electromagnetic piston reprt 001.doc
Transcript of electromagnetic piston reprt 001.doc
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 1/71
A
Project Report
“ELECTROMAGNETIC PISTON”
Submitted to the department o mechanica! en"ineerin"
In partia! u!#!!ment o the re$uirement%
&or the de"ree o
'AC(ELOR O& TEC(NOLOG)
In
MEC(ANICAL ENGINEERING
*nder the "uidence o+ Submitted ',+
Pro- .u!deep %in"h pa! /(-O-0-1 Arjun %harma/22234566751
Pro- An8ur Raj9an%hi Arpit "ar"/222345667:1
Mechanica! En"ineerin" .ai!a%h 8umar/22234566:;1
La9i%h %harma/22234566:<1
Department of Mechanical Engineering
Bharat institute of technology
1
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 2/71
U.P.T.U. (LUCKN!"
#$%&'%
DECL)*)T+N
We hereby declare that this submission is our own work and that, to the best of
our knowledge and belief, it contains no material previously published or written
by another person nor material which to a substantial extent has been accepted for
the award of any other degree or diploma of the university or other institute of
higher learning, except where due acknowledgment has been made in the text.
Signature: Signature:
Name : Arun Sharma Name : Arpit !arg
"oll No.: ###$%&''(& "oll No.: ###$%&''()
*ate : $#.'&.$'#) *ate : $#.'&.$'#)
Signature: Signature:
Name : +ailash +umar Name: avish Sharma
"oll No.: ###$%&'')- "oll No : ###$%&'')
*ate : $#.'&.$'#) *ate : $#.'&.$'#)
2
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 3/71
CE*T+,+C)TE
This is to certify that Project Report entitled “ELECTROMAGNETIC
PISTON” which is submitted by Arjun sharma ,Arpit garg, ailash
umar, la!ish sharma in partial ful"llment of the re#uirement for the
award of degree $% Tech% in &epartment of 'echanical (ngineering of
)% P% Technical )ni!ersity, is a record of the candidate own wor
carried out by him under our super!ision% The matter embodied in this
thesis is original and has not been submitted for the award of any
other degree%
Pro-ect ui/e 0ignature1 E2aminer 0ignature1
3D4Director 0ignature 1
*
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 4/71
)CKN!LEDMENT
/t gives us a great sense of pleasure to present the report of the 0. 1ech 2roect
undertaken during 0. 1ech. 3inal 4ear. We owe special debt of gratitude to our mentor
Mr )n5ur ra-6anshi7 Department of Mechanical Engineering7 Bharat +nstitute f
Technology7 Meerut for his constant support and guidance throughout the course of our
work. 5is sincerity, thoroughness and perseverance have been a constant source of
inspiration for us. /t is only his cogni6ant efforts that our endeavors have seen light of
the day.
We extend our grateful thanks to )sst. Professor )n5ur *a-6anshi7 Department of
Mechanical Engineering7 Bharat +nstitute f Technology7 Meerut for dedicating
his precious time, giving advice and helping us from the beginning to end of this
proect. 1his work would not succeed without his great supports.
We also take the opportunity to acknowledge the contribution of Professor Kul/eep
0ingh Pal7 3ea/ of Department of Mechanical Engineering7 Bharat institute f
Technology7 Meerut for his full support and assistance during the development of the
proect.
We also do not like to miss the opportunity to acknowledge the contribution of all
faculty members of the department for their kind assistance and cooperation during the
development of our proect. ast but not the least, we acknowledge our friends for their
contribution in the completion of the proect.
+
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 5/71
)B0T*)CT
1he present inventions relates to an electromagnetic piston engine capable of producing
driving power by a reciprocal movement of a piston in a cylinder by electromagnetic
force.1he present invention has the obects to provide the electromagnetic piston engine
which can do without a variety of resistance inherent combustion piston engines, which
reduces the weight corresponding to a rotary assembly portion to a smaller value even if
a great output is produced , which can be readily employed together with power
transmission mechanisms and so on for use with conventional internal combustion
piston engines, and which has a high efficiency in energy consumption.
1he electromagnetic piston engine is provided with the cylinder and the piston madeeach of a magnetic material as well as with as the cylinder electromagnet having the
inner wall of the cylinder magneti6able to a one magnetic pole and with the piston
magneti6ation unit for magneti6ing a portion of the piston engageable with the cylinder
to a single magnetic pole in a fixed manner.
1he magneti6ation of the cylinder electromagnet generates magneticmagnetic attracting
force between the cylinder and the piston to cause the piston to move in a single
direction and thereafter magnetically repellent force to transfer the piston in the opposite
direction. 1his series of the actions are repeated to provide a continual reciprocalmovement of piston.
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 6/71
-
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 7/71
CNTENT0
TP+C N)ME
#.' /N1"7*891/7N
$.' 5/S17"4
(.' 5A"*WA" ";8/"<N1
&.' W77* 0AS
).' 91"7<A!N1
).# W7"+/N! 7N 2"7=91
).$ <A!N1
).( <A!N1/>A1/7N
).& 27 NA</N! 97N?N1/7NS
).) 9A98A1/N! <A!N1/9 37"9
-.' 2/S17N
-.# 2/S17NS 142
.' </9"797N1"7"
.# *S9"/21/7N
%.' ANA7! */!/1A 97N?"1"
@.' S8224 S91/7N
@.# 1"ANS37"<"
#'.' SW/195/N! *?/9S
#'.# ?71A! "91/3/"
##.' "A4S
#$.' 9"4S1A 7S9/A17"
#(.' 9A2A9/17"
#&.' "S/S17"
#).' 1"ANS/S17"S
.
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 8/71
2-6 INTRO0*CTION =
/ere we are discussing to “(0(TR'A34(T5 P56T4”%According tonew research, the e7ciency of (lectromagnetic piston is 89:% ;henwe will <ow A%% current in the coil, Piston will be start to !ibrate%
(lectromagnetic Piston changes electrical energy to mechanicalenergy% ;hen we <ow the current in (lectromagnetic coil which
produce magnate and this magnate push the iron rod%
5ncreasing the e7ciency of reciprocating engines has constantly beenpursued since tto=cycle engines were "rst used as !ehicle powerplants% The important e>ects of fuel consumption on factors such as!ehicle range, operating cost, and !ehicle structures ha!e alwaysbeen important design considerations% &uring the past decade, the
impact o en!ironmental factors and a national interest in energyconser!ation ha!e accentuated the need to produce clean ande7cient engines%
5mpro!ing e7ciency and meeting emissions standards ha!e beentested and reported in the literature? these ideas include using lean
mi@ture ratios, strati"ed charges, and impro!ed mi@ture distribution%
3-6 (ISTOR) =
eanmixtureratio combustion in internal combustion engines has the. 3irst, excess
oxygen in the charge further oxidi6es unburned hydrocarbons potential of producing
low emissions and higher thermal efficiency for several reasons and carbon monoxide.
Second, excess oxygen lowers the peak combustion temperatures, which inhibits the
formation of oxides of nitrogen. 1hird, the lower combustion temperatures increase the
mixture specific heat ratio by decreasing the net dissociation losses. 1he specific heat
ratio increases, the cycle thermal e7ciency also increases% /
fficient leanmixtureratio operation, in t e rms of good vehicle performance, / fuel
economy, and low hydrocarbon emissions, is limited for several reasons. A reduction in
indicated mean effective pressure B/<2C occurs with lean mixtures Brefs. % and $C.
Also, at ultra lean mixture ratios, the cycletocycle and cylindertocylinder variations
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 9/71
in /<2 are drastically increased, which produces si6able power fluctuations and causes
engine surge and power train vibrations. 9urrent explanations for these variations are
flow velocity perturbations at the spark plug and spatial variations of turbulence in the
combustion chamber. 1hese conditions control the rate of the combustion processD
therefore, leanmixtureratio operation involves cycletocycle and cylindertocylinder
variations in flame speed. /n addition, as the mixture ratio is made leaner, thecombustion process slows and occurs over larger crankangle intervals, thereby causing
hydrocarbon emission levels and fuel consumption to rise.
Also, the thermal boundary layer, or Euenching distance, increases with leaner mixture
ratios, which also causes hydrocarbon emission levels to rise Brefs. 8 and &". ven
though excess oxygen is available to oxidi6e these hydrocarbons, the Euenching effect
of the cylinder wall will still produce a net increase in hydrocarbon emissions. Another
problem is the leanmixtureratio misfire limit, which occurs near the flammabilitylimits of the fuel. 9ycletocycle and cylindertocylinder variations can cause an
individual cylinder to exceed the lean flammability limits and thus misfire. /ncipient
leanlimit misfire is characteri6ed by high hydrocarbon emissions, rough engine
operation, and poor fuel economy.
A review of the literature dealing with the problems of leanmixtureratio operation
shows that a fuel with a low lean flammability limit and a high flame speed might yield
low exhaust emissions at ultra lean conditions. 5ydrogen was identified in reference as having those properties and has been the subect of much investigation. 8sing a small
Euantity, on a weight basis, of hydrogen as a supplement to gasoline was chosen as a
way to extend lean engine operation. 7nboard generation of hydrogen was selected as a
feasible way to use hydrogen in a mobile application. 1he =et 2ropulsion aboratory /
conducted a similar program Brefs. - and C in which hydrogen generated by the partial
oxidation of gasoline was used as a fuel supplement for lean engine operation. ?arious
commercial processes to generate hydrogen were analy6ed for their applicability. 1he
catalytic steam reformation of methyl alcohol BmethanolC using engine exhaust heat was
selected as being the most efficient process to generate hydrogen that was also compact
enough to be carried on a vehicle. 7ne disadvantage is that it would reEuire a second
fuel and a second fuel system.
A research system to generate hydrogen by methanol reformation was built and installed
on a multicylinder engine in an existing engine test setup. An independent and parallel
8
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 10/71
program on catalyst evaluation was performed but is not part of this report. An engine
test program was conducted using gasoline and additions of gaseous hydrogen and
reformed methanol to evaluate the effects of hydrogengasoline fuel mixtures on
exhaust emissions, extension of lean engine operating limits, and fuel flammability
limits and combustion flame speed.
1his report presents a brief description of the breadboard methanol reformation system
and the results of fuel and engine testing. 1he data were taken in the 8. S. customary
system of units and converted to S/ units for this report. /n 3uture, we will mostly use
1"7<A!N1/9 2/S17N due to its profitable advantages.
