Seat Installation ................................................................................................................. 15-16• Testing Seat Clamp and Post Clamp Tightness ......................................... 16• Pedal Installation...................................................................................................................17• Seat and Handlebar Reflector Install (as equipped) .................................................17

Maintenance and Service• Repair and Service ................................................................................................................18• Testing Stem and Handlebar Tightness .................................................... 18• Inspection of the Bearings ................................................................................................19• 3 Piece Crank ..........................................................................................................................19• Tires ........................................................................................................................................20• Brake Setup and Adjustment ................................................................................... 21-24• Brake Pad Replacement ......................................................................................................24• Shift System ........................................................................................................................ 25-27• Derailleur Adjustments ................................................................................................... 28-31• Lubrication and Lubrication Table .............................................................................. 32-33

Warranty• Corporation Limited Warranty .........................................................................................34

Owner’s Bicycle Identification Record .......................................................... 35

3

Your

Bik

e

Your Bike

3

1

2

Owner’s Bicycle Identifi cation RecordNOTE: This information is only available on the bicycle itself.

Each bicycle has a Recovery Code stamped into the frame. The Recovery Code can be found on the bottom of the crank hous-ing as shown.

Write this number below to keep it for future reference.If the bicycle is stolen, give this number and a description of the bicycle to the police. This will help them fi nd the bicycle.

1

Recovery Code:

Purchase Date:

Model Name:

To determine the correct size of bicycle for the rider:

• Straddle the assembled bicycle with feet shoulder width apart and fl at on the ground.

• There must be at least 1 inch (2.5 cm) of clearance between the highest part of the top tube and the crotch of the rider with tires properly infl ated.

• The minimum leg-length for the rider is the highest part of the top tube plus one inch .

• NOTE: See Assembly sections for Seat adjustment.

Fitting the Rider to the Bicycle

Helmet Warning Information

WARNING:ALWAYS WEAR YOUR

HELMET WHEN RIDING THIS PRODUCT!

• Helmet should sit level on your head and low on your fore-head. Exposed forehead can result in serious injury.

• Adjust the strap sliders below the ear on both sides.• Buckle the chin strap. Adjust strap until it is snug.• No more than two fi ngers should fi t between the strap and

your chin.• A proper fi tting helmet should be comfortable and not rock

forward/backward or side to side.

4

Warning and Safety Information

The Owner’s Responsibility

WARNING: This bicycle is made to be ridden by one rider at a time for general transportation and recreational use. It is not made to withstand the abuse of stunting and jumping.

If the bicycle was purchased unassembled, it is the owner’s responsibility to follow all as-sembly and adjustment instructions exactly as written in this manual, and any “Special In-structions” supplied and to make sure all fasteners and components are securely tightened.

NOTE: Periodically check that all fasteners and components are securely tightened.

If the bicycle was purchased assembled, it is the owner’s responsibility, before riding the bicycle for the fi rst time, to make sure the bicycle has been assembled and adjusted ex-actly as written in this manual, and any “Special Instructions” supplied and to make sure all fasteners and components are securely tightened.

NOTE:If product is assembled, please proceed to sections: • Testing Stem, Handlebar• Seat Clamp tightness.

Meanings of Warnings:

This symbol is important. See the word “CAUTION” or “WARNING” which follows it.The word “CAUTION” is before mechanical instructions. If you do not obey these instruc-tions, mechanical damage or failure of a part of the bicycle can occur.The word “WARNING” is before personal safety instructions. If you do not obey these in-structions, injury to the rider or to others can occur.• CHOKING HAZARD. Small parts. Not for children under 3 years.• Adult assembly is required.• Handlebar hand grip or tube end plugs should be replaced if damaged as bare tubes have

been known to cause injury. All products with capped handlebar ends should be checked regularly to ensure that adequate protection for the ends of the handlebars are in place.

• Replacement forks must have the same rake and tube inner diameter as the original product.

• Do not add a motor to the product.• Do not tow or push the product.• Do not modify the product.• Replace worn or broken parts immediately.• If anything does not operate properly, discontinue use.

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5

Rules of the Road

WARNING: Failure of the rider to obey the following “Rules of the Road” can result in injury to the rider or to others.• Obey all traffi c regulations, signs, and signals.• Always wear a bicycle helmet that meets safety standards, as well as local safety standards.• Ride on the correct side of the road, in a single fi le, and in a straight line.• If possible, avoid riding at night, dusk, dawn and any other time of poor visibility.• If you must ride at night or at time of poor visibility:

• Purchase, install, and use a headlight and taillight.• Headlights are required by all states for nighttime riding and taillights are required in

some states.• Battery-powered lights or fl ashing safety lights are also recommended.

• Refl ectors: For your own safety, do not ride the bicycle if the refl ectors are incorrectly installed, damaged, or missing. Make sure the front and rear refl ectors are vertical. Do not allow the visibility of the refl ectors to be blocked by clothing or other articles. Dirty refl ec-tors do not work well. Clean the refl ectors, as necessary, with soap and a damp cloth.• Make yourself more visible to motorists.

• Wear light-colored or refl ective clothing, such as a refl ective vest and refl ective bands for your arms and legs.

• Use refl ective tape on your helmet.• Do not let anything cover the refl ectors.

• Use extra caution in wet weather:• Ride slowly on damp surfaces because the tires will slide more easily.• Allow increased braking distance in wet weather.

