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    (/(&752/8;+20(352'8&761257+$0(5,&$

    SERVICE MANUAL

    24" BUILT-IN DISHWASHERS

    2001 MECHANICAL MODELS

    PRECISION WASH SYSTEM

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    TABLE OF CONTENTS

    SAFE SERVICING PRACTICES ................................................................................3

    WHAT'S NEW .............................................................................................................4

    MODEL TECHNICAL SPECIFICATIONS

    Frigidaire .................................................................................................................................................. 5 - 8Universal - Multiflex ................................................................................................................................... 9

    Amana .....................................................................................................................................................10 - 11Crown ...................................................................................................................................................... 11

    Gibson .....................................................................................................................................................12

    CONSTRUCTION AND OPERATION

    Water Distribution System ...................................................................................................................... 13

    Water Distribution Components ............................................................................................................... 13Wash Pump ...................................................................................................................................... 13

    Upper Spray Arm .............................................................................................................................. 14Lower Spray Arm .............................................................................................................................. 14

    Lower Spray Arm with Collapsible Tower .......................................................................................... 14Filter ................................................................................................................................................. 14Polyprolene Filter .............................................................................................................................. 14

    Stainless Steel Filter ........................................................................................................................ 14Drain Pump ...................................................................................................................................... 15

    D i S t 15

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    TABLE OF CONTENTSDoor Vent Assembly ............................................................................................................................... 20Vent Valve .............................................................................................................................................. 21Vent Actuactor ........................................................................................................................................ 21

    Vent Blower ............................................................................................................................................ 21Door Latch Assembly .............................................................................................................................. 21

    Detergent / Rinse Aid Dispenser ............................................................................................................. 21Inner Door Panel ..................................................................................................................................... 21

    Door Seal ................................................................................................................................................ 21Upper Rack ............................................................................................................................................. 22

    Upper Water Tube ................................................................................................................................... 22Upper Spray Arm .................................................................................................................................... 22Water Distributor ..................................................................................................................................... 22

    Kick Plate ...............................................................................................................................................22Heating Element ..................................................................................................................................... 22

    Float Switch and Bracket ........................................................................................................................ 23Water Valve ............................................................................................................................................ 23Drain Pump ............................................................................................................................................. 23

    Lower Spray Arm .................................................................................................................................... 23

    Glass Trap .............................................................................................................................................. 23Lower Spray Arm Support ....................................................................................................................... 23Filter ....................................................................................................................................................... 24

    Pump and Motor Assembly ..................................................................................................................... 24Motor Mounting Bracket .......................................................................................................................... 24Motor and Impeller .................................................................................................................................. 24

    Thermostats............................................................................................................................................ 25

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    SAFE SERVICING PRACTICES - ALL APPLIANCES

    To avoid personal injury and/or property damage, it is important that Safe

    Servicing Practices be observed. The following are some limited examples of

    safe practices:

    1. DO NOT attempt a product repair if you have any doubts as to your ability to

    complete it in a safe and satisfactory manner.

    2. Before servicing or moving an appliance:

    Remove the power cord from the electrical outlet, trip the circuit breaker to

    the OFF position, or remove the fuse.

    Turn off the gas supply.

    Turn off the water supply.

    3. Never interfere with the proper operation of any safety device.

    4. USE ONLY REPLACEMENT PARTS CATALOGED FOR THIS APPLIANCE.

    SUBSTITUTIONS MAY DEFEAT COMPLIANCE WITH SAFETY

    STANDARDS SET FOR HOME APPLIANCES.

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    WHAT'S NEW

    COLLAPSIBLE TOWER - Single wash arm on low end models with collaspsible tower that is molded into thespray arm. This tower retracts completely into the lower arm giving added area in the lower rack.

    VENT COVER- The vent cover has the gasket molded into the cover to prevent water leaks.

    PUMP AND MOTOR ASSEMBLY - The wash pump and motor are in one piece and is not repairable. The newdesign motor does not have nor need a seal to prevent water leaks. In the end of this motor is a small circuit

    board that is designed to make sure that the motor will always start in the proper direction. This new motor ismounted with a new mounting bracket that only requires two screws.

    SANITIZE RINSE - On the higher end models, a sanitize rinse setting has been added and the rinse temperaturewill reach 150F.

