ELECTRONIC HARDWARE MANUFACTURING...

ANDHRA PRADESH INDUSTRIAL INFRASTRUCTURE

CORPORATION LIMITED(A Govt. of Andhra Pradesh Undertaking)

C1152905RP003, Rev 0

PRE FEASIBILITY REPORTMarch - 2016

ELECTRONIC HARDWAREMANUFACTURING CLUSTER AT

TIRUPATI

Prepared By

L&T INFRASTRUCTURE ENGINEERING LIMITED

Development of Electronic Hardware Manufacturing Cluster at Tirupati C1152905 Pre-Feasibility Report

Table of Contents Page i

TABLE OF CONTENTS

1 Preface ...................................................................................................................................... 1

2 Executive Summary .................................................................................................................. 1

3 Project Introduction/Background Information ........................................................................ 2

3.1 Project Developer ................................................................................................................ 2 3.2 Project Site Location ........................................................................................................... 2 3.3 Brief Description of Nature of Project ................................................................................... 4 3.4 Need for the project ............................................................................................................. 5 3.5 Demand-Supply Gap ........................................................................................................... 8 3.6 Import, Export and Indigenous Production ........................................................................... 8 3.7 Location Advantage/Justification ......................................................................................... 9

3.7.1 Andhra Pradesh ........................................................................................................ 9 3.7.2 Site near Tirupati ......................................................................................................10

3.8 Employment Generation .....................................................................................................11

4 Project Description ..................................................................................................................11

4.1 Type of Project ...................................................................................................................11 4.2 Site Location ......................................................................................................................11 4.3 Details of Alternative Sites ..................................................................................................12 4.4 Size or Magnitude ..............................................................................................................12 4.5 Resources Availability and Optimisation .............................................................................13

4.5.2 Solid Waste Management .........................................................................................14

5 Site Information .......................................................................................................................14

5.1 Topography ........................................................................................................................15 5.2 Climate...............................................................................................................................15 5.3 Existing Connectivity ..........................................................................................................16 5.4 Land Ownership .................................................................................................................16 5.5 Existing Land use Pattern ...................................................................................................16

5.5.1 Social Infrastructure ..................................................................................................16

6 Planning Brief ..........................................................................................................................17

6.1 Planning Concept ...............................................................................................................17 6.2 Land use Planning..............................................................................................................17

6.2.1 Land use Breakup ....................................................................................................18 6.2.2 Green Area/Greenbelt ..............................................................................................19

6.3 Entry and Exit .....................................................................................................................19

7 Proposed Infrastructure ..........................................................................................................20

7.1 Connectivity .......................................................................................................................20 7.1.1 Road Connectivity to EHMC .....................................................................................20

7.2 Physical Infrastructure ........................................................................................................21 7.2.1 Water Supply ............................................................................................................21 7.2.2 Power Supply ...........................................................................................................21 7.2.3 Wastewater Management .........................................................................................21 7.2.4 Solid Waste Management .........................................................................................22 7.2.5 Building Area Statement ...........................................................................................22 7.2.6 Social Infrastructure ..................................................................................................22

8 Rehabilitation and Resettlement Plan ....................................................................................22

9 Project Schedule and Cost Estimates ....................................................................................22

10 Analysis of Proposal ...............................................................................................................23

LIST OF FIGURES

Figure 3-1: Location of Project Site ..................................................................................................... 3

Development of Electronic Hardware Manufacturing Cluster at Tirupati C1152905 Pre-Feasibility Report

Table of Contents Page ii

Figure 3-2: ESDM industry sub-segment ............................................................................................ 5 Figure 3-3: Indian ESDM Consumption - $ bn..................................................................................... 6 Figure 3-4: Projected Demand-Supply gap in India's electronic sector ................................................ 8 Figure 4-1: Location map of Project Site ............................................................................................12 Figure 6-1: Processing and non-processing areas within the EHMC ..................................................18 Figure 6-3: Entry / Exit to the proposed site .......................................................................................19 Figure 7-1: Approach Road Alignment Options ..................................................................................21

LIST OF FIGURE DRAWINGS

FD0101: Existing connectivity to the site FD0102: Master Plan for EHMC FD0103: Green areas proposed

LIST OF TABLES

Table 3-1: Focus Sectors for Investment in Proposed EHMC project site ............................................ 4 Table 3-2: Forecasted Consumption, Import, Export, Production of Electronics Goods India- in $ bn .. 9 Table 3-3: Key Success Factors – Electronics, by Sub-Sector ............................................................ 9 Table 4-1: Projected investments/turnovers and direct employment by sectors- Tirupati EMC ............12 Table 4-2: Total Water Demand ........................................................................................................13 Table 5-1: Site Information Summary ................................................................................................14 Table 6-1: Proposed Landuse Break up for EHMC ............................................................................18 Table 7-1: Building Area Statement ...................................................................................................22

LIST OF ENCLOSURES

Appendix A: In Principle Approval Letter from GoI.

Development of Electronic Hardware Manufacturing Cluster at Tirupati C1152905 Pre- Feasibility Report

1 Preface Page 1

1 Preface Andhra Pradesh Industrial Infrastructure Corporation Limited (APIIC) which is a wholly owned subsidiary of Government of Andhra Pradesh (GoAP) has awarded the Master Plan study to assess the feasibility of setting up a Greenfield Electronic Hardware Manufacturing Cluster (EHMC) at Vikruthimala village, Yerpedu Mandal, Chittoor District of Andhra Pradesh (AP) to L&T Infrastructure Engineering Limited (LNTIEL). As part of this study, the current document forms the Pre-Feasibility Report which is prepared as per the Guidelines issued by the Ministry of Environment and Forests and Climate Change (MoEF& CC) (Guidelines for preparation of Pre-Feasibility report for obtaining prior environmental clearance in terms of the provisions of EIA notification, 2006) dated December 30, 2010. In accordance with the guidelines, this report is structured into the following sections1:

Executive Summary Project Introduction/ Background Information Project Description Site Information Planning Brief Proposed Infrastructure Rehabilitation and Resettlement Plan Project Schedule and Cost Estimates Analysis of Proposal

2 Executive Summary Andhra Pradesh Industrial Infrastructure Corporation Limited (APIIC) proposed to develop Greenfield EHMC near Tirupati i.e., at Vikruthamala village in Yerpedu Mandal of Chittoor district in an area of 504.7 acres.

