EMICO EA 900 SERIES TRUNNION BALL VALVES API 6D / FIRE SAFE
Transcript of EMICO EA 900 SERIES TRUNNION BALL VALVES API 6D / FIRE SAFE
EMICO EA 900 SERIES TRUNNION BALL VALVESAPI 6D / FIRE SAFE
QUALITY ASSURANCE & CERTIFICATION
• EMICOwasthefirstballvalvemanufacturerinTaiwantoimplementtheISO9002QualityAssuranceSystem. In2000,itfurtherobtainedISO9001Certification,cross-approvedwithTUVDINENISO9001.• EMICOisanauthorisedlicenseetouseAPI6DandcertifiedtoPEDCE,ATEX,TA-LuftandisULlisted.• EMICOiscertifiedtoAustralianGasAssociation(AGA)AG201foritsrangeofEA3053-piecefiresafeballvalves.• Firesafedesignsinclude:1-pcEA108,2-pcEA25A&EA25J,3-pcEA305,EA309,EA310&P135.Thesevalves arefire-safetoAPI6074th&5theditionfiretestrequirementsandtestedandcertifiedbySouthwest ResearchInstitute(SwRI)inTexas,USAandTUV.• EMICOhasanestablishedEngineeringDepartmentofengineers,techniciansandanR&Dcentrewithmany yearsexperienceinthemanufactureofqualityballvalves.• AllvalvesarefullytraceableandcertifiedtoEN10204-20043.1(chemical,mechanical,hydrostatic&pneu- maticpressuretests)andcanbesuppliedwithNDEperformedtoASMEB16.34internationalstandards. ValvesaretestedandcertifiedtoAPI598.
EMICO TRUNNION BALL VALVES API 6D / FIRE SAFE2
A fast-growing ball valvemanufacturer, EMICO supplies a line of forged 3-piece, bolted constructiontrunnionballvalvesrangingfrom2”(50mm)to12”(300mm)anduptoASMEClass 1500. EMICO ball valves are internationally distributed and widely used in the production, refiningandtransportationofoil,gasandchemicalproducts.Modernfacilitiesandequipmentcoupledwithalonghistoryofqualityproductsensureeveryvalveismanufacturedtoexactingstandards.
QualitySystemDINENISO9001 Q
API6D-0623
PED97/23/EC
PRODUCTION, QUALITY CONTROL & SAFETY
WeatEMICObelievethatmoreendusersareincreasinglyattachingimportancetosafetyandqualityofvalvesatareasonableprice.Precisionhigh-qualitytrunnionballvalvescallforprecisionproductiontechniquesandqualitymaterials.WeatEMICOgotoalllengthstoensurethatperfectionisachievedineachandeveryballvalvebeforeitleavesourfactory.
AllourvalvesaremanufacturedunderacontrolledQAsystemwithdocumentedproceduresthatmeetindustryspecificationsandcustomerrequirements.QAandQCprocedurescoverthepurchaseandverificationofrawmaterialforgings&materials,machiningandinternalprocesscontrols,testing,packingandshipping.
AllEMICOtrunnionballvalvesaremanufacturedfromforgingstoguaranteefavourablemicrostructuresandbettermechanicalpropertiesthancaststeel.SinceEMICOuselowtemperaturematerialA350LF2asstan-dardfortrunnionballvalves,theycanbeusedatlowtemperatures-46°CbymerelymodifyingtheO-ringsandsomeparts.
