Electric Stacker PS15Electric Stacker PS20

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Transcript of Electric Stacker PS15Electric Stacker PS20

Page 1: Electric Stacker PS15Electric Stacker PS20
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Electric Stacker PS20
Page 2: Electric Stacker PS15Electric Stacker PS20

Version 03/2014

PS 15-SMS-002-EN

INSTRUCTION HANDBOOK

Electric Stacker

WARNING Do not use the electric truck before reading and understanding these operating instructions.

NOTE:

Please check the designation of your

present type at the last page of this

document as well as on the ID-plate.

Keep for future reference.

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FOREWORD

Before operating the electric stacker, read this ORIGINAL INSTRUCTION HANDBOOK carefully and

understand the usage of the truck completely. Improper operation could create danger.

This handbook describes the usage of different electric stackers. When operating and servicing the truck,

make sure, that it applies to your type.

Chapter 11 describes specialized stipulations and regulations for the American market. Follow these instructions and stipulations if you operate the truck within the American market!

Keep this handbook for future reference. If this or the warning/ caution labels are damaged or got lost,

please contact your local dealer for replacement.

This truck complies with the requirements according to EN 3691-1 (Industrial trucks- safety requirements

and verification, part 1), EN 12895 (Industrial trucks- electromagnetic compatibility), EN 12053 (Safety of

industrial trucks- test methods for measuring noise emissions), EN 1175 (Industrial truck safety –

electrical requirements), assumed the truck is used according to the described purpose.

The noise level for this machine is 70 dB(A) according to EN 12053.

The vibration is 0,85 m/s2 (if equipped with a platform) according to EN 13059.

ATTENTION:

Environmentally hazardous waste, such as batteries, oil and electronics, will have a negative effect

on the environment, or health, if handled incorrectly.

The waste packages should be sorted and put into solid dustbins according to the materials and be

collected disposal by local special environment protection bureau. To avoid pollution, it’s forbidden to

throw away the wastes randomly.

To avoid leaking during the use of the products, the user should prepare some absorbable materials

(scraps of wooden or dry duster cloth) to absorb the leaking oil in time. To avoid second pollution to

the environment, the used absorbable materials should be handed in to special departments in terms

of local authorities.

Our products are subject to ongoing developments. Because this handbook is only for the purpose of

operating /servicing the stacker, therefore please have understanding, that there is no guarantee out

of particular features out of this handbook.

NOTE: On this manual, the left sign means warning and danger, which can lead to death or serious injury if not followed.

Copyright The copyright remains with the company, mentioned on the CE- certificate at the end of this document or,

if sold within the USA, with the company, mentioned on the company sticker.

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TABLE OF CONTENTS

1. CORRECT APPLICATION ............................................................................................5 2. DESCRIPTION OF THE STACKER..............................................................................6

a. Overview of the main components.............................................................................6 b. Main technical data ....................................................................................................7 c. Description of the safety devices and warning labels (Europe and other, excepting USA) .................................................................................................................................8 d. Identification plate ......................................................................................................9

3. WARNINGS, RESIDUAL RISK AND SAFETY INSTRUCTIONS ..................................9 4. COMMISSIONING, TRANSPORTING, DECOMMISSIONING ....................................10

a. Commissioning ........................................................................................................10 b. Lifting/ transportation................................................................................................10 c. Decommissioning..................................................................................................... 11

5. DAILY INSPECTION ................................................................................................... 11 6. OPERATING INSTRUCTIONS ...................................................................................12

a. Parking.....................................................................................................................12 b. Residual lift diagram.................................................................................................12 c. Lifting .......................................................................................................................12 d. Lowering ..................................................................................................................13 e. Travelling .................................................................................................................13 f. Steering....................................................................................................................14 g. Braking.....................................................................................................................14 h. Malfunctions.............................................................................................................15 i. Emergency...............................................................................................................15

