ELECTRICAL SYSTEMS - mercruiser-shop.at · 1 - Stop -Start Panel 2 - Tachometer 3 - Oil Pressure 4...

27
4 D 72938 ELECTRICAL SYSTEMS WIRING DIAGRAMS

Transcript of ELECTRICAL SYSTEMS - mercruiser-shop.at · 1 - Stop -Start Panel 2 - Tachometer 3 - Oil Pressure 4...

Page 1: ELECTRICAL SYSTEMS - mercruiser-shop.at · 1 - Stop -Start Panel 2 - Tachometer 3 - Oil Pressure 4 - Water Temperature 5 - Battery Meter B- Primary Station 1 - Ignition Switch 2 -

4

D

72938

ELECTRICAL SYSTEMS

WIRING DIAGRAMS

Page 2: ELECTRICAL SYSTEMS - mercruiser-shop.at · 1 - Stop -Start Panel 2 - Tachometer 3 - Oil Pressure 4 - Water Temperature 5 - Battery Meter B- Primary Station 1 - Ignition Switch 2 -

4D-0 - WIRING DIAGRAMS 90-806535 893

Table of ContentsPage

Wiring Colors for MerCruiser 4D-1. . . . . . . . . . . . . . . Wire Color Abbreviations 4D-1. . . . . . . . . . . . . . .

Wiring Diagrams 4D-2. . . . . . . . . . . . . . . . . . . . . . . . . MCM 3.0L/3.0LX 4D-2. . . . . . . . . . . . . . . . . . . . . . MCM V-6 Alpha Drive Engines 4D-3. . . . . . . . . . MCM V-8 Alpha Drive Engines 4D-4. . . . . . . . . . MCM V-8 Bravo Drive Engines 4D-5. . . . . . . . . . MIE V-8 All Inboard and Ski Engines 4D-6. . . . . MCM Quicksilver Instrumentation 4D-7. . . . . . . . MIE Quicksilver Instrumentation 4D-8. . . . . . . . . Dual Station Wiring (Using a Neutral SafetySwitch in Only one Remote Control) 4D-9. . . . . . Dual Station Wiring (Using A Neutral SafetySwitch In both Remote Controls) 4D-10. . . . . . . . Dual Station Wiring (Using a Neutral SafetySwitch in Engine Wiring Harness) 4D-11. . . . . . .

Gauges 4D-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Battery Meter Gauge 4D-12. . . . . . . . . . . . . . . . . . Cruiselog 4D-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Gauge and Sender 4D-12. . . . . . . . . . . . . . . Audio Warning System 4D-13. . . . . . . . . . . . . . . . Water Temperature Gauge 4D-13. . . . . . . . . . . . . Oil Pressure Gauge 4D-13. . . . . . . . . . . . . . . . . . . Clock 4D-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Diagrams for 502 EFI 4D-15. . . . . . . . . . . EFI Wiring Diagram 4D-17. . . . . . . . . . . . . . . . . . .

ECM Component Connector Charts 4D-21. . . . . . .

4D - WIRING DIAGRAMS

Page 3: ELECTRICAL SYSTEMS - mercruiser-shop.at · 1 - Stop -Start Panel 2 - Tachometer 3 - Oil Pressure 4 - Water Temperature 5 - Battery Meter B- Primary Station 1 - Ignition Switch 2 -

WIRING DIAGRAMS - 4D-190-806535940 893

Wiring Colors for MerCruiserBIA Color Code Where Used

Black All Grounds

Brown Reference Electrode-MerCathode

Orange Anode Electrode-MerCathode

Lt. Blue/White Trim- ”Up” Switch

Gray Tachometer Signal

Green/White Trim -”Down” Switch

Tan Water Temperature Sender to Gauge

Lt. Blue Oil Pressure Sender to Gauge

Pink Fuel Gauge Sender to Gauge

Brown/White Trim Sender to Trim Gauge

Purple/White Trim-”Trailer” Switch

Red Unprotected Wires from Battery

Red/Purple Protected (Fused) Wires from Battery

Red/Purple Protected (+12V) to Trim Panel

Orange Alternator Output

Purple/Yellow Ballast Bypass

Purple Ignition Switch (+12 V)

Yellow/Red Starter Switch to Starter Solenoid to Neutral StartSwitch

Wire Color Abbreviations

BLK Black

BLU Blue

BRN Brown

GRY Gray

GRN Green

ORN Orange

PNK Pink

PUR Purple

RED Red

TAN Tan

WHT White

YEL Yellow

LIT Light

DRK Dark

Page 4: ELECTRICAL SYSTEMS - mercruiser-shop.at · 1 - Stop -Start Panel 2 - Tachometer 3 - Oil Pressure 4 - Water Temperature 5 - Battery Meter B- Primary Station 1 - Ignition Switch 2 -