The proposed development is envisaged under Electronic Manufacturing Cluster (EMC) scheme of the Department of Communications and Information Technology (DeitY), Ministry of Communications and Information Technology (MoC&IT). Under the Scheme, DeitY will provide financial assistance by the way of grant-in-aid to the Special Purpose Vehicle (SPV) created for the implementation of the EHMC. On January 8, 2016, an In- principal approval was granted by DeitY for the proposed EHMC near Tirupati.

APIIC intends to provide world class eco system for electronics manufacturing industries and proposes to develop infrastructure facilities for the Greenfield EHMC. The infrastructure development being proposed includes water supply, water distribution, internal roads, storm water drains, electrical distribution network, internal street lighting, treatment plant and services buildings.

The total area of the proposed EHMC is 504.7 acres. Of this 463 (91.7%) is proposed to be developed as the Processing Area which shall accommodate the proposed industrial sectors along with its common amenities and utilities and 41.7 (8.3%) is proposed to be developed as the Non-Processing Area which shall accommodate housing and allied social infrastructure. Land is in under alienation to APIIC from GoAP.

1 The subsections under each section have also been structured as per the Guidelines as applicable to the current project


3 Project Introduction/Background Information Page 2

The processing area includes industrial plots for different electronic industries mix is based on the market and demand assessment study undertaken as part of master planning exercise. Three industrial sectors are proposed:

Electronic Product Manufacturing Zone Electronic Components Manufacturing Zone Semiconductor designing, EMS and R&D Zone

Flatted factory complex will also be part of the industrial zone. Few complexes will be housed within the manufacturing support zone.

The water requirement for the EHMC will be sourced from the existing water supply scheme of Tirupati Municipal Corporation/Irrigation & CAD Department. The power demand will be sourced from Andhra Pradesh Southern Power Distribution Company Limited (APSPDCL).

The solid waste generated includes municipal waste (domestic and commercial waste) and Hazardous wastes. Municipal waste in the form of canteen waste, domestic waste from Non Processing area, etc., will be generated. Disposal of Solid waste will be carried out as per prevailing norms.

Hazardous waste generating industries within EHMC shall have its own temporary hazardous waste storage facility. Hazardous waste generated shall be sent to nearby Treatment, Storage and Disposal Facility (TSDF). Hazardous wastes will be handled as per Hazardous Waste Management Rules (as amended).

The proposed EHMC is likely to generate direct employment of 28500 people and indirect employment of nearly 43000 people. The estimated project cost is INR 328.27 crores.

3 Project Introduction/Background Information

3.1 Project Developer

Andhra Pradesh Industrial Infrastructure Corporation Limited (APIIC) which is a wholly owned subsidiary of Government of Andhra Pradesh (GoAP) has a mandate to develop industrial areas across the state. As part of the mandate, APIIC has initiated development of Greenfield Electronic Hardware Manufacturing Cluster (EHMC) near Tirupati i.e., at Vikruthamala Village, Yerpedu Mandal, Chittoor District, Andhra Pradesh.

3.2 Project Site Location

The project site is located in Survey Nos. 20, 40, 344, 345-379, 389-403, 404-418, 436, 437, 491 of Vikruthamala Village, Chittoor District of AP at a distance of 5.8 km west of Renigunta town. The other major towns near the project site are Yerpedu, Tirupati and Srikalahasthi and at a distance of 5.2 km (North-North-East), 14 km (West) and 17.0 km (North-East) respectively. The geographical co-ordinates of the site are 13º 38’ 24” North Latitude and 79º 34’ 32” East Longitude. The site-specific location map showing the project boundary with co-ordinates and surrounding features is shown in Figure 3-1.



Views of Project Site and Access Road

Figure 3-1: Location of Project Site



3.3 Brief Description of Nature of Project

The proposed EHMC will be developed in an area of 504.7 acres which includes processing Area (PA) of 463 acres and non-processing area (NPA) of 41.7 acres. The processing area includes Industrial Zone, Support Services Zone and Essential Services Zone. The following three industrial sectors are proposed as a part of industrial zone of processing area:

Electronic Product Manufacturing Zone Electronic Components Manufacturing Zone Semiconductor designing and R&D

The focus sectors identified for EHMC are as follows:

Table 3-1: Focus Sectors for Investment in Proposed EHMC project site

PRODUCT CATEGORY FOCUS PRODUCTS

Electronic Products

Consumer Electronics Assembly of FPD TV; Set top Boxes, Digital Cameras etc ; LCD Monitors

Mobile Devices Smart Phone assembly

IT &OA Assembly of Notebooks, Tablets and Lap tops; Memory cards, Hard Disks and USB Drives, Monitors , servers, Printers etc

Industrial Electronics

a) Automotive Advanced driver assistance systems, Power Controls, Safety Controls, Communication and entertainment; Body electronics and Engine management systems

b) Telecom Equipment Modems, Routers and Switches, Dish Antennas

c) LED Lights and chips General Lighting, Consumer electronics lightings, LED Chip fabrication etc

d) Security Systems CCTV Cameras and others

e) Others Energy meters, Instruments , smart cards etc

B. Electronic Components Multi layered PCBs, Digital ICs, Resistors, Capacitors etc

C. Semiconductor Design and R&D

D. EMS (Services)

The support service zone will cater to the entire cluster with following services:

Manufacturing Support Services: This zone will include all the manufacturing support services like Tool room, plastic moulding, CAD/CAM designing, Testing and calibration component testing, PCB prototyping, EMS, ATMP, SMT lines, testing and certification centre, etc.

Other Support Services: This zone will include all the support services like central training centre, convention centre, e-waste management facilities, maintenance and repair shops, etc.

The essential service zone will include water supply system, sewage network and wastewater treatment facility, waste disposal facilities, power sub-station and distribution network, fire station, and warehousing and logistic facilities.