7-6 (AR0>ARE RE?*IREMENT =
1% ;ood base
2% Piston
*% 6witching de!ice
+% 6upply section
%(lectromagnetic coil
-% Piston co!er
19
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 11/71
&.' W77* 0AS /t is the basic structure of our proect and provides the support of the all parts of the
piston assembly ./t consists of ( legs and # base surface which are attached that is
parallel to hori6ontal surface .
11
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 12/71
.$ Creating an Electromagnet 9
Wrap
magnet
wire
around
the soft
boltC
iron
core B
Attach wire ends
to your interface
Fve G ve
12
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 13/71
Things to remem:er a:out electromagnets'
• 1he more coils you make, the stronger the magnet.
• <agnet wire works better, because it is thinner and more
coils you can get.
• A soft iron core will make the magnet work better Ba boltC.
.% !or5ing of the pro-ect '
Now a dayHs diesel, petrol piston is available. 0ut if both are not present
these are not in use. /n this proect change the electric energy through the
electromagnetic coil in to mechanical energy.
/n this proect we develop an electromagnetic piston. When supply on then
piston start move. We generate electromagnetic field and piston move upper
side. 2iston works of the switching in magnetic field.
Note: please works only $' sec maximum.
Advantage
When other fuel option not present then electromagnetic technology is very
useful to continue over speed.
.# M)NET '
5ron "lings that ha!e oriented in the magnetic "eld producedby a bar magnet
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 14/71
<agnetic field lines of a solenoid which are similar to a bar magnet as
illustrated above with the iron filings
A magnet Bfrom !reek IJKLMOP QRTP, U<agnesian stoneUC is a material or
obect that produces a magnetic field. 1his magnetic field is invisible but is
responsible for the most notable property of a magnet: a force that pulls onother magnetic materials and attracts or repels other magnets. A permanent
magnet is one that stays magneti6ed, such as a magnet used to hold notes on
a refrigerator door. <aterials which can be magneti6ed, which are also the
ones that are strongly attracted to a magnet, are called ferromagnetic. 1hese
include iron, nickel, cobalt, some rare earth metals and some of their alloys,
and some naturally occurring minerals such as lodestone. 1he other type of
magnet is an electromagnet, a coil of wire which acts as a magnet when an
electric current passes through it, but stops being a magnet when the current
stops. 7ften an electromagnet is wrapped around a core of ferromagneticmaterial like steel, which enhances the magnetic field produced by the coil.
2ermanent magnets are made from UhardU ferromagnetic materials which are
designed to stay magneti6ed, while UsoftU ferromagnetic materials like soft
iron are attracted to a magnet but donVt tend to stay magneti6ed.
Although ferromagnetic materials are the only ones strongly enough
attracted to a magnet to be commonly considered UmagneticU, all other
substances respond weakly to a magnetic field, by one of several other types
of magnetism. 2aramagnetic materials, such as aluminum and oxygen are
weakly attracted to a magnet. *iamagnetic materials, such as carbon andwater , which include all substances not having another type of magnetism,
are weakly repelled by a magnet.
1he overall strength of a magnet is measured by its magnetic moment, while
the local strength of the magnetism in a material is measured by its
magneti6ation.
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 15/71
.#.% Bac5groun/ on the physics of magnetism an/ magnets 9
5.2.2 M AGNETIC FIELD -
1he magnetic fiel/ Busually denoted BC is called a field BphysicsC because it
has a value at every point in space. 1he magnetic field Bat a given pointC is
specified by two properties: B#C its direction, which is along the orientation
of a compass needleD and B$C its magnitude Balso called strengthC, which is
proportional to how strongly the compass needle orients along that direction.
*irection and magnitude makes B a vector , so B is a vector field. BB can
also depend on time.C /n S/ units the strength of the magnetic field is given
in teslas.
5.2.3 M AGNETIC MOMENT -
A magnetVs magnetic moment Balso called magnetic /ipole moment, and
usually denoted μC is a vector that characteri6es the magnetVs overall
magnetic properties. 3or a bar magnet, the direction of the magnetic moment
points from the magnetVs north pole to its south pole, and the magnitude
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 16/71
relates to how strong and how far apart these poles are. /n S/ units the
magnetic moment is specified in terms of AmX.
A magnet both produces its own magnetic field and it responds to magnetic
fields. 1he strength of the magnetic field it produces is at any given point
proportional to the magnitude of its magnetic moment. /n addition, when themagnet is put into an UexternalU magnetic field produced by a different
source, it is subect to a torEue tending to orient the magnetic moment
parallel to the field. 1he amount of this torEue is proportional both to the
magnetic moment and the UexternalU field. A magnet may also be subect to
a force driving it in one direction or another, according to the positions and
orientations of the magnet and source. /f the field is uniform in space the
magnet is subect to no net force, although it is subect to a torEue.
A wire in the shape of a circle with area A and carrying current I is a magnet,
with a magnetic moment of magnitude eEual to IA.
5.3 M AGNETIZATION -
1he magneti;ation of an obect is the local value of its magnetic moment
per unit volume, usually denoted M, with units AYm. /t is a vector field ,
rather than ust a vector Blike the magnetic momentC, because the different
sections of a bar magnet generally are magneti6ed with different directions
and strengths Bfor example, due to domains, see belowC. A good bar magnetmay have a magnetic moment of magnitude '.# AmX and a volume of # cmZ,
or '.'''''# mZ, and therefore an average magneti6ation magnitude is
#'',''' AYm. /ron can have a magneti6ation of around a million AYm. Such
a large value explains why magnets are so effective at producing magnetic
fields.
.8.% T<o mo/els for magnets1 magnetic poles an/ atomic currents 9
Magnetic pole mo/el '
Although for many purposes it is convenient to think of a magnet as havingdistinct north and south magnetic poles, the concept of poles should not be
taken literally: it is merely a way of referring to the two different ends of a
magnet. 1he magnet does not have distinct UnorthU or UsouthU particles on
opposing sides. BNo magnetic monopole has yet been observed.C /f a bar
magnet is broken in half, in an attempt to separate the north and south poles,
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 17/71
the result will be two bar magnets, each of which has both a north and south
pole.
1he magnetic pole approach is used by professional magneticians to design
permanent magnets. /n this approach, the pole surfaces of a permanent
magnet are imagined to be covered with Vmagnetic chargeV, little VNorth poleV particles on the North pole and VSouth polesV on the south pole, that are the
source of the magnetic field lines. /f the magnetic pole distribution is known,
then outside the magnet the pole model gives the magnetic field exactly. 0y
simply supplementing the pole model field with a term proportional to the
magneti6ation Bsee 8nits and 9alculations, belowC the magnetic field within
the magnet is given exactly. 1his pole model is also called the U!ilbert
modelU of a magnetic dipole.[#\ !riffiths suggests Bp. $)%C: U<y advice is to
use the !ilbert model, if you like, to get an intuitive UfeelU for a problem, but
never rely on it for Euantitative results.")mp=re mo/el 9
Another model is the UAmp]re modelU, where all magneti6ation is due to the
effect of microscopic, or atomic, circular U bound currentsU, also called
UAmp]rian currentsU throughout the material. 3or a uniformly magneti6ed
bar magnet in the shape of a cylinder, the net effect of the microscopic
bound currents is to make the magnet behave as if there is a macroscopic
sheet of electric current flowing around the surface of the cylinder, with
local flow direction normal to the cylinder axis. BSince scraping off the outer
layer of a magnet will not destroy its magnetic field, it can be seen that this
is ust a model, and the tiny currents are actually distributed throughout the
materialC. 1he righthand rule due to Amp]re tells which direction the
current flows. 1he Ampere model gives the exact magnetic field both inside
and outside the magnet. /t is usually difficult to calculate the Amperian
currents on the surface of a magnet, whereas it is often easier to find the
effective poles for the same magnet.
.& Pole naming con6entions '
The north pole of the magnet is the pole which, when the magnet isfreely suspended, points towards the Earth's magnetic north pole innorthern Canada. Since opposite poles (north and south) attractwhereas like poles (north and north, or south and south) repel, theEarth's present geographic north is thus actually its magnetic south.
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 18/71
Confounding the situation further, the Earth's magnetic field hasreersed itself many times in the distant past.
!n order to aoid this confusion, the terms positive and negative polesare sometimes used instead of north and south, respectiely.
s a practical matter, in order to tell which pole of a magnet is northand which is south, it is not necessary to use the earth's magneticfield at all. #or e$ample, one cali%ration method would %e to compareit to an electromagnet, whose poles can %e identified ia the right&hand rule.
. DE0C*+PT+N0 , M)NET+C BE3)>+*0 '
1here are several types of magnetism, and all materials exhibit at least one
of them. 1his section describes, Eualitatively, the primary types of magnetic behavior that materials can show. 1he physics underlying each of these
behaviors is described in the next section below, and can also be found in
more detail in their respective articles.
• 3erromagnetic and ferrimagnetic materials are the ones normally
thought of as VmagneticVD they are attracted to a magnet strongly
enough that the attraction can be felt. 1hese materials are the only
ones that can retain magneti6ation and become magnetsD a common
example is a traditional refrigerator magnet. 3errimagnetic materials,
which include ferrites and the oldest magnetic materials magnetite andlodestone, are similar to but weaker than ferromagnetics. 1he
difference between ferro and ferrimagnetic materials is related to
their microscopic structure, as explained below.
• 2aramagnetic substances such as platinum, aluminum, and oxygen are
weakly attracted to a magnet. 1his effect is hundreds of thousands of
times weaker than ferromagnetic materials attraction, so it can only be
detected by using sensitive instruments, or using extremely strong
magnets. <agnetic ferrofluids, although they are made of tiny
ferromagnetic particles suspended in liEuid, are sometimes considered paramagnetic since they canVt be magneti6ed.
• *iamagnetic substances such as carbon, copper , water , and plastic are
even more weakly repelled by a magnet. All substances not possessing
one of the other types of magnetism are diamagneticD this includes
most substances. Although force on a diamagnetic obect from an
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 19/71
ordinary magnet is far too weak to be felt, using extremely strong
superconducting magnets diamagnetic obects such as pieces of lead
and even frogs can be levitated so they float in midair.
Superconductors repel magnetic fields from their interior and are
strongly diamagnetic.
..% P3?0+C0 , M)NET+C BE3)>+*0 '
<agnetism, at its root, arises from two sources:
• lectric currents, or more generally moving electric charges, create
magnetic fields Bsee <axwellVs EuationsC.
