EN-2017-05-10 Imagebroschüre PLR Druck DIN A4 of manual non-destructive testings. ... We offer you...
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Transcript of EN-2017-05-10 Imagebroschüre PLR Druck DIN A4 of manual non-destructive testings. ... We offer you...
www.plr-magdeburg.com
EN-2017-05-10 Imagebroschüre PLR-JS 2015 Druck.qxp_DIN A4 10.05.17 17:04 Seite 1
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INTRODUCTION
1989Business registration by Dipl.-Ing Dieter Linke and Dipl.-Ing. Eckart Rühe – one of the first setting up business in Magdeburg after German reunification
1991Formation of a limited liability company (LLC) “Prüftechnik Linke & Rühe GmbH®”
We are your partner for non-destructive testingin the industry branches of automotive industry, railways, power plant technology and mechanicalengineering industry.
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Welcome to PLR!
PLR Prüftechnik Linke & Rühe GmbH® is an innovative,
medium-sized business in the area of non-destructive
testing, located in Magdeburg. Our portfolio extends
from the classic non-destructive testing methods over
the development of testing instruments and inspection
systems up to the training of certified inspectors.
TESTING ENGINEERING – Development,
Manufacturing and Service
Inspection systems, testing instruments and probes
according to customized requirement
NDT SERVICEAt metal-producing and metal-processing industry
PERSONNEL QUALIFICATIONAccording to DIN EN ISO 9712 and DIN 54161 at our DGZfP
Training & Education Center Magdeburg/PLR or at your location
ACCREDITED LABORATORYManufacturer-independent verification of eddy current and
ultrasonic testing instruments as well as magnetization devicesVDA 6.2
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1996PLR qualifies as Training & Education center of the DGZfP
1998NDT service at Magdeburg Aqueduct
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NDT SERVICE
Non-destructive testing in our laboratory or on your site
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Using latest testing methods and instruments
- Ultrasonic testing
- Radiographic testing (isotope instrument Ir 192 or
SE 75, x-ray tube)
- Magnetic particle testing
- Penetrant testing
- Eddy current testing
- Visual testing – directly
- Visual testing – indirectly (endoscopy, videoscope)
NDT Service
We assist your quality control with our competences
as accredited test laboratory in accordance with
DIN EN ISO/IEC 17025 for the implementation and
monitoring of manual non-destructive testings.
Our high-qualified inspectors and engineers with
competence certificates according to DIN EN ISO 9712
are at your disposal.
We inspect your products like
- Weldings (conduits, vessels, steel structures)
- Steel plates
- Forgings and castings
- Semi-finished products
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NDT SERVICE
1999Conclusion of a research and development contract with the Deutsche Bahn AG for “Method development and approval of eddy current testing”
2003Start with the inspection of blast furnaces at Salzgitter AG
Together we develop your multi-method and individual inspection concept according to actualtechnical standards
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- Monitoring of existing test equipment regarding
the setting parameter as well as the applied methods
concerning the process and procedure safety
- Consulting in new acquisition of test equipment
- Assistance for preparation of NDT customer audits
- Realization of product and process monitoring at
internal and external supplier
NDT Engineering Services
- Supervision
- Revision, check and creation of standards/methods
instructions based on European (EN), International (ISO)
or customized standards
- Providing assistance for the implementation of
specific working and inspection instructions as well
as inspection plans
- Generation of task and component specific inspection
scenario
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2005Development of an eddy current inspection system – WPG II –for the classification of Head Checks
2005PLR assumes the supervision at maintenance plants of railways
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TESTING ENGINEERING
Manufacturing of testing instruments, probes and accessories for the equipment of non-destructive inspection systems
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The portfolio of our test equipment includes the sorting
of different materials and the inspection of surface-open
as well inner damages. Due to our quality management
system DIN EN ISO 9001, we are committed that our pro-
ducts can be efficiently manufactured with high quality.
Our testing instruments and probes meet the current
normative requirements.
We assist you in all life cycles of the test equipment.
We carry out the assembly, approval, maintenance
and repair of the test equipment.
Testing instruments and probemanufacturing
Concerning your complex test task, we offer you customi-
zed test equipment for your manual or automated quality
control.
Our qualified and motivated team develops and manu-
factures multi-channel testing instruments, probes and
cables for the eddy current and ultrasonic inspection.
The PLR’s own test equipment meets, respectively sur-
passes, a variety of individual customer requirements
of most different branch of industries for example
railways, automotive industry and aerospace.
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2006Equipping the rail inspection trains of Deutsche Bahn AG with eddy current and ultrasonic inspection technology starts
2007Inspection of the large rotor wing type E 126-series starts
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TESTING ENGINEERING
Development and design of individual system solutions specially adapted to customer requirements
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Provided 3D models (Inventor, Step) as well as drawings
in 2D format can be applied.
Additional functions can be realized by our hardware
developer as well as single electronic solution or imple-
mentation of hardware-related programming (FPGA) in
the test electronics.
Development and design
We offer you a fitted all-in-one solution for the
performance of automated inspections of NDT tasks.
Your customer requirements are regularly implemented
in hardware and software.
Software connections to customer controls and databases
are developed and implemented according to the requi-
rements. Our software solutions simplify the processing
of complex test task. Multi-lingual visualization of the
user interface offers international transparency.