EachtrunnionballvalvemanufacturedbyEMICOundergoesdesignvalidationthroughfunctionalandpressuretests,ensuringconformancetoInternationalspecificationsandcustomerrequirements.TorquetestsarecarriedouttoensurethatallEMICOvalvescomplywithourlow-torquerequirements,ensuringthatvalvesaresafetooperateafterinstallationandinlongservice.AllvalvesarecertifiedtoEN10204-20043.1
EMICO TRUNNION BALL VALVES API 6D / FIRE SAFE3
DESIGN & INSPECTION STANDARDS
ITEM STANDARDValveDesign API6D/ISO14313Pressure/TemperatureRatingforBody ASMEB16.34Pressure/TemperatureRatingforSoftSeal PerSeatinsert&O-ringmaterialusedShellWallThickness ASMEB16.34BoreDimensions API6DFacetoFaceDimensions ASMEB16.10FlangedEndDimensions ASMEB16.5ButtWeldEndDimensions ASMEB16.25PressureTests API6D/API598FireSafeTypeTest API607Ed.5/ISO10497-5:2004Nace MR0175Materials PerRelevantASTMStandardsMaterial&Certificate EN10204-20043.1
20906FR2341L1__________________________________________________
12 3 4 5 6 7 8 9 10
1. Valvesize
Code
2030406080AOA2
Inch
2”3”4”6”8”10”12”
mm
5080100150200250300
2. ValveSeriesNo. &ASMEClass
Code
901903906909915925
Class
15030060090015002500
3. BoreDesign
Code
F
R
Class
FullBoreReducedBore
4. EndConnection
Code
RJ
W
Description
RaisedFaceRTJBW
5. ShellMaterial
Code
1234
Description
A105NLF2F316LF53
6. TrimMaterial
Code
1
2345
Description
A105N/LF2+ENPAISI410F316LF51F53
7. O-RingMaterial
Code
123
4
5
6
7
Description
NBRVitonVitonAEDFR25/90VitonAEDFR58/90HNBRElast-O-Lion101HNBRElast-O-Lion985FKMVitonGLT
8. SeatMaterial
Code
1234
Description
RPTFEDevlonVPeekNylonPA12
9. ValveOperation
Code
L
WS
D
E
Description
LeverHandleWormGearSpringReturnActuatorDoubleActingActuatorElectricActuator
10.Other
Code
1
2
3
N
Description
CavitySealantSeatSealantInjectionStemSealantInjectionNACE
EMICO TRUNNION BALL VALVE FIGURE NUMBERING SYSTEM
Examplefor:50mm,Class600,FullBore,RFFlanged,BallValve,LF2Body,316LTrim,VitonAEDFR58/90O-Ring,RPTFESeat,LeverOperated,CavitySealantfacility
4EMICO TRUNNION BALL VALVES API 6D / FIRE SAFE
BODYFLANGEDENDSBALLSEATSEATINSERTUPPERSTEMLOWERSTEMGLANDSTOPPLATESTUDSNUTSBODYPLUGLOWERSTEMSCREWSTEMBEARINGUPPERSTEMBEARINGLOWERSEATSPRINGGLANDPACKINGGASKETBODY/FLANGEO-RINGSEAT/FLANGESTOPPLATEGASKETSEATLEVERHANDLEGEAROPERATORO-RINGBODY/FLANGEO-RINGSTEM/BODYO-RINGLOWERSTEMO-RINGUPPERSTEMANTI-STATICDEVICESEALANTINJECTIONFITTINGSAFETYCHECKVALVE
A105NA105N
A105+ENPA182F6a
RPTFE/DEVLON²AISI410³AISI410³A105A105
A193B7MA1942HM
A105AISI304
S/STEEL+PTFES/STEEL+PTFEINCONELX-750
GRAPHITEGRAPHITE
FKMCARBONSTEEL
GRAPHITECARBONSTEELDUCTILEIRON
FKMFKMFKMFKM
STAINLESSSTEELSTAINLESSSTEELSTAINLESSSTEEL
A350LF2A350LF2
A350LF2+ENP/F316A182F6a
RPTFE/DEVLON²AISI410³AISI410³A350LF2A350LF2A194L7MA194GR7MA350LF2AISI304
S/STEEL+PTFES/STEEL+PTFEINCONELX-750
GRAPHITEGRAPHITE
FKMA350LF2GRAPHITE
CARBONSTEELDUCTILEIRON
FKMFKMFKMFKM
STAINLESSSTEELSTAINLESSSTEELSTAINLESSSTEEL
F316/LF316/LF316/LF316/L
RPTFE/DEVLON²F316/L³F316/L³F316/LF316/L
A193GRB8A194GR8F316/LAISI304
S/STEEL+PTFES/STEEL+PTFEINCONELX-750
GRAPHITEGRAPHITE
FKMAISI316/LGRAPHITE
CARBONSTEELDUCTILEIRON
FKMFKMFKMFKM
STAINLESSSTEELSTAINLESSSTEELSTAINLESSSTEEL
DESCRIPTION STANDARD LOWTEMPERATURE STAINLESSSTEEL
TYPICAL BILL OF MATERIALS
Notes:1.FKM(Fluoroelastomer):Thereareanumberoffluoroelastomerswhichcanbeselected accordingtomedia,temperaturesandotherAEDqualities.2.Othermaterialsareavailabledependingonserviceconditionsandpressureclass.3.Othermaterialsaresupplieddependantonpressureclassandmedia.
5EMICO TRUNNION BALL VALVES API 6D / FIRE SAFE
EA
900
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BA
LL V
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Seal
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Soft
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t Ins
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Seat Construction
SoftSeals–theresilientseatinsertisthesealingcontactbetweentheballandtheseatandissecurelylockedintothestainlesssteelseatring.O-ringandgraphitefire-safesealarethecontactbetweentheseatringandthevalvebody.