7. BATTERY CHARGING AND REPLACEMENT ...........................................................15 a. Replacement............................................................................................................16 b. Battery Indicator.......................................................................................................16 c. Charging ..................................................................................................................16

8. REGULAR MAINTENANCE........................................................................................17 a. Maintenance checklist..............................................................................................17 b. Lubricating points.....................................................................................................19 c. Check and refill hydraulic oil ....................................................................................19 d. Checking electrical fuses .........................................................................................19 e. Removing, reattaching guarding ..............................................................................20

9. TROUBLE SHOOTING ...............................................................................................20 10. WIRING/ CIRCUIT DIAGRAM.....................................................................................22

a. Electrical circuit diagram ..........................................................................................22 b. Hydraulic circuit........................................................................................................23

11. SPECIALIZED STIPULATIONS FOR THE US- AMERICAN MARKET.......................24 a. Foreword/ Compliance.............................................................................................24 b. Description warning labels (only US- market) ..........................................................25 c. Technical data for US market ...................................................................................28

12. DECLARATION OF CONFORMITY (valid, if sold within the EU)................................30

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1. CORRECT APPLICATION It is only allowed to use this electric stacker according to this instruction handbook.

The trucks described in this handbook are self propelled pedestrian controlled electric power stacker,

with electrically powered low height lifting function. The trucks are designed for stacking operations in

dedicated racking by lifting and lowering the palletized load up to the desired lifting height.

A wrong usage can cause human injuries or can damage equipment.

The operator/ the operating company has to ensure the correct usage and has to ensure, that this truck

is used only by staff, which is trained and authorized to use this truck.

The truck has to be used on substantially firm, smooth, prepared, level and adequate surfaces. The truck

is intended to be used for indoor applications with ambient temperatures between +5C and + 40C and

for intensive operations without crossing permanent obstacles or potholes. Operating on ramps is not

allowed. While operating, the load must be placed approximately on the longitudinal centre plane of the

stacker.

Lifting or transporting people is forbidden. If travelling the load must be lowered to the lifting point.

It is not allowed to use this truck on tail lifts or loading ramps.

The capacity is marked on the load diagram as well on the Identification plate. The operator has to

consider the warnings and safety instructions.

Operating lighting must be minimum 50 Lux.

Modification

No modifications or alterations to this truck which may affect, for example, capacity, stability or safety

requirements of the truck, shall be made without the prior written approval of the original truck

manufacturer, its authorized representative, or a successor thereof. This includes changes affecting, for

example braking, steering, visibility and the addition of removable attachments. When the manufacturer

or its successor approve a modification or alteration, they shall also make and approve appropriate

changes to capacity plate, decals, tags and operation and maintenance handbooks.

By not observing these instructions, the warranty becomes void.

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Fig. 1: Overview main components

2. DESCRIPTION OF THE STACKER

a. Overview of the main components

1. Foldable platform

2. Main cover

3. Protective arm cover

4. Protective arms

5. Upper cover

6. Tiller

7. Safety (belly) button

8. Accelerator (butterfly button)

9. Middle cover

10. Battery cover

11. Emergency button

12. Discharge indicator and charging indicating

LED

13. Key switch

14. Load wheels

15. Forks

16. Load backrest

17. Protective board

18. Protective board seat

19. Mast

20. Pallet

21. Chassis

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b. Main technical data

Table1: Main technical data for standard version Type sheet for industrial truck acc. to VDI 2198

1.2 Manufacturer`s type designation PS 15

1.3 Power (battery ,diesel, petrol, gas, manual) Battery

1.4 Operator type Pedestrian

1.5 Load Capacity / rated load Q (t) 1.5

1.6 Load centre distance C (mm) 600

1.8 Load distance ,centre of drive axle to fork X (mm) 765

Dis

tin

gu

ish

ing

m

ark

1.9 Wheelbase Y(mm) 1519

2.1 Service weight kg 1596

2.2 Axle loading, laden front/rear kg 1345/1663

Wei

gh

t

2.3 Axle loading, unladen front/rear kg 955/553

3.1 Tires Polyurethane (PU)

3.2 Tire size, front x w 230×75 3.3 Tire size, rear x w 80× 70 3.4 Additional wheels(dimensions) x w 124x60 3.5 Wheels, number front/rear(x=driven wheels) 1x+2/4