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    FRIGIDAIREMODEL FDB125RH*2 FDB345LF*2 FDB421RF*6 FDB421RF*7 FDB435RFR*6

    ELECTRICALService Data Sheet 154395901 154400501 154370901 154405901 154385401

    Voltage 120 VAC 120 VAC 120 VAC 120 VAC 120 VAC

    Cycles 60 Hertz 60 Hertz 60 Hertz 60 Hertz 60 Hertz

    Circuit Rating (Amps) 15 / 20 15 / 20 15 / 20 15 / 20 15 / 20

    Motor (HP) 1/12th

    1/12th

    1/12th

    1/12th

    1/12th

    Motor (Amps) 1.1 1.1 1.1 1.1 1.1

    Heater (Watts) 900 900 900 900 900

    Total Amps 10 10 10 10 10

    Temp Assure 117F 5F N/A N/A 117F 5F

    Temp Boost 127F (53C) 122F (50C) 122F (50C) 127F (53C)

    Sanitize N/A N/A N/A N/A

    Hi-Limit Thermostat 200F (93C) 200F (93C) 200F (93C) 200F (93C)

    COMPONENT RESISTANCE (ohms)

    Timer Motor 2357 2357 7700 7700 2357

    Heating Element 13.5 9.28 9.28 9.28 9.28

    Pump Motor

    Vent Actuator N/A 1893 1893 1893 1893

    Dispenser 1928 1928 1928 1928 1928

    Drain Motor 28 28 28 28 28

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    FRIGIDAIREMODEL FDB435RFS*4 FDB634CF*4 FDB635RF*6 FDP635RF*5 FDB641RA*0

    ELECTRICALService Data Sheet 154385401 154396801 154396801 154396801 154403801

    Voltage 120 VAC 120 VAC 120 VAC 120 VAC 120 VAC

    Cycles 60 Hertz 60 Hertz 60 Hertz 60 Hertz 60 Hertz

    Circuit Rating (Amps) 15 / 20 15 / 20 15 / 20 15 / 20 15 / 20

    Motor (HP) 1/12th

    1/12th

    1/12th

    1/12th

    1/12th

    Motor (Amps) 1.1 1.1 1.1 1.1 1.1

    Heater (Watts) 900 900 900 900 900

    Total Amps 10 10 10 10 10

    Temp Assure 117F 5F 117F 5F 117F 5F 117F 5F N/A

    Temp Boost 127F (53C) 122F (50C) 122F (50C) 122F (50C) 122F (50C)

    Sanitize N/A N/A N/A N/A N/A

    Hi-Limit Thermostat 200F (93C) 200F (93C) 200F (93C) 200F (93C) 200F (93C)

    COMPONENT RESISTANCE (ohms)

    Timer Motor 2357 2357 2357 2357 7700

    Heating Element 9.28 9.28 9.28 9.28 9.28

    Pump Motor

    Vent Actuator 1893 1893 1893 1893 N/A

    Dispenser 1928 1928 1928 1928 1928

    Drain Motor 28 28 28 28 28

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    FRIGIDAIREMODEL FDB641RJ*1 FDP641RA*0 FDB657RJ*1 FDB658RA*0

    ELECTRICAL

    Service Data Sheet 154403801 154403801 154396201 154396201

    Voltage 120 VAC 120 VAC 120 VAC 120 VAC

    Cycles 60 Hertz 60 Hertz 60 Hertz 60 Hertz

    Circuit Rating (Amps) 15 / 20 15 / 20 15 / 20 15 / 20

    Motor (HP) 1/12th

    1/12th

    1/12th

    1/12th

    Motor (Amps) 1.1 1.1 1.1 1.1

    Heater (Watts) 900 900 900 900

    Total Amps 10 10 10 10

    Temp Assure N/A N/A N/A N/A

    Temp Boost 122F (50C) 122F (50C) 122F (50C) 122F (50C)

    Sanitize N/A N/A 137F (58C) 137F (58C)

    Hi-Limit Thermostat 200F (93C) 200F (93C) 200F (93C) 200F (93C)

    COMPONENT RESISTANCE (ohms)

    Timer Motor 7700 7700 2357 2357

    Heating Element 9.28 9.28 9.28 9.28

    Pump Motor

    Vent Actuator N/A N/A 1893 1893

    Dispenser 1928 1928 1928 1928

    Drain Motor 28 28 28 28

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    FRIGIDAIRE (Gallery Models)MODEL GLDB653A*0 GLDB653J*2 GLDB656J*1 GPDB698J*1 GLDB756A*0

    ELECTRICALService Data Sheet 154402401 154396801 154396201 154396201 154402501

    Voltage 120 VAC 120 VAC 120 VAC 120 VAC 120 VAC

    Cycles 60 Hertz 60 Hertz 60 Hertz 60 Hertz 60 Hertz

    Circuit Rating (Amps) 15 / 20 15 / 20 15 / 20 15 / 20 15 / 20

    Motor (HP) 1/12th

    1/12th

    1/12th

    1/12th

    1/12th

    Motor (Amps) 1.1 1.1 1.1 1.1 1.1

    Heater (Watts) 900 900 900 900 900

    Total Amps 10 10 10 10 10

    Temp Assure 117F 5F 117F 5F N/A N/A 117F 5F

    Temp Boost 122F (50C) 122F (50C) 122F (50C) 122F (50C) N/A

    Sanitize N/A N/A 137F (58C) 137F (58C) 137F (58C)