• <any particles have non6ero UintrinsicU Bor UspinUC magnetic
moments. B=ust as each particle, by its nature, has a certain mass and
charge, each has a certain magnetic moment, possibly 6ero.C
/n magnetic materials, the most important sources of magneti6ation are,
more specifically, the electronsV orbital angular motion around the nucleus,
and the electronsV intrinsic magnetic moment Bsee lectron magnetic dipole
momentC. 1he other potential sources of magnetism are much less important:
3or example, the nuclear magnetic moments of the nuclei in the material are
typically thousands of times smaller than the electronsV magnetic moments,
so they are negligible in the context of the magneti6ation of materials.
BNuclear magnetic moments are important in other contexts, particularly in
Nuclear <agnetic "esonance BN<"C and <agnetic "esonance /magingB<"/C.C
7rdinarily, the countless electrons in a material are arranged such that their
magnetic moments Bboth orbital and intrinsicC cancel out. 1his is due, to
some extent, to electrons combining into pairs with opposite intrinsic
magnetic moments Bas a result of the 2auli exclusion principleD see lectron
configurationC, or combining into Ufilled subshellsU with 6ero net orbital
motionD in both cases, the electron arrangement is so as to exactly cancel the
magnetic moments from each electron. <oreover, even when the electron
configuration is such that there are unpaired electrons andYor nonfilledsubshells, it is often the case that the various electrons in the solid will
contribute magnetic moments that point in different, random directions, so
that the material will not be magnetic.
5owever, sometimes Beither spontaneously, or due to an applied external
magnetic fieldC each of the electron magnetic moents on will be, on average,
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 20/71
lined up. 1hen the material can produce a net total magnetic field, which can
potentially be Euite strong.
1he magnetic behavior of a material depends on its structure Bparticularly its
electron configuration, for the reasons mentioned aboveC, and also on the
temperature Bat high temperatures, random thermal motion makes it moredifficult for the electrons to maintain alignmentC.
5.5.2 P HYSICS OF PARAMAGNETISM -
/n a paramagnetic material there are unpaired electrons, i.e. atomic or
molecular orbitals with exactly one electron in them. While paired electrons
are reEuired by the 2auli exclusion principle to have their intrinsic BVspinVC
magnetic moments pointing in opposite directions, causing their magnetic
fields to cancel out, an unpaired electron is free to align its magnetic
moment in any direction. When an external magnetic field is applied, thesemagnetic moments will tend to align themselves in the same direction as the
applied field, thus reinforcing it.
5.5.3 P HYSICS OF DIAMAGNETISM -
/n a diamagnetic material, there are no unpaired electrons, so the intrinsic
electron magnetic moments cannot produce any bulk effect. /n these cases,
the magneti6ation arises from the electronsV orbital motions, which can be
understood classically as follows:
When a material is put in a magnetic field, the electrons circling the nucleus
will experience, in addition to their 9oulomb attraction to the nucleus, a
orent6 force from the magnetic field. *epending on which direction the
electron is orbiting, this force may increase the centripetal force on the
electrons, pulling them in towards the nucleus, or it may decrease the force,
pulling them away from the nucleus. 1his effect systematically increases the
orbital magnetic moments that were aligned opposite the field, and decreases
the ones aligned parallel to the field Bin accordance with en6Vs lawC. 1his
results in a small bulk magnetic moment, with an opposite direction to the
applied field.
Note that this description is meant only as an heuristicD a proper
understanding reEuires a Euantummechanical description.
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 21/71
Note that all materials undergo this orbital response. 5owever, in
paramagnetic and ferromagnetic substances, the diamagnetic effect is
overwhelmed by the much stronger effects caused by the unpaired electrons.
5.5.4 P HYSICS OF FERROMAGNETISM -
A ferromagnet, like a paramagnetic substance, has unpaired electrons.
5owever, in addition to the electronsV intrinsic magnetic moments wanting to
be parallel to an applied field, there is also in these materials a tendency for
these magnetic moments to want to be parallel to each other. 1hus, even
when the applied field is removed, the electrons in the material can keep
each other continually pointed in the same direction.
very ferromagnetic substance has its own individual temperature, called the
9urie temperature, or 9urie point, above which it loses its ferromagnetic
properties. 1his is because the thermal tendency to disorder overwhelms theenergylowering due to ferromagnetic order .
Magnetic Domains
Magnetic /omains in ferromagnetic material '
1he magnetic moment of atoms in a ferromagnetic material cause them to
behave something like tiny permanent magnets. 1hey stick together and
align themselves into small regions of more or less uniform alignment called
magnetic domains or Weiss domains. <agnetic domains can be observed
with a magnetic force microscope to reveal magnetic domain boundaries that
resemble white lines in the sketch.1here are many scientific experiments that
can physically show magnetic fields.
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 22/71
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 23/71
neighbor is VantialignedV, the substance is antiferromagnetic.
Antiferromagnets have a 6ero net magnetic moment, meaning no field is
produced by them. Antiferromagnets are less common compared to the other
types of behaviors, and are mostly observed at low temperatures. /n varying
temperatures, materials, neighboring electrons want to point in opposite
directions, but there is no geometrical arrangement in which each pair of
neighbors is antialigned. 1his is called a spin glass, and is an example of
geometrical frustration.antiferromagnets can be seen to exhibit diamagnetic
and ferrimagnetic properties.
5.7 P HYSICS OF FERRIMAGNETISM -
.A.% ,errimagnetic or/ering '
ike ferromagnetism, ferrimagnets retain their magneti6ation in the absence
of a field. 5owever, like antiferromagnets, neighboring pairs of electron
spins like to point in opposite directions. 1hese two properties are not
contradictory, due to the fact that in the optimal geometrical arrangement,
there is more magnetic moment from the sublattice of electrons which point
in one direction, than from the sublattice which points in the opposite
direction.
1he first discovered magnetic substance, magnetite, was originally believed
to be a ferromagnetD ouis N^el disproved this, however, with the discoveryof ferrimagnetism.
OTHER TYPES OF A!"ETIS
1here are various other types of magnetism, such as and spin glass
Bmentioned aboveC, superparamagnetism, superdiamagnetism, and
metamagnetism.
97<<7N 8SS 73 <A!N1S
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 24/71
5ard disks record data on a thin magnetic coating.
• <agnetic recording media: ?5S tapes contain a reel of magnetic tape.
1he information that makes up the video and sound is encoded on themagnetic coating on the tape. 9ommon audio cassettes also rely on
magnetic tape. Similarly, in computers, floppy disks and hard disks
record data on a thin magnetic coating.
• 9redit, debit, and A1< cards: All of these cards have a magnetic strip
on one side. 1his strip encodes the information to contact an
individualVs financial institution and connect with their accountBsC.
• 9ommon televisions and computer monitors: 1? and computer
screens containing a cathode ray tube employ an electromagnet to
guide electrons to the screen. 2lasma screens and 9*s use different
technologies.
• Speakers and <icrophones: <ost speakers employ a permanent
magnet and a currentcarrying coil to convert electric energy Bthe
signalC into mechanical energy Bmovement which creates the soundC.
1he coil is wrapped around a bobbin attached to the speaker cone, and
carries the signal as changing current which interacts with the field of
the permanent magnet. 1he voice coil feels a magnetic force and in
response moves the cone and pressuri6es the neighboring air, thus
generating sound. *ynamic microphones employ the same concept,
but in reverse. A microphone has a diaphragm or membrane attached
to a coil of wire. 1he coil rests inside a specially shaped magnet.
When sound vibrates the membrane, the coil is vibrated as well. As
the coil moves through the magnetic field, a voltage is induced across
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 25/71
the coil. 1his voltage drives a current in the wire that is characteristic
of the original sound.
<agnetic hand separator for heavy minerals
• lectric motors and generators: Some electric motors Bmuch likeloudspeakersC rely upon a combination of an electromagnet and a
permanent magnet, and much like loudspeakers, they convert electric
energy into mechanical energy. A generator is the reverse: it converts
mechanical energy into electric energy by moving a conductor
through a magnetic field.
• 1ransformers: 1ransformers are devices that transfer electric energy
between two windings of wire that are electrically isolated but are
coupled magnetically.
• 9hucks: 9hucks are used in the metalworking field to hold obects.
<agnets are also used in other types of fastening devices, such as the
magnetic base, the magnetic clamp and the refrigerator magnet.
• 9ompasses: A compass Bor marinerVs compassC is a magneti6ed pointer
free to align itself with a magnetic field, most commonly arthVs
magnetic field.
• Art: ?inyl magnet sheets may be attached to paintings, photographs,
and other ornamental articles, allowing them to be attached to
refrigerators and other metal surfaces.
• Science 2roects: <any topic Euestions are based on magnets. 3or
example: how is the strength of a magnet affected by glass, plastic,
and cardboard_
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 26/71
<agnets have many uses in toys. <tic uses magnetic rods connected to
metal spheres for construction
• 1oys: *ue to their ability to counteract the force of gravity at close
range, magnets are often employed in childrenVs toys such as the
<agnet Space Wheel to amusing effect.
• <agnets can be used to make ewelry. Necklaces and bracelets can
have a magnetic clasp, or may be constructed entirely from a linked
series of magnets and ferrous beads.
• <agnets can pick up magnetic items Biron nails, staples, tacks, paper clipsC that are either too small, too hard to reach, or too thin for fingers
to hold. Some screwdrivers are magneti6ed for this purpose.
• <agnets can be used in scrap and salvage operations to separate
magnetic metals Biron, steel, and nickelC from nonmagnetic metals
Baluminum, nonferrous alloys, etc#C. 1he same idea can be used in the
socalled Umagnet testU, in which an auto body is inspected with a
magnet to detect areas repaired using fiberglass or plastic putty.
•
<agnetic levitation transport, or maglev, is a form of transportationthat suspends, guides and propels vehicles Bespecially trainsC via
electromagnetic force. 1he maximum recorded speed of a maglev
train is )%# kilometres per hour B(-# mphC
• <agnets may be used to connect some cables to serve as a failsafe if
the cord is pulled.
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 27/71
0),ET?
5uman tissues have a very low level of susceptibility to static magnetic
fields, and there is no scientific evidence showing a health ha6ard associated
with exposure to these fields. 5owever, if a ferromagnetic foreign body is
present in human tissue, the magnetic field will interact with it, which can pose a serious safety risk.[$\
9hildren sometimes swallow small magnets from toysD and this can be
ha6ardous if two or more magnets are swallowed, as the magnets can pinch
or puncture internal tissuesD one death has been reported.[(\
<A!N1/>A1/7N AN* *<A!N1/>A1/7N
3erromagnetic materials can be magneti6ed in the following ways:
• 5eating the obect above its 9urie temperature, allowing it to cool in amagnetic field and hammering it as it cools. 1his is the most effective
method, and is similar to the industrial processes used to create
permanent magnets.