3.6 Tread, front b10 (mm) 750

Tir

es, c

has

sis

3.7 Tread, rear b11 (mm) 390/505

4.2 Lowered mast height h1 (mm) 2220

4.3 Free lift height h2 (mm) 1660

4.4 Lift h3 (mm) 4915

4.5 Extended mast height h4 (mm) 5520

4.9 Height of tiller in drive position min./ max. h14 (mm) 1370/945

4.15 Height, lowered h13 (mm) 85

4.19 Overall length l1 (mm) 2180

4.20 Length to face of forks l2 (mm) 1030

4.21 Overall width b1 (mm) 1000

Dim

ensi

on

s

4.22 Fork dimensions s/e/l (mm) 60/180/1150

Fig. 2: Technical data

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4.25 Distance between fork- arms b5 (mm) 570/685

4.32 Ground clearance, centre of wheelbase m2 (mm) 25

4.33 Aisle width for pallets 1000X1200 lengthways Ast (mm) 2645

4.34 Aisle width for pallets 800X1200 lengthways Ast (mm) 2592

4.35 Turning radius Wa (mm) 1806

5.1 Travel speed, laden/unladen Km/h 6.0/6.0

5.2 Lift speed, laden/ unladen m/s 0.141/0.212

5.3 Lowering speed, laden/ unladen m/s 0.227/0.178

5.8 Max. gradeability performance, laden/ unladen % 6/12

Per

form

an

ce d

ata

5.10 Service brake Electromagnetic

6.1 Drive motor rating S2 60min kW 1.3

6.2 Lift motor rating at S3 15% kW 3.0

6.3 Battery acc. to DIN 43531/35/36 A, B, C, no B,3PzS

6.4 Battery voltage, nominal capacity K5 V/Ah 24/ 350

6.5 Battery weight kg 288 Ele

ctri

c-

eng

ine

6.6 Energy consumption acc. to VDI cycle kWh/h 2.1

8.1 Type of drive control AC- speed control

8.4 Sound level at driver’s ear according to EN 12053

dB(A) 69

Ad

dit

ion

al

dat

a

c. Description of the safety devices and warning labels (Europe and

other, excepting USA)

For the USA –market, the description of the safety and warning labels is mentioned in chapter 11.

A Crane hook label B Warning decal: Do not step under or on the

forks C Residual lift capacity sticker E Never reach through F Identification plate (ID-plate) G Sticker to read and follow these instructions L Sign of filling point

The truck has an emergency button (11) which

stops all lifting-, lowering-, driving- functions and

engages the failsafe electromagnetic brake when it

is pushed. By pulling this button, the truck can be

operated after the controller checked the functions.

Before operating, insert the key and turn the switch

(13) clockwise. To prevent against unauthorized

access, turn the key anti-clockwise and remove it, if you not operate this truck. The truck is equipped

with a safety (belly) button (7) which switches the driving function away from the operator, if the truck

travels towards the operator and the tiller is activated in the tillers operating zone. Follow also the

instructions given on the decals. Replace the decals if they are damaged or missing.

Fig.3: Safety and warning labels

(only without platform)

(inside)

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d. Identification plate

1 Designation, type

2 Serial number

3 Rated capacity in kg

4 Supply voltage in V

5 Own mass (self weight) in kg without battery

6 Name and address of manufacturer)

7 Battery weight minimum/ maximum

8 Nominal power in kW

9 Load center distance

10 Manufacturing data

11 Option

3. WARNINGS, RESIDUAL RISK AND SAFETY INSTRUCTIONS

DO NOT

Drive outside the stacking operation with a lifted load higher than the lifting point.