4D-2 - WIRING DIAGRAMS 90-806535 893

Wiring DiagramsMCM 3.0L/3.0LX

12

43

1

2

3

4 5

6

3

21

1

2

3

NOTE : Gray lead for use with service tachometer.A -Ignition System1 -Distributor2 -Shift Cutout Switch3 -Filter4 -Ignition Coil

B -Starting System1 -Alternator2 -Electric Choke (2 BBL Only)3 -Ground Bolt4 -Starter5 -Circuit Breaker6 -Starter Slave Solenoid

C-Audio Warning System1 -Water Temperature2 -Drive Unit Oil Level (If Equipped)3 -Oil Pressure Switch

D -Instrumentation System1 -Oil Pressure Sender2 -Water Temperature Sender3 -Trim Sender

Page 5: ELECTRICAL SYSTEMS - mercruiser-shop.at · 1 - Stop -Start Panel 2 - Tachometer 3 - Oil Pressure 4 - Water Temperature 5 - Battery Meter B- Primary Station 1 - Ignition Switch 2 -

WIRING DIAGRAMS - 4D-390-806535940 893

MCM V-6 Alpha Drive Engines

71877

WHT/RED

WHT/GRN

GRY

PUR

1

2

3

4

1

2 3

45

6

1

2

3

1

2

3

A -Ignition System1 -Distributor2 -Shift Cutout Switch3 -Terminal Block4 -Ignition CoilB -Starting System1 -Alternator2 -Electric Choke (2 BBL Only)3 -Ground Bolt4 -Starter5 -Circuit Breaker6 -Starter Slave Solenoid7 -Fuel Pump

C-Audio Warning System1 -Water Temperature2 -Drive Unit Oil Level (If Equipped)3 -Oil Pressure SwitchD -Instrumentation System1 -Oil Pressure Sender2 -Water Temperature Sender3 -Trim Sender

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4D-4 - WIRING DIAGRAMS 90-806535 893

MCM V-8 Alpha Drive Engines

72935

WHT/RED

WHT/GRNGRY

PUR

1

2

3

4

1

2

3

1

2

3

1

2

3

4

5

6

A -Ignition System1 -Distributor2 -Shift Cutout Switch3 -Terminal Block4 -Ignition Coil

B -Starting System1 -Alternator2 -Electric Choke (2 BBL Only)3 -Ground Bolt4 -Starter5 -Circuit Breaker6 -Starter Slave Solenoid

C-Audio Warning System1 -Water Temperature2 -Drive Unit Oil Level (If Equipped)3 -Oil Pressure Switch

D -Instrumentation System1 -Oil Pressure Sender2 -Water Temperature Sender3 -Trim Sender

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WIRING DIAGRAMS - 4D-590-806535940 893

MCM V-8 Bravo Drive Engines

72936

WHT/RED

WHT/GRN

GRY

PUR

1

1

2

2

43

5

1 2

3

1

23

A -Ignition System1 -Distributor2 -Ignition Coil

B-Starting and Charging Systems1 -Alternator2 -Ground Stud3 -Starter Motor4 -Circuit Breaker5 -Starter Slave Solenoid

C -Audio Warning System1 -Water Temperature2 -Drive Unit Oil Level (If Equipped)3 -Oil Pressure Switch

D -Instrumentation System1 -Oil Pressure Sender2 -Trim Sender3 -Water Temperature Sender

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4D-6 - WIRING DIAGRAMS 90-806535 893

MIE V-8 All Inboard and Ski Engines

72937

WHT/RED

WHT/GRN

GRY

PUR

1

2

1

2

3 4

5

6

2

1

1

2

3

NOTE : Taped back brown and black wire may be used for an accessory. LOAD MUST NOT EXCEED 5 AMPS

A-Ignition System1 -Distributor2 -Ignition Coil

B -Starting and Charging System1 -Alternator2 -Ground Stud3 -Starer Motor4 -Circuit Breaker5 -Neutral Safety Switch

6 -StarterSlave SolenoidC -Audio Warning System1 -Water Temperature2 -Transmission Fluid Temperture3 -Oil Pressure

D -Instrumention System1 -Oil Pressure Sender2 -Water Temperature Sender

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WIRING DIAGRAMS - 4D-790-806535940 893