Non-processing area includes Government regulatory support, Employee hostel and mess; Hospital; Shopping centre, Recreational centre, club, restaurants, Nursery/Creche, etc.

3.4 Need for the project

The Electronics systems design and manufacturing (ESDM) industry in India constitutes the following sub-segments Figure 3-2.

Figure 3-2: ESDM industry sub-segment

Electronic products – This includes the total market for domestic consumption of electronic products in India (either produced locally or imported) as well as the exports of electronic products manufactured in the country. They can be further classified into Consumer Electronics, Industrial Electronics, Mobile and Telecommunication, Automotive, Medical Electronics; IT and Office Automation products and Strategic electronics etc. The government has now expanded definition of these products to also include Solar Photovoltaic and Consumer durables like Washing machines, ACs and Refrigerators also as part of this category.

Electronic components – Electronic components segment includes active components such as ICs, diode and CRT, passive components such as resistors and capacitors, electro-mechanical components such as PCBs, power devices, switches, relays, connectors, cable and associate components such as magnets.

Semi-Conductor Designing – The semiconductor design industry cater to all the Electronic product verticals as referred above and mainly consists of Embedded software design, VLSI design and hardware/board design

EMS services – This includes the revenues broadly generated from designing, testing, maintenance of components and assemblies for OEs etc.

Total ESDM consumption in India is estimated to have clocked revenues of US$ 102 billion in 2015-16, growing by 13.3% CAGR over the last 6 years. This is more than four times the growth rate of the global ESDM market. Figure 3-3 depicts the total industry revenues for ESDM industry in India

Electronic products segment forms the biggest chunk of the ESDM market with an estimated 69% market share in 2015-16. While semiconductor design forms 15.5% of the market, electronic components (9.8%) and EMS services (5.6%) form the remaining portion of consumption.

ESDM Industry

Electronic Products

Electronic Components

Semiconductor Design

Electronic Manfacturing

Service



Source: Annual report department of Electronics and Information Technology 2014-15; IESA –FS Report Indian ESDM Market;

Consultant analysis

Figure 3-3: Indian ESDM Consumption - $ bn

The key developments and features that will provide exciting and challenging opportunities to India based Electronic companies are

a) Rapidly growing demand b) The increased propensity of global OEMs to offshore c) India’s strength in engineering and its capability for continuous improvement and d) Strong policy support from the Government

In future India will offer new avenues for growth both in the domestic and export market and in the field of electronics’ providing opportunities to global companies to compete more effectively in their home markets. The electronic market is a truly global market with suppliers increasingly investigating opportunities in various corners of the world where they can seek competitiveness.

In order to understand the opportunities that exist in this field for India it will be better to understand the he country SWOT for ESDM Sector. This is presented below

STRENGTHS

Huge Consumption Market and strong sectoral Growth drivers as indicated earlier

Strong Design and R&D Capability in Select Products - Auto electronics, industrial etc.

Government Schemes a Good Demand Generator - NKN, NOFN, tablets for education sector, digitization policy,

OPPORTUNITIES

Significant Local Demand as a Influencer for Investment Attraction

Rising Manufacturing Costs in China Leading to India as Alternate Destination

Opening of defence sector to foreign manufacturers can be leveraged to transfer technologies under Offset clause to meet the Obligation of indigenous production in strategic

34.639.2 41.9 44.8

50.657.1

70.24.1

7.810.3

11.0

10.9

12.1

9.9

6.6

7.6

8.910.3

11.9

13.8

16.0

2.7

3.3

3.73.9

4.3

4.8

5.7

0.0

20.0

40.0

60.0

80.0

100.0

120.0

2009‐10 2010‐11 2011‐12 2012‐13 2013‐14 2014‐15 2015‐16

Indian ESDM Consumption ‐ $ bn

Electronic Products Elecronic Components Semiconductor Design EMS

13.3% CAGR



Smart Cities, broadband push, e governance etc.

Adequately developed EMS industry - to be a significant contributor to ecosystem development.

Enormous resident talent in semiconductor design and embedded software

India has the third largest scientific and technical manpower in the world; Economic talent available in semiconductor design and embedded software; Strong design and R&D capability in select product lines like auto electronics and industrial electronics

Electronics

Diversification of the Modified Special Incentive Package Scheme (MSIPS) by the Department of Electronics and IT (DEITY) has given thrust to industry by including 15 more categories across the consumer durables within its scope

Government Policies - MSIPS, EMC, local FABs etc. Favour Attracting Manufacturing Investments

Export potential - huge consumption market in ME; emerging growth markets of North Africa and Latin America.

Existing R&D capabilities can be encouraged to develop ‘Made in India’ Products and Generate Local IP

WEAKNESS

Reliance on Imports for all Critical Components – Semi battery, LCD displays, electronic components etc.

Convoluted tax and duty structure - imports made cheaper than local products

Debilitating FTAs with Thailand, Japan. Considerable disability faced by Indian

manufacturers on account of ITA 1 Lack of subsidies/Incentives for support

industries makes local manufacturing costlier

Inadequate domestic standards, product development, training, certification and testing facilities.

High disability cost in producing High priority products in the country

Slow and delayed policy implementation Lack of adequate infrastructure and R&D

base for electronics Inadequate local product innovation and

IP Creation Industry concentration in few Tier I cities

over-burdening infrastructure and Inadequate infrastructure development in Tier II cities

R&D spend at .85% of GDP is lower than in rival locations

THREATS

Established Manufacturing Ecosystem in China poses a Major Threat.

Emergence of other low cost manufacturing destinations like Vietnam.

Inadequate / Fledgling ecosystem for components and raw materials.

Infrastructure inadequacy as demanded by certain sectors - Electricity, Water, Utilities etc,

Depreciation of the Rupee as a short term threat.

It is quite clear that India has tremendous potential for growth but faces equally big challenges. Key among these are inadequate infrastructure, frequently changing tax structure, supply chain and logistics issues, inflexible labour laws, limited R&D focus, non-availability of funding mechanisms, limited focus on value addition and international recession leading to declining exports.