• Avoid these hazards to prevent loss of control or damage to your wheels:• Be aware of drain grates, soft road edges, gravel or sand, pot holes or ruts, wet leaves, or

uneven paving.• Cross railroad tracks at a right angle to prevent the loss of control.• Avoid unsafe actions while riding.• Do not carry any passengers.• Do not carry any items or attach anything to your bicycle that could hinder your vision,

hearing, or control.• Do not ride with both hands off the handlebar.• Do not add a motor to the product.• Do not tow or push the product.• Do not modify the product.• Replace worn or broken parts immediately with original equipment.• If anything does not operate properly, discontinue use.

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6

9

34

87

262231

27

5

19 20 21

1232

161517

14

241310

11

18 20 21

628 23

29

33 25

230

43 1

3637

3835

Part

s A

ssem

bly

View

Assembly

Parts View

NO

TE: A

ll fe

atur

es, c

ompo

nent

s an

d ac

cess

orie

s ar

e no

t inc

lude

d on

all

mod

els.

7 Part

s A

ssem

bly

List

#D

ESCR

IPTI

ON

#D

ESCR

IPTI

ON

1Fr

ame

22Re

ar R

eflec

tor (

rack

, fen

der o

r sea

t pos

t mou

nt)

2Fo

rk23

Fron

t Refl

ecto

r (ha

ndle

bar o

r for

k m

ount

)

3H

andl

ebar

24Ki

ckst

and

4H

andl

ebar

Ste

m25

Fron

t Fen

der (

if eq

uipp

ed)

5H

eads

et B

earin

gs25

aFr

ont F

ende

r Har

dwar

e

6G

rips

26Re

ar F

ende

r (if

equi

pped

)

7Se

at w

ith C

lam

p26

aRe

ar F

ende

r Har

dwar

e

8Se

at P

ost

27Re

ar R

ack

(if e

quip

ped)

9Se

at P

ost C

lam

p27

aRe

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ack

Har

dwar

e

10Cr

ank

Set w

ith S

proc

ket

28Le

ft B

rake

Lev

er (i

f equ

ippe

d)

11Cr

ank

Bear

ing

Set

29Ri

ght B

rake

Lev

er (i

f equ

ippe

d)

12Ch

ain

30Fr

ont B

rake

(if e

quip

ped)

13Ch

ain

Gua

rd (s

tyle

s m

ay v

ary)

31Re

ar B

rake

(if e

quip

ped)

14Pe

dal S

et32

Rear

Der

aille

ur

15Fr

ont A

xle

Nut

s33

Gea

r Shi

ft w

ith G

rip

16Re

ar A

xle

Nut

s34

Fron

t Der

aille

ur

17Fr

ont A

xle

Whe

el R

etai

ners

Acc

esso

ries

(if e

quip

ped

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les

may

var

y)

18Fr

ont W

heel

Ass

embl

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Bask

et/C

oole

r

19Re

ar W

heel

Ass

embl

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Bag

20Ti

re (x

2)37

Cup

Hol

der

21In

ner T

ube

(x2)

38Be

ll

Parts List

8

Ass

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Introduction to Assembly

Tools Needed (not included)

Adjustable Wrench Open-end Wrenches

Flat-blade Screwdriver Phillips Screwdriver

Slip-Joint Pliers Metric Allen Wrenches

Additional tools may be supplied. Styles may vary

This Owner’s Manual is made for several diff erent bicycles: • Some illustrations may vary slightly from the actual product. • Follow instructions completely.• If the bicycle has any parts that are not described in this manual, look for separate “Special

Instructions” that are supplied with the bicycle.• Models may have diff erent accessory items such as bags, baskets, refl ectors, cup holders,

racks, etc.• All features, components and accessories are not included on all models.• Use the Index page to locate specifi c sections of this manual.• Please read through this entire manual before beginning assembly or maintenance.• If you are not confi dent with assembling this unit, refer to a local bike shop.

WARNING: Keep small parts away from children during assembly.

NOTE: All of the directions (right, left, front, rear, etc.) in this manual are as seen by the rider while seated on the bicycle.

Do not dispose of the carton and packaging until you complete the assembly of the bicycle. This can prevent accidentally discarding parts of the bicycle.

9

Ass

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Front Fender Installation:NOTE: Brake must be loosened for Fender and Wheel Installation.

Loosen the Front Brakes (IF EQUIPPED):1. Squeeze the two Brake arms together A.2. Lift out the Brake Cable Guide B from the Guide

Bracket C.

�g 01

CA A

B

BC

1. Place the Fender A in the fork with Fender Tab B on the FRONT side of the fork.

2. Insert Bolt C through Fender Tab B and fork mounting hole as shown.

3. Install Washer D and Nut E onto Bolt and tighten securely.

4. Line up the lower Fender Braces F with the Fork Mounting Tabs G.

5. Insert each lower mounting Bolt H through Braces and into the Fork Mounting Tabs G and tighten securely.

BE

D

A

C

H

F

G

INSTALLING THE FRONT FENDER: (if equipped)

10

Ass

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Front Wheel Install:

1. If the Axle Nuts A are already attached to the front wheel axle, begin by removing them with an open end wrench or adjustable wrench.

2. Set the wheel into the front fork B. 3. Install wheel retainers C making sure

the tabs are in the fork D tab holes.4. Attach the front wheel with the Axle

Nuts A.5. With the wheel in the center of the

fork and tighten both nuts securely.

WARNING: • Do NOT use Axle Nuts without serrations to attach the front wheel.• Ensure wheel spins freely without contacting fork or fender.• Failure to obey these steps can allow the front wheel to loosen while riding. This can cause

injury to the rider or to others.