MCM Quicksilver Instrumentation

72938

BS

I

1 2

3 4 5

67

8

9

NOTE 1: Connect wires together with screw and hex nut. Apply Quicksilver Liquid Neoprene to connection andslide rubber sleeve over connection.NOTE 2: Power for a second fused accessory panel may be tasken from this connection. Load MUST NOT exceed35-40 amps. Panel ground wire MUST BE connected to instrument terminal that has an 8 gauge black (ground)harness wire connected to it.1 - Tachomter2 - Audio Warning Buzzer (if Equipped)3 - Oil Pressure4 - Water Temperature5 - Battery Meter6 - Ignition Switch7 - Trim Indicator8 - To 12 Volt Source (purple wire connection)9 - 20 Ampere Fuse

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4D-8 - WIRING DIAGRAMS 90-806535 893

MIE Quicksilver Instrumentation

72939

BS

I

1

3 4 5

6

2

8

7

NOTE 1: Connect wires together with screw and hex nut. Apply Quicksilver Liquid Neoprene to connection andslide rubber sleeve over connection.NOTE 2: Power for a second fused accessory panel may be tasken from this connection. Load MUST NOT exceed35-40 amps. Panel ground wire MUST BE connected to instrument terminal that has an 8 gauge black (ground)harness wire connected to it.1 - Tachomter2 - Audio Warning Buzzer (if Equipped)3 - Oil Pressure4 - Water Temperature5 - Battery Meter6 - Ignition Switch7 - To 12 Volt Source (purple wire connection)8 - 20 Ampere Fuse

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WIRING DIAGRAMS - 4D-990-806535940 893

Dual Station Wiring (Using a Neutral Safety Switch in Only one Remote Control)

72940

BRN/WHT

PUR

GRY

BLK

YE

L/R

ED

NOTE 3

PU

R

PU

R

GR

Y

BLK

BLK

LT. B

LU

BLK

PU

R

TAN

PU

R

BLK

RED/PUR

ORN

PUR

PU

R

GR

Y BLK

BLK

PU

R

LT. B

LU

BLK

PU

R

TAN

OR

N

RE

D/P

UR

PU

R

BLK NOTE 2

NOTE 3

NOTE 1

YEL/RED

YE

L/R

ED

NOTE 3

NOTE 3BRN/WHTNOTE 1

YEL/RED

YEL/RED

YEL/RED

BS I

SEND SEND SEND

LT

LT

LT

LT

SW

12V12V 12V 12V

GND

UNSW

SIG

GND GND GND

SEND SEND SEND

LT

LT

LT

LT

SW

12V12V 12V 12V

GND

UNSW

SIG

GND GND GND

3 4 51 2

A

B

1 2 3 4 5

6

7

NOTE 1: Brown/white wire is taped back at instrument end. If installing on boat that is equipped with MerCruiser Stern Drive, brown/whitewire is connected to trim sender terminal block. If installing on MerCruiser Inboard, brown/white wire is taped back at engine end, or it maybe used for an accessory (limit 5 amperes)NOTE 2 : An accessory fuse panel may be connected at this location. The combined current draw of the primary station and secondarystation MUST NOT exceed 35 amperes.NOTE 3 : Connect wires together with screw and hex nut. Apply Quicksilver Liquid Neoprene to connection and slide rubber sleeve overconnection.

A - Secondary Station1 - Stop -Start Panel2 - Tachometer3 - Oil Pressure4 - Water Temperature5 - Battery Meter

B - Primary Station1 - Ignition Switch2 - Tachometer3 - Oil Pressure4 - Water Temperature5 - Battery Meter6 - To Engine7 - 20 Ampere Fuse

Page 12: ELECTRICAL SYSTEMS - mercruiser-shop.at · 1 - Stop -Start Panel 2 - Tachometer 3 - Oil Pressure 4 - Water Temperature 5 - Battery Meter B- Primary Station 1 - Ignition Switch 2 -

4D-10 - WIRING DIAGRAMS 90-806535 893

Dual Station Wiring (Using A Neutral Safety Switch In both Remote Controls)