DESIGN FEATURES
EMICOtrunnionballvalvesaresuitableforuseinvariousapplications,includingbutnotlimitedto:
● Oil&GasPipelines–Onshore&Offshore-manifolds,separatorsystems,filtersystems,dryingsystems● TransportationofOil&Gas–pumping&compressorstations,piglaunchingstations● GasDistribution-measuring&meteringstations,pressureregulation&reductionstations● GasStoragePlants● Petrochemical–processesandstoragefacilities● Chemical&ProcessPlants
Fire Safe Design
EMICOvalvesaretestedandcertifiedfire-safetoAPI607Edition5/ISO10497-5:2004.External–leakagetoatmosphereispreventedbydoublesealingofO-ringandgraphitegasketinthestemareaandbodyjoints.IntheeventofafiredamagingO-rings,thegraphitepackingandgasketsprevent/minimizeleakagetoatmosphere.Internal–intheeventofafire,theseatresilientmaterialsi.e.seatinsertandO-ringsburn,andtheedge/metallipoftheseat,preloadedbytheseatspringcomesincontactwiththeballandminimizesinternallinefluidleakage.Leakagebehindtheseatispreventedbyagraphitegasket.
Trunnion Ball – Stem and Trunnion Bearings
EMICOdesignincorporatesasolidforgedballwithtopandbottomtrunnionsfittedwithselflubricatedPTFEimpregnatedstainlesssteelbearings.Thisprovideslowfrictionandlesstorque.Intheclosedposition,thrustgeneratedbypressureissupportedbythetrunnions.
EMICO TRUNNION BALL VALVES API 6D / FIRE SAFE6
SeatInsert
O-Ring
Fire-Safe Seal
SeatSpring
P
Seat Sealing Mechanism Thefloatingseatdesignensurestheupstreamanddown-streamseatsarealwaysincontactwiththeballloadedbytheseatspringandassistedbylinepressure.Tightshut-offsealingismaintainedindependentlybybothseatsatthesametime.Eachseatisuni-directionaldependingonpressureandthisallowsasealinbothdirectionsusingoneseatforeachpres-suredirection.Atlowpressure,sealingiseffectedbytheseatO-ringandspringthatkeeptheseatincontactwiththeball.Aspressureincreases,theseatreactstotheupstreamseal,producingaproportionalforceinadditiontothepre-loadedspringsettoforcetheupstreamsealtightagainsttheball.Thetotalsealingforceisthesumofthespringforceplustheforceresultingfromthepressurewhichproportionallyincreaseswithlinepressure.
Double Block & Bleed Function & Self Relieving Seats
Aseachseatindependentlyshutsofflinefluidupstreamanddown-streamoftheball,thevalveboreandcavityareisolatedfromeachotherandthevalveisidealfordoubleblockandbleedservice.Theseatsworkindependentlyofeachotherandtwodifferentmediacanbeseparatedbythevalve.Astheseatsareengineeredtoself-relieve,nopressurebuild-upcanoccurinthebodycavity.Thefloatingseatdesignallowstheseatwiththelowestpressure(downstreamseat)tomoveslightlyawayfromtheballtorelieveexcesscavitypressureintothevalvebore,equalizingthepressure.Thisisdonewithouttheaidofexternalcavityrelieforsafetyvalves.
Emergency Secondary Sealing System
EMICOballvalvesarenon-lubricated.Additionalemergencysealinginjectionforseatsandstemcanbeprovidedfortemporarysealingifforeignmattershouldcausedamagetothesealingareas.Asthevalveisclosed,thesealantisforcedintothesealingareas.Thisisnotalong-termsolutiontorestoringsealing,ratherashort-termpreventiontillmaintenanceiscarriedout,aswitheachvalveoperationthesealantcanbewashedthroughthesystem.Sealantfittingsincludesafetycheckvalveswhichpreventreverseflow,duetointernalvalvepressure,oftheinjectedgrease.
Stem –IntheeventoffailureofthestemsealingsystemduetodamagetoO-ringsanddegradationofpacking,anemergencysealantinjectionpointensurestemporarysealingthroughthesealantgroove.Sealrestorationcanbeperformedeitherwiththevalveopenorclosed.
Seats-Valves6”(150mm)andlargercanbesuppliedwithseatsealantinjectionfacilitiestoprovidetemporarysealingthroughthesealantgrooves,intheeventofdamagetotheseatinsert.Valves4”(100mm)andbelowcanbesuppliedwithacavitysealantinjectionfacility.