B

C

C

A

A

D

11

Ass

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y

ATTACH LOWER FENDER BRACES:

1. Line up the Rear Fender Braces A with the Frame Mounting Tabs B.

2. Insert each lower mounting Bolt C into the Frame Mounting Tabs B and tighten securely. Make sure fender is centered over tire.

TIGHTEN TOP FENDER MOUNT:

Note: Top Fender mount is loose to allow installation and may be on top or bottom of cross support.

3. Tighten Bolt D and Nut E securely. Make sure fender is centered over tire.

Note: Ensure wheel spins freely without con-tacting frame or fender.

Rear Fender Assembly (if equipped)

C

BA

D E

Re-attach Front Brake Cable (If equipped):

Re-attach Front Brake Cable:1. Squeeze the two Brake arms together

A.2. Insert the Brake Cable Guide B into the

cutout in the Guide Bracket C.3. Make sure the Brake Cable Guide B is

seated securely in the Guide Bracket C cutout.

WARNING: Check Front Brake Adjustment Before

Riding! See Maintenance > Brakes Section

CA A

B

BC

12

Handlebar and Stem Installation

NOTE: Remove plastic Cap C from the end of the Stem D. Loosen Stem Bolt E as needed.

1. Insert the Stem into the Fork Locknut B up to the top of the MIN-IN mark A.2. Tighten the Stem Bolt E just enough to hold it in position.3. If necessary, loosen the Handlebar Clamp Nut F and rotate Handlebar into a comfort-

able riding position.4. Tighten Handlebar Clamp Nut F just enough to hold it in position.5. Align the Stem with the front tire and tighten the Stem Bolt E securely (see Testing

Stem, next section)6. If necessary, re-adjust Handlebar and tighten Clamp Nut F securely.

WARNINGS: • To prevent steering system damage and possible loss of control, the “MIN-IN” (minimum

insertion) mark A on the stem must be below the top of the Fork Locknut B. • The Front Brake G (if equipped) must be positioned in FRONT of the Fork. • Ensure the Fork is pointing FORWARD before proceeding.• Do not over tighten the stem bolt. Over tightening the stem bolt can damage the steering

system and cause loss of control.• If the handlebar clamp in not tight enough, the handlebar can slip in the stem. This can

cause damage to the handlebar or stem, and can cause loss of control.

D

C

E

G

A

B

F

F

G

Ass

embl

y

NOTE: See Maintenance section “Testing Stem and Handlebar Tightness”

13

Ass

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Handlebar and Stem Installation - Threadless Stem:CAUTION: • Threadless Stem B should be

installed with bike sitting on the ground and both wheels installed.

• Make sure Fork is fully inserted from the bottom and Front Brake is pointing FORWARDS.• Disc Brake models: Disc Brake will

generally be on the LEFT side of the Fork.

STEP 1:1. Add Spacers A as needed for

proper Gap E.2. Insert the Stem B fully onto the

Fork Tube C.3. Point the Stem towards the front

of the bike and in line with the fork and wheel.

4. With downward pressure on Stem, move bicycle fork/wheel back and forth so there is no looseness in Headset Bearings D.

NOTE: Ensure there is BETWEEN 1mm and 6mm gap between Fork Tube and top of Stem E.

5. Place Cap F into stem and tighten screw securely G. Try to move Fork back and forth. There should be no movement in Headset Bearings D. If needed, redo above steps.

6. If supplied, insert Rubber Cap I securely.STEP 2:7. Tighten the stem bolts H securely.

WARNING: Ensure handlebar and fork turn left to right smoothly and without friction.

E

H

B

A

F

G

C A

D

I

1mm MIN6mm MAX

NOTE: See Maintenance section “Testing Stem and Handlebar Tightness”

14

Wire Luggage Rack Install - Frame Mount (if equipped)

NOTE: Some Racks may not mount with Washers.

1. Remove factory installed Socket Head Screws and Washers from Frame Stays A.2. Hold Rack B into position and insert Screws and Washers through front legs of Rack

and into Frame Stays C.3. Remove factory installed lower frame mounting Hardware D.4. Install both lower legs of Rack onto Frame Tabs D with the mounting Hardware from

Step 3. Tighten securely.5. Tighten Frame Stay Screws C securely.

DA

D

C B

NOTE: Rack styles may vary slightly, but will mount in a similar way.

Ass

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15

WARNING: To prevent the Seat A coming loose and possible loss of control, the “MIN-IN” (minimum insertion) mark B on the Seat Post must be below the top of the Seat Tube C.

SEAT AND SEAT POST SETUP:1. If needed, loosen Nuts on Seat

Clamp D and rotate Seat into rid-ing position.

2. Ensure the Seat Post E is fully through the TOP Seat Clamp D.

3. Tighten the Seat Clamp so the Seat does not move on the seat post.

4. If the Seat Clamp has a Nut on each side, tighten both nuts equally.

5. Point the Seat forward and put the Seat Post E into the Seat Tube C and proceed to next step.

TIGHTEN THE QUICK RELEASE LEVER:NOTE: The words “open” and “close” are on opposite sides of the quick release lever.

CAUTION: Operate the Quick Release Lever F by hand only. Do not use a hammer or any other tool to tighten the quick release lever.

1. Move the Quick Release Lever F to the “open” posi-tion so the word “open” is pointing away from the Seat Post Clamp G.

WARNING: You must use strong force to move the quick release lever to the “close” position. If you can easily move the lever to the “close” position, the clamping force is too light. If the clamping force of the Quick Release Lever is too light, the seat post can loosen while riding. This can cause injury to the rider or to others.