72941

BRN/WHT

PUR

GRY

BLK

YE

L/R

ED

NOTE 3

PU

R

PU

R

GR

Y

BLK

BLK

LT. B

LU

BLK

PU

R

TAN

PU

R

BLK

RED/PUR

ORN

PUR

PU

R

GR

Y

BLK B

LK

PU

R

LT. B

LU

BLK

PU

R

TAN

OR

N

RE

D/P

UR

PU

R

BLK

NOTE 2

NOTE 3

NOTE 1

YEL/RED

YE

L/R

ED

NOTE 3 BRN/WHTNOTE 1

YEL/RED

YEL/RED

YEL/RED NOTE 3

NOTE 3

YE

L/R

ED

SEND SEND SEND

LT

LT

LT

LT

SW

12V12V 12V 12V

GND

UNSW

SIG

GND GND GND

BS

I

SEND SEND SEND

LT

LT

LT

LT

SW

12V12V 12V 12V

GND

UNSW

SIG

GND GND GND

3 4 51 2

1 2 3 4 5

7

6

YEL/RED

A

B

NOTE 1: Brown/white wire is taped back at instrument end. If installing on boat that is equipped with MerCruiser Stern Drive, brown/whitewire is connected to trim sender terminal block. If installing on MerCruiser Inboard, brown/white wire is taped back at engine end, or it maybe used for an accessory (limit 5 amperes)NOTE 2 : An accessory fuse panel may be connected at this location. The combined current draw of the primary station and secondarystation MUST NOT exceed 35 amperes.NOTE 3 : Connect wires together with screw and hex nut. Apply Quicksilver Liquid Neoprene to connection and slide rubber sleeve overconnection.

A - Secondary Station1 - Stop -Start Panel2 - Tachometer3 - Oil Pressure4 - Water Temperature5 - Battery Meter

B - Primary Station1 - Ignition Switch2 - Tachometer3 - Oil Pressure4 - Water Temperature5 - Battery Meter6 - To Engine7 - 20 Ampere Fuse

Page 13: ELECTRICAL SYSTEMS - mercruiser-shop.at · 1 - Stop -Start Panel 2 - Tachometer 3 - Oil Pressure 4 - Water Temperature 5 - Battery Meter B- Primary Station 1 - Ignition Switch 2 -

WIRING DIAGRAMS - 4D-1190-806535940 893

Dual Station Wiring (Using a Neutral Safety Switch in Engine Wiring Harness)

72942

BRN/WHT

PUR

GRY

BLK

YE

L/R

ED

NOTE 3

PU

R

PU

R

GR

Y

BLK

BLK

LT. B

LU

BLK

PU

R

TAN

PU

R

BLK

RED/PUR

ORN

PUR PU

R

GR

Y

BLK

BLK

PU

R

LT. B

LU

BLK

PU

R

TAN

OR

N

RE

D/P

UR

PU

R

BLK NOTE 2

NOTE 3

NOTE 1

YEL/RED

YE

L/R

ED

NOTE 3

NOTE 3BRN/WHTNOTE 1 YEL/RED

YEL/RED

SEND SEND SEND

LT

LT

LT

LT

SW

12V12V 12V 12V

GND

UNSW

SIG

GND GND GND

BS

I

SEND SEND SEND

LT

LT

LT

LT

SW

12V12V 12V 12V

GND

UNSW

SIG

GND GND GND

3 4 51 2

1 2 3 4 5

7

6

A

B

NOTE 1: Brown/white wire is taped back at instrument end. If installing on boat that is equipped with MerCruiser Stern Drive, brown/whitewire is connected to trim sender terminal block. If installing on MerCruiser Inboard, brown/white wire is taped back at engine end, or it maybe used for an accessory (limit 5 amperes)NOTE 2 : An accessory fuse panel may be connected at this location. The combined current draw of the primary station and secondarystation MUST NOT exceed 35 amperes.NOTE 3 : Connect wires together with screw and hex nut. Apply Quicksilver Liquid Neoprene to connection and slide rubber sleeve overconnection.

A - Secondary Station1 - Stop -Start Panel2 - Tachometer3 - Oil Pressure4 - Water Temperature5 - Battery Meter

B - Primary Station1 - Ignition Switch2 - Tachometer3 - Oil Pressure4 - Water Temperature5 - Battery Meter6 - To Engine7 - 20 Ampere Fuse

Page 14: ELECTRICAL SYSTEMS - mercruiser-shop.at · 1 - Stop -Start Panel 2 - Tachometer 3 - Oil Pressure 4 - Water Temperature 5 - Battery Meter B- Primary Station 1 - Ignition Switch 2 -

4D-12 - WIRING DIAGRAMS 90-806535 893

Gauges

Battery MeterGauge

72814

a - Lamp Mounting Holeb - Purple (or White) Jumper Wire from This Terminal to I . . .

(or+) Terminal on Water Temperature or Oil Pressure . . Gauge

c - Black Jumper Wire from This Terminal to Ground Terminal on Water Temperature or Oil Pressure Gauge

b

c

a

Cruiselog

72815

b

a

a - Connect to Ignition Switch 12 VoltPositive(+) Source (PURPLE WIRE)

b - Connect to Negative (–) Ground (BLACK WIRE)

Fuel Gauge andSender

72816

BLK

BLK

PN

K

1 2

3

4

Note 1

Note 2

PNK

Note 1: Connect terminal to Ignition or Accessory Terminal of Igni-tion.Note 2: Connect to Negative Battery Terminal or Suitable Ground.