    Hi-Limit Thermostat 200F (93C) 200F (93C) 200F (93C) 200F (93C) 200F (93C)

    COMPONENT RESISTANCE (ohms)

    Timer Motor 2357 2357 2357 2357 2357

    Heating Element 9.28 9.28 9.28 9.28 9.28

    Pump Motor N/A

    Vent Actuator N/A 1893 1893 1893 1893

    Dispenser 1928 1928 1928 1928 1928

    Drain Motor 28 28 28 28 28

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    UNIVERSAL - MULTIFLEXMODEL MDB122RF*2 MDB124BA*0 MDB124BJ*1 MDB124BH*1 MDB125RH*2

    ELECTRICALService Data Sheet 154396001 154407901 154396001 154396001 154395901

    Voltage 120 VAC 120 VAC 120 VAC 120 VAC 120 VAC

    Cycles 60 Hertz 60 Hertz 60 Hertz 60 Hertz 60 Hertz

    Circuit Rating (Amps) 15 / 20 15 / 20 15 / 20 15 / 20 15 / 20

    Motor (HP) 1/12th

    1/12th

    1/12th

    1/12th

    1/12th

    Motor (Amps) 1.1 1.1 1.1 1.1 1.1

    Heater (Watts) 900 900 900 900 900

    Total Amps 10 10 10 10 10

    Temp Assure N/A N/A N/A N/A N/A

    Temp Boost 127F (53C) 127F (53C) 127F (53C) 127F (53C) N/A

    Sanitize N/A N/A N/A N/A N/A

    Hi-Limit Thermostat 200F (93C) 200F (93C) 200F (93C) 200F (93C) 200F (93C)

    COMPONENT RESISTANCE (ohms)

    Timer Motor 7700 7700 7700 7700 2357

    Heating Element 9.28 9.28 9.28 9.28 9.28

    Pump Motor N/A N/A N/A N/A N/A

    Vent Actuator 1893 1893 1893 1893 N/A

    Dispenser 1928 1928 1928 1928 1928

    Drain Motor 28 28 28 28 28

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    AMANAMODEL ADW350RA*0 ADW350RA*1 ADW550RA*0 ADW550RA*1 ADW650RA*0

    ELECTRICALService Data Sheet 154382801 154396301 154382901 154396401 154383001

    Voltage 120 VAC 120 VAC 120 VAC 120 VAC 120 VAC

    Cycles 60 Hertz 60 Hertz 60 Hertz 60 Hertz 60 Hertz

    Circuit Rating (Amps) 15 / 20 15 / 20 15 / 20 15 / 20 15 / 20

    Motor (HP) 1/12th

    1/12th

    1/12th

    1/12th

    1/12th

    Motor (Amps) 3.4 1.1 3.4 1.1 3.4

    Heater (Watts) 900 900 900 900 900

    Total Amps 11 10 11 10 11

    Temp Assure N/A N/A N/A N/A N/A

    Temp Boost 127F (53C) 127F (53C) 117F 5F 117F 5F 122F 5F

    Sanitize N/A N/A 127F (53C) 127F (53C) 137F (58C)

    Hi-Limit Thermostat 200F (93C) 200F (93C) 200F (93C) 200F (93C) 200F (93C)

    COMPONENT RESISTANCE (ohms)

    Timer Motor 7700 7700 2357 2357 2357

    Heating Element 9.28 9.28 9.28 9.28 9.28

    Pump Motor 4.3 N/A 4.3 N/A 4.3

    Vent Actuator 1893 1893 1893 1893 1893

    Dispenser 1928 1928 1928 1928 1928

    Drain Motor 28 28 28 28 28

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    AMANA CROWNMODEL ADW650RA*1 ADW650RA*2 F71C12PH*1 F71C24RJ*1

    ELECTRICAL

    Service Data Sheet 154382801 154396301 154395901 154403001

    Voltage 120 VAC 120 VAC 120 VAC 120 VAC

    Cycles 60 Hertz 60 Hertz 60 Hertz 60 Hertz

    Circuit Rating (Amps) 15 / 20 15 / 20 15 / 20 15 / 20

    Motor (HP) 1/12th

    1/12th

    1/12th

    1/12th

    Motor (Amps) 3.4 1.1 1.1 31.1

    Heater (Watts) 900 900 900 900

    Total Amps 11 10 10 10

    Temp Assure N/A N/A N/A N/A

    Temp Boost 122F 5F 122F 5F N/A 122F (50C)