Put foot or hand under or into the lifting mechanism.

Allow other person than the operator to stand in front of or behind the truck when it is

moving or lifting/lowering.

Overload the truck.

Put foot in front of the wheels, injury could result.

Lift people. People could fall down and suffer severe injury.

Push or pull loads.

Use this truck on ramps.

Use the truck without a removed protective screen (fig.1, pos. 17/ guarding).

Side or end load. Load must be distributed evenly on the forks.

Use the truck with unstable, unbalanced not stable load.

Use truck without manufacturer’s written consent.

Lifted loads could become unstable at wind forces. In the case of wind forces do not

lift the load if there is any influence to the stability

1

2

4

5

3

7

If sold to the EU, here the

place of the CE marking

6

8

9

10

11

Fig. 4: Identification plate

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Watch difference in floor levels when driving. Load could fall down or the truck could get uncontrollable.

Keep watching the condition of load. Stop operating the truck if load becomes unstable. Brake the truck

and activate the emergency button (11) by pushing when sliding load on or off the truck. If the truck has

any malfunctions, follow chapter 8.

Practice maintenance work according to regular inspection. This truck is not designed to be water

resistant. Use the truck under dry condition. Prolonged continuous operation might cause damage of the

power pack. Stop operation if temperature of hydraulic oil is too high.

When operating the truck, the operator has to wear safety shoes. The truck is intended to be used for indoor applications with ambient temperatures

between +5C and + 40C. The operating lighting must be minimum 50 Lux. It is not allowed to use the truck on ramps. To prevent unintended sudden movements when not operating the truck (i.e. from

another person, etc.) switch off the truck and remove the key.

4. COMMISSIONING, TRANSPORTING, DECOMMISSIONING

a. Commissioning

Table 2: Commissioning data Type PS 15 / 5000

Commissioning weight [kg] 1626

Version/ Lift [mm] 5000

After receiving our new truck or for re-commissioning you have to do following before (firstly) operating

the truck:

Check if are all parts included and not damaged

Eventually installation and charging the batteries (follow chapter 7)

Do the work according to the daily inspections as well as functional

checks.

b. Lifting/ transportation

For transporting, remove the load, lower the forks to the lowest position

and fix the truck safe with dedicated lifting gear according to the

following figures.

Lifting

USE DEDICATED CRANE AND LIFTING EQUIPMENT DO NOT STAND UNDER THE SWAYING LOAD DO NOT WALK INTO THE HAZARDOUS AREA DURING LIFTING

Fig.5: Lifting with a crane

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Lower the forks and park the truck securely.

Fasten the truck according to fig.6 by fixing dedicated

lashing belts to each side of the truck’s crane hook holes

and fasten the other side at the transporting truck.

Transportation

DURING TRANSPORTATION ON A LORRY OR TRUCK ALWAYS FASTEN THE TRUCK SECURELY

Lower the forks and park the truck on the iron plate securely.

Fixe the forks by the iron sheet with two screws. Fasten the

truck by fixing dedicated lashing belts according to fig. 6 and

fasten the other side at the transporting truck.

c. Decommissioning

For storage, remove the load, lower the truck to the lowest position, grease all in this handbook

mentioned greasing points (regular inspection), eventual protect the truck against corrosion and dust.

Remove the batteries and jack the truck safely, so that there will be no flattening after storage.

For final decommissioning hand the truck to a designated recycling company. Oil, batteries and electric

components must be recycled due to legal regulations.

5. DAILY INSPECTION This chapter describes pre-shift checks before putting the truck into operation.

Daily inspection is effective to find the malfunction or fault on this truck. Check the truck on the following

points before operation.

Remove load from truck and lower the forks. DO NOT USE THE TRUCK IF ANY MALFUNCTION IS FOUND.

Check for scratches, deformation or cracks.

Check if there is any oil leakage from the cylinder.