1 - Tank Sender2 - Sender Capsule3 – Fuel Gauge (Black Case)

Page 15: ELECTRICAL SYSTEMS - mercruiser-shop.at · 1 - Stop -Start Panel 2 - Tachometer 3 - Oil Pressure 4 - Water Temperature 5 - Battery Meter B- Primary Station 1 - Ignition Switch 2 -

WIRING DIAGRAMS - 4D-1390-806535940 893

Audio Warning System

! WARNING

Buzzer is not external ignition-proof; therefore,DO NOT mount buzzer in engine or fuel tankcompartments.

72817

TAN/BLU TAN

/BLU

RE

D

PUR

1

3

2

4

1 - Audio Warning Buzzer2 - Water Temperature Switch3 - Oil Pressure Switch4 - 12 Volt Power Source

Water Temperature Gauge

72819

2

3

1

1 - Ground (BLack)2 - Switched 12 Volt Terminal (PURPLE)3 - Sender Lead (TAN)

Oil Pressure Gauge

72819

12

3

1 - Ground (Black)2 - Switched 12 Volt Terminal (PURPLE)3 - Sender Lead (LIGHT BLUE)

Clock

728181

2

3

1 - Connect Wire (DARK BLUE)to an Ignition Terminal of anAdjacent Gauge or to Any Switched 12 Volt Terminal.2 - Connect to Instrument Harness (RED/PURPLE) Lead and

Slide a Rubber Sleeve over the Connection.3 - Connect Wire (BLACK) to a Terminal on an Adjacent Gauge

or to Another Suitable Ground.

Page 16: ELECTRICAL SYSTEMS - mercruiser-shop.at · 1 - Stop -Start Panel 2 - Tachometer 3 - Oil Pressure 4 - Water Temperature 5 - Battery Meter B- Primary Station 1 - Ignition Switch 2 -

4D-14 - WIRING DIAGRAMS 90-806535 893

Quicksilver Instrumentation For 454 Magnum EFI Ski

1

2

3 4

8

6

7

5

8

NOTE 1: Connect wires together with screw and hex nut. Apply Quicksilver Liquid Neoprene to connection andslide rubber sleeve over connection.NOTE 2: Power for a second fused accessory panel may be tasken from this connection. Load MUST NOT exceed35-40 amps. Panel ground wire MUST BE connected to instrument terminal that has an 8 gauge black (ground)harness wire connected to it.1 - Tachomter2 - Audio Warning Buzzer (if Equipped)3 - Oil Pressure4 - Water Temperature5 - Battery Meter6 - Ignition Switch7 - To 12 Volt Source (purple wire connection)8 - 20 Ampere Fuse

Page 17: ELECTRICAL SYSTEMS - mercruiser-shop.at · 1 - Stop -Start Panel 2 - Tachometer 3 - Oil Pressure 4 - Water Temperature 5 - Battery Meter B- Primary Station 1 - Ignition Switch 2 -

WIRING DIAGRAMS - 4D-1590-806535940 893

Wiring Diagrams for 502 EFI

71693

1

2

3

4

5

1 2

3

1

2

C

A

B

b

c

a

A - Audio Warning System1 - Oil Pressure Switch2 - Drive Unit Oil Level

B - Instrumentation System1 - Oil Pressure Sender2 - Water Temperature Sender3 - Trim Sender

C - Charging and Starting System1 - Alternator 2 - Ground Stud3 - Starter4 - Circuit Breaker5 - Starter Slave Solinoid

a - Positive Power Wire To EFI System Harnessb - Harness Connector To EFI System Harnessc - Auxiliary Tachometer Lead

Page 18: ELECTRICAL SYSTEMS - mercruiser-shop.at · 1 - Stop -Start Panel 2 - Tachometer 3 - Oil Pressure 4 - Water Temperature 5 - Battery Meter B- Primary Station 1 - Ignition Switch 2 -

4D-16 - WIRING DIAGRAMS 90-806535 893

Wiring Diagrams (Continued)

71692

MCM (Stern Drive) –454/502 MAGNUM EFI ENGINE SYSTEM HARNESS

NOTE: All black wires with a ground symbol are interconnected within the EFI system harness.