EMICO TRUNNION BALL VALVES API 6D / FIRE SAFE7
SeatSealantSystem-6”(150mm)andabove CavitySealantSystem-4”(100mm)andbelow
P
Safety Check Valve
Sealant Injection DeviceSealant Groove
SafetyCheckValve
Seat Injection Channel
SealantInjection
O-Ring
Operating Torque
EMICOtrunnionballvalvesareprecisionmanufacturedtoensurelowoperatingtorques,resultinginlongeroperationallife.Lowtorquesallowtheuseofsmallersizeactuatorsandareacostadvantagewhensizingactuators.ContactEMICOfordetails.
Anti-Static Device
Spring-loadedpinassemblyensureselectriccontinuitybetweenbody,stemandball.
Drain
Adrainplugisfittedasstandardonallvalves.Thisportcanbeusedtoverifyvalveseatleakageortodrainthevalveifrequired.
Stop Plate & Locking Device
EMICIOballvalvesareequippedwithastopplatetoensuretrueopenandclosedpositions.Thisalsotakesouttheguessworkatsiteshouldoperatorsneedtobechanged.Allleverandgearoperatedvalvesaresuppliedwithalockingmechanismforopenandclosedpositions.
Anti Blow-Out Stem
Antiblow-outproofstemwithcollarfittedfrominsidethebody.
Bore Dimensions
Valvesaresuppliedinfullaswellasreducedbore.Inaddition,fullborevalvescanhavepipeboremachinedtomatchpipeboresofdifferentschedulesforoptimumpigging.
Double Barrier Seals
Thebodytoendconnectionsandstemsealingincorporatesdoublebarrierprotectionformaximumsafetyagainstpressureenvelopeleakage.Inthestemarea,theprimarysealingisanO-ringfollowedbyasecondaryfire-safegraphiteglandpacking.SealingbetweenbodyandendflangesisbyanO-ringfollowedbyafiresafegraphitegasketinsidethevalvebody.
EMICO TRUNNION BALL VALVES API 6D / FIRE SAFE8
O-RingPrimary
Seal
Packing GlandLocked After Tightening
Fire-SafePacking
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ITO
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F2SU
S 3
16
S45
CFC
S45
CS4
5C
SUS
30
2SU
S 3
04
11EMICO TRUNNION BALL VALVES API 6D / FIRE SAFE
12
2 6 9 8 11
14
15
10
7
25
19
5 4 34
37
26
29
30
37
40
44
42
43
41
20
13
21
23
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22
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45
38
24
11
14
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8
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17
32
16
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9
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33
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6
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SUS
30
4
12
ØA
ØB
K
C
D
E
ØO
A
ØA
ØB
D
K
C
E
DIMENSIONS & WEIGHTS
DN ØA Dimensions(mm) Weight(kg)
Flangedmm
50
80
100
150
200
250
300
Inch
2
3
4
6
8
10
12
mm
50
76
100
150
201.4
252.4
303.4
CFacetoFace(mm)RF ØB
152
190
229
279
343
406
483
ØD
115
135
167.5
227.5
268.5
339
406.5
ØE
95.5
120.5
140.5
190.4
227
272.3
329
17
31
52
145
270
460
750
178
203
229
394
457
533
610
ASME CLASS 150 / ISO PN20 FULL BORE
DN ØA ØOA Dimensions(mm) Weight(kg)
Flangedmm
80
100
150
200
250
300
350
Inch
3x2
4x3
6x4
8x6
10x8
12x10
14x12
mm
76
100
150
201.4
252.4
303.4
336
mm
50
76
100
150
201.4
252.4
303.4
CFacetoFace(mm)RF ØB
190
229
279
343
406
483
533
ØD
115
135
167.5
227.5
268.5
339
406
ØE
95.5
120.5
140.5
190.4
227
272.3
329
23
40
82
180
310
540
790
203
229
394
457
533
610
686
ASME CLASS 150 / ISO PN20 REDUCED BORE
DN ØA Dimensions(mm) Weight(kg)
Flangedmm
50
80
100
150
200
250
300
Inch
2
3
4
6
8
10
12
mm
50
76
100
150
201.4
252.4
303.4
CFacetoFace(mm)RF ØB
165
210
254
318
381
444
521
ØD
115
135
167.5
227.5
268.5
339
406.5
ØE
95.5
120.5
140.5
190.4
227
272.3
329
23
43
70
165
280
500
810
216
282.5
304.8
403.4
501.7
568.5
647.7
ASME CLASS 300 / ISO PN50 FULL BORE
DN ØA ØOA Dimensions(mm) Weight(kg)
Flangedmm
80
100
150
200
250
300
350
Inch
3x2
4x3
6x4
8x6
10x8
12x10
14x12
mm
76
100
150
201.4
252.4
303.4
336
mm
50
76
100
150
201.4
252.4
303.4
CFacetoFace(mm)RF ØB
210
254
318
381
444
521
584
ØD
115
135
167.5
227.5
268.5
339
406.5
ØE
95.5
120.5
140.5
190.4
227
272.3
329
35
58
95
210
360
600
920
282.5
304.8
403.4
501.7
568.5
647.7
762
ASME CLASS 300 / ISO PN50 REDUCED BORE
EMICO TRUNNION BALL VALVES API 6D / FIRE SAFE
Fordimensionsonvalvesizesupto24”(600mm),contactEMICO.