With country’s aggressive Make in India campaign, supportive policies of central and state governments and growing investments in the manufacturing of electronics; it is quite clear



that industry is bound to be on higher growth trajectory compared to past. Government is systematically addressing the structural issues confronting the sector by offering attractive incentives, creating Semiconductor fabrication facilities and promoting clusters of excellence in various states.

3.5 Demand-Supply Gap

A Government of India (GoI) task force to suggest measures to stimulate the growth of EIT, Information Technology Enabled Service (ITES) and Electronics in their report in 2011 have projected a goal of achieving a turnover of about US D400billion by 2020, including investments of about US D100billion by 2020 from current about. The projected growth is illustrated in Figure 3-4.

Source: Report of Task Force to suggest measures to stimulate the growth of IT, ITES and Electronics Hardware manufacturing industry in India

Figure 3-4: Projected Demand-Supply gap in India's electronic sector

The government in their projections in 2011 had assumed CAGR of domestic demand at 22% over the next 10 years. The actual realization till 2015 has been around CAGR of 17.4%. According to us the goal of 22% is quite ambitious even with the current Supportive Government policies. Similarly the actual production of electronics in FY 14 actually was about $ 31bn against targeted $ 41bn. Based on several reports prepared by Government task forces, working group reports of planning commission and sectoral reports, very high growth rates of domestic demand and exports growth were assumed. An overall CAGR of 19.4% has been assumed for the electronic hardware sector based on achievement of the past and the steps being taken in the past couple of years and investments that are expected.

3.6 Import, Export and Indigenous Production

For estimating the future Production that may be required to meet the domestic consumption and exports, It is assumed that imports of electronic products as share of domestic consumption will gradually lower from around 59% in 2015-16 to about 30.5% by 2024-25. It may not be possible to cut the import considerably. In exports too government in their vision document has projected a high CAGR of 31% up to 2020 which may not be achievable given the fact that last 5 years growth has averaged just about 7.4% as per the Annual report



2014-15 of DeitY. Keeping in view the international economic climate and Indian technology base it may be prudent to assume modest average annual growth rates of about 17.5% over next 10 years. Based on these assumptions the future growth in consumption, production, import and export of electronic products is given in Table 3-2.

Table 3-2: Forecasted Consumption, Import, Export, Production of Electronics Goods India- in $ bn

2015-16

2016-17

2017-18

2018-19

2019-20

2020-21

2021-22

2022-23

2023-24

2024-25

CAGR

Consumption 80.1 91.7 109.1 129.9 154.9 185.3 221.9 265.9 319.8 384.7 19.0%

Imports 47.3 50.3 56.4 63.0 70.3 78.5 87.2 96.5 106.6 117.0 10.6%

Production 39.45 48.71 61.09 76.54 95.87 120.04 150.37 188.18 235.93 295.69 25.5%

Exports 6.6 7.5 8.7 10.0 11.6 13.6 16.2 19.4 23.5 28.8 17.7%

Source: Report of Task Force to suggest measures to stimulate the growth of IT, ITES and Electronics Hardware manufacturing

industry in India; Report of the Working Group on IT Sector Twelfth Five Year Plan; Electronics IBEF August 2015; ISA Medical

electronics report 2010; Telecom Sector in India-A decadal Profile by TRAI; Study on Indian Electronic and Consumer durables

EY; Consultant Analysis.

3.7 Location Advantage/Justification

3.7.1 Andhra Pradesh

The key success factors for this sector are connectivity (Airport, railways, seaport and roadways), uninterrupted high quality power and water supply, availability of skilled manpower and institutions for skills development, proximity to supply chains, state incentives and regulatory environment and availability of well-developed social land infrastructure. The key success parameters and their level of criticality in determining the success of the industry is given in Table 3-3. Technical R&D is another factor that could help the sector development. Cost of manpower, power, water, land constitutes a major proportion of the manufacturing costs with an estimated 60% - 70% of the manufacturing costs. Thus availability of factor inputs like power, water, labour, land etc. at competitive prices is crucial to carry out electronics manufacturing at globally competitive prices.

Table 3-3: Key Success Factors – Electronics, by Sub-Sector

Key Factors Electronic Components

Computer Peripherals

Telecommunication equipment

Sea port airport accessibility √ √ √

Airport accessibility √√√ √√√ √

Road and Rail Connectivity √√ √√ √√

Uninterrupted high quality power supply √√√ √√√ √√√

Away from Polluting Industries √√ √√ √√

Availability of skilled manpower and institutions for skill development in proximity

√√√ √√√ √√√

Availability of well-developed social infrastructure √√ √√ √√

Existing Supply chain proximity √√ √√ √√

State incentives and Regulatory environment √√ √√ √√

√√√ Critical; √√ High; √ Medium



A study of the critical and high parameters indicate that Andhra Pradesh (AP) has a very high ranking among various states for attracting investments in the field of ESDM due to following the advantages:

Relatively lower land cost Power Availability Availability of Engineering and Technical Manpower Proximity to Supply chains (South East Asian Countries) Proximity to Seaports and Airport Visionary government with Regulatory Scenario and Policies for ESDM Industry

According to national president of Indian Cellular Association (ICA) Andhra Pradesh ranks among the top states in the country suitable for telecom and electronics manufacturing industries. AP also plans to develop multi-departmental mechanism to improve the social infrastructure in the cities where ITIR or EMCs are proposed to be developed

3.7.2 Site near Tirupati

Some of the important features of the Site making it suitable for Electronic Cluster are presented

Strategically located on the boundary of three southern states Andhra Pradesh, Karnataka and Tamilnadu which together account for major share of Electronic Production in the country. There is already an Electronic eco system in the region which will propel the development of the cluster. Sripermbudur in TN is electronic cluster around 2.5 hours by road from the site.

The catchment area of the Site is already witnessing considerable activity in Electronics and IT. Two other electronic clusters are already in advanced development e.g Sri City (94 acres) and Renugunta cluster close to the Airport (122 acres) promoted by Celkon Impex. Three top mobile companies namely Micromax, Karbonn and Celkon have signed agreements with the State Government to set up Mobile hand set units .There is also an operational IT park located close to the proposed site

The site is located around 14 km from City of Tirupati with well-endowed Social and educational infrastructure. Chitoor district housing the cluster is among the top 3 districts in the state in terms of number of educational institutes. Recently an IIT has been set up in Tirupati which will be offering specialized and advanced courses in the sector.