2. Open and close the Quick Release Lever with one hand while you turn the Adjusting Nut H with the other hand.

3. Tighten or loosen the adjusting nut by hand, so that you fi rst feel resistance to the quick release lever when it perpendicular to the bicycle frame.

4. Push the Quick Release Lever to the “close” position.5. When in the “close” position, make sure the Quick Release Lever lays against the Seat

Seat Installation

�g A

D

A

E

B

C

B

�g B

GC

H

E

FA

ssem

bly

16

Ass

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y

Seat Installation - continued

Post Clamp G.6. The tightening torque of the Quick Release Lever should be tight enough so that the

seat does not move during normal operation.

Seat Bolt Mount (various models)

Some models have a Bolt I, Washer J and Nut K instead of a Quick Release Lever.

• If needed, loosen the nut enough to insert the Seat Post E.

• Point the seat forward and insert Seat Post to the Mini-mum Insertion marks B.

• Tighten Nut securely so it supports the rider without moving.

B

J

CKE

I

�g C

Testing Seat Clamp and Post Clamp Tightness

To test the tightness of the seat clamp and the post clamp:• Try to turn the seat side-to-side and to move the front of the seat up and down.

• If the seat moves in the Seat Clamp:• Loosen the Seat Clamp Nut.• Put the seat in the correct position and tighten the Seat Clamp tighter than before.• Do this test again, until the seat does not move in the Seat Clamp.

• If the Seat Post moves in the Seat Tube Clamp:• Loosen the Seat Clamp Lever.• Put the Seat Post in the correct position and tighten the Seat Clamp Nut tighter than

before.• If necessary, tighten or loosen Hand Nut so that Quick Release tightens securely.

• Do this test again, until the Seat Post does not move in the Seat Tube Clamp.

Seat Installation - continued

Post Clamp G.6. The tightening torque of the Quick Release Lever should be tight enough so that the

seat does not move during normal operation.

Seat Bolt Mount (various models)

Some models have a Bolt I, Washer J and Nut K instead of a Quick Release Lever.

• If needed, loosen the nut enough to insert the Seat Post E.

• Point the seat forward and insert Seat Post to the Mini-mum Insertion marks B.

• Tighten Nut securely so it supports the rider without moving.

B

J

CKE

I

�g C

Testing Seat Clamp and Post Clamp Tightness

To test the tightness of the seat clamp and the post clamp:• Try to turn the seat side-to-side and to move the front of the seat up and down.

• If the seat moves in the Seat Clamp:• Loosen the Seat Clamp Nut.• Put the seat in the correct position and tighten the Seat Clamp tighter than before.• Do this test again, until the seat does not move in the Seat Clamp.

• If the Seat Post moves in the Seat Tube Clamp:• Loosen the Seat Clamp Lever.• Put the Seat Post in the correct position and tighten the Seat Clamp Nut tighter than

before.• If necessary, tighten or loosen Hand Nut so that Quick Release tightens securely.

• Do this test again, until the Seat Post does not move in the Seat Tube Clamp.

17

Refl ector Installation (as equipped)Refl ector Installation:1. Position FRONT Refl ector A so it points

straight forward.2. Tighten Clamp Screw.3. Position Seat Post Refl ector (if equipped)

B so it points straight backwards.4. Tighten Clamp Screw.

NOTE: Do not over-tighten. This will damage the Clamp.

B A

Pedal Installation

CAUTION: There is a RIGHT pedal marked R and a LEFT pedal marked L.

NOTE: A Pedal Wrench is preferred for attaching Pedals. A thin open-endwrench can also be used.

• The pedal marked R has right-hand threads. Tighten it in a clockwise direction.

• The pedal marked L has left-hand threads. Tighten it in a counterclockwise direction (anti-clockwise).

• Turn the right pedal marked R into the right side of the crank arm, and the left pedal marked L into the left side of the crank arm.

Tighten the pedals:• Make sure the threads of each pedal are fully into the

crank arm.

WARNING: Ensure pedals are secure in crank arms so they will not loosen. Periodically check tightness.

L

R

Ass

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18

Maintenance and Service

Mai

nten

ance

Repair and Service

WARNING: • Inspect the product frequently. Failure to inspect the product and to make repairs or

adjustments, as necessary, can result in injury to the rider or to others. Make sure all parts are correctly assembled and adjusted as written in this manual and any “Special Instructions”.

• Immediately replace any damaged, missing, or badly worn parts with original equipment.

• Make sure all fasteners are correctly tightened as written in this manual and any “Special Instructions”. Parts that are not tight enough can be lost or operate poorly. Over tightened parts can be damaged. Make sure any replacement fasteners are the correct size and type.

NOTE: Have a bicycle service shop make any repairs or adjustments for which you do not have the correct tools or if the instructions in this manual or any “Special Instructions” are not suffi cient for you.

Testing Stem and Handlebar TightnessTO TEST THE TIGHTNESS OF THE STEM:

• Straddle the front wheel between your legs.• Try to turn the front wheel by turning the handlebar.• If the handlebar and stem turn without turning the front

wheel, realign the stem with the wheel and tighten the stem bolt(s) tighter than before (about 1/2 revolution only at a time).

• Do this test again, until the handlebar and stem do not turn without turning the front wheel.

TO TEST THE TIGHTNESS OF THE HANDLEBAR CLAMP:

• Hold the bicycle stationary and try to move the ends of the handlebar up and down.

CAUTION: Do not exceed 100 lbs (45 kg) downward force.

• If the handlebar moves, loosen the bolt(s) of the handlebar clamp.

• Put the handlebar in the correct position and tighten the bolt(s) of the handlebar clamp tighter than before.