13
ASME CLASS 900 / ISO PN150 REDUCED BORE
DN ØA ØOA
mm
80
100
150
200
250
300
350
Inch
3x2
4x3
6x4
8x6
10x8
12x10
14x12
mm
76
100
150
201.4
252.4
303.4
336
mm
50
76
100
150
201.4
252.4
303.4
Dimensions(mm) Weight(kg)
Flanged
CFacetoFace(mm)RTJ ØB
241
292
381
470
546
610
641
ØD
115
151
192.5
265
334.5
403.2
476
ØE
95.5
126.3
157
198.8
261
335
411
55
100
215
430
730
1130
1800
384
460.2
612.6
739.6
841.2
968.2
1038.4
CFacetoFace(mm)RF
381
457.2
609.6
736.6
838.2
965.2
1028.7
ØA
ØB
K
C
D
E
ØO
A
ØA
ØB
D
K
C
E
DIMENSIONS & WEIGHTS
DN ØA Dimensions(mm) Weight(kg)
Flangedmm
50
80
100
150
200
250
300
Inch
2
3
4
6
8
10
12
mm
50
76
100
150
201.4
252.4
303.4
CFacetoFace(mm)RF ØB
165
210
273
356
419
508
559
ØD
115
151
192.5
265
334.5
378.5
444.2
ØE
95.5
126.3
157
198.8
261
307
361
30
65
125
280
500
750
1150
292.1
355.6
431.8
558.8
660.4
787.4
838.2
ASME CLASS 600 / ISO PN100 FULL BORE
DN ØA ØOA Dimensions(mm) Weight(kg)
Flangedmm
80
100
150
200
250
300
350
Inch
3x2
4x3
6x4
8x6
10x8
12x10
14x12
mm
76
100
150
201.4
252.4
303.4
336
mm
50
76
100
150
201.4
252.4
303.4
CFacetoFace(mm)RF ØB
210
273
356
419
508
559
603
ØD
115
150.8
192.6
265.1
334.2
378
444.2
ØE
95.5
126.3
157
198.8
261
307
361
42
92
175
350
620
850
1250
355.6
431.8
558.8
660.4
787.4
838.2
889
ASME CLASS 600 / ISO PN100 REDUCED BORE
ASME CLASS 900 / ISO PN150 FULL BORE
DN ØA
mm
50
80
100
150
200
250
300
Inch
2
3
4
6
8
10
12
mm
50
76
100
150
201.4
252.4
303.4
CFacetoFace(mm)RF
CFacetoFace(mm)RTJ
Dimensions(mm) Weight(kg)
FlangedØB
216
241
292
381
470
546
610
ØD
115
151
192.5
265
334.5
403.2
476
ØE
95.5
126.3
157
198.8
261
335
411
45
70
135
310
580
900
1700
368.3
381
457.2
609.6
736.6
838.2
965.2
371.3
384
460.2
612.6
739.6
841.2
968.2
EMICO TRUNNION BALL VALVES API 6D / FIRE SAFE
Fordimensionsonvalvesizesupto24”(600mm),contactEMICO.