    Sanitize 137F (58C) 137F (58C) N/A N/A

    Hi-Limit Thermostat 200F (93C) 200F (93C) 200F (93C) 200F (93C)

    COMPONENT RESISTANCE (ohms)

    Timer Motor 2357 2357 2357 7700

    Heating Element 9.28 9.28 13.5 13.5

    Pump Motor 4.3 N/A N/A N/A

    Vent Actuator 1893 1893 N/A

    Dispenser 1928 1928 1928 1928

    Drain Motor 28 28 28 28

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    GIBSONMODEL GDP635RH*2 GDB742RJ*0 GDB742RJ*1 GDB755RJ*0 GDB755RJ*1

    ELECTRICAL

    Service Data Sheet 154396801 154374101 154403001 154374001 154383001

    Voltage 120 VAC 120 VAC 120 VAC 120 VAC 120 VAC

    Cycles 60 Hertz 60 Hertz 60 Hertz 60 Hertz 60 Hertz

    Circuit Rating (Amps) 15 / 20 15 / 20 15 / 20 15 / 20 15 / 20

    Motor (HP) 1/12th

    1/12th

    1/12th

    1/12th

    1/12th

    Motor (Amps) 1.1 1.1 1.1 3.4 1.1

    Heater (Watts) 900 900 900 900 900

    Total Amps 10 10 10 11 10

    Temp Assure 117F 5F N/A N/A N/A N/A

    Temp Boost 122F (50C) 122F (50C) 122F (50C) 122F (50C) 122F (50C)

    Sanitize N/A N/A N/A 137F (58C) 137F (58C)

    Hi-Limit Thermostat 200F (93C) 200F (93C) 200F (93C) 200F (93C) 200F (93C)

    COMPONENT RESISTANCE (ohms)

    Timer Motor 2357 7700 7700 2357 2357

    Heating Element 9.28 9.28 9.28 9.28 9.28

    Pump Motor N/A N/A N/A 4.3 N/A

    Vent Actuator 1893 1893 1893 1893 1893

    Dispenser 1928 1928 1928 1928 1928

    Drain Motor 28 28 28 28 28

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    CONSTRUCTION & OPERATION

    WATER DISTRIBUTION SYSTEM

    The water distribution system consists of an upper andlower spray arm, upper (spray) arm delivery tube, filter,

    soil director, pump, sump, and check ball. The systemis designed to operate only one spray arm at a time.

    During the first wash and first and second rinses, onlythe lower spray arm operates. In the second wash, thirdand fourth rinses the spray arms alternate about every

    90 seconds.This alternating of the spray arms is achieved with a

    check ball located on a ramp between two outlets of thepump. There is an outlet to the bottom spray arm and an

    outlet to the upper arm delivery tube. In the normalposition the ball is at the bottom of the ramp, in front ofthe opening to the upper arm delivery tube.

    the ball and enter the tube, and fills the tube at a rate ofapproximately four inches a second. At the same time,

    the outlet to the lower spray arm is open, so the lowerspray arm operates. When the pump stops, the pressure

    is removed from the ball and the water flows down thetube, forcing the ball up the ramp and against the outlet

    to the lower spray arm. If the pump remains off for morethan 3 seconds, all the water in the tube escapes andthe ball returns to the bottom of the ramp. But, if the

    pump is started in less than .6 seconds, the water fromthe upper arm delivery tube is still forcing the ball up the

    ramp against the outlet to the lower spray arm. Theforce of the water from the pump continues to hold the

    ball against the outlet to the lower spray arm whichleaves the outlet to the upper arm delivery tube open.When the ball is in this position only the upper spray arm

    operates. This momentary stopping of the pump iscontrolled by a contact in the timer.

    Another unique feature of the water distribution system

    is the two cavities of the sump. One cavity providesfiltered water to the pump for recirculation through the

    spray arms. The other, called a quiet water cavity,allows soil to collect in the area of the macerator blade,where it is held until the drain pump removes it.

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    Upper Spray Arm

    The upper spray arm hangs from a bracket that is

    snapped to the upper rack. The water is supplied to thearm with a nozzle and funnel arrangement. The nozzle

    is located at the top of the tub and the funnel is locateddirectly below it and directs water into the arm. All thespray jets but three face up.

    Lower Spray Arm

    The lower spray arm rotates on the lower spray arm

    support. It has two functions, washing the dishes andcleaning the filter. The jets located on the top of the arm

    clean the dishes and propel the arm. The three (3) jets

    located on the bottom of the arm are aimed to flush thesoil on the filter toward the glass trap and soil director.

    Filter

    Two types of filter materials are used, molded

    polypropylene and stainless steel, depending on themodel.