• 2lacing the item in an external magnetic field will result in the item
retaining some of the magnetism on removal. ?ibration has been
shown to increase the effect. 3errous materials aligned with the earthVs
magnetic field and which are subect to vibration Be.g. frame of a
conveyorC have been shown to acEuire significant residual magnetism.
A magnetic field much stronger than the earthVs can be generated
inside a solenoid by passing direct current through it.
• Stroking An existing magnet is moved from one end of the item to
the other repeatedly in the same direction.
<agneti6ed materials can be demagneti6ed in the following ways:
• 5eating a magnet past its 9urie temperature the molecular motion
destroys the alignment of the magnetic domains. 1his always removes
all magneti6ation.
• 5ammering or arring the mechanical disturbance tends to
randomi6e the magnetic domains. Will leave some residual
magneti6ation.
• 2lacing the magnet in an alternating magnetic field, such as that
generated by a solenoid with an alternating current through it, and
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 28/71
then either slowly drawing the magnet out or slowly decreasing the
magnetic field to 6ero. 1his is the principle used in commercial
demagneti6ers to demagneti6e tools and erase credit cards and hard
disks, and degaussing coils used to demagneti6e 9"1s.
. T?PE0 , PE*M)NENT M)NET0 '
A stack of ferrite magnets
5.8.1 M AGNETIC METALLIC ELEMENTS -
<any materials have unpaired electron spins, and the maority of these
materials are paramagnetic. When the spins interact with each other in such
a way that the spins align spontaneously, the materials are called
ferromagnetic Bwhat is often loosely termed as UmagneticUC. *ue to the way
their regular crystalline atomic structure causes their spins to interact, somemetals are BferroCmagnetic when found in their natural states, as ores. 1hese
include iron ore Bmagnetite or lodestoneC, cobalt and nickel, as well the rare
earth metals gadolinium and dysprosium Bwhen at a very low temperatureC.
Such naturally occurring BferroCmagnets were used in the first experiments
with magnetism. 1echnology has since expanded the availability of magnetic
materials to include various manmade products, all based, however, on
naturally magnetic elements.
C OMPOSITES
5.8.2 Ceramic or ferrite -
9eramic, or ferrite, magnets are made of a sintered composite of powdered
iron oxide and bariumYstrontium carbonate ceramic. *ue to the low cost of
the materials and manufacturing methods, inexpensive magnets Bor
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 29/71
nonmagneti6ed ferromagnetic cores, for use in electronic component such as
radio antennas, for exampleC of various shapes can be easily mass produced.
1he resulting magnets are noncorroding, but brittle and must be treated like
other ceramics.
)lnico
Alnico magnets are made by casting or sintering a combination of
aluminium, nickel and cobalt with iron and small amounts of other elements
added to enhance the properties of the magnet. Sintering offers superior
mechanical characteristics, whereas casting delivers higher magnetic fields
and allows for the design of intricate shapes. Alnico magnets resist corrosion
and have physical properties more forgiving than ferrite, but not Euite as
desirable as a metal.
Ticonal
1iconal magnets are an alloy of titanium, cobalt, nickel, and aluminum, with
iron and small amounts of other elements. /t was developed by 2hilips for
loudspeakers.
+n-ection mol/e/
/nection molded magnets are a composite of various types of resin and
magnetic powders, allowing parts of complex shapes to be manufactured by
inection molding. 1he physical and magnetic properties of the product
depend on the raw materials, but are generally lower in magnetic strengthand resemble plastics in their physical properties.
,le2i:le
3lexible magnets are similar to inection molded magnets, using a flexible
resin or binder such as vinyl, and produced in flat strips, shapes or sheets.
1hese magnets are lower in magnetic strength but can be very flexible,
depending on the binder used. 3lexible magnets can be used in industrial
printers.
V"are earthV BlanthanoidC elements have a partially occupied f electron shell
Bwhich can accommodate up to #& electrons.C 1he spin of these electrons can
be aligned, resulting in very strong magnetic fields, and therefore these
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 30/71
elements are used in compact highstrength magnets where their higher price
is not a concern. 1he most common types of rare earth magnets are
samariumcobalt and neodymiumironboron BN/0C magnets.
S I"!$E % O$E&'$E A!"ETS (S S ) A"* SI"!$E %&HAI" A!"ETS (S& S )
/n the #@@'s it was discovered that certain molecules containing
paramagnetic metal ions are capable of storing a magnetic moment at very
low temperatures. 1hese are very different from conventional magnets that
store information at a UdomainU level and theoretically could provide a far
denser storage medium than conventional magnets. /n this direction research
on monolayers of S<<s is currently under way. ?ery briefly, the two main
attributes of an S<< are:
#. a large ground state spin value BSC, which is provided by
ferromagnetic or ferrimagnetic coupling between the paramagneticmetal centres.
$. a negative value of the anisotropy of the 6ero field splitting B*C
<ost S<<Vs contain manganese, but can also be found with vanadium, iron,
nickel and cobalt clusters. <ore recently it has been found that some chain
systems can also display a magneti6ation which persists for long times at
relatively higher temperatures. 1hese systems have been called singlechain
magnets.
" A"O%STR'&T'RE* A!"ETS
Some nanostructured materials exhibit energy waves called magnons that
coalesce into a common ground state in the manner of a 0oseinstein
condensate.[&\[)\
& OSTS
1he current cheapest permanent magnets, allowing for field strengths, are
flexible and ceramic magnets, but these are also among the weakest types.
Neodymiumironboron BN/0C magnets are among the strongest. 1hese costmore per kilogram than most other magnetic materials, but due to their
intense field, are smaller and cheaper in many applications.[-\
T EPERAT'RE
1emperature sensitivity varies, but when a magnet is heated to a temperature
known as the 9urie point, it loses all of its magnetism, even after cooling
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 31/71
below that temperature. 1he magnets can often be remagnetised however.
Additionally some magnets are brittle and can fracture at high temperatures.
91"7<A!N1S
An electromagnet in its simplest form, is a wire that has been coiled into
one or more loops, known as a solenoid. When electric current flows
through the wire, a magnetic field is generated. /t is concentrated near Band
especially insideC the coil, and its field lines are very similar to those for a
magnet. 1he orientation of this effective magnet is determined via the right
hand rule. 1he magnetic moment and the magnetic field of the
electromagnet are proportional to the number of loops of wire, to the cross
section of each loop, and to the current passing through the wire.
/f the coil of wire is wrapped around a material with no special magnetic
properties Be.g., cardboardC, it will tend to generate a very weak field.
5owever, if it is wrapped around a UsoftU ferromagnetic material, such as an
iron nail, then the net field produced can result in a several hundred to
thousandfold increase of field strength.
8ses for electromagnets include particle accelerators, electric motors,
unkyard cranes, and magnetic resonance imaging machines. Some
applications involve configurations more than a simple magnetic dipole, for
example Euadrupole and sextupole magnets are used to focus particle beams.UN+T0 )ND C)LCUL)T+N0 +N M)NET+0M '
5ow we write the laws of magnetism depends on which set of units we
employ. 3or most engineering applications, <+S or S/ BSyst]me
/nternationalC is common. 1wo other sets, !aussian and 9!Semu, are the
same for magnetic properties, and are commonly used in physics.
/n all units it is convenient to employ two types of magnetic field, B and 3,
as well as the magneti6ation , defined as the magnetic moment per unit
volume.
#. 1he magnetic induction field B is given in S/ units of teslas B1C. B is
the true magnetic field, whose timevariation produces, by 3aradayVs
aw, circulating electric fields Bwhich the power companies sellC. B
also produces a deflection force on moving charged particles Bas in
1? tubesC. 1he tesla is eEuivalent to the magnetic flux Bin webersC per
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 32/71
unit area Bin meters sEuaredC, thus giving B the unit of a flux density.
/n 9!S the unit of B is the gauss B!C. 7ne tesla eEuals #'& !.
$. 1he magnetic field 3 is given in S/ units of ampereturns per meter
BAturnYmC. 1he UturnsU appears because when 3 is produced by a
currentcarrying wire, its value is proportional to the number of turnsof that wire. /n 9!S the unit of 3 is the oersted B7eC. 7ne AturnYm
eEuals &` x #'( 7e.
(. 1he magneti6ation is given in S/ units of amperes per meter BAYmC.
/n 9!S the unit of is the emu, or electromagnetic unit. 7ne AYm
eEuals #'( emu. A good permanent magnet can have a magneti6ation
as large as a million amperes per meter. <agnetic fields produced by
currentcarrying wires would reEuire comparably huge currents per
unit length, one reason we employ permanent magnets and
electromagnets.
&. /n S/ units, the relation B μ'B3 G C holds, where μ' is the
permeability of space, which eEuals &` x #' tesla meters per ampere.
/n 9!S it is written as B 3 G &+ . [1he pole approach gives μ' H in
S/ units. A μ' term in S/ must then supplement this μ' H to give the
correct field within , the magnet. /t will agree with the field ,
calculated using Amperian currents.\
<aterials that are not permanent magnets usually satisfy the relation M - 3
in S/, where - is the BdimensionlessC magnetic susceptibility. <ost nonmagnetic materials have a relatively small - Bon the order of a millionthC, but
soft magnets can have - on the order of hundreds or thousands. 3or materials
satisfying M - 3, we can also write B μ'B# G - C3 μ' μr 3 μ3, where
μr # G - is the BdimensionlessC relative permeability and I I'Ir is the
magnetic permeability. 0oth hard and soft magnets have a more complex,
historydependent, behavior described by what are called hysteresis loops,
which give either B vs 3 or vs 3. /n 9!S - 3, but - S/ &+- 9!S, and I
Ir .
9aution: /n part because there are not enough "oman and !reek symbols,there is no commonly agreed upon symbol for magnetic pole strength and
magnetic moment. 1he symbol m has been used for both pole strength Bunit
Am, where here the upright m is for meterC and for magnetic moment
Bunit AmXC. 1he symbol μ has been used in some texts for magnetic
permeability and in other texts for magnetic moment. We will use μ for
magnetic permeability and m for magnetic moment. 3or pole strength we
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 33/71
will employ .m. 3or a bar magnet of crosssection A with uniform
magneti6ation along its axis, the pole strength is given by .m A, so
that can be thought of as a pole strength per unit area.