Check the vertical creep of the truck.

Check the chain and rollers for damages or corrosion.

Check the smooth movement of the wheels.

Check the function of the emergency brake by activating the emergency button.

Check, the tiller arm- switch braking function

Check the lifting and lowering functions by operating the buttons.

Check if the protective screen has no damages and that is correctly assembled.

Check the audio warning signal.

Check if all bolts and nuts are tightened firmly.

Fig. 6: Fixing points

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Check the function of the key switch.

Check the speed limitation switch.

Visual check if there are any broken hoses or broken electric wires.

If supplied with a backrest extension, check it for damages and correct assembling.

6. OPERATING INSTRUCTIONS BEFORE OPERATING THIS TRUCK, PLEASE FOLLOW THE WARNINGS AND SAFETY INSTRUCTIONS (CHAPTER 3). BEFORE OPERATING THIS TRUCK, ENSURE THAT THE LOAD OR OTHER EQUIPMENT NOT CAUSES INSUFFICIENT VISIBILITY!

Make sure, that the load is palletized and stable and that

the daily inspection is carried out. For starting, insert the

key and turn it clockwise to the “ON”- position. Eventually

before inserting the key switch (13), the emergency button

(11) must be pulled carefully.

Press the horn button (22) to activate the audible warning signal.

a. Parking

DO NOT PARK THE TRUCK ON INCLINED SURFACES The truck is equipped with an electromagnetic failsafe stopping and

parking brake.

Always lower the forks fully and drive the truck to a safe area. Turn the key

anti- clockwise to the “Off” – position and remove the key.

b. Residual lift diagram

The residual lift diagram indicates the maximum capacity Q [kg] for a

given load centre c [mm] and the corresponding lift height H [mm] for the

truck with horizontal load.

The white markings on the mast indicate if the specific lifting limits

reached.

For instance with a load centre of gravity distance c of 600 mm and a

maximum lift height H of 5000 mm, the max. capacity Q is 750 kg.

c. Lifting

DO NOT OVERLOAD THE TRUCK! THE MAXIMUM CAPACITY IS 1500 kg. LIFT ONLY CAPACITIES ACCORDING TO THE RESIDUAL LIFT DIAGRAM.

7

8

22

23

Fig.7: Tiller operating controls

Fig.8: Key switch

Fig. 9: Residual lift diagram

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Travel with the lowered forks fully underneath the pallet and press the lifting button (fig. 7, 22) until you

reached the desired lifting height.

d. Lowering

If the forks are in the racking, firstly travel out of the racking carefully

with or without the pallet. By travelling out of the racking, take care that

the forks are not touching the racking.

Press the lowering button (fig. 7, 23) carefully.

Lower the load until the forks are clear of the pallet, then drive the truck

carefully out of the load unit.

e. Travelling

TRAVEL ON INCLINES ONLY WITH THE LOAD FACING UPHILL.

DO NOT TRAVEL ON INCLINES MORE THAN SPECIFIED WITH THE TECHNICAL DATA. TRAVELLING IS ONLY ALLOWED IF THE FORKS ARE LOWERED DOWN TO THE LIFTING POINT (<300MM).

After starting the truck by turning the inserted key to the “ON”- position (fig. 8),; and eventually by pulling

the emergency button carefully, move the tiller to the operating zone (‘F’, fig.11).

Turn the accelerator button to the desired direction forward ‘Fw.’ Or backwards ‘Bw.’(fig. 11).

Control the travelling speed by moving the accelerator button (8) carefully until you reached the desired

speed.

If you move the accelerator button back to the neutral position, the controller decelerates the truck until

the truck stops. If the truck stopped, the parking brake will be engaged.

Fig.11: Operating direction

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Drive carefully the truck to the destination. Watch the route conditions and adjust the travelling speed

with the accelerator- button.