• If the handlebar clamp has more than one bolt, tighten the bolts equally.• Do this test again, until the handlebar does not move in the handlebar clamp.

19

Three-Piece Cranks (various models)

A

B

Maintenance: Both Crank Arms A were tightened to the spindle B at the factory. After riding the bicycle the fi rst few times, make sure the crank arms have not loosened. If either crank arm has loosened during this “break-in” period, re-tighten or have it tightened by a bicycle service shop.

Frequently check the tightness of the crank arms. If loose, tighten or have them tightened by a bicycle service shop.

WARNING: If you ride the bicycle with a loose crank arm, the crank arm may fall off . The spindle may also damage the crank arm.

Inspection of the BearingsMaintenance:Frequently check the bearings of the bicycle. Have a bicycle service shop lubricate the bearings once a year or any time they do not pass the following tests:

Head Tube Bearings:The fork should turn freely and smoothly at all times. With the front wheel off the ground, you should not be able to move the fork up, down, or side-to-side in the head tube.

Crank Bearings:The crank should turn freely and smoothly at all times and the front sprockets should not be loose on the crank. You should not be able to move the pedal end of the crank from side-to-side.

Wheel Bearings:Lift each end of the bicycle off the ground and slowly spin the raised wheel by hand. The bearings are correctly adjusted if:

• The wheel spins freely and easily.• The weight of the spoke refl ector, when you put it toward the front or rear of the

bicycle, causes the wheel to spin back and forth several times.• There is no side-to-side movement at the wheel rim when you push it to the side with

light force.

Maintenance and Service

Mai

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Testing Stem and Handlebar TightnessTO TEST THE TIGHTNESS OF THE STEM:

• Straddle the front wheel between your legs.• Try to turn the front wheel by turning the handlebar.• If the handlebar and stem turn without turning the front

wheel, realign the stem with the wheel and tighten the stem bolt(s) tighter than before (about 1/2 revolution only at a time).

• Do this test again, until the handlebar and stem do not turn without turning the front wheel.

TO TEST THE TIGHTNESS OF THE HANDLEBAR CLAMP:

• Hold the bicycle stationary and try to move the ends of the handlebar up and down.

CAUTION: Do not exceed 100 lbs (45 kg) downward force.

• If the handlebar moves, loosen the bolt(s) of the handlebar clamp.

• Put the handlebar in the correct position and tighten the bolt(s) of the handlebar clamp tighter than before.

• If the handlebar clamp has more than one bolt, tighten the bolts equally.• Do this test again, until the handlebar does not move in the handlebar clamp.

20

Mai

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ance

Tires

Maintenance:• Frequently check the tire infl ation pressure because all tires lose air slowly over time. For

extended storage, keep the weight of the off the tires.• Do not use unregulated air hoses to infl ate the tire/tubes. An unregulated hose can sud-

denly over infl ate tires and cause them to burst.• Replace worn tires.

WARNING: Do not ride or sit on the unit if a tire is under infl ated. This can dam-age the tire, inner tube and rim.

Infl ating the Tires:• Use a hand or a foot pump to infl ate the tires. • Service station meter-regulated air hoses are also acceptable. • The maximum infl ation pressure is shown on the tire sidewall. • If two infl ation pressures are on the tire sidewall, use the higher pressure for on-road riding

and the lower pressure for off -road riding. • The lower pressure will provide better tire traction and a more comfortable ride.

Before adding air to any tire, make sure the edge of the tire (the bead) is the same distance from the rim, all around the rim, on both sides of the tire. If the tire does not appear to be seated correctly, release air from the inner tube until you can push the bead of the tire into the rim where necessary. Add air slowly and stop frequently to check the tire seating and the pressure, until you reach the correct infl ation pressure.

21

Mai

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ance

Final Brake Adjustment Before Riding

Check tightness of the cantilever mounting Bolt A (fi g A):• Make sure each cantilever mounting Bolt is tightened securely.

Center brake shoes on rim:1. Turn the Adjustment Screw B on

the cantilever arm to move the arm in or out so each Brake Shoe C is the same distance from the rim.

2. Squeeze the brake lever two times.3. Do this step again, until both brake

shoes are the same distance from the rim.

A

C

B

�g A

• Infl ate Tires to recommended pressure on Tire side wall.

• Make sure Tire is centered in Fork.• If Needed, Re-attach Front

Brake Cable:• Squeeze the two Brake arms

together A.• Insert the Brake Cable Guide B into the cutout in the Guide Bracket C.

• Make sure the Brake Cable Guide B is seated securely in the Guide Bracket C cutout.

Linear Pull Brake System Adjustment - Before StartingIF EQUIPPED: The Following Sections Describe Final Brake System Adjustments Re-quired Before Riding.

CA AB

22

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NOTE: The front and rear break adjustments are the same.

WARNING: You must adjust the front and rear brakes before you ride the bicycle.

Step 1: Put the brake shoes B in the cor-rect position (fi g B):

1. Loosen the Screw A of each Brake Shoe B.

2. Adjust each Brake Shoe so it is fl at against the rim and aligned with the curve of the rim.

3. Make sure each Brake Shoe does not rub the tire.

4. If the surface of the Brake Shoe has arrows, make sure the arrows point toward the rear of the bicycle.

5. Hold each Brake Shoe in position and tighten the Screw.

Step 2: Test the tightness of each Brake Shoe:

1. Try to move each Brake Shoe out of position.2. If a Brake Shoe moves, do Step 1 again, but tighten the nut tighter than before.3. Do this test again, until each Brake Shoe does not move.