F IE$*S OF A A!"ET
3ar away from a magnet, the magnetic field created by that magnet is almost
always described Bto a good approximationC by a dipole field characteri6ed
by its total magnetic moment. 1his is true regardless of the shape of the
magnet, so long as the magnetic moment is non6ero. 7ne characteristic of a
dipole field is that the strength of the field falls off inversely with the cube of
the distance from the magnetVs center.
9loser to the magnet, the magnetic field becomes more complicated, and
more dependent on the detailed shape and magneti6ation of the magnet.
3ormally, the field can be expressed as a multipole expansion: A dipole field, plus a Euadrupole field, plus an octupole field, etc.
At close range, many different fields are possible. 3or example, for a long,
skinny bar magnet with its north pole at one end and south pole at the other,
the magnetic field near either end falls off inversely with the sEuare of the
distance from that pole.
5.9 C ALCULATING THE MAGNETIC FORCE -
9alculating the attractive or repulsive force between two magnets is, in the
general case, an extremely complex operation, as it depends on the shape,
magneti6ation, orientation and separation of the magnets.
,orce :et<een t<o magnetic poles '
1he force between two magnetic poles is given by:
where
F is force BS/ unit: newtonC
.m# and .m$ are the magnitudes of magnetic poles BS/ unit: ampere
meter C
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 34/71
μ is the permeability of the intervening medium BS/ unit: tesla meter per
ampere, henry per meter or newton per ampere sEuaredC
r is the separation BS/ unit: meterC.
1he pole description is useful to practicing magneticians who design realworld magnets, but real magnets have a pole distribution more complex than
a single north and south. 1herefore, implementation of the pole idea is not
simple. /n some cases, one of the more complex formulae given below will
be more useful.
,orce :et<een t<o near:y attracting surfaces of area A an/ eual
:ut opposite magneti;ations M
where
A is the area of each surface, in mX
is their magneti6ation, in AYm.
I' is the permeability of space, which eEuals &` x #' teslameters per
ampere
,orce :et<een t<o :ar magnets1he force between two identical cylindrical bar magnets placed endtoend
is given by:
[(\
where
,/ is the magnetic flux density very close to each pole, in 1,
A is the area of each pole, in m$,
$ is the length of each magnet, in m,
R is the radius of each magnet, in m, and
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 35/71
0 is the separation between the two magnets, in m
,' relates the flux density at the pole to the magneti6ation
of the magnet.
@.$ P+0TN '
A piston is a component of reciprocating engines, reciprocating pumps, gas
compressors and pneumatic cylinders, among other similar mechanisms. /t is
the moving component that is contained by a cylinder and is made gastight
by piston rings. /n an engine, its purpose is to transfer force from expanding
gas in the cylinder to the crankshaft via a piston rod andYor connecting rod.
/n a pump, the function is reversed and force is transferred from the
crankshaft to the piston for the purpose of compressing or eecting the fluidin the cylinder. /n some engines, the piston also acts as a valve by covering
and uncovering ports in the cylinder wall.
P+0TN EN+NE0
Main article1 "eciprocating engine
I "TER"A$ &O,'STIO" E"!I"ES
/nternal combustion engine piston, sectioned to show the gudgeon pin.
1he piston of an internal combustion engine is acted upon by the pressure of
the expanding combustion gases in the combustion chamber space at the top
of the cylinder. 1his force then acts downwards through the connecting rod
and onto the crankshaft. 1he connecting rod is attached to the piston by a
swivelling gudgeon pin B8S: wrist pinC. 1his pin is mounted within the
piston: unlike the steam engine, there is no piston rod or crosshead.
1he pin itself is of hardened steel and is fixed in the piston, but free to movein the connecting rod. A few designs use a Vfully floatingV design that is loose
in both components. All pins must be prevented from moving sideways and
the ends of the pin digging into the cylinder wall, usually by circlips.
!as sealing is achieved by the use of piston rings. 1hese are a number of
narrow iron rings, fitted loosely into grooves in the piston, ust below the
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 36/71
crown. 1he rings are split at a point in the rim, allowing them to press
against the cylinder with a light spring pressure. 1wo types of ring are used:
the upper rings have solid faces and provide gas sealingD lower rings have
narrow edges and a 8shaped profile, to act as oil scrapers. 1here are many
proprietary and detail design features associated with piston rings.
2istons are cast from aluminium alloys. 3or better strength and fatigue life,
some racing pistons may be forged instead. arly pistons were of cast iron,
but there were obvious benefits for engine balancing if a lighter alloy could
be used. 1o produce pistons that could survive engine combustion
temperatures, it was necessary to develop new alloys such as 4 alloy and
5iduminium, specifically for use as pistons.
A few early gas engines had doubleacting cylinders, but otherwise
effectively all internal combustion engine pistons are singleacting. *uring
World War //, the 8S submarine Pompano was fitted with a prototype of theinfamously unreliable 5.7.". doubleacting twostroke diesel engine.
Although compact, for use in a cramped submarine, this design of engine
was not repeated.
<edia related to /nternal combustion engine pistons at Wikimedia
9ommons
@.% Trun5 pistons '
1runk piston for a modern diesel engine
1runk pistons are long, relative to their diameter. 1hey act as both piston and
also as a cylindrical crosshead. As the connecting rod is angled for part of its
rotation, there is also a side force that reacts along the side of the piston
against the cylinder wall. A longer piston helps to support this.
1runk pistons have been a common design of piston since the early days of
the reciprocating internal combustion engine. 1hey were used for both petrol
and diesel engines, although high speed engines have now adopted the
lighter weight slipper piston.A characteristic of most trunk pistons, particularly for diesel engines, is that
they have a groove for an oil ring 1elo2 the gudgeon pin, not ust the rings
between the gudgeon pin and crown.
1he name Vtrunk pistonV derives from the Vtrunk engineV, an early design of
marine steam engine. 1o make these more compact, they avoided the steam
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 37/71
engineVs usual piston rod and separate crosshead and were instead the first
engine design to place the gudgeon pin directly within the piston. 7therwise
these trunk engine pistons bore little resemblance to the trunk piston: they
were of extremely large diameter and were doubleacting. 1heir VtrunkV was a
narrow cylinder placed mounted in the centre of this piston.
<edia related to 1runk pistons at Wikimedia 9ommons
@.# Crosshea/ pistons '
arge slowspeed *iesel engines may reEuire additional support for the side
forces on the piston. 1hese engines typically use crosshead pistons. 1he
main piston has a large piston rod extending downwards from the piston to
what is effectively a second smallerdiameter piston. 1he main piston is
responsible for gas sealing and carries the piston rings. 1he smaller piston is
purely a mechanical guide. /t runs within a small cylinder as a trunk guideand also carries the gudgeon pin.
0ecause of the additional weight of these pistons, they are not used for high
speed engines.
<edia related to 9rosshead pistons at Wikimedia 9ommons
@.8 0lipper pistons '
A slipper piston is a piston for a petrol engine that has been reduced in si6e
and weight as much as possible. /n the extreme case, they are reduced to the piston crown, support for the piston rings, and ust enough of the piston skirt
remaining to leave two lands so as to stop the piston rocking in the bore. 1he
sides of the piston skirt around the gudgeon pin are reduced away from the
cylinder wall. 1he purpose is mostly to reduce the reciprocating mass, thus
making it easier to balance the engine and so permit high speeds. A
secondary benefit may be some reduction in friction with the cylinder wall,
however as most of this is due to the parts of the piston that are left behind,
the benefit is minor.
<edia related to Slipper pistons at Wikimedia 9ommons
@.& Deflector pistons '
1wostroke deflector piston
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 38/71
*eflector pistons are used in twostroke engines with crankcase
compression, where the gas flow within the cylinder must be carefully
directed in order to provide efficient scavenging. With cross scavenging, the
transfer Binlet to the cylinderC and exhaust ports are on directly facing sides
of the cylinder wall. 1o prevent the incoming mixture passing straight acrossfrom one port to the other, the piston has a raised rib on its crown. 1his is
intended to deflect the incoming mixture upwards, around the combustion
chamber .[#\ <uch effort, and many different designs of piston crown, went
into developing improved scavenging. 1he crowns developed from a simple
rib to a large asymmetric bulge, usually with a steep face on the inlet side
and a gentle curve on the exhaust. *espite this, cross scavenging was never
as effective as hoped. <ost engines today use Schnuerle porting instead.
1his places a pair of transfer ports in the sides of the cylinder and
encourages gas flow to rotate around a vertical axis, rather than a hori6ontal
axis.[$\
<edia related to *eflector pistons at Wikimedia 9ommons Steam engines
9astiron steam engine piston, with a metal piston ring springloaded against
the cylinder wall.
Steam engines are usually doubleacting Bi.e. steam pressure acts alternately
on each side of the pistonC and the admission and release of steam is
controlled by slide valves, piston valves or poppet valves. 9onseEuently,
steam engine pistons are nearly always comparatively thin discs: their
diameter is several times their thickness. B7ne exception is the trunk engine piston, shaped more like those in a modern internalcombustion engine.C
arly Bc. #%('C piston for a beam engine. 1he piston seal is made by turns of
wrapped rope.
2iston pumps can be used to move liEuids or compress gases.
F OR $I3'I*S
<ain article: "eciprocating pump
F OR !ASES
<ain article: "eciprocating compressor
A/" 9ANN7NS
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 39/71
1his article contains embedded lists that may :e poorly /efine/7 un6erifie/
or in/iscriminate. 2lease help to clean it up to meet WikipediaVs Euality
standards. Where appropriate, incorporate items into the main body of the
article. ("o4em1er 5//6)
1here are two special type of pistons used in air cannons: close tolerance pistons and double pistons. While in close tolerance pistons, 7rings serve as
a valve, 7rings are not used in double piston types.
9losetolerance pistons have a number of disadvantages: 1hey can swell and
stick, their properties alter due to atmospheric changes, and they fit tightly in
the cylinder with close tolerances. 0acklash may suck some of the bin
material into the valve which can cause the piston to stick.
9ommon features of double piston construction: 1hey cannot swell and
stick, they fit loosely in the cylinder Bno tight tolerancesC, atmosphericchanges do not affect them, and foreign material entering the cylinder
doesnVt cause sticking.
D*)!B)CK0 '
1his section may reuire cleanup to meet !i5ipe/ias uality stan/ar/s.
No cleanup reason has been specified. 2lease help improve this section if
you can. (arch 5//7)
Since the piston is the main reciprocating part of an engine, its movementcreates an imbalance. 1his imbalance generally manifests itself as a
vibration, which causes the engine to be perceivably harsh. 1he friction
between the walls of the cylinder and the piston rings eventually results in
wear, reducing the effective life of the mechanism.