The site has good access to logistic facilities. The site is well connected to the Road network in the region from National Highway 716 which passes at a distance of 6.1 km west of the site. The NH 71 is passing to the site at about 2 km. The main access to the site is from the Tirupati Srikalhasti Road passing at 1 km north of site. The south Central Railways trunk line passes west of Project site at a distance of about 5 kms. The nearest Railway station to the project site is at Renugunta located at 6.3 km.

Tirupati Airport is adjacent to the Project site towards west. The Airport has direct dally flights to atleast 3 international airports at Chennai, Bangalore and Hyderabad from where one can access to any international point. The international Airport of Chennai is about 2.5 to 3 hours drive from the site ensuing quick turnaround time

Site also has easy access to both Chennai and Krishnapatnam Ports within 3 hours of the road journey.


4 Project Description Page 11

Water and Power supply can be assured for the proposed EMC by taking branch line from existing water supply line to IT Park units. APSPDCL is responsible for undertaking distribution of Power in Chittoor District. A 220/133 KV Substation exists at Renigunta located in proximity of the site.

The site meets the requirement of all critical factors that are important for success of development of Electronic industry in the state and could be a pre-eminent location.

3.8 Employment Generation

The total employment generation due to the proposed project can be primarily divided into two categories, direct employment and indirect employment and is expected to generate direct employment to 28,500 persons and indirect employment of 43,000 persons approximately.

4 Project Description

4.1 Type of Project

The project is development of Electronic Hardware Manufacturing Cluster (EHMC). Proposed development is envisaged under Electronic Manufacturing Cluster (EMC) scheme of the Department of Communications and Information Technology (DeitY), Ministry of Communications and Information Technology (MoC&IT).

As per EIA Notification (as amended),

the project attracts activity 7 (c) i.e., Industrial estates/parks/ complexes/ areas; but the proposed EHMC area is less than 500 ha (proposed EHMC area is 504.7 Acres i.e., 204.25 ha) and doesn’t house any category A or Category B Industries listed in the EIA Notification As per the other condition of the EIA notification, if the area is more than 50 ha, the project has been categorised B under Project or Activity 8(b).

The description of the project is given in Section 3.

4.2 Site Location

Site location has been discussed in Section 3.2. The general project location in the state with regard to the major connectivity features is shown in the following Figure 4-1.



Figure 4-1: Location map of Project Site

4.3 Details of Alternative Sites APIIC has identified large land parcel to promote the industrial development in the state of Andhra Pradesh. Out of which 504.7 acres of identified land parcel near Tirupati has been proposed for the development of EHMC. Location advantage is discussed in Section 3.7.

4.4 Size or Magnitude

In terms of area of the project, as discussed earlier, the magnitude of the site is 504.7 acres. In terms of industrial investment, the magnitude of the estimated investments by various sectors when EHMC is fully operational is given in Table 4-1.

Table 4-1: Projected investments/turnovers and direct employment by sectors- Tirupati EMC

Sector Expected Investment

Rs crores By 2020-21

Expected Output Rs crores 2020-21

Projected Exports-Rs crores in 2020-21

Expected Employment

2020-21 Manufacturing 3,450 8,975 1,350 15,000 Design & R&D 1,290 2,064 1,850 8,200 Manufacturing and Support services 640 1,090 - 2,800

Others essential services - - - 1,250

Non processing zone - - - 1,250 Total 5,380 12,129 3,200 28,500

Our projected total output from the zone is about Rs 12,130 crores by the year 2020-21 when the zone will be fully commissioned. The anticipated exports from the zone may be approximately Rs 3,200 crores /yr by then.

The total investment in all the industries in the zone is estimated at Rs 5,380 crore. The expected direct employment in the zone will be about 28,500 persons. Around 1.5 times the



direct employment may be in the form of indirect employment in the area and will be around 43,000 persons.

4.5 Resources Availability and Optimisation

4.5.1.1 Water Availability & Source

The total water demand for EHMC is estimated as 4.32 MLD during operation phase; 0.5MLD during construction phase and water will be sourced from Tirupati Municipal Corporation/ Irrigation & CAD Department.

The total water requirement for the proposed EHMC is estimates as follows.

Table 4-2: Total Water Demand

S. No. Type of Sector Water Demand (MLD)

Industrial Demand

1 Electronic Products-Mfg 1.72

2 Electronic Components-Mfg. 0.33

3 Semiconductor designing and R&D center 0.37

4 Manufacturing Support Services 0.23

5 Other Support Services 0.12

PSP Demand

1 Essential Services 0.09

2 Basic Development 0.20

3 Common facilities 1.19

Horticulture

1 Roads and Green Area 0.06

Fire fighting Water Demand 0.01

Total Water Demand 4.32

4.5.1.2 Energy/Power & Source

The power demand estimated for various uses in the proposed EHMC is 1.0 MVA during Construction phase will be met partly from DG Sets and partly from Andhra Pradesh Southern Power Distribution Company Limited (APSPDCL). During operation phase, 14.0 MW of power will be met from APSPDCL. The power will be drawn from 220/133 kV substation at Renigunta located in proximity to the project site. Energy efficient street lighting system with SCADA/PLC will be designed.

4.5.1.3 Wastewater Management Wastewater from industrial units will be treated in integrated treatment system proposed for wastewater and sewage. Treated wastewater will be collected in guard pond for final


5 Site Information Page 14

monitoring before used for toilet flushing as well as for greenbelt development. The total wastewater from EHMC is estimated around 3.4 MLD.

4.5.2 Solid Waste Management

Daily solid waste generation at full operational capacity of the EHMC is estimated to be in the range of 7.0 MT. Wastes generated shall be segregated into hazardous, non-hazardous and bio-degradable wastes. The Environmental Management Plan proposed for the park envisages a comprehensive waste management system comprising collection & segregation, reuse/ recycling, temporary storage and Disposal. Municipal waste in the form of canteen waste, domestic waste will be generated.