14
ØA
ØB
K
C
D
E
ØO
A
ØA
ØB
D
K
C
E
DIMENSIONS & WEIGHTS
ASME CLASS 1500 / ISO PN250 FULL BORE
DN ØA
mm
50
80
100
150
200
250
300
Inch
2
3
4
6
8
10
12
mm
50
76
100
150
201.4
252.4
303.4
CFacetoFace(mm)RF
CFacetoFace(mm)RTJ
Dimensions(mm) Weight(kg)
FlangedØB
216
267
311
394
483
584
673
ØD
129.2
182.5
225
304
379.2
435
494
ØE
107
152
185
235
328
390
460
54
120
185
450
850
1550
2300
368.3
469.9
546.1
704.9
831.8
990.6
1130.3
371.3
472.9
549.1
711.2
841.5
1000.3
1146
ASME CLASS 1500 / ISO PN250 REDUCED BORE
DN ØA ØOA
mm
80
100
150
200
250
300
350
Inch
3x2
4x3
6x4
8x6
10x8
12x10
14x12
mm
76
100
150
201.4
252.4
303.4
318
mm
50
76
100
150
201.4
252.4
303.4
Dimensions(mm) Weight(kg)
Flanged
CFacetoFace(mm)RTJ ØB
267
311
394
483
584
673
749
ØD
129.2
182.5
225
304
379.2
435
494
ØE
107
152
185
235
328
390
460
75
140
310
600
1050
1800
2600
472.9
549.1
711.2
841.5
1000.3
1146
1276.4
CFacetoFace(mm)RF
469.9
546.1
704.9
831.8
990.6
1130.3
1257.3
EMICO TRUNNION BALL VALVES API 6D / FIRE SAFE
Fordimensionsonvalvesizesupto24”(600mm),contactEMICO.
15
PRESSURE / TEMPERATURE RATINGS - SOFT SEATS
PressureTemperatureratingsofsoftseatedballvalvesaredeterminedbythesealing/softmaterialsusedinthevalvee.g.seatinsert,O-rings,glandpacking,gaskets.Choiceofsealingmaterialsusedisdeterminedbytheserviceconditionsincludingpressure,temperature,servicemedia,etc.ThesecurvesarebasedonthelimitsofASMEB16.34forstandardclassesandgroupmaterials1-1,1-2&1-3.TheP/Tcurvespreparedbelowarerepresentativeofthemanufacturer’sexperienceandtechnicalinformationandthesehavebeenadaptedtoEMICO’svalves.Ifveryhighorverylowtemperaturesareexpected,pleaseconsultthemanufacturer.
38
20
25
30
26020499 149
0
5
10
15
150#
1500#
900#
600#
300#
NYLON PA 12
RPTFE
PCTFE
DEVLON V
PEEK
Solid Lines - Continuous TemperatureDotted Lines - Intermittent / Peak Temperatures
Pre
ssu
re (
MP
a)
Temperature (˚C)
EMICO TRUNNION BALL VALVES API 6D / FIRE SAFE
16
WORKING & TEST PRESSURES
GROUP 1.1 CARBON STEELS (A105, A350 LF2, etc.)
ClassMaximumWorkingPressure
ShellTest
Pressure
SeatTest
PressureAirTest
ASME
150
300
600
900
1500
ISO
PN20
PN50
PN100
PN150
PN250
Bar
20
54
102
153
255
psi
285
740
1480
2220
3705
Bar
30
78
154
230
383
psi
425
110
2175
3250
5400
Bar
22
57
113
167
281
psi
300
800
1600
2400
4000
Bar
5.6
5.6
5.6
5.6
5.6
psi
80
80
80
80
80
GROUP 2.3 AUSTENSTIC STEELS (F316L, etc.)
ClassMaximumWorkingPressure
ShellTest
Pressure
SeatTest
PressureAirTest
ASME
150
300
600
900
1500
ISO
PN20
PN50
PN100
PN150
PN250
Bar
16
41
82.5
124
206
psi
230
600
1200
1800
3000
Bar
24
63
125
187
311
psi
345
900
1780
2660
4425
Bar
18
46
92
137
228
psi
360
660
1310
1950
3245
Bar
5.6
5.6
5.6
5.6
5.6
psi
80
80
80
80
80
Size ASMEClass
150/ISOPN20
500
1360
2500
5300
10750
17500
26750
50
80
100
150
200
250
300
2
3
4
5
8
10
12
ASMEClass
300/ISOPN50
430
1100
2000
5250
10100
16820
25950
ASMEClass
600/ISOPN100
370
1020
1850
4400
8450
14250
22550
ASMEClass
900/ISOPN150
320
920
1760
4300
8475
14160
21200
ASMEClass
1500/ISOPN250
320
820
1600
4150
8010
13220
18800
Inch mm
COMPUTED FLOW COEFFICIENT (CV) VALUES
TRUNNION BALL VALVE PRODUCTION FLOW
ForgeShop Body&EndForgings MechanicalPropertiesTesting
Machining ComponentCleaning Assembly
PressureTesting Painting Packing
EMICO TRUNNION BALL VALVES API 6D / FIRE SAFE
Note:Othergroupmaterialshavedifferentpressureratings.ReferASMIB16.34foralternativematerialsandpressureratings.