Step 3. Stretching the cable (fi g B):1. Hold both Brake Shoes against the rim.2. Loosen the cable clamp Screw C.3. Pull the Cable D tight and tighten the Screw.

WARNING: Do not over tighten the cable clamp Screw. Over tightening the cable clamp Screw may cut the cable and cause injury to the rider or to others.

4. Squeeze each brake lever fi rmly 20 times.5. Hold both Brake Shoes against the rim and loosen the cable clamp Screw.6. Pull the Cable tight and tighten the cable clamp Screw.

A

C

D

B

�g B

Linear Pull Brake System - Adjustment continued

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continued >>

Linear Pull Brake System Adjustment - continuedPUT THE BRAKE SHOES THE CORRECT DISTANCE FROM THE RIM:

1. If desired, adjust Brake Levers G to a comfortable distance from the grip us-ing the Adjustment Screw H. Turning the screw IN brings it closer to the grip.

2. Make sure brake line Sheaths A, B are seated correctly.

3. Position each Brake Shoe 1/16 inch away from the rim:

4. Turn the caliper brake adjusting Screws D in or out to make the adjustment.

5. If the brake shoes cannot be positioned the correct distance from the rim, hold both Brake Shoes against the rim and loosen the cable clamp Screw E

6. Squeeze the Brake Arms F together and pull or loosen the cable wire slightly.

7. Tighten the cable clamp Screw.

WARNING: Do not over tighten the cable clamp. Over tightening the cable clamp may cut the cable and cause injury to the rider or to others.

8. Repeat these steps until the brake shoes are 1/16 inch from the rim and the Brake Lever G does not go all the way to the grip when squeezed (fi g C).

WARNING: Do not move the brake shoes away from a wheel rim that is not true (straight). This can cause the caliper brake to be less eff ective and unsafe. To allow safe adjustment of the caliper brake, have a bicycle service shop true the wheel.

A

F

D

B

G H

�g C

1/16” 1/16”

C

E

(1.5mm)

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Linear Pull Brake System - continued

Linear Pull Brake Pad Replacement

B

A

C

D

1. If necessary, loosen brake cable Adjustment Bolt A.

2. Loosen and remove brake pad Bolt/Screws B.

3. Remove old Brake Shoe C.4. Install new Brake Shoe, mak-

ing sure it is pointing forward and lined up evenly with the Wheel Rim D.

5. Tighten brake pad Bolt/Screw and Adjustment Bolt according to Torque Chart.

WARNING: Replace Brake Pad with same model and type as original.

Test the tightness of the cable clamp (fi g C):

1. Squeeze each Brake Levers G with fi rm pressure.2. Make sure the cable does not move in the Cable Clamp E.3. If the cable moves in the cable clamp, adjust the brakes again but tighten the cable

clamp tighter than before.4. Do this test again, until the cable does not move in the cable clamp.Test the travel of each brake lever:

1. Squeeze each Brake Lever G with strong pressure2. If the brake lever touches the grip, adjust the brakes again.

WARNING: After you adjust the brakes again, if either brake lever touches the grip or does not work well, have a bicycle service shop repair or adjust the brakes.

25

Shift System

PARTS OF THE SHIFT SYSTEM:• Left-hand Shifter A operates the Front Derailleur B

• Right-hand Shift Lever C operates the Rear Derailleur D

• Front Sprocket Set E• Rear Sprocket Set F

OPERATE THE SHIFT SYSTEM AS FOLLOWS:

1. The rider turns the Rear Shift Control C around the handlebar (for twist shift models) or moves the shift lever (thumb shift models) to an index position

2. When the rear shift control moves into each position with a “click” sound, the shift is complete

3. The rider turns the Front Shift Control A around the handlebar (for twist shift models) or moves the shift lever to an index position (thumb shift models)

4. Each shift control pulls a cable wire that is attached to the derailleur.5. The derailleur moves and guides the chain from one sprocket to another.6. If there is some chain noise after the shift, turn the rear shift control a small amount to

“trim” the rear derailleur.

F E

AC

B

D

WARNING: • Never shift a derailleur onto the largest or the smallest sprocket if the derailleur is not shift-

ing smoothly. The derailleur may be out of adjustment and the chain could jam, causing loss of control and injury.

• Never move the shifter while pedaling backward, nor pedal backwards immediately after having moved the shifter. This could jam the chain and cause damage to the bicycle and/or loss of control and injury.

NOTE: Some models are not equipped with Front Derailleur B and Front Shift Lever A

Shifter Styles May Diff er

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26

Shift System - continued

CAUTION: Do not force the shift levers. Shift only when pedaling forward and without strong force. Do not backpedal. Backpedaling can cause the chain to come off the sprockets. Backpedaling and shifting while not pedaling can damage the sprockets and stretch the cable wire.

There is no “correct gear” in which to ride the bicycle. The “correct gear” is the one that is comfortable to you.

To select a gear or sprocket combination while riding:1. While pedaling, shift the chain onto diff erent front and rear sprocket combinations.2. You will feel a diff erence in the rhythm and ease of pedaling.3. Shift the chain to the gear that allows you to pedal at a rhythm and eff ort that is

comfortable to you.4. When riding uphill or against the wind, you may wish to keep the chain on the smallest

front sprocket A and shift the chain on the rear sprocket cluster B.

THESE ARE THE LOWER GEAR COMBINATIONS:

B A

C �g 02

• They allow you to pedal easier and at a faster rhythm, but with less distance traveled per pedal revolution.

• For the best performance in this case, do not use the smallest rear sprocket C.• When riding downhill or with the wind, you may wish to keep the chain on the largest

front sprocket D and shift the chain on the rear sprocket cluster.