Hazardous waste generating industries within EHMC shall have its own temporary hazardous waste storage facility. Hazardous waste generated shall be sent to nearby Treatment, Storage and Disposal Facility (TSDF). Disposal of Solid waste will be carried out as per prevailing norms.

5 Site Information The project site location is discussed in Section 3.2. The site analysis is summarised in the following and explained in the following subsections.

Table 5-1: Site Information Summary

S. No DETAILS DESCRIPTION

1. Location Vikruthamala Village, Yerpedu Mandal

2. District Chittoor

3. State Andhra Pradesh

4. Topography The site is predominantly plain sloping towards the east. The maximum difference in levels in the site is 15 m

5. Temperature

Mean Daily Maximum: 34.50 C Mean Daily Minimum: 23.70 C Yearly Maximum: 43.70 C Yearly Minimum: 14.50 C

6. Wind Speed 9.1 kmph mean wind speed Predominant wind direction is South-West followed

by South

7. Rainfall Annual average rainfall: 976 mm.

8. Relative Humidity Maximum: 70% Minimum: 51%

9. Present Land use The land use of site is mostly barren, partly open

scrub and single crop land. Also natural drain is observed.

10. Seismicity The study area falls in Seismic Zone III (Medium risk zone)

11. Nearest Road NH-71-2.0km; N, NH-716- 6.1 km; W



S. No DETAILS DESCRIPTION

Connectivity SH-55-5.5 km; NE, SH-31-5.8 km; W

12. Nearest Rail Connectivity

Railway station at Renigunta- 6.3 km; W

13. Nearest Seaport Major port at Krishnapatnam-90km & Chennai Ports Minor port Ennore -93 km

14. Nearest Airport Domestic airport at Tirupati International airport at Chennai-99Km

15. Nearest Town/ Village

Renigunta and Tirupati

Ecological Features within 10 km radius

16. Hills/Valleys Nil

17.

Archeologically Important Places Parasuramesvara Temple-3.1km, S Venkatesvara Vishnu Temple Kodandaramaswamy Temple-6.0km,NNE Sadasivaswamy Temple Chiralamma Temple

18.

National Parks/ Wild Life Sanctuaries

Sri Venkateswara National Park-14.1 km; NW

Sri Venkateswara W.L Sanctuary (as per the information provided by Department of Forest, AP) -11.7 km; NW

19.

Reserved and Protected Forests Karakambati R.F -7.0km, NW Krishnapuram P.F-4.7km, NW Yerpedu P.F-4.7km, NW Ramapuram R.F-5.8km, SE Kadavaram R.F-5.0km, SE Narayanavanam P.F-6.0km, S

20. Defence Installations Nil

5.1 Topography

On review of the secondary data on topography, it was noted that site is predominantly plain with levels varying from 80.0m to 95.0m and is found sloping towards the Swarnamukhi River on the east and Ralla Kaluva on the north.

5.2 Climate The project site falls in Chittoor District. The District has a tropical monsoon climate. Humidity and evapotranspiration is high all the year round. Relative humidity ranges from 51% to 70% annually. Winds are generally low to moderate with an annual average mean wind speed of 9.1 kmph and the predominant direction of wind is south-west followed by south. The temperature ranges between 14.50C in winter and maximum of 43.70C in summer. The annual total or mean rainfall is 976 mm.



5.3 Existing Connectivity

The proposed project is well connected by the road, rail, port and airports in the region. The information on the existing connectivity is provided in the Table 5-1 and explained in detail in the following paragraphs.

Road: National Highway-716 connecting Renigunta-Chennai is at a distance of approximately 6.1km to the western side and National Highway-71 connecting Madananpalle and Naidupeta is at a distance of approximately 2.0 km to the northern side of project site. Other major roads near the site are State Highway (SH)-55, connecting Yerpedu on the north-eastern side, SH-31 connecting Renigunta on the western side of site.

Railway: Nearest railway station is at Renigunta at a distance of approximately 6.3 km from the project site. Renigunta railway station is located on Vijayawada-Chennai route of Southern Central Railways.

Seaport: The nearest all weather deep water seaport from the project site is at Krishnapatnam at a distance of approximately 90 km. Another port is available at Chennai at a distance of approximately 99 km.

Airport: The nearest domestic airport is at Tirupati which is just adjacent towards west direction of the project site. The nearest international airport is at Chennai located approximately 97 km. Existing connectivity to the site is given in FD0101.

5.4 Land Ownership

APIIC has identified large land parcel to promote the industrial development in the state of Andhra Pradesh. Out of which 504.7 acres of identified land parcel near Tirupati has been proposed for the development of EHMC. Land is in under alienation to APIIC from Government of Andhra Pradesh.

5.5 Existing Land use Pattern

The land use of site is mostly barren, partly open scrub and single crop land. Also natural drain is observed On January 8, 2016, an In- principal approval was granted by DeitY for the proposed EHMC near Tirupati, same is enclosed as Appendix A.

5.5.1 Social Infrastructure

The project site vicinity has no major social infrastructure. The nearest urban centre to the proposed project is Renigunta at a distance of approximately 5.8 km. Chittoor is the headquarters of Chittoor District and has a population of around 1.6Lakhs. It is well connected by road, rail and air to all the major cities in India. Sri Venkateswara University and many other universities & colleges were located in Tirupati which is at a distance of 14 km from project site. Ten (10) taluks i.e Srikalahasthi, Yerpedu, Thottambedu, Renigunta, Tirupati (Urban, Tirupati (Rural), K.V.B Puram, Ramachandrapuram, Narayanavanam, and Vadamalaeta is falling in the 15 km radius. All the taluks have Primary/Sub-Primary Health Centres and Schools. Major hospitals and higher educational facilities are available in Tirupati (Urban) and Renigunta.


6 Planning Brief Page 17

6 Planning Brief

6.1 Planning Concept

Planning for the proposed Greenfield EHMC is carried out based on the concept of zoning. Zoning of area for industrial use, welfare facilities, entrance and exit, access roads, other support services, etc. is done based on the following.

Site Topography: The site is predominantly plain sloping towards the east. The maximum difference in levels in the site is 15 m. These topographical aspects were considered for water, wastewater and storm water management.