1he sound generated by a reciprocating engine can be intolerable and as a
result, many reciprocating engines rely on heavy noise suppression
eEuipment to diminish droning and loudness. 1o transmit the energy of the
piston to the crank, the piston is connected to a connecting rod which is in
turn connected to the crank. 0ecause the linear movement of the piston must be converted to a rotational movement of the crank, mechanical loss is
experienced as a conseEuence. 7verall, this leads to a decrease in the overall
efficiency of the combustion process. 1he motion of the crank shaft is not
smooth, since energy supplied by the piston is not continuous and it is
impulsive in nature. 1o address this, manufacturers fit heavy flywheels
which supply constant inertia to the crank. 0alance shafts are also fitted to
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 40/71
some engines, and diminish the instability generated by the pistonVs
movement.
A.$ C*+TE*+) ,* C30+N ) M+C*CNT*LLE*
1he basic criteria for choosing a microcontroller suitable for the application
are:
#C 1he first and foremost criterion is that it must meet the task at hand
efficiently and cost effectively. /n analy6ing the needs of a microcontroller
based proect, it is seen whether an % bit, #-bit or ($bit microcontroller
can best handle the computing needs of the task most effectively. Among the
other considerations in this category are:
BaC 0pee/1 1he highest speed that the microcontroller supports.
BbC Pac5aging1 /t may be a $%pin */2 Bdual inline packageC or a ;32
BEuad flat packageC, or some other packaging format. 1his is important in
terms of space, assembling, and prototyping the end product.
BcC Po<er consumption1 1his is especially critical for batterypowered
products.
BdC 1he number of /Y7 pins and the timer on the chip.
BfC 5ow easy it is to upgrade to higher performance or lower consumption
versions.
BgC Cost per unit: 1his is important in terms of the final cost of the product
in which a microcontroller is used.
$C 1he second criterion in choosing a microcontroller is how easy it is to
develop products around it. +ey considerations include the availability of an
assembler, debugger, compiler, technical support.
(C 1he third criterion in choosing a microcontroller is its ready availability in
needed Euantities both now and in the future.
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 41/71
A.% DE0C*+PT+N '
1his powerful B$'' nanosecond instruction executionC yet easytoprogram
Bonly () single word instructionsC 9<7S 3AS5based %bit
microcontroller packs <icrochipVs powerful 2/9 architecture into an $%
pin package and is upwards compatible with the 2/9#-9), 2/9#$9and 2/9#-9 devices. 1he 2/9#-3$ features ) channels of %bit Analog
to*igital BAY*C converter with $ additional timers, captureYcompareY2W<
function and the synchronous serial port can be configured as either (wire
Serial 2eripheral /nterface BS2/C or the $wire /nter/ntegrated 9ircuit
B/X9C bus. All of these features make it ideal for more advanced level AY*
applications in automotive, industrial, appliances and consumer applications.
A.%.% DE>+CE 0PEC+,+C)T+N '
3igh Performance *+0C CPU '
7nly () single word instructions to learn
All single cycle instructions except for program branches, which are
twocycle
7perating speed: *9 $' <56 clock input *9 $'' ns instruction
cycle
$+ x #& words of 2rogram <emory, #$% x % bytes of *ata <emory
B"A<C
2in out compatible to 2/9#-9$Y$A and 2/9#-3%$
/nterrupt capability
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 42/71
ightlevel deep hardware stack
*irect, /ndirect and "elative Addressing modes
Peripheral ,eatures '
5igh SinkYSource 9urrent: $) mA
1imer': %bit timerYcounter with %bit prescaler
1imer#: #-bit timerYcounter with prescaler, can be incremented
during S2 via external crystalYclock
1imer$: %bit timerYcounter with %bit period register, prescaler and
postscaler
9apture, 9ompare, 2W< B992C module
9apture is #-bit, maximum resolution is #$.) ns
9ompare is #-bit, maximum resolution is $'' ns
2W< maximum resolution is #'bit
%bit, )channel analogtodigital converter
Synchronous Serial 2ort BSS2C with S2/ B<asterYSlaveC and /$9
BSlaveC
0rownout detection circuitry for 0rownout "eset B07"C
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 43/71
CM0 Technology1
ow power, high speed 9<7S 3AS5 technology
3ully static design
Wide operating voltage range: $.'? to ).)?
/ndustrial temperature range
ow power consumption:
'.- mA typical (?, & <56
$' micro A typical (?, ($ k56
# micro A typical standby current
0pecial Microcontroller ,eatures '
#,''' eraseYwrite cycle 3AS5 program memory typical
2oweron "eset B27"C, 2owerup 1imer B2W"1C and 7scillator
Startup 1imer B7S1C
Watchdog 1imer BW*1C with its own onchip "9 oscillator for
reliable operation
2rogrammable code protection
2ower saving S2 mode
Selectable oscillator options
/n9ircuit Serial 2rogramming B/9S2C via $ pins
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 44/71
2rocessor read access to program memory
P+N D+)*)M , P+C%@,A# '
,ig &. Pin Diagram of Microcontroller
Pin Description
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 45/71
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 46/71
.$ )N)L'T'D++T)L CN>E*TE* ()4D" MDULE '
1he analogtodigital BAY*C converter module has five inputs for the
2/9#-3$. 1he AY* allows conversion of an analog input signal to a
corresponding %bit digital number. 1he output of the sample and hold is the
input into the converter, which generates the result via successiveapproximation. 1he analog reference voltage is software selectable to either
the deviceHs positive supply voltage B?**C or the voltage level on the
"A(YAN(Y?"3 pin. 1he AY* converter has a uniEue feature of being able
to operate while the device is in S2 mode. 1o operate in S2, the AY*
conversion clock must be derived from the AY*Hs internal "9 oscillator.
1he AY* module has three registers:
AY* "esult "egister A*"S
AY* 9ontrol "egister ' A*97N'
AY* 9ontrol "egister # A*97N#
A device "S1 forces all registers to their "S1 state. 1his forces the
AY* module to be turned off and any conversion is aborted. 1he A*97N'
register, shown in "egister #'#, controls the operation of the AY* module.1he A*97N# register, shown in "egister #'$, configures the functions of
the port pins. 1he port pins can be configured as analog inputs B"A( can
also be a voltage referenceC or a digital /Y7.
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 47/71
,ig &.%% ) to D *eg%
1he A*"SS register contains the result of the AY* conversion. When the
AY* conversion is complete, the result is loaded into the A*"SS register,
the !7Y*7N bit BA*97N'$C is cleared, and AY* interrupt flag bit
A*/3 is set. 1he block diagram of the AY* module is shown. 1he value in
the A*"SS register is not modified for a 2oweron "eset. 1he A*"SS
register will contain unknown data after a 2oweron "eset. After the AY*module has been configured as desired, the selected channel must be
acEuired before the conversion is started. 1he analog input channels must
have their corresponding 1"/S bits selected as an input. After acEuisition
time has elapsed, the AY* conversion can be started. 1he following steps
should be followed for doing an AY9 conversion:
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 48/71
#. 9onfigure the AY* module:
9onfigure analog pinsYvoltage reference and digital /Y7 BA*97N#C
Select AY* input channel BA*97N'C
Select AY* conversion clock BA*97N'C
1urn on AY* module BA*97N'C
$. 9onfigure AY* interrupt Bif desiredC:
9lear A*/3 bit
Set A*/ bit
Set !/ bit
(. Wait the reEuired acEuisition time.
&. Start conversion:
Set !7Y*7N bit BA*97N'C
). Wait for AY* conversion to complete, by either:
2olling for the !7Y*7N bit to be cleared 7"
Waiting for the AY* interrupt
-. "ead AY* "esult register BA*"SC, clear bit A*/3 if reEuired.
. 3or next conversion, go to step # or step $ as reEuired. 1he AY*
conversion time per bit is defined as 1A*. A minimum wait of $ 1A* is
reEuired before the next acEuisition starts.
.% +N0T*UCT+N 0ET 0UMM)*? '
ach 2/9#-3$ instruction is a #&bit word divided into an 7297* that
specifies the instruction type and one or more operands that further specify
the operation of the instruction. 1he 2/9#-3$ instruction set summary in
1able below lists :yte'oriente/, :it'oriente/, and literal an/ control
operations. 1able below shows the opcode field descriptions. 3or :yte'
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 49/71
oriente/ instructions, FfH represents a file register designator and FdH
represents a destination designator. 1he file register designator specifies
which file register is to be used by the instruction. 1he destination designator
specifies where the result of the operation is to be placed. /f FdH is 6ero, the
result is placed in the W register. /f FdH is one, the result is placed in the file
register specified in the instruction. 3or :it'oriente/ instructions, FbH
represents a bit field designator which selects the number of the bit affected
by the operation, while FfH represents the number of the file in which the bit
is located. 3or literal an/ control operations, FkH represents an eight or
elevenbit constant or literal value.
1he instruction set is highly orthogonal and is grouped into three basic
categories:
Byte'oriente/ operations
Bit'oriente/ operations
Literal an/ control operations
All instructions are executed within one single instruction cycle, unless a
conditional test is true or the program counter is changed as a result of an
instruction. /n this case, the execution takes two instruction cycles, with the
second cycle executed as a N72. 7ne instruction cycle consists of four
oscillator periods. 1hus, for an oscillator freEuency of & <56, the normal
instruction execution time is # s. /f a conditional test is true, or the
program counter is changed as a result of an instruction, the instruction
execution time is more.
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 50/71
.# ENE*)L ,*M)T ,* +N0T*UCT+N0 '
,ig &.%# eneral format
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 51/71
.$ 0UPPL? 0ECT+N '
.% Transformers
A transformer is a device that transfers electrical energy from one circuit to
another by magnetic coupling without reEuiring relative motion between its
parts. /t usually comprises two or more coupled windings, and, in most
cases, a core to concentrate magnetic flux. A transformer operates from the
application of an alternating voltage to one winding, which creates a time
varying magnetic flux in the core. 1his varying flux induces a voltage in the
other windings. ?arying the relative number of turns between primary and
secondary windings determines the ratio of the input and output voltages,
thus transforming the voltage by stepping it up or down between circuits.
.# Basic principle '
1he principles of the transformer are illustrated by consideration of a
hypothetical ideal transformer consisting of two windings of 6ero resistance
around a core of negligible reluctance. A voltage applied to the primary
winding causes a current, which develops a magnetomotive force B<<3C in
the core. 1he current reEuired to create the <<3 is termed the magnetising
currentD in the ideal transformer it is considered to be negligible. 1he <<3drives flux around the magnetic circuit of the core.