    Polyproplene filter

    This is a molded filter consisting of two parts; the filter,

    which covers the entire sump, plus an inner basket,which directs food soil to the drain portion of the pump.The inner basket can be constructed of fine polyester

    mesh or polypropylene around the sides of the basket.The bottoms of both baskets are open to allow the soil

    to enter the drain portion of the pump.

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    Drying System

    The drying system on the dishwasher can employ oneof three types of systems:

    1. Static Dry System - The vent is located on the

    upper left-hand side of the door and is open at all

    Drain Pump

    The only function of the drain pump is to remove waterfrom the dishwasher. It is driven by a 1/25thHP drive motor.

    It consists of 3 function parts; a pump cover, impeller and

    armature, and stator. The pump only comes as anassembly. The pump cover can be removed for easycleaning of the pump.

    Static Vent

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    When the timer enters the dry cycle, 120 VAC is applied

    to the wax motor. The wax motor is made up of a heatingdisk, wax chamber and piston. When voltage is applied

    to the heating disk, the wax in the chamber heats

    causing the wax to expand, driving the piston out. Thepiston forces the slide out causing the vent valve toopen.

    The vent actuator is replaced as a complete assembly.

    No individual replacement parts are available.

    Blower

    Models that feature Fan Assisted Dryuse a small motor

    and centrifugal blower assembly which is mounted to

    the top section of the lower vent housing.Upper Vent Housing

    The upper vent Housing is screwed to the blower anddirects air from the blower to the outlet in the console.

    Models that do not have a blower use a different upper

    vent housing which connects directly to the lower venthousing.

    DRYING SYSTEM COMPONENTS

    Lower Vent Housing

    The lower vent housing is located between the innerdoor assembly and control housing and is mounted to

    the inner door panel. It surrounds an opening in theinner door panel. The opening is covered with a moveablevent valve.

    Vent Valve

    The vent valve is a rectangular rubber covered padslightly larger than the opening. The vent valve is

    attached to the vent actuator which is electricallyoperated.

    Vent Actuator

    The actuator is made up of a rod, slide, wax motor , andspring. The valve is attached to one end of the rod and

    the slide is inserted in the other. The spring pushes inon the slide forcing the rod to push the valve against theopening in the door panel.

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    DISPENSING SYSTEM

    Detergent & Rinse Aid Dispenser

    The detergent & rinse aid dispenser consists of twodispensers combined in one housing that are controlled

    with one wax motor actuator. The first time the actuatoris energized in a cycle, it dispenses detergent. The

    second time the actuator is energized, it dispensesrinse aid. The amount of rinse aid dispensed can be

    adjusted from one to four (1 - 4) by using a pointer underthe fill cap. The dispenser is replaced as a completeassembly. No individual replacement parts are available.

    Dispenser Operation

    The dispenser has two detergent cups:

    1. A cup with a spring loaded cover with a

    manual or automatic release latch.2. A cup formed in the inner door panel without

    a cover.

    Prior to starting the dishwasher, detergent is added tothe dispenser cup and the cover is latched close. The

    open cup is also filled but empties into the tub as soon

    as the door is lifted to the upright position.The detergent in the covered cup is held until the startof the second wash. The timer then supplies 120 VACto the dispenser actuator for one minute. It takes 30

    seconds for the actuator to move the pivot arm farenough to release the cover. When power is applied to

    the actuator the actuator plunger pushes the end of the

    DOOR LATCH ASSEMBLY

    The door latch assembly has two functions; one is tolock the door in a closed position and the other is to

    operate the door switches.

    The door latch assembly consists of the door handle,

    door handle bracket, door catch, door switch bracket,

    and door switches. The assembly is secured to theinner door panel with two locater pins and two screws.

    The panel is hidden by and accessed through thecontrol panel.

    When the door is closed, the door strike (mounted onthe tub) forces the spring loaded catch to rotate back

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    Selector Switch and Thermostats(Mechanical Timer Models)

    Depending on the model, the selector switch could be

    a rocker selector switch with two selections or a push

    button selector switch with from two to eight buttons andconsisting of from one to four switches.

    Heated Dry

    If the dishwasher has an option for "Heated Dry", thisswitch will be in series with the element. When the timer

    advances to the dry portion of the cycle, contacts willclose to apply power to the heating element. When

    "ON" is selected, the contacts in the switch will be

    closed, applying power to the element. If "OFF" isselected, the contacts in the switch will be open.

    Hi-Temp Wash

    The selector switch has a selection for Hi-Temp Wash;the switch is in parallel with a thermostat mounted on

    the bottom of the tub and with a contact in the timer. The

    selector switch, temp assure thermostat, and the tempboost thermostat are all in series with the timer motor.