Existing Road Network: The already existing roads were taken into consideration while planning and proposing the road network.

Surrounding Land Use: The existing and proposed land use around project site was considered to propose within the site. In order to reduce the impact on the surrounding settlements, compatible activities are proposed around it. On the eastern boundary of the project site Swarnamukhi River is passing while Ratla Kalavu is passing along the northern boundary hence no activities are proposed in the vicinity of them based on the guidelines (as per GoAP G.O.Ms.No.168,).

Airport Funnel Zone: As the site is adjacent to the airport, height restrictions are applicable within the project site on the structure height. Based on these flying funnel restrictions, zoning is planned within the project site. Building guidelines (G.O. No.: 168) are referred along with AAI notification on this regards. As per these restrictions, height restriction varies from 20m to 65m from western boundary to eastern boundary of the site respectively.

Wind Direction: The predominant wind direction is south-west, which was taken into consideration during the zoning of industries. This aspect has an important role to decide the location for the residential and the industrial areas.

Processing Zone: The processing zone of EHMC would comprise of industrial units, manufacturing support services, other support service and essential services. The processing zone would also have all basic development facilities along with roads and greens.

Non-Processing Zone: EHMC is about 5.8 km from Renigunta town which is the nearest urban centre. There is a requirement for residential and allied social infrastructure services to be provided for the employees of EHMC. Hence the EHMC was divided into Processing and Non-Processing Areas for industrial and housing (hostel accommodation) purposes.

6.2 Land use Planning

The total area of the proposed EHMC development is 504.7 acres. Of this, 463 acres is proposed for Processing Area, 41.7 acres for Non-Processing Area.

The demarcation of processing and non-processing areas within the EHMC is shown in the Figure 6-1.



Figure 6-1: Processing and non-processing areas within the EHMC

6.2.1 Land use Breakup

The proposed site master plan is shown in FD0102. The proposed land use breakup is given in Table 6-1.

Table 6-1: Proposed Landuse Break up for EHMC

S. No

Landuse activity Area in acres

%

1 Electronic Product Manufacturing 180.1 36

2 Semi Conductor Designing and R&D centre 53.5 11

3 Electronic Component Manufacturing 36.5 7

4 Manufacturing Support Services 21.0 4

5 Other Support Services 10.6 2

6 Essential Services 27.9 6

7 Welfare Facilities/Services 31.0 6

8 Green Areas/Green Belt 47.7 9

9 Roads 96.4 19

Total Area 504.70 100



The total industrial land proposed in the total area covers 72% area. Green areas cover around 9 % and the roads cover around 19 %2.

6.2.2 Green Area/Greenbelt

Green belt is proposed along the entire boundary. Green areas are also proposed near the welfare services to serve as recreational facilities and breathing spaces. In addition to this, all the industrial units shall develop green areas within their premises as per the prevailing law.

The green areas proposed are shown in FD0103 and are given below.

Approximately 30 m wide peripheral green buffer provided along the boundary. 100 m wide buffer is provided along the boundary near the Swarnamukhi River on east

side. Green/open spaces provided along with the welfare services for recreational activities. Landscaping will be provided in the road medians and rotaries.

6.3 Entry and Exit

Based on the options discussed in the earlier section for the approach road, option 1 is preferred for the entry/ exit to the proposed site. Main entry / exit to the project site is shown in Figure 6-6. Emergency gates are provided at the western and southern boundary to the existing roads.

Figure 6-2: Entry / Exit to the proposed site

2 This area and its percentage is for primary and secondary road network and does not include the area for road network within individual industrial units.


7 Proposed Infrastructure Page 20

7 Proposed Infrastructure

7.1 Connectivity

The project site is strategically placed in terms of connectivity (road, rail, air and sea) to the hinterland / international markets when compared with similar industrial parks being developed in other parts of India.

The site is located approximately 6.1 km from the Renigunta-Chennai NH716 (old NH 205). The site is approachable through NH71 (old SH 61) connecting Madananpalle and Naidupeta. The nearest railway station is at Renigunta at 6.3 km west of site. Renigunta railway station is located on Vijayawada-Chennai route of Southern Central Railways. Site is next to Renigunta Airport (Tirupati) while the nearest international airport is at Chennai located approximately 97 km. The site is located in the hinterland of four major ports i.e., Ennore Port (93 km), Krishnapatnam Port (90 km), Chennai Port (99 km) and Kattupalli shipyard (91 km).

7.1.1 Road Connectivity to EHMC

External connectivity to the Proposed Greenfield EHMC at Tirupati is evaluated. Two options are worked out. Following are the salient features of both the alignments.

7.1.1.1 Road Alignment – Option 1 (From the Airport Road)

Salient aspects

The Proposed Greenfield EHMC site can be accessed from the airport approach road and passing through the Shri Venkateshwara Mobile and Electronics Manufacturing Hub (SVM&EMH).

Further the alignment passes straight and takes a right turn and runs parallel to the airport boundary.

Since the alignment is passing through the land already identified by APIIC it may attract fewer complications.

Length of the new alignment is 2.7 km. The alignment is marked in red in attached figure.

7.1.1.2 Road Alignment – Option 2 (From the NH71)

Salient aspects

Alignment starts from the Eguva Mallavaram Junction from the NH71 – old SH61 and runs straight south.

Primarily the alignment passes through the fields (as observed from the Google Earth) avoiding the nearby settlements and tanks.

Alignment crosses the Ralla Kallava before entering the project site. Length of the alignment is 2.3 km. The alignment is marked in purple in attached figure.


7 Proposed Infrastructure Page 21

Figure 7-1: Approach Road Alignment Options

Preferred alignment

Road Alignment – Option 1 is preferable as it avoids river/nala crossing and runs mostly parallel to airport boundary avoiding any settlements. Also the alignment passes through the land parcels already identified by APIIC. Entry /exit to the project site is considered based on the Option 1 for preparation of site master plan.

7.2 Physical Infrastructure

7.2.1 Water Supply

The total water demand for EHMC is estimated as 4.32 MLD during operation phase; 0.5MLD during construction phase and water will be sourced from Tirupati Municipal Corporation/ Irrigation & CAD Department.