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27

Shift System - continued

THESE ARE THE HIGHER GEAR COMBINATIONS:

ED

�g 03

• They allow you to pedal harder and at a slower rhythm, but with more distance traveled per pedal revolution.

• For the best performance in this case, do not use the largest rear sprocket E.

THESE ARE THE MIDDLE RANGE GEAR COMBINATIONS:

F

�g 04

• These overlap some of the higher and some of the lower gear combinations.• On bicycles with three front sprockets, you may wish to keep the chain on the middle front

sprocket F and shift the chain on the rear sprocket cluster.

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28

Shif

t Sys

tem

Rear Derailleur AdjustmentsThe rear derailleur has two adjusting screws. The “low” adjusting screw, sometimes marked L, limits how far the rear derailleur and chain can move toward the wheel. The “high” ad-justing screw, sometimes marked H, limits how far the rear derailleur and chain can move away from the wheel.

123

1

2

3

45

6

B

�g 05

A

Put the “high” adjusting screw in the correct position as follows:

• Shift the chain onto the smallest rear sprocket. Loosen Nut C of the cable clamp.• Turn the lever Barrel Adjuster A and rear Derailleur Adjustor B all the way IN (fi g 5).• Turn the “high” adjusting Screw G so the Jockey Roller D is in line with the outside

edge of the smallest rear Sprocket E (fi g 6)• Remove the slack from the cable wire and tighten the Nut of the cable clamp.

D

E

F

C

G

H�g 6

continued >>

29

Shif

t Sys

tem

Rear Derailleur Adjustments - continuedPut the “low” adjusting Screw in the correct position as follows:

• Shift the chain onto the largest rear Sprocket F.• Loosen Nut of the cable clamp.• Turn the “low” adjusting Screw H so the Jockey Roller is exactly below the largest

rear sprocket.• Tighten the Nut of the cable clamp.

Adjust the Index Shift System:• Shift the chain onto the smallest rear

sprocket.• Without turning the crank, turn the Right

Shift Control A one “click” rearward - or “click” thumb lever.

• Slowly turn the crank forward.• The chain should move from the small-

est rear sprocket to the next larger rear sprocket.

• Turn the Adjusting Barrel B OUT as needed so the chain moves exactly on to the second rear sprocket and does not rub, jump, or delay.

When adjusted properly, the shift system will operate smoothly with no chain rubbing.

Note: If you have trouble, take the bike to a bike shop.

123456

fig 7

AB

30

Shif

t Sys

tem

Front Derailleur AdjustmentsThese instructions describe most adjustments that the shift system may need. If you can not adjust the shift system using these instructions, have a bicycle service shop do the adjustments that are needed.

The Handlebar Twist Grips (or Thumb Shifts) (View 1) control the Shift System. The Left Side A shifts the chain on the front sprockets (View 2). The Right Side B shifts the chain on the Rear Sprocket (View 3).

The front derailleur (View 2) has two adjusting screws. The “low” adjusting screw, sometimes marked “L”, limits how far the front derailleur and chain can move toward the frame. The “high” adjusting screw, some-times marked “H”, limits how far the front derailleur and chain can move away from the frame.

Put the “low” adjusting screw L in the correct position as follows:

• Shift the chain onto the third largest rear sprocket and the smallest front sprocket.

• Turn the lever Barrel Ad-juster C all the way IN.

• Loosen Nut D of the cable clamp.

• Turn the “low” adjusting screw L so the left inside edge of the chain cage E and the chain F just do not touch.

• Remove the slack from the cable wire and tighten Nut D securely.

61

2

312345

D

E

L

HF

AC

B

2

1

3

31

Shif

t Sys

tem

Front Derailleur Adjustments - continued

Put the “high” adjusting screw H in the correct position as follows:• Shift the chain onto the largest front sprocket and the smallest rear sprocket.• Turn the “high” adjusting screw H so the right inside edge of the chain cage and the

chain just do not touch.

NOTE: If the shift lever does not move easily:• If the shift cable seems to stick, lubricate it.• Do not lubricate the shift control.• If the shift cable is sharply bent, rusted or has broken strands, replace it.

Perform the “Rear Derailleur Adjustments” if:• The chain will not shift onto all the rear sprockets.• The chain comes off the rear sprockets.• The chain makes noise while on the smallest or largest rear sprocket.• The rear derailleur rubs the spoke protector.

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Lubrication

WARNING: • Do not over lubricate. If oil gets on the wheel rims or the brake shoes, it will reduce

brake performance and a longer distance to stop the bicycle will be necessary. Injury to the rider or to others can occur.

• The chain can throw excess oil onto the wheel rim. Wipe excess oil off the chain.• Keep all oil off the surfaces of the pedals where your feet rest.• Using soap and hot water, wash all oil off the wheel rims, the brake shoes, the pedals,

and the tires.• Rinse with clean water and dry completely before you ride.• Using a light machine oil (20W), lubricate the bicycle according to the following table:

Lubrication Table (as equipped)

What When How

Pedals every six months Put four drops of oil where the axles go into the pedals.

Chain every six months Put one drop of oil on each roller of the chain. Wipe all excess oil off the chain.

Derailleurs every six months Put one drop of oil on each pivot point of the derailleurs.

Brake Levers every six months Put one drop of oil on the pivot point of each brake lever.

Wheel Brakes every six months Put one drop of oil on the pivot point of each cantilever brake.

Brake and cable every six months Put four drops of oil into both ends of each cable. Allow oil to soak back along the cable wire.