    Both thermostats are normally open thermostats. Whenthe timer reaches the end of the second wash cycle, the

    contact in the timer supplying power to run thetimermotor will open. At which time, if the selector switch for

    the Hi-Temp Wash has been selected, power to run thetimer motor must come through the thermostats. Thetemperature of the water in the tub must rise to 137

    5 F for the thermostat to close and the timer motor toadvance. If the water temperature is below 137 5 F,

    the timer will pause until the heating element raises thetemperature of the water in the tub and allow the

    thermostat to close.

    Hi-Temp Rinse

    If the selector switch was a selection for a Hi-Temp

    rinse, the switch is in parallel with a thermostat mounted

    in the tub, and the contact in the timer, the same as theHi-Temp wash. The operation for the Hi-Temp rinse will

    be the same as for the Hi-Temp wash with the exception,on some models, the temperature of the water in the tub

    will be 150 5 F for the thermostat to close to give asanitizing rinse.

    Hi h Li i Th

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    DISHWASHER LEVELING

    The dishwasher used four hex shaped leveling legs. They allow the dishwasher to be leveled to any type offlooring. The tops of the legs are tapered to 3/16" hex so a wrench or socket may be used to adjust the legs from

    the top of the leveler.

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    DISASSEMBLYSAFETY PRECAUTIONS

    Always turn off the electric power supply beforeservicing any electrical component, making ohmmeterchecks, or making any parts replacement. Refer to safe

    servicing procedures at the front of this service manualbefore servicing the dishwasher.

    All voltage checks should be made with a voltmeter

    having a full scale range of 130 volts or higher.

    After service is completed, be sure all safety grounding

    circuits are complete, all electrical connections aresecure, and all access panels are in place.

    CONTROL PANEL - Mechanical Timer Models

    1. Disconnect the dishwasher from electrical supply.2. Remove six (6) Phillips screws from top of inner

    door panel.

    TIMER

    1. Disconnect dishwasher from electrical supply.2. Pull timer knob off of timer shaft.3. Remove control panel.

    SELECTOR SWITCH

    1. Disconnect the dishwasher from electrical supply.2. Remove control panel.3. Remove two Phillips screws, one on each end and

    lift off switch.

    DOOR PANELS - All Models

    1. Disconnect dishwasher from electrical supply.

    2. The outer door panel is held to the inner door panelwith two locking tabs and two screws Loosen two

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    VENT VALVE

    1. Disconnect the dishwasher from electrical supply.

    2. Remove outer door panel.3. Remove control panel.

    4. Slide the vent valve upward to remove from theactuator arm.

    DETERGENT / RINSE AID DISPENSER

    1. Disconnect dishwasher from electrical supply.2. Remove outer door panel.3. Disconnect wiring.

    4. Remove six Phillips screws and carefully pushdispenser into tub.

    INNER DOOR PANEL

    1. To replace inner door panel, remove control

    panel, door vent, dispenser and latch.2. Remove two bolts (T-25 TORX) from each

    hinge and lift off.3. Remove two bolts and nuts holding "C" arms to

    inner door panel.

    DOOR SEAL

    1. To remove seal, lift one end and pull entire sealout.

    2. To replace or reinstall seal, center white mark onback of seal into center top of seal recess andVENT BLOWER

    VENT ACTUATOR1. Remove the door vent assembly..2. Remove vent valve.

    3. Remove two Phillips screws. Slide actuator fromvent housing.

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    UPPER RACK

    1. To remove rack, unsnap and remove retainers at

    end of metal track. Once retainers are removed,pull rack straight out.

    2. Each rack roller is secured with a T-25 TORXbolt.

    UPPER SPRAY ARM

    1. To remove upper spray arm, unscrew plastic nut

    securing it to support.

    WATER DISTRIBUTOR

    1. The water distributor (nozzle) is screwed to the

    top of the upper arm delivery tube. A rubber sealis used on the top side of the tub to eliminate

    leaks.2. Water distribtor (nozzle) is a right-hand thread

    that screws counterclockwise.

    KICK PLATE

    1 T ki k l t d i l ti ( d l )

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    FLOAT SWITCH AND BRACKET

    1. Disconnect dishwasher from electrical supply.

    2. To remove float switch bracket, remove outer doorpanel, kick plate, and wires to float switch. A single

    Phillips screw secures the bracket to the tub.3. Remove float switch by spreading mounting clips.

    WATER VALVE1. Disconnect dishwasher from electrical supply.2. Remove outer door panel, kick plate, and wires.

    3. Water valve is secured with two 5/16" hex screws.

    GLASS TRAP

    1. To remove glass trap, lift handle up and raise

    trap up and out of sump.

    LOWER SPRAY ARM SUPPORT

    1. To remove lower spray arm support, remove

    spray arm and glass trap, then turn support 90

    clockwise and lift up.