,igure #@1 The i/eal transformer as a circuit element
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 52/71
An electromotive force B<3C is induced across each winding, an effect
known as mutual inductance. 1he windings in the ideal transformer have no
resistance and so the <3s are eEual in magnitude to the measured terminal
voltages. /n accordance with 3aradayVs law of induction, they are
proportional to the rate of change of flux:
and
Euation A1 EM, in/uce/ in primary an/ secon/ary <in/ings
where:
and are the induced <3s across primary and secondary windings,
and are the numbers of turns in the primary and secondary windings,
and are the time derivatives of the flux linking the primary and
secondary windings
/n the ideal transformer, all flux produced by the primary winding also links
the secondary, and so , from which the wellknown transformer
eEuation follows:
Euation 1 Transformer Euation
1he ratio of primary to secondary voltage is therefore the same as the ratio
of the number of turnsD alternatively, that the voltsperturn is the same in
both windings. 1he conditions that determine 1ransformer working in S12
82 or S12 *7WN mode are:
Ns Np
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 53/71
Euation 1 Con/iton for 0TEP UP
Ns Np
%$.$ 0!+TC3+N DE>+CE0 '
%$.% *ectifier'
A :ri/ge rectifier is an arrangement of four diodes connected in a bridge circuit
as shown below, that provides the same polarity of output voltage for any
polarity of the input voltage. When used in its most common application, for
conversion of alternating current BA9C input into direct current B*9C output, it is
known as a bridge rectifier . 1he bridge rectifier provides full wave rectification
from a two wire A9 input Bsaving the cost of a center tapped transformerC but
has two diode drops rather than one reducing efficiency over a center tap
based design for the same output voltage.
,igure 1 0chematic of a :ri/ge rectifier
1he essential feature of this arrangement is that for both polarities of thevoltage at the bridge input, the polarity of the output is constant.
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 54/71
%$.# Basic peration '
When the input connected at the left corner of the diamond is positive with
respect to the one connected at the right hand corner, current flows to the right
along the upper colored path to the output, and returns to the input supply
via the lower one.
When the right hand corner is positive relative to the left hand corner,
current flows along the upper colored path and returns to the supply via the
lower colored path.
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 55/71
,igure %$1 )C7 half'<a6e an/ full <a6e rectifie/ signals
/n each case, the upper right output remains positive with respect to the
lower right one. Since this is true whether the input is A9 or *9, this circuit
not only produces *9 power when supplied with A9 power: it also can
provide what is sometimes called Ureverse polarity protectionU. 1hat is, it
permits normal functioning when batteries are installed backwards or *9
inputpower supply wiring Uhas its wires crossedU Band protects the circuitry
it powers against damage that might occur without this circuit in placeC.
2rior to availability of integrated electronics, such a bridge rectifier was
always constructed from discrete components. Since about #@)', a single
fourterminal component containing the four diodes connected in the bridge
configuration became a standard commercial component and is now
available with various voltage and current ratings.
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 56/71
%$.8 utput 0moothing '
3or many applications, especially with single phase A9 where the fullwave
bridge serves to convert an A9 input into a *9 output, the addition of a
capacitor may be important because the bridge alone supplies an output
voltage of fixed polarity but pulsating magnitude.
,igure %%1 Bri/ge *ectifier <ith smoothen output
1he function of this capacitor, known as a Vsmoothing capacitorV Bsee also
filter capacitor C is to lessen the variation in Bor VsmoothVC the raw output
voltage waveform from the bridge. 7ne explanation of VsmoothingV is that
the capacitor provides a low impedance path to the A9 component of the
output, reducing the A9 voltage across, and A9 current through, the resistive
load. /n less technical terms, any drop in the output voltage and current of
the bridge tends to be cancelled by loss of charge in the capacitor. 1his
charge flows out as additional current through the load. 1hus the change of
load current and voltage is reduced relative to what would occur without the
capacitor. /ncreases of voltage correspondingly store excess charge in the
capacitor, thus moderating the change in output voltage Y current.
1he capacitor and the load resistance have a typical time constant R&
where & and R are the capacitance and load resistance respectively. As long
as the load resistor is large enough so that this time constant is much longer
than the time of one ripple cycle, the above configuration will produce a
well smoothed *9 voltage across the load resistance. /n some designs, a
series resistor at the load side of the capacitor is added. 1he smoothing can
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 57/71
then be improved by adding additional stages of capacitorresistor pairs,
often done only for subsupplies to critical highgain circuits that tend to be
sensitive to supply voltage noise.
>oltage *egulators
A 6oltage regulator is an electrical regulator designed to automatically
maintain a constant voltage level. /t may use an electromechanical
mechanism, or passive or active electronic components. *epending on the
design, it may be used to regulate one or more A9 or *9 voltages. With the
exception of shunt regulators, all voltage regulators operate by comparing
the actual output voltage to some internal fixed reference voltage. Any
difference is amplified and used to control the regulation element. 1his
forms a negative feedback servo control loop. /f the output voltage is toolow, the regulation element is commanded to produce a higher voltage. 3or
some regulators if the output voltage is too high, the regulation element is
commanded to produce a lower voltageD however, many ust stop sourcing
current and depend on the current draw of whatever it is driving to pull the
voltage back down. /n this way, the output voltage is held roughly constant.
1he control loop must be carefully designed to produce the desired tradeoff
between stability and speed of response.
LMA$ (8'Terminal ,i2e/ >oltage *egulator"
1he <9%Y<%Y<9%A series of three terminal positive
regulators are available in the
17$$'Y*2A+ package and with several fixed output voltages, making
them useful in a wide range of applications. ach type employs internal
current limiting, thermal shut down and safe operating area protection,
making it essentially indestructible. /f adeEuate heat sinking is provided,
they can deliver over #A output current. Although designed primarily as
fixed voltage regulators, these devices can be used with external components
to obtain adustable voltages and currents.
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 58/71
,igure %1 +nternal :loc5 Diagram
,igure % 1 ,i2e/ utput *egulator '
,eatures
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 59/71
7utput 9urrent up to #A
7utput ?oltages of ), -, %, @, #', #$, #), #%, $&?
1hermal 7verload 2rotection
Short 9ircuit 2rotection
7utput 1ransistor Safe 7perating Area 2rotection
%%.$ *EL)?0 '
A relay is an electrically operated
switch. 9urrent flowing through
the coil of the relay creates a magnetic
field, which attracts a lever and changes
the switch contacts. 1he coil current
ircuit symbol for a
relay
Relays
2hotographs j "apid lectronics
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 60/71
can be on or off so relays have two switch positions and they are double
throw BchangeoverC switches.
"elays allow one circuit to switch a second circuit that can be completely
separate from the first. 3or example a low voltage battery circuit can use a
relay to switch a $('? A9 mains circuit. 1here is no electrical connectioninside the relay between the two circuits, the link is magnetic and
mechanical.
1he coil of a relay passes a relatively large current, typically ('mA for a
#$? relay, but it can be as much as #''mA for relays designed to operate
from lower voltages. <ost /9s BchipsC cannot provide this current and a
transistor is usually used to amplify the small /9 current to the larger value
reEuired for the relay coil. 1he maximum output current for the popular )))
timer /9 is $''mA so these devices can supply relay coils directly without
amplification.
"elays are usually S2*1 or *2*1 but they can have many more sets
of switch contacts, for example relays with & sets of changeover contacts are
readily available. 3or further information about switch contacts and the
terms used to describe them please see the page on switches.
<ost relays are designed for 290 mounting but you can solder wires
directly to the pins providing you take care to avoid melting the plastic case
of the relay.
1he supplierVs catalogue should show you the relayVs connections. 1he coil
will be obvious and it may be connected either way round. "elay coils
produce brief high voltage VspikesV when they are switched off and this can
destroy transistors and /9s in the circuit. 1o prevent damage you must
connect a protection diode across the relay coil.
1he animated picture shows a working relay with its coil and switch
contacts. 4ou can see a lever on the left being attracted by magnetism when
the coil is switched on. 1his lever moves the switch contacts. 1here is one
set of contacts BS2*1C in the foreground and another behind them, makingthe relay *2*1.
1he relayVs switch connections are usually labeled 97<, N9 and N7:
• 97< 9ommon, always connect to this, it is the moving part of the switch.
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 61/71
• N9 Normally 9losed, 97< is connected to this when the relay coil is off.
• N7 Normally 7pen, 97< is connected to this when the relay coil is on.
• 9onnect to 97< and N7 if you want the switched circuit to be on when the
relay coil is on.
• 9onnect to 97< and N9 if you want the switched circuit to be on when the
relay coil is off.
%#.$ C*?0T)L 0C+LL)T* -
/t is often reEuired to produce a signal whose freEuency or pulse rate is very
stable and exactly known. 1his is important in any application where
anything to do with time or exact measurement is
crucial. /t is relatively simple to make an oscillator that produces some sort
of a signal, but another matter to produce one of relatively precise freEuency
and stability. A< radio stations must have a carrier freEuency accurate
within #'56 of its assigned freEuency, which may be from )(' to ##' k56.
SS0 radio systems used in the 53 range B$(' <56C must be within )' 56
of channel freEuency for acceptable voice Euality, and within #' 56 for best
results. Some digital modes used in weak signal communication may reEuire
freEuency stability of less than # 56 within a period of several minutes. 1he
carrier freEuency must be known to fractions of a hert6 in some cases. An
ordinary Euart6 watch must have an oscillator accurate to better than a few parts per million. 7ne part per million will result in an error of slightly less
than one half second a day, which would be about ( minutes a year. 1his
might not sound like much, but an error of #' parts per million would result
in an error of about a half an hour per year. A clock such as this would need
resetting about once a month, and more often if you are the punctual type. A
programmed ?9" with a clock this far off could miss the recording of part
of a 1? show. Narrow band SS0 communications at ?53 and 853
freEuencies still need )' 56 freEuency accuracy. At &&' <56, this is slightly
more than '.# part per million.
7rdinary 9 oscillators using conventional inductors and capacitors can
achieve typically '.'# to '.# percent freEuency stability, about #'' to #'''
56 at # <56. 1his is 7+ for A< and 3< broadcast receiver applications
and in other lowend analog receivers not reEuiring high tuning accuracy. 0y
careful design and component selection, and with rugged mechanical
construction, .'# to '.''#, or even better B.''')C stability can be
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 62/71
achieved. 1he better figures will undoubtedly employ temperature
compensation components and regulated power supplies, together with
environmental control Bgood ventilation and ambient temperature regulationC
and battleship mechanical construction. 1his has been done in some
communications receivers used by the military and commercial 53
communication receivers built in the #@)'#@-) era, before the widespread
use of digital freEuency synthesis. 0ut these receivers were extremely
expensive, large, and heavy. <any modern consumer grade A<, 3<, and
shortwave receivers employing crystal controlled digital freEuency synthesis
will do as well or better from a freEuency stability standpoint.