Rear Sprocket Cluster

every six months Lay the bicycle on its left side. Slowly turn the rear wheel clockwise. Put four drops of oil in the crack between the rear sprockets (which are stationary) and the freewheel body (which is turning clockwise).

Shock Fork every six months Lift up the rubber fork boot and dab a small amount of grease on the fork leg just above the plastic bushing.

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Lubrication

WARNING: • Do not over lubricate. If oil gets on the wheel rims or the brake shoes, it will reduce

brake performance and a longer distance to stop the bicycle will be necessary. Injury to the rider or to others can occur.

• The chain can throw excess oil onto the wheel rim. Wipe excess oil off the chain.• Keep all oil off the surfaces of the pedals where your feet rest.• Using soap and hot water, wash all oil off the wheel rims, the brake shoes, the pedals,

and the tires.• Rinse with clean water and dry completely before you ride.• Using a light machine oil (20W), lubricate the bicycle according to the following table:

Lubrication Table (as equipped)

What When How

Pedals every six months Put four drops of oil where the axles go into the pedals.

Chain every six months Put one drop of oil on each roller of the chain. Wipe all excess oil off the chain.

Derailleurs every six months Put one drop of oil on each pivot point of the derailleurs.

Brake Levers every six months Put one drop of oil on the pivot point of each brake lever.

Wheel Brakes every six months Put one drop of oil on the pivot point of each cantilever brake.

Brake and cable every six months Put four drops of oil into both ends of each cable. Allow oil to soak back along the cable wire.

Rear Sprocket Cluster

every six months Lay the bicycle on its left side. Slowly turn the rear wheel clockwise. Put four drops of oil in the crack between the rear sprockets (which are stationary) and the freewheel body (which is turning clockwise).

Shock Fork every six months Lift up the rubber fork boot and dab a small amount of grease on the fork leg just above the plastic bushing.

34

Limited WarrantyGeneral:

• Part or model specifi cations are subject to change without notice.

• This Limited Warranty is the only warranty for the product. There are no other express warranties.

• The only uses for this product are described in this manual.

• Warranty registration is not required. • The Limited Warranty extends only to the

original consumer and is not transferable to anyone else.

What does this Limited Warranty cover?This Limited Warranty covers all parts of the product except those indicated below as not warranted.

What must you do to keep the Limited Warranty in eff ect?This Limited Warranty is eff ective only if:

• Product is completely and correctly assembled.

• Product is used under normal conditions for its intended purpose (see the following section for excluded activities).

• Product receives all necessary maintenance and adjustments.

• Product is used for general transportation and recreational use only.

What is not covered by this Limited Warranty?This product is designed for recreational use only. This Limited Warranty does not cover normal wear and tear, normal maintenance items, or any damage, failure, or loss that is caused by improper assembly, maintenance, adjustment, storage, or use of the product.

This Limited Warranty will be void if the product is ever:

• Used in any competitive sport• Used for stunt riding, jumping, aerobatics or

similar activity• Modifi ed in any way• Modifi ed with the addition of a motor• Ridden by more than one person at a time• Rented, sold, or given away

• Used in a manner contrary to the instructions and warnings in this Owner’s Manual

The Manufacturer will not be liable for incidental or consequential loss or damage due directly or indirectly from use of this product. Some States do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation may not apply to you.

What will The Manufacturer do?The Manufacturer will replace, without charge to you, any part, or component found to be defective by The Manufacturer.

How do you get service?Contact the Customer Service Department.• See included list for Customer Contact

information.

What rights do you have?This warranty gives you specifi c legal rights. You may also have other rights which vary from State to State.

Huffy Warranty

War

rant

y

For how long does this Limited Warranty last?• The frame is warranted for life except alumi-

num frames which are warranted for ten (10) years, from the date of purchase.

• The fork is warranted for life except for shock forks which are warranted one (1) year from date of purchase.

• All other components are warranted for six (6) months from the date of purchase.

35

3

1

2

Owner’s Bicycle Identifi cation RecordNOTE: This information is only available on the bicycle itself.

Each bicycle has a Recovery Code stamped into the frame. The Recovery Code can be found on the bottom of the crank hous-ing as shown.

Write this number below to keep it for future reference.If the bicycle is stolen, give this number and a description of the bicycle to the police. This will help them fi nd the bicycle.

1

Recovery Code:

Purchase Date:

Model Name:

To determine the correct size of bicycle for the rider:

• Straddle the assembled bicycle with feet shoulder width apart and fl at on the ground.

• There must be at least 1 inch (2.5 cm) of clearance between the highest part of the top tube and the crotch of the rider with tires properly infl ated.

• The minimum leg-length for the rider is the highest part of the top tube plus one inch .

• NOTE: See Assembly sections for Seat adjustment.

Fitting the Rider to the Bicycle

Ow

ner’s

ID N

umbe

r

[ In the US and Canada]PLEASE - BEFORE RETURNING TO STORE:

Contact Royce Union Customer Service.~

VEUILLEZ NOTER : AVANT DE RETOURNER AU MAGASIN :

Communiquez Avec Le Service À La Clientèle De Royce Union.

[ MÉXICO ]ANTES DE DEVOLVER EL PRODUCTO A LA TIENDA:

Comuníquese Con Servicio Al Cliente De Royce Union.

For Fast Customer Service, go to: Para obtener Servicio al cliente rápido, visite:

Pour un Service à la clientèle rapide, allez sur le site : www.RoyceUnionBikes.com

TEL: 1-888-474-6479

H-T

ri_ST

OP_

0402

18_i

0388

-RU