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    FILTER

    1. To remove filter, remove glass trap, spray arm and

    spray arm support. Lift filter up to remove.

    PUMP COVER

    1. To remove pump cover, remove glass trap, spray

    arm, spray arm support and filter.2. Remove three T-20 TORXbolts and lift cover off.

    3. Remove two T-20 TORX screws on bottom of

    bracket.4. Place flat blade screwdriver between bracket and

    sump, then lift bracket out of sump.

    MOTOR AND IMPELLER

    1. Disconnect dishwasher from electrical supply.2. To remove motor, remove pump housing, motor

    mounting bracket, and pump cover.

    3. Place large screwdriver between housing andimpeller and force impeller and motor out of housing.DO NOT ROCK MOTOR TO RELEASE.Lubricate

    with Vaseline when reinstalling

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    THERMOSTATS

    1. Disconnect dishwasher from electrical supply.

    2. To remove either thermostat, remove outer doorpanel and kick plate.

    3. Thermostats are located behind electrical junctionbox. To remove thermostat, loosen single Phillipsscrew, turn retainer, and drop thermostat from tub.

    4. Remove wire from thermostat.

    NOTE: When reinstalling thermostats, apply

    thermal mastic to the face of the thertmostat.

    HIGH LIMIT THERMOSTAT (ON TUB BOTTOM)

    INDICATOR LAMPS - Mechanical Timer Models

    1. Disconnect dishwasher from electrical supply.2. To remove an indicator lamp, drop control panel

    and rotate indicator. Lift out of mounting bracket.

    NOTE: Indicators are part of the wiring harnessand are not available separately.

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    CHECK THE FOLLOWINGSYMPTOM REMEDY

    Dishwasher will not fill withwater.

    Dishwasher water siphons out.

    Detergent left in dispenser.

    1. Water supply turned off.2. Defective water inlet valve.3. Check fill valve screen for

    obstructions.4. Defective float switch.

    5. Wiring or terminal defective.6. Float stuck in "UP" position.

    1. Drain hose not connected to

    side of tub.2. Drain hose (high) loop too low.

    3. Drain line connected to a floordrain not vented.

    1. Detergent allowed to stand too

    long in dispenser.2. Dispenser wet when detergent

    was added.3. Detergent cover held closed or

    blocked by large dishes.4. Improper incoming water

    temperature to properly

    dissolve detergent.5. See "Detergent Cover Will Not

    Open "

    1. Turn water supply on.2. Replace water inlet fill valve.3. Disassemble and clean screen.

    4. Repair or replace.

    5. Repair or replace.6. Clean float.

    1. Reattach drain hose.

    2. Repair to proper height.

    3. Install air gap at counter top.

    1. Instruct customer/user.

    2. Instruct customer/user.

    3. Instruct customer/user on

    proper loading of dishes.4. Incoming water temperature

    of 120F is required to properly

    dissolve dishwashingdetergent.

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    APPENDIX AExploded Views Location Chart

    ModelNumber

    ControlPanel

    Door TubMotor &Pump

    Frame Racks

    FDB125RH*2 A - 9 A - 17 A - 20 A - 23 A - 29 A - 35

    FDB345LF*2 A - 10 A - 18 A - 20 A - 24 A - 29 A - 32

    FDB421RF*6 * * * * * *

    FDB421RF*7 * * * * * *

    FDB435RFR*6 * * * * * *

    FDB435RFS*4 * * * * * *

    FDB634CF*4 A - 11 A - 18 A - 20 A - 24 A - 29 A - 32

    FDB635RF*6 A - 11 A - 18 A - 20 A - 24 A - 29 A - 32

    FDB641RA*0 * * * * * *

    FDB641RJ*1 * * * * * *

    FDB657RJ*1 * * * * * *

    FDB658RA*0 * * * * * *

    FDP635RF*5 A - 11 A - 18 A - 19 A - 24 A - 25 A - 32

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    APPENDIX A (continued)Exploded Views Location Chart

    ModelNumber

    ControlPanel

    Door TubMotor &Pump

    Frame Racks

    ADW550RA*0 A - 7 A - 15 A - 20 A - 21 A - 28 A - 32

    ADW550RA*1 A - 13 A - 17 A - 20 A - 24 A - 30 A -32

    ADW650RA*0 A - 7 A - 15 A - 20 A - 21 A - 28 A - 33

    ADW650RA*1 A - 7 A - 17 A - 20 A - 24 A - 28 A - 33

    ADW650RA*2 A - 13 A - 17 A - 20 A - 21 A - 30 A - 33

    GDP635RH*2 A - 11 A - 18 A - 19 A - 24 A - 25 A - 32

    GDB742RJ*0 A - 8 A - 19 A - 20 A - 22 A - 26 A - 31

    GDB742RJ*1 * * * * * *

    GDB755RJ*0 A - 4 A - 17 A - 20 A - 22 A - 26 A - 32

    GDB755RJ*1 A - 13 A - 17 A - 20 A - 24 A - 27 A - 32

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    CONTROL PANELFor Model #GLDB656J*1