An oscillator is basically an amplifier and a freEuency selective feedback
network B3ig #C. When, at a particular freEuency, the loop gain is unity or
more, and the total phaseshift at this freEuency is 6ero, or some multiple of
(-' degrees, the condition for oscillation is satisfied, and the circuit will produce a periodic waveform of this freEuency. 1his is usually a sine wave,
or sEuare wave, but triangles, impulses, or other waveforms can be
produced. /n fact, several different waveforms often are simultaneously
produced by the same circuit, at different points. /t is also possible to have
several freEuencies produced as well, although this is generally undesirable.
#(.' C)P)C+T*'
A capacitor or con/enser is a passive electronic component consisting of a pair of conductors separated by a dielectric BinsulatorC. When a potential
difference BvoltageC exists across the conductors, an electric field is present
in the dielectric. 1his field stores energy and produces a mechanical force
between the conductors. 1he effect is greatest when there is a narrow
separation between large areas of conductor, hence capacitor conductors are
often called plates.
An ideal capacitor is characteri6ed by a single constant value, capacitance,
which is measured in farads. 1his is the ratio of the electric charge on each
conductor to the potential difference between them. /n practice, the dielectric between the plates passes a small amount of leakage current. 1he conductors
and leads introduce an eEuivalent series resistance and the dielectric has an
electric field strength limit resulting in a breakdown voltage.
9apacitors are widely used in electronic circuits to block the flow of direct
current while allowing alternating current to pass, to filter out interference,
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 63/71
to smooth the output of power supplies, and for many other purposes. 1hey
are used in resonant circuits in radio freEuency eEuipment to select particular
freEuencies from a signal with many freEuencies.
157"4 73 72"A1/7N
<ain article: 9apacitance
9harge separation in a parallelplate capacitor causes an internal electric
field. A dielectric BorangeC reduces the field and increases the capacitance.
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 64/71
A simple demonstration of a parallelplate capacitor
A capacitor consists of two conductors separated by a nonconductive
region.1he nonconductive substance is called the dielectric medium,although this may also mean a vacuum or a semiconductor depletion region
chemically identical to the conductors. A capacitor is assumed to be self
contained and isolated, with no net electric charge and no influence from an
external electric field. 1he conductors thus contain eEual and opposite
charges on their facing surfaces, and the dielectric contains an electric field.
1he capacitor is a reasonably general model for electric fields within electric
circuits.
An ideal capacitor is wholly characteri6ed by a constant capacitance & ,
defined as the ratio of charge 3 on each conductor to the voltage 8 betweenthem
Sometimes charge buildup affects the mechanics of the capacitor, causing
the capacitance to vary. /n this case, capacitance is defined in terms of
incremental changes:
/n S/ units, a capacitance of one farad means that one coulomb of charge on
each conductor causes a voltage of one volt across the device.
E "ER!Y STORA!E
Work must be done by an external influence to move charge between the
conductors in a capacitor. When the external influence is removed, the
charge separation persists and energy is stored in the electric field. /f charge
is later allowed to return to its eEuilibrium position, the energy is released.
1he work done in establishing the electric field, and hence the amount of
energy stored, is given by:
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 65/71
%&.$ *E0+0T* '
"esistors are used to limit the value of current in a circuit. "esistors offer
opposition to the flow of current. 1hey are expressed in ohms for which the
symbol is FΩH. "esistors are broadly classified as
B#C 3ixed "esistors
B$C ?ariable "esistors
,i2e/ *esistors 1
1he most common of low wattage, fixed type resistors is the moldedcarbon
composition resistor. 1he resistive material is of carbon clay composition.
1he leads are made of tinned copper. "esistors of this type are readilyavailable in value ranging from few ohms to about $'<Ω, having a
tolerance range of ) to $'. 1hey are Euite inexpensive. 1he relative si6e of
all fixed resistors changes with the wattage rating.
Another variety of carbon composition resistors is the metali6ed
type. /t is made by deposition a homogeneous film of pure carbon over a
glass, ceramic or other insulating core. 1his type of filmresistor is
sometimes called the precision type, since it can be obtained with an
accuracy of ±#.
ead 1inned 9opper <aterial
9olour 9oding <olded 9arbon 9lay 9omposition
3ixed "esistor
) !ire !oun/ *esistor 1
/t uses a length of resistance wire, such as nichrome. 1his wire is wounded
on to a round hollow porcelain core. 1he ends of the winding are attached to
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 66/71
these metal pieces inserted in the core. 1inned copper wire leads are attached
to these metal pieces. 1his assembly is coated with an enamel coating
powdered glass. 1his coating is very smooth and gives mechanical
protection to winding. 9ommonly available wire wound resistors have
resistance values ranging from #Ω
to #''+ Ω
, and wattage rating up to about$''W.
Co/ing f *esistor 1
Some resistors are large enough in si6e to have their resistance printed on
the body. 5owever there are some resistors that are too small in si6e to have
numbers printed on them. 1herefore, a system of colour coding is used to
indicate their values. 3or fixed, moulded composition resistor four colour
bands are printed on one end of the outer casing. 1he colour bands arealways read left to right from the end that has the bands closest to it. 1he
first and second band represents the first and second significant digits, of the
resistance value. 1he third band is for the number of 6eros that follow the
second digit. /n case the third band is gold or silver, it represents a
multiplying factor of '.#to '.'#. 1he fourth band represents the
manufactureHs tolerance.
RESISTOR COLOUR CHART
&or e2ample, if a resistor has a colour band seEuence: yellow, violet,
orange and gold
green
9 blac
1 brown
2 red
* orange
+ yellow
- blue
. purple
sil!er
8 white
9 blac
1 brown
2 red
* orange
+ yellow
- blue
. purple
sil!er
8 white
green green
9 blac
1 brown
2 red
* orange
+ yellow
- blue
. purple
sil!er
8 white
green
9 blac
1 brown
2 red
* orange
+ yellow
- blue
. purple
sil!er
8 white
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 67/71
T!" #$% &'"(! )#** +!,
4ellow&, violet, orange#'Z, gold) &+ ) $.()+
Most resistors ha6e & :an/s1
• 1he first band gives the first digit.
• 1he second band gives the second digit.
• 1he third band indicates the number of 6eros.
• 1he fourth band is used to show the tolerance BprecisionC of the resistor.
1his resistor has red B$C, violet BC, yellow B& 6erosC and gold bands.
So its value is $'''' $' k .
1he standard colour code cannot show values of less than #' . 1o show
these small values two special colours are used for the third band: gold,
which means '.# and silver which means '.'#. 1he first and second
bands represent the digits as normal.
,or e2ample1
red, violet, gold bands represent $ '.# $.
blue, green, silver bands represent )- '.'# '.)-
1he fourth band of the colour code shows the tolerance of a resistor.
1olerance is the precision of the resistor and it is given as a percentage. 3or
example a (@' resistor with a tolerance of #' will have a value within
#' of (@' , between (@' (@ ()# and (@' G (@ &$@ B(@ is #' of
(@'C.
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 68/71
A special colour code is used for the fourth band tolerance:
silver #', gold ), red $, brown #.
/f no fourth band is shown the tolerance is $'.
>)*+)BLE *E0+0T*1
/n electronic circuits, sometimes it becomes necessary to adust the values of
currents and voltages. 3or n example it is often desired to change the volume
of sound, the brightness of a television picture etc. Such adustments can be
done by using variable resistors.
)lthough the 6aria:le resistors are usually calle/ rheostats in
other applications7 the smaller 6aria:le resistors commonly use/ in
electronic circuits are calle/ potentiometers.
%.$ T*)N0+0T*0 '
A transistor is an active device. /t consists of two 2N unctions formed by
sandwiching either ptype or ntype semiconductor between a pair of
opposite types.
1here are two types of transistor:
#. npn transistor
$. pnp transistor
An npn transistor is composed of two ntype semiconductors
separated by a thin section of ptype. 5owever a pnp type semiconductor is
formed by two psections separated by a thin section of ntype.
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 69/71
1ransistor has two pn unctions one unction is forward biased and
other is reversed biased. 1he forward unction has a low resistance path
whereas a reverse biased unction has a high resistance path.
1he weak signal is introduced in the low resistance circuit and output
is taken from the high resistance circuit. 1herefore a transistor transfers asignal from a low resistance to high resistance.
1ransistor has three sections of doped semiconductors. 1he section on
one side is emitter and section on the opposite side is collector. 1he middle
section is base.
Emitter 1 1he section on one side that supplies charge carriers is called
emitter. 1he emitter is always forward biased w.r.t. base.
Collector 1 1he section on the other side that collects the charge is called
collector. 1he collector is always reversed biased.
Base 1 1he middle section which forms two pnunctions between the
emitter and collector is called base.
A transistor raises the strength of a weak signal and thus acts as an
amplifier. 1he weak signal is applied between emitterbase unction and
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 70/71
output is taken across the load "c connected in the collector circuit. 1he
collector current flowing through a high load resistance "c produces a large
voltage across it. 1hus a weak signal applied in the input appears in the
amplified form in the collector circuit.
%@.$ CNNECT*0 '
9onnectors are basically used for interface between two. 5ere we use
connectors for having interface between 290 and %')# <icroprocessor +it.
1here are two types of connectors they are male and female. 1he one,
which is with pins inside, is female and other is male.
1hese connectors are having bus wires with them for connection.
3or high freEuency operation the average circumference of a coaxial cable
must be limited to about one wavelength, in order to reduce multimodal
propagation and eliminate erratic reflection coefficients, power losses, and
signal distortion. 1he standardi6ation of coaxial connectors during World
War // was mandatory for microwave operation to maintain a low reflection
coefficient or a low voltage standing wave ratio.
0e6en types of micro<a6e coa2ial connectors are as follo<s1
1%AP=*%
2%AP=.
*%$4
+%6'A
%6'
-%T4
.%Type 4
8/9/2019 electromagnetic piston reprt 001.doc
http://slidepdf.com/reader/full/electromagnetic-piston-reprt-001doc 71/71
'I'LIOGRAP()
• www%datasheets%com
• www%technowa!e%co%in
•
www%microtutorials%com
• www%o!erclocers%com