17EMICO TRUNNION BALL VALVES API 6D / FIRE SAFE
EA901 (Class 150)
FB RB A D E F G H J K L M ISO
2”x2” 3”x2” 21.0 4.0 M6 50.0 50.0 F05
3”x3” 4”x3” 21.0 4.0 M6 50.0 50.0 F05
4”x4” 6”x4” 48.8 26.0 22.8 55.0 19.0 23.9 4.0 M8 70.0 55.0 F07
6”x6” 8”x6” 54.3 27.0 27.3 70.0 27.0 32.9 4.0 M10 102.0 68.0 F10
8”x8” 10”x8” 54.3 27.0 27.3 70.0 27.0 32.9 4.0 M10 102.0 68.0 F10
10”x10” 12”x10” 73.4 38.0 35.4 100.0 36.0 43.9 4.0 M16 140.0 98.0 F14
12”x12” 14”x12” 97.0 55.6 41.4 130.0 40.0 53.9 4.0 M20 165.0 128.0 F16
EA903 (Class 300)
FB RB A D E F G H J K L M ISO
2”x2” 3”x2” 21.0 4.0 M6 50.0 50.0 F05
3”x3” 4”x3” 21.0 4.0 M6 50.0 50.0 F05
4”x4” 6”x4” 48.8 26.0 22.8 55.0 19.0 23.9 4.0 M8 70.0 55.0 F07
6”x6” 8”x6” 54.3 27.0 27.3 70.0 27.0 32.9 4.0 M10 102.0 68.0 F10
8”x8” 10”x8” 54.3 27.0 27.3 70.0 27.0 32.9 4.0 M10 102.0 68.0 F10
10”x10” 12”x10” 73.4 38.0 35.4 100.0 36.0 43.9 4.0 M16 140.0 98.0 F14
12”x12” 14”x12” 97.0 55.6 41.4 130.0 40.0 53.9 4.0 M20 165.0 128.0 F16
JholeØKonØL
Gf7
ØHe9
JholeØKonØL
Gf7
ØHe9ISOTopFlangeF25-F26ISOTopFlangeF25-F26
ISO DIMENSIONS
ISOTOPFlangeDetails
EA-901-4”~12”EA-903-4”~12”EA-906-2”~8”EA-909-2”~8”EA-915-2”~6”
+0.5D-1 +0.5
A-1
E 3
ØM-0.50
ØF-0.1-0.2
ISOTOPFlangeDetails
EA-906-10”~12”EA-909-10”~12”EA-915-8”~12” E
ØM-0.5
0
+0.5A-1
+0.5
D-1
ØF-0.1
-0.2
18EMICO TRUNNION BALL VALVES API 6D / FIRE SAFE
FIRE TEST VALVE QUALIFICATION - API 607 5th Edition / ISO 10497-5:2004
Marking:ValveTagstamped“ISO-FT”
RatingofTestValve-Class ValveRatingsQualified-Class
PressureRatingQualification
150(PN20)
300(PN50)
600(PN100)
900(PN150)
900(PN150)
1500(PN250)
150(PN20)
600(PN100)
900(PN150)
SizeofTestValve-NPS ValveSizesQualified-NPS
SizeQualification
2”(DN50)&below
3”(DN80)
4”(DN100)
6”(DN150)
8”(DN200)
10”(DN250)
12”(DN300)
8”(DN200)andlarger
2”(DN50)
6”(DN150)
8”(DN200)
EA900 (Class 600)
EA909 (Class 900)
EA915 (Class 1500)
FB RB A D E F G H J K L M ISO
2”x2” 3”x2” 36.2 18.3 17.9 55.0 17.0 20.0 4.0 M8 70.0 55.0 F07
3”x3” 4”x3” 48.8 26.0 22.8 55.0 19.0 23.9 4.0 M8 70.0 55.0 F07
4”x4” 6”x4” 54.3 27.0 27.3 70.0 27.0 32.9 4.0 M10 102.0 68.0 F10
6”x6” 8”x6” 73.4 38.0 35.4 100.0 36.0 43.9 4.0 M16 140.0 98.0 F14
8”x8” 10”x8” 97.0 55.6 41.4 130.0 40.0 53.9 4.0 M20 165.0 128.0 F16
10”x10” 12”x10” 102.2 64.1 38.1 130.0 40.0 53.9 4.0 M20 165.0 128.0 F16
12”x12” 14”x12” 101.5 57.7 43.8 130.0 50.0 68.0 4.0 M20 165.0 128.0 F16
FB RB A D E F G H J K L M ISO
2”x2” 3”x2” 36.2 18.3 17.9 55.0 17.0 20.0 4.0 M8 70.0 55.0 F07
3”x3” 4”x3” 48.8 26.0 22.8 55.0 19.0 23.9 4.0 M8 70.0 55.0 F07
4”x4” 6”x4” 54.3 27.0 27.3 70.0 27.0 32.9 4.0 M10 102.0 68.0 F10
6”x6” 8”x6” 73.4 38.0 35.4 100.0 36.0 43.9 4.0 M16 140.0 98.0 F14