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    CONTROL PANELFor Model #GDB755RJ*0

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    CONTROL PANELFor Model #

    ADW350RA*0

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    CONTROL PANELFor Model #

    GPDB698RJ*1

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    CONTROL PANELFor Model #'sADW550RA*0ADW650RA*0

    ADW650RA*1

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    CONTROL PANELFor Model #GDB742RJ*0

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    CONTROL PANELFor Model #'sFDB125RH*2MDB125RH*2

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    CONTROL PANELFor Model #FDB345LF*2

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    CONTROL PANELFor Model #'sFDB634CF*4FDB635RF*6

    FDP635RF*5GDP635RH*2GLDB653J*2

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    CONTROL PANELFor Model #

    ADW350RA*1

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    CONTROL PANELFor Model #'sADW550RA*1ADW650RA*2

    GDB755RJ*1

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    CONTROL PANELFor Model #'sMDB122RF*2MDB124BJ*1

    MDB124BH*1

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    DOORFor Model #'sADW350RA*0ADW550RA*0

    ADW650RA*0

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    DOORFor Model #GPDB698J*1

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    DOORFor Model #'s

    ADW350RA*1ADW650RA*2

    ADW550RA*1ADW650RA*1FDB125RH*2

    GLDB653J*2GLDB656J*1

    GDB742RJ*0GDB755RJ*0GDB755RJ*1

    MDB124BJ*1MDB124BH*1

    MDB125RH*1

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    DOORFor Model #'s

    FDB345CF*2FDB634CF*4

    FDB635RF*6FDP635RF*5

    GDP635RH*2MDB122RF*2

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    TUBFor Model #'s

    ADW350RA*0ADW350RA*1

    ADW550RA*0ADW550RA*1

    ADW650RA*0ADW650RA*1

    ADW650RA*2FDB125RH*2

    FDB345LF*2FDB634CF*4

    FDB635RF*6GDB742RJ*0

    GDB755RJ*0GDB755RJ*1

    GLDB653J*2GLDB656J*1

    GPDB698J*1MDB122RF*2

    MDB124BJ*1MDB124BJ*1

    MDB124BH*1MDB125RH*2

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    MOTOR & PUMPFor Model #'sADW350RA*0ADW550RA*0

    ADW650RA*0ADW650RA*2

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    MOTOR & PUMPFor Model #'sGDB742RJ*0GDB755RJ*0

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    MOTOR & PUMPFor Model #'sFDB125RH*2MDB125RH*2

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    MOTOR & PUMPFor Model #'s

    ADW350RA*1ADW550RA*1

    ADW650RA*2FDB345LF*2FDB634CF*4

    FDB635RF*6FDP635RF*5

    GDB755RJ*1GDP635RH*2GLDB653J*2

    GLDB656J*1GPDB698J*1

    MDB122RF*2MDB124BJ*1MDB124BH*1

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    FRAMEFor Model #'sFDP635RF*5GDP635RH*2

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    FRAMEFor Model #'sGDB742RJ*0GDB755RJ*0

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    FRAMEFor Model #'sADW350RA*1GDB755RJ*1

    MDB122RF*2MDB124BJ*1MDB124BH*1

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    FRAMEFor Model #'sADW350RA*0ADW550RA*0

    ADW650RA*0ADW659RA*1

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    FRAMEFor Model #'sFDB125RH*2FDB345LF*2

    FDB634CF*4FDB635RF*6GLDB653J*2GLDB656J*1MDB125RH*2

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    FRAMEFor Model #'sADW550RA*1ADW650RA*2

    GPDB698J*1

    RACKS

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    RACKSFor Model #'sADW350RA*0ADW350RA*1

    GDB742RJ*0MDB122RF*2MDB124BJ*1MDB124BH*1

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    RACKS

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    RACKSFor Model #'sADW650RA*0ADW650RA*1

    ADW650RA*2GLDB656J*1

    RACKS

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    RACKSFor Model #GPDB698J*1

    RACKS

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    RACKSFor Model #'sFDB125RH*2MDB125RH*2

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    APPENDIX B

    SERVICE DATA SHEETS

    SERVICE DATA SHEET # PAGE

    154370901 B - 1

    154374001 B - 2

    154374101 B - 3

    154382801 B - 4

    154382901 B - 5

    154383001 B - 6

    154385401 B - 7

    154390501 B - 8

    154395901 B - 9

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