THE TRUCK CAN BE EQUIPPED OPTIONAL WITH A FOLDABLE PLATFORM AND SIDEWAYS PROTECTIVE ARMS. PAY ATTENTION, THE BEHAVIOR FOR THE RIDE ON MODE IS DIFFERENT TO THE PEDESTRIAN MODE.

Besides the pedestrian mode, following travelling modes can be used:

Travelling with platform (1) folded downside and sideways arms (4) in protective position

Travelling with maximum speed.

Travelling with platform (1) folded downside and sideways arms (4) folded downside

Depending on the Controllers parameter setting, the speed might be lower, but not higher than

6km/h.

Travelling with platform (1) folded upright and sideways arms (4) folded downside

Depending on the Controllers parameter setting, the speed might be lower, but not higher than

6km/h.

f. Steering

OPTIONAL THE TRUCK CAN BE EQUIPPED WITH AN ELECTRIC STEERING SYSTEM.

TAKE CARE BY OPERATING A TRUCK WITH THIS KIND OF SYSTEM; THE BEHAVIOR OF

THE TRUCK MIGHT BE DIFFERENT THAN TO A TRUCK WITHOUT ELECTRIC STEERING

SYSTEM.

You steer the truck by moving the tiller to the left or right side.

g. Braking

THE BRAKING PERFORMANCE DEPENDS ON THE TRACK CONDITONS AND THE LOAD CONDITONS OF THE TRUCK The braking function can be activated on several ways:

By moving the accelerator button (8) back to the initial ‘0’ position or by releasing the button, the

regenerative braking is activated. The truck brakes until it stops.

By moving the accelerator button (8) from one driving direction directly to the opposite direction, the

truck brakes regenerative until it starts travelling into the opposite direction.

The truck brakes, if the tiller is moved up or down to the braking zones (‘B’). If the tiller is released,

the tiller moves automatically up to the upper baking zone (‘B’).

The truck brakes until it stops.

The safety (belly) button (7) prevents the operator from being crushed. If this button is activated, the

truck decelerates and/ or starts travelling into the backwards direction (‘Bw.’) for a short distance

and stops. Please consider, that this button also operates, if the truck is not travelling and the tiller is

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in the operating zone.

h. Malfunctions

If there are any malfunctions or the truck is inoperative, please stop using the truck and activate the

emergency button (6) by pushing it. If possible, park the truck on a safe area, turn the key switch (4) anti-

clockwise and remove the key.

Inform immediately the manager and, or call your service. If necessary, tow the truck out of the operating

area by using dedicated towing/ lifting equipment.

i. Emergency

In emergencies or in the event of tip over (or off dock), keep safe distance immediately. If possible push

the emergency button (6). All electrical functions will be stopped.

7. BATTERY CHARGING AND REPLACEMENT Only qualified personnel are allowed to service or charge the batteries. The

instructions of this handbook and from the battery- manufacturer must be observed. The batteries are liquid acid traction batteries. Optional maintenance free batteries

are available; for these batteries re- filling is prohibited. Recycling of batteries undergoes national regulations. Please follow these

regulations. By handling batteries, open fire is prohibited, gases could cause explosion! In the area of battery charging neither burning materials nor burning liquids are

allowed. Smoking is prohibited and the area must be ventilated. Park the truck securely before starting charging or installing/changing the batteries Before finishing the maintenance work, make sure, that all cables are connected

correctly and that there are no disturbing towards other components of the truck.

Depending on the version, the truck is equipped with following liquid acid traction battery- type:

1 pc 3PzS 24V/ 350 Ah (C5) [624x284x627

(LxWxH)]

IT IS ONLY ALLOWED TO USE LIQUID ACID TRACTION BATTERIES. THE WEIGHT OF THE BATTERIES HAS AN INFLUENCE TO THE TRUCKS OPERATING BEHAVIOR. PLEASE CONSIDER THE MAXIMUM OPERATING TEMPERATURE OF THE BATTERIES.