1 - Vapor Separator Tank (VST)2 - Throttle Body3 - Distributor4 - Coil5 - Electronic Spark Control (ESC) Module6 - Assembly Line Data Link (ALDL)7 - Manifold Absolute Pressure (MAP) Sensor8 - Manifold Air Temperature (MAT) Sensor9 - Knock Sensor10 -Idle Air Control (IAC)11- Throttle Position Sensor (TPS)12 -Coolant Temperature Sensor (CTS)13 -Electronic Control Module (ECM)14 -Fuel Pump Relay)15 -Ignition Relay 16 -Fuel Pump Fuse (15 Amp)17 -Injector Fuse(15 Amp)18 -ECM Fuse (10 Amp19 -Harness Connector to Starting/Charging Harness20 -Harness Connector to Lanyard Stop Switch (Optional)21 -Harness Connector for Dual Engine Data Link Cable22 -Positive (+) Power Wire to Engine Circuit Breaker

BLK = BlackBLU = BlueBRN = BrownGRN = GreenGRY = GrayORN =OrangePNK = PinkPUR = PurpleRED = RedTAN = TanWHT WhiteYEL = YellowLIT = LightDRK = Dark

1

2

3

4

5

6

7

8

9

1011

12

13

14

15

16

17

18

19

20

21

22

Page 19: ELECTRICAL SYSTEMS - mercruiser-shop.at · 1 - Stop -Start Panel 2 - Tachometer 3 - Oil Pressure 4 - Water Temperature 5 - Battery Meter B- Primary Station 1 - Ignition Switch 2 -

EFI Wiring Diagram (1 of 4)

EFI Wiring Diagram

INJECTORS 2, 3, 5, 8

INJECTORS 1, 4, 6, 7

467 DK BLU

15A

15A

30 85 86 87

IDLE AIRCONTROL(IAC) VALVE

C

B

A

INLINE CONNECTOR(TWIN ENGINEAPPLICATION ONLY)

BLK

916 YEL J1-5 MASTER/SLAVE

441 BLU/WHT

442 BLU/BLK

443 GRN/WHT

444 GRN/BLK

461 ORN/BLK

TO ECMFUSE10A

440 ORN

WIRING DIAGRAMS - 4D-1790-806535940 893

Page 20: ELECTRICAL SYSTEMS - mercruiser-shop.at · 1 - Stop -Start Panel 2 - Tachometer 3 - Oil Pressure 4 - Water Temperature 5 - Battery Meter B- Primary Station 1 - Ignition Switch 2 -

EFI Wiring Diagram (2 of 4)

4D-18 - WIRING DIAGRAMS 90-806535 893

Page 21: ELECTRICAL SYSTEMS - mercruiser-shop.at · 1 - Stop -Start Panel 2 - Tachometer 3 - Oil Pressure 4 - Water Temperature 5 - Battery Meter B- Primary Station 1 - Ignition Switch 2 -

EFI Wiring Diagram (3 of 4)

EST MODULE

ELECTRONIC SPARK TIMING (EST)

DIST. REFERENCE “HIGH”

B A

BYPASS

DIST. REFERENCE “LOW”

TO BUZZER

TO IGN

TO AUDIO WARNINGSWITCHES

TO TACH

TAN/BLU

BLU/TAN

PPL

GRY

3 PNK

121 TAN

121 WHT

931 BRN

COOLANT OVERTEMP (TOBUZZER)

LOW OIL PRESSURE/LOW I/OFLUID (TO BUZZER)

J1-6 TO LOW OIL PRESSURE AND GEARLUBE SWITCHES

D

C

B

A

WIRING DIAGRAMS - 4D-1990-806535940 893

Page 22: ELECTRICAL SYSTEMS - mercruiser-shop.at · 1 - Stop -Start Panel 2 - Tachometer 3 - Oil Pressure 4 - Water Temperature 5 - Battery Meter B- Primary Station 1 - Ignition Switch 2 -

EFI Wiring Diagram (4 of 4)

86 85

87

ECM BAT FUSE15A

TO IGN COIL TERM BTO FUEL PUMP RELAY FUSE 15A TO INJECTORS

15A

15A

B

A

BLK

LANYARD STOPSWITCH CIRCUIT

SYSTEM/IGNITION RELAY

4D-20 - WIRING DIAGRAMS 90-806535 893

Page 23: ELECTRICAL SYSTEMS - mercruiser-shop.at · 1 - Stop -Start Panel 2 - Tachometer 3 - Oil Pressure 4 - Water Temperature 5 - Battery Meter B- Primary Station 1 - Ignition Switch 2 -

WIRING DIAGRAMS - 4D-2190-806535940 893

ECM Component Connector ChartsThe following charts is to aid in diagnosis of symptoms. These voltages were derived from a known good engine.The voltages shown were done with the electrical system intact and operational. These are voltage requirementsto operate the different circuits.

! CAUTIONDo not attempt to obtain these voltages by probing wires and connectors. Serious damage could re-

sult in loss of engine operation or wiring damage. Voltages can vary with battery conditions.

J-1

J-1 Front Pin 32 Pin Output Connector

J-2

J-2 Rear Pin 32 Pin Output Connector

THESE NOTES APPLY TO FOLLOWING ECMCONNECTOR AND SYMPTOMS CHARTS.The ”B+” Symbol indicates a system voltage (battery).