Connections to existing industrial environment and
manipulators influence the design-related realization.
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2011Begin of NDT test of components for ITER research project
2012Launch of the handheld eddy current inspection system WPG NT (New Technology)
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TESTING ENGINEERING
Eddy current and ultrasonic inspection at laid rails
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maintenance performance as well as the proof of the
successful performance of reprofiling.
The handheld eddy current inspection systems developed
by PLR for the one-sided and double-sided rail and
switch inspection are based on the same algorithms of
data recording and representation of results as used for
automated rail inspection and provide compatible
inspection results.
Rail inspection systems
High infrastructure, safety and availability requirements
demand a continuous and effective analyse of the track
state by using of non-destructive testing methods. PLR’s
eddy current and ultrasonic inspection systems create
data, which are provided by an expert system for the
rating of the rail quality or maintenance planning.
The integration of automated ultrasonic and eddy
current inspection systems at rail inspection trains allows
the simultaneous detection and analyse of surface and
volume defects. The use of automated eddy current
inspection systems at reprofiling trains enables the
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TESTING ENGINEERING
Inspection equipment for the quality assurance in the automotive and aerospace industry
2012/13Equipping of 10 rail reprofiling machines with the PLR eddy current inspection system
2013Equipping the rail inspection train of the Hungarian National Railway (MAV)
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from the serial test of mass parts (rolling bearing body,
valve shafts, battery contacts for electric vehicles) over
temperature-independent sorting of material properties
(engine bearer) to the manual crack detection at hidden
test positions (helicopter engine, sprocket wheel of
camshafts).
Automotive and aerospace
Modern materials and complex geometries for the
automotive and aerospace industries and their suppliers
require a high degree of precision and performance to
the test equipment. In addition to a high detection capa-
bility, process reliability at full utilization and intuitive
operation are essential criteria.
The quality of components can be ensured by the equip-
ping of automated test facility as well as handheld test
instruments with PLR test technology for eddy current
and ultrasonic testing. The range of test task extends
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PERSONNEL QUALIFICATION
2016Launch of the WPG NT-8M, outstanding with double sided rail inspection
2017PLR obtains the approval as testing laboratory for the execution of system verifications according to Ril 821.2007A03
Training & Education Center for non-destructive testing in cooperation with DGZfP
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Scope
The Training & Education center Magdeburg is your
contact as center of excellence for the training in the
range of eddy current testing as well as for test assistant
courses according to DIN 54161.
In addition to the courses in our Training & Education
Center, we offer specialized inhouse courses according
to DIN EN ISO 9712 and the test assistant standard
DIN 54161 in which we deal with your needs and
training priorities in terms of time and content and
prepare a company-specific concept for qualification
measures.
Our qualified lecturers train you according to the above-
mentioned international and national standards, which
are also the basic requirements for VDA 236-120:2016
for the automotive industry.
PLR serves in cooperation with the German Society for
Non-Destructive Testing (DGZfP) the Training & Education
center Magdeburg/PLR. We convey the skills and ability
for many testing methods.
NDT training according to DIN EN ISO 9712
- Eddy current testing ET Level 1, 2 and 3
- Magnetic particle testing MT Level 1 and 2
- Penetrant testing PT Level 1 and 2
- Ultrasonic testing UT Level 1 and 2
- Visual testing VT Level 1 and 2
- Digital Radioscopy RT S Level 1 and 2
- Hardness testing HT
- Recertification (Level 1 – 3 all methods, including
RT F, RT S)
- Training according to technical qualification guidelines
in radiation protection
- Training course and operator training
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ACCREDITED LABORATORY
Accredited laboratory according to DIN EN ISO/IEC 17025:2005
We verify manufacturer-independent your eddy current and ultrasonic instruments as well asmagnetization devices
The verification of characteristics is carried out by PLR as accredited laboratory according to the applicable standards.
The appropriable methods are subject to the monitoring by the DAkkS. We verify eddy current and ultrasonic testing
devices as well as mobile and stationary magnetization devices on site or in our laboratory. The best engineering
skills of research and development guarantees a professional work.
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Notes
EN-2017-05-10 Imagebroschüre PLR-JS 2015 Druck.qxp_DIN A4 10.05.17 16:23 Seite 19
PRÜFTECHNIK
Contact
PLR Prüftechnik Linke & Rühe GmbH®
Altenhäuser Straße 6, 39126 Magdeburg, Germany
Fon: +49 391 509 83-0
Fax: +49 391 509 83-20
E-Mail: [email protected]
Internet: www.plr-magdeburg.de
Imprint
Published by: PLR Prüftechnik Linke & Rühe GmbH®Altenhäuser Straße 6, 39126 Magdeburg, Germany
Concept/Design/Layout: toolboxx-media UG, Magdeburg
Text: PLR Prüftechnik Linke & Rühe GmbH®, toolboxx-media UG
Photo credits: Lintje KG, toolboxx-media UG, PLR Prüftechnik Linke & Rühe GmbH®Coptograph, w.media Ltd, iStockphoto – Firstsignal, andresr, rasslava
Subject to change.Date: 10/05/2017
VDA 6.2
EN-2017-05-10 Imagebroschüre PLR-JS 2015 Druck.qxp_DIN A4 11.05.17 12:12 Seite 20