Fig. 12: battery replacement

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a. Replacement

Park the truck securely and switch off the stacker with the key (13) and activate the emergency button

(11). Open the battery cover and pull out the hinge. Then remove the battery cover, unscrew and remove

the battery fixing plate, pull out the battery plug (Fig.14), and take the batteries out with a crane. The

installation is in the reverse order of the removal. Please connect the positive terminals firstly. Otherwise

the tuck could be damaged.

b. Battery Indicator

The discharge status is indicated by ten red LED segments.

Fig.13: Battery discharge indicator

Only when the battery is properly charged, the most right LED lit. As the battery’s state-of-charge

decreases, successive LEDs light up, only one on at a time.

The 2nd from left LED flashes, indicating “energy reserve” (70% depth of discharge).

The 2 most left LEDs alternately flash, indicating “empty” (80% depth of discharge).

c. Charging

Before charging ensure that you are using an appropriate charger for charging the installed battery!

Before using the charger, please fully understand the instructions of the charger instructions.

Always follow these instructions! The room, where you are charging must be

ventilated. The exactly charge status can be only checked

from the dischrge indicator. To control the status, the charging must be interrupted and the truck must be started.

Park the truck at a dedicated secured area with a deidcated power

supply.

Lower the forks and remove the load.

Open the battery cover and let it stay upright.

Switch the truck off and connect the battery plug to the charging

Battery discharged Battery charged

Battery

plug

Fig.14: Battery charging

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plug of the charger. The charger starts charging the battery if the charger is connected to the main power supply.

Disconnect the battery plugs after the charger finished charging.

Connect the battery plug with the plug at the truck.

Close the battery cover.

8. REGULAR MAINTENANCE Only qualified and trained personnel are allowed to do maintenance on this truck. Before maintaining, remove the load and lower the forks to the lowest position. If you need to lift the truck, follow chapter 4 b by using designated lashing or jacking

equipment. Before working, put safety devices (for instance designated lift jacks, wedges or wooden blocks) under the truck to protect against accidental lowering, movement or slipping.

Please pay attention by maintain the tiller arm. The gas pressure spring is pre-loaded by compression. Carelessness can cause injury.

Use approved and from your dealer released original spare parts. Please consider that oil leakage of hydraulic fluid can cause failures and accidents. It is allowed to adjust the pressure valve only from trained service technicians. If you need to change the wheels, please follow the instructions above. The castors

must be round and they should have no abnormal abrasion. Check the items emphasized maintenance checklist.

a. Maintenance checklist

Interval (Month)Table 3: Maintenance checklist

1 3 6 12

Hydraulic

1 Check the hydraulic cylinder, piston for damage noise and leakage

2 Check the hydraulic joints and hose for damage and leakage

3 Inspect the hydraulic oil level, refill if necessary

4 Refill the hydraulic oil ( 12 month or 1500 working hours) 5 Check and adjust the function of the pressure valve (1500 kg +0/ +10%)

Mechanical system

6 Inspect the forks for deformation and cracks

7 Check the chassis for deformation and cracks

8 Check if all screws are fixed

9 Check mast and chain for corrosion, deformation or damages, replace if

necessary

10 Check the gearbox for noise and leakage

11 Check the wheels for deformation and damages, replace if necessary

12 Lubricate the steering bearing 13 Inspect and lubricate the pivot points

14 Lubricate the grease nipples

15 Replace the guarding and/or protective screen if it is damaged

Electric system

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16 Inspect the electric wiring for damage

17 Check the electric connections and terminals

18 Test the Emergency switch function

19 Check the electric drive motor for noise and damages

20 Test the display

21 Check if correct fuses are used, if necessary replace.

22 Test the audio warning signal

23 Check the contactors

24 Check the frame leakage (insulation test)

25 Check function and wear of the accelerator

26 Check the electrical system of the drive motor

Braking system

27 Check brake performance, if necessary replace the brake disc or adjust the air

gap

Battery

28 Check the battery voltage

29 