NOTE 1: Battery voltage for first two seconds, then 0volts.

NOTE 2: Varies with temperature.

NOTE 3: Varies with manifold vacuum.

NOTE 4: Varies with throttle movement.

NOTE 5: Less than .5 volt (500 mV).

Page 24: ELECTRICAL SYSTEMS - mercruiser-shop.at · 1 - Stop -Start Panel 2 - Tachometer 3 - Oil Pressure 4 - Water Temperature 5 - Battery Meter B- Primary Station 1 - Ignition Switch 2 -

4D-22 - WIRING DIAGRAMS 90-806535 893

ECM Connector and EFI Symptoms ChartPin Pin

Func-ti

Circuit(CKT)N

Wire Color

ComponentConnector

Normal Voltage Diag-nostic

T bl

PossibleSymptoms

tion Num-ber(#)

IgnitionON

Engine Running

TroubleCodesDTC(s)

J1-1 KnockSensorSignal

485 BLK Knock Sensor

9.5V 9.5V 43 Poor Fuel Economy,Poor Performance

Detonation

J1-2 ECTSignal

410 YEL ECTSensor

1.95V(NOTE 2)

1.95V(NOTE 2)

14 Poor Performance,Exhaust Odor,

Rough Idle, RPM Re-duction

J1-3 NotUsed

– – – – – – –

J1–4 NotUsed

– – – – – – –

J1-5 MasterSlave

916 YEL In LineBoat

Harness

B+ B+ None Lack Of Data FromOther Engine (Dual

Engine Only)

J1-6 NotUsed

– – – – – – –

J1-7 Diag-nosticTest

451 WHT/BLK

Data LinkConnector

B+ B+ None Incorrect Idle, PoorPerformance

J1-8 NotUsed

– – – – – – –

J1-9 MapSignal

432 LTGRN

MAPSensor

4.9V 1.46V(NOTE 3)

33 Poor Performance,Surge, Poor Fuel

Economy, ExhaustOdor

J1-10 TPSignal

– DKBLU

TP Sensor

.62V(NOTE 4)

.62V(NOTE 4)

21 Poor PerformanceAnd Acceleration, In-

correct Idle

J1-11 IgnitionFused

439 PNK/BLK

Splice B+ B+ None No Start

J1-12 NotUsed

– – – – – – –

J1-13 TP andIAT

Ground

813 BLK TP and IATSensor

0 (NOTE 5)

0 (NOTE 5)

21,23 High Idle, RoughIdle, Poor Perfor-

mance Exhaust Odor

J1-14 ECM Ground

450 BLK/WHT

EngineBlock

0 (NOTE 5)

0 (NOTE 5)

None No Charge

J1-15 TP 5VRefer-ence

416 GRY TP,MAPSensors

5V 5V 21,33 Lack Of Power, IdleHigh

J1-16 Battery 440 ORN Splice B+ B+ None No Start

See Page 4D-21 For NOTES

Page 25: ELECTRICAL SYSTEMS - mercruiser-shop.at · 1 - Stop -Start Panel 2 - Tachometer 3 - Oil Pressure 4 - Water Temperature 5 - Battery Meter B- Primary Station 1 - Ignition Switch 2 -

WIRING DIAGRAMS - 4D-2390-806535940 893

ECM Connector and EFI Symptoms ChartPin Pin

Func-ti

Circuit(CKT)N

Wire Color

ComponentConnector

Normal Voltage Diag-nostic

T bl

PossibleSymptoms

tion Num-ber(#)

IgnitionON

Engine Running

TroubleCodesDTC(s)

J1-17 Not Used

– – – – – – –

J1-18 SerialData

461 ORN/BLK

Data LinkConnector

5V 5V None No Serial Data

J1-19 NotUsed

– – – – – – –

J1-20 NotUsed

– – – – – – –

J1-21 NotUsed

– – – – – – –

J1-22 NotUsed

– – – – – – –

J1-23 NotUsed

– – – – – – –

J1-24 IATSensor

472 TAN IAT Sensor 5V (NOTE 2) 23 Poor Fuel Economy,Exhaust Odor

J1-25 NotUsed

– – – – – – –

J1-26 Not Used

– – – – – – –

J1-27 NotUsed

– – – – – – –

J1-27 NotUsed

– – – – – – –

J1-28 NotUsed

– – – – – – –

J1-29 MAPGround

814 BLK MAPSensor

0 (NOTE 5)

0 (NOTE 5)

33 Lack Of Perfor-mance,Exhaust

Odor, Stall

J1-30 ECM Ground

450 BLK/WHT

EngineBlock

0 (NOTE 5)

0 (NOTE 5)