8”x8” 10”x8” 105.3 63.9 41.4 130.0 40.0 53.9 4.0 M20 165.0 128.0 F16
10”x10” 12”x10” 103.7 61.7 42.0 130.0 50.0 68.0 4.0 M20 165.0 128.0 F16
12”x12” 14”x12” 105.8 66.0 39.8 200.0 60.0 83.9 8.0 M16 254.0 198.0 F25
FB RB A D E F G H J K L M ISO
2”x2” 3”x2” 44.2 22.7 21.5 55.0 19.0 23.9 4.0 M8 70.0 55.0 F07
3”x3” 4”x3” 55.4 28.4 27.0 70.0 27.0 32.9 4.0 M10 102.0 68.0 F10
4”x4” 6”x4” 74.0 38.0 36.0 100.0 36.0 43.9 4.0 M16 140.0 98.0 F14
6”x6” 8”x6” 99.9 59.5 40.4 130.0 40.0 53.9 4.0 M20 165.0 128.0 F16
8”x8” 10”x8” 101.8 58.7 43.1 130.0 50.0 68.0 4.0 M20 165.0 128.0 F16
10”x10” 12”x10” 105.8 66.0 39.8 200.0 60.0 83.9 8.0 M16 254.0 198.0 F25
12”x12” 14”x12”
19EMICO TRUNNION BALL VALVES API 6D / FIRE SAFE
A BRIEF HISTORY
1984 EMICO(EayuanMetalIndustrialCo.Ltd.)wasincorporatedatLugang,Changhua(Taiwan)andbegan establishingitselfasaprofessionalballvalvemanufacturerfortheoil,petrochemical,naturalgas,on- shoreplantsandwater&processingmarkets.
2000 EMICOopenedasecondfacilityinLugangtomeetdemandsofthecompany’sgrowthandincrease itsmanufacturingcapacity.
2002 EMICOsetupitsthirdmanufacturingfacilityinShanghaifortheproductionofgate,globe&check valvesincollaborationwithHitachi,Japan.
2007 EMICOcombinedbothitsmanufacturingfacilitiesinChangbinIndustrialParkinLugangandinvested instate-of-the-artmachiningcentrestofurtherexpanditsproductioncapacityinordertomeet growingdemandsofitsinternationalclientele.
2007 EMICOaddedanewproductionfacilityinShanghaitoservicetheneedsofitsChinamarketforball valves.
2008 EMICOlaunchedClass800EA309andClass1500EA3103-piecefloatingballvalves.
2008 EMICOestablishedasalesandmarketingofficeinMelbourne,Australia:EmicoAustraliaPty.Ltd. tocoverthePacificregion.
2009 EMICOlaunchedtrunnionmountedballvalvesEA900flangedANSI150through1500andCryogenic 3-pieceEA39Cfloatingballvalves.
2012 EMICOexpandedinTaiwanwiththeestablishmentofanewfoundryinApr2012
Reasonable care has been taken to ensure accuracy of the material in this brochure. EMICO recommends that you verify any information with your independent expert and rely solely on that expert’s advice.EMICO expressly disclaims any and all liability whatsoever.
ChinaBranchOffice:EAYUANMETALINDUSTRIALCO.LTD.No.1789DayeRd.,ZhuangHangTown,FengxianDistrict,Shanghai,ChinaPh:86-21-5740-6688AustraliaSalesOffice:EMICOAUSTRALIAPTY.LTD.Unit2/13WalkersRoadNunawading,Victoria3131,AustraliaPh:61-3-98788653M:61-408-948292
EAYUAN METAL INDUSTRIAL CO. LTD.TaiwanHeadOffice:16F-8,No.386,ShizhengRd.,XitunDist.,TaichungCity407,TaiwanPh:886-4-22591616Fax:886-4-22596116&886-4-22596117
E-mail: [email protected]: www.emico.com.tw
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