7.2.2 Power Supply

The power demand estimated for various uses in the proposed EHMC is 1.0 MVA during Construction phase will be met partly from DG Sets and partly from Andhra Pradesh Southern Power Distribution Company Limited (APSPDCL). During operation phase, 14.0 MW of power will be met from APSPDCL. The power will be drawn from 220/133 kV substation at Renigunta located in proximity to the project site. Energy efficient street lighting system with SCADA/PLC will be designed.

7.2.3 Wastewater Management Wastewater from industrial units will be treated in integrated treatment system proposed for wastewater and sewage. Treated wastewater will be collected in guard pond for final


8 Rehabilitation and Resettlement Plan Page 22

monitoring before used for toilet flushing as well as for greenbelt development. The total wastewater from EHMC is estimated around 3.4 MLD.

7.2.4 Solid Waste Management

Daily solid waste generation at full operational capacity of the EHMC is estimated to be in the range of 7.0 MT. Wastes generated shall be segregated into hazardous, non-hazardous and bio-degradable wastes. The Environmental Management Plan proposed for the park envisages a comprehensive waste management system comprising collection & segregation, reuse/ recycling, temporary storage and Disposal. Municipal waste in the form of canteen waste, domestic waste will be generated.

Hazardous waste generating industries within EHMC shall have its own temporary hazardous waste storage facility. Hazardous waste generated shall be sent to nearby Treatment, Storage and Disposal Facility (TSDF). Disposal of Solid waste will be carried out as per prevailing norms.

7.2.5 Building Area Statement

This section briefly describes the built up area breakup for the proposed buildings in the Greenfield EHMC.

Table 7-1: Building Area Statement

Common Building Components Area in sqft. 1 Manufacturing Support Services 2,07,250 2 Welfare Services 40,000 3 Essential Services 1,00,000 4 Flatted Factory Complex 3 1,00,000

7.2.6 Social Infrastructure Social infrastructure which includes the educational and medical facilities is proposed in the non-processing area of the project. These facilities can be developed within the area allocated for common utilities in the non-processing area. These facilities shall include Employee hostel and mess; Hospital; Shopping centre, Recreational centre, club, restaurants, Nursery/Crèche, etc required for the people residing in the non processing area.

8 Rehabilitation and Resettlement Plan The site is devoid of settlements and as discussed in Section 5.5, the existing landuse at the site is mostly barren, partly open scrub and single crop land. Also natural drain is observed On January 8, 2016. Due to these aspects, there have been no R&R issues related to this project. Land is in under alienation to APIIC from Government of Andhra Pradesh

9 Project Schedule and Cost Estimates The project development activities are proposed to commence at the site in the year 2017 and is expected to be complete by the year 2019.

In terms of industrial investment, the magnitude of the estimated investments in the project site is Rs. 328.27 Crores. The broad break-up of this is given below:

3 The project has been approved In-Principle by Department of Electronics and Information Technology under Ministry of Communications and Information Technology, GoI on January 08, 2016. In view of public demand, GoAP is in the process of floating tenders for the construction of Flatted Factory complex.


10 Analysis of Proposal Page 23

Estimated Cost of Processing Area S.No Item Description Amount(Rs. Crores)

A Basic Development & Essential & Services 221.59 B Manufacturing Support Services 80.00 C Other Support Facilities 5.50

Total Estimated Cost(Processing Area=A+B+C) 307.09 Estimated Cost of Non-Processing Area S.No Item Description Amount(Rs. Crores)

A Administration & Office Block 3.38 B Welfare Services 13.14

Total Estimated Cost(Non-Processing Area=A+B) 16.52 Total Project Cost (Processing+ Non-Processing) = Rs.323.61 Crores

Administrative Expenses @ 3% of Central Assistance = Rs.4.66 Crores Total Project Cost = Rs. 328.27 Crores

10 Analysis of Proposal The project site faces no significant environmental or social issues. The master plan for the project has been conceptualised in such a manner so as to reduce the environmental impacts of the project on the surrounding settlements.

The project shall bring in major investments to the region covering a wide range of sectors – connectivity, industry, social infrastructure.

The project when fully operational also brings in direct employment potential of about 28,500 and indirect employment of 40,000, thereby opening up employment opportunities for the youth in the catchment region. Additionally, the induced development due to the EHMC, definitely bound to bring in more benefits to the local population and the overall region. The proposed project will therefore immensely add to the social economic value of the region.

FIGURES

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GAJULAMANDYAM

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TO BE FILED

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(~2.7 km)

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ENTRY/

ELECTRONIC PRODUCT MANUFACTURING (180.1 Ac)

SEMI CONDUCTOR DESIGNING AND R&D CENTRE (53.5 Ac.)

MANUFACTURING SUPPORT SERVICES (21 Ac.)

ELECTRONIC COMPONENT MANUFACTURING (36.5 Ac.)

OTHER SUPPORT SERVICES (10.6 Ac.)

ESSENTIAL SERVICES (27.9 Ac.)

WELFARE FACILITIES/SERVICES (31 Ac.)

GREEN AREAS/GREEN BELT (47.7 Ac.)

LEGEND:

EHMC EFFECTIVE BOUNDARY (~504.7 Ac., Periphery ~8.3 Km)

INTERNAL ROAD NETWORK (96.4 Ac.)

BUFFER AREA FOR RIVER / STREAM

EHMC BOUNDARY (~523 Ac.)

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SEMI CONDUCTOR DESIGNING AND R&D CENTRE (53.5 Ac.)

MANUFACTURING SUPPORT SERVICES (21 Ac.)

ELECTRONIC COMPONENT MANUFACTURING (36.5 Ac.)

OTHER SUPPORT SERVICES (10.6 Ac.)

ESSENTIAL SERVICES (27.9 Ac.)

WELFARE FACILITIES/SERVICES (31 Ac.)


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L&T INFRASTRUCTURE ENGINEERING LIMITED

6-3-1192/1/1, 5th Floor, Block No.3,White House, Kundan Bagh, Begumpet, Hyderabad – 500 016Ph: 91-040-40354444; Fax: 91-040-40354430, www.lntiel.com

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