None No Change

J1-31 MAP 5VRefer-ence

416E GRY MAPSensor

5V 5V 33 Lack Of Power,Surge, Rough Idle,

Exhaust Odor

J1-32 Battery 440 ORN Splice B+ B+ None No Start

See page 4B-22 for NOTES

Page 26: ELECTRICAL SYSTEMS - mercruiser-shop.at · 1 - Stop -Start Panel 2 - Tachometer 3 - Oil Pressure 4 - Water Temperature 5 - Battery Meter B- Primary Station 1 - Ignition Switch 2 -

4D-24 - WIRING DIAGRAMS 90-806535 893

ECM Connector and EFI Symptoms ChartPin Pin

Func-ti

Circuit(CKT)N

Wire Color

ComponentConnector

Normal Voltage Diag-nostic

T bl

PossibleSymptoms

tion Num-ber(#)

IgnitionON

Engine Running

TroubleCodesDTC(s)

J2-1 NotUsed

– – – – – – –

J2-2 NotUsed

– – – – – – –

J2-3 NotUsed

– – – – – – –

J2-4 NotUsed

– – – – – – –

J2-5 InjectorDriver

468 LTGRN

Injector B+ B+ None Rough Idle, Lack OfPower, Stall

J2-6 IgnitionControl

Ref.Low

463 BLK/WHT

IgnitionControlModule

0 (NOTE 5)

0 (NOTE 5)

None No Change

J2-7 NotUsed

– – – – – – –

J2-8 IgnitionControl

Ref.High

430 PUR/WHT

IgnitionControlModule

5V 1.6V None No Restart

J2-9 FuelPumpRelayDriver

465 DKGRN/WHT

Fuel PumpRelay

0(NOTE1&5)

B+ None No Start

J2-10 NotUsed

– – – – – – –

J2-11 NotUsed

112 DKGRN

Buzzer, Ig-niton, Tach

– – – –

J2-12 NotUsed

– – – – – – –

J2-13 IAC ”A”Low

442 BLU/BLK

IAC Valve

Not Usable

Not Usable

None Rough Unstable orIncorrect Idle

J2-14 IAC ”B”Low

443 GRN/WHT

IAC Valve

Not Usable

Not Usable

None Rough Unstable orIncorrect Idle

J2-15 Fuel InjectorGround

450 BLK/WHT

Engine Ground

0 (NOTE 5)

0 (NOTE 5)

None No Change

J2-16 NotUsed

– – – – – – –

See page 4B-22 for NOTES

Page 27: ELECTRICAL SYSTEMS - mercruiser-shop.at · 1 - Stop -Start Panel 2 - Tachometer 3 - Oil Pressure 4 - Water Temperature 5 - Battery Meter B- Primary Station 1 - Ignition Switch 2 -

WIRING DIAGRAMS - 4D-2590-806535940 893

ECM Connector and EFI Symptoms ChartPin Pin

Func-ti

Circuit(CKT)N

Wire Color

ComponentConnector

Normal Voltage Diag-nostic

T bl

PossibleSymptoms

tion Num-ber(#)

IgnitionON

Engine Running

TroubleCodesDTC(s)

J2-17 NotUsed

– – – – – – –

J2-18 NotUsed

– – – – – – –

J2-19 NotUsed

– – – – – – –

J2-20 Fuel InjectorGround

450 BLK/WHT

EngineGround

0 (NOTE 5)

0 (NOTE 5)

None No Change

J2-21 InjectorDriver

467 DKBLU

Injector B+ B+ None Rough Idle, Lack OfPower, Stalling

J2-22 NotUsed

– – – – – – –

J2-23 IgnitionControlSignal

423 WHT IgnitionControlModule

0 (NOTE 5)

1.2V 42 Stall, Will Restart InBypass Mode, Lack

Of Power

J2-24 IgnitionControlBypass

424 TAN/BLK

– 0 (NOTE 5)

4.5V 42 Lack Of Power, FixedTiming

J2-25 NotUsed

– – – – – – –

J2-26 NotUsed

– – – – – – –

J2-27 NotUsed

– – – – – – –

J2-28 Idle AirControl”A” High

441 BLU/WHT

IAC Valve Not Usable

Not Usable

None Rough Unstable orIncorrect Idle

J2-29 Ilde AirControl”B” Low

444 GRN/WHT

IAC Valve Not Usable

Not Usable

None Rough Unstable orIncorrect Idle

J2-30 NotUsed

– – – – – – –

J2-31 Mal-functionIndica-

torLamp

419 BRN/WHT

Data LinkConnector

0 (NOTE 5)

0 (NOTE 5)

None Lamp Inoperative

J2-32 NotUsed

– – – – – – –

See page 4B-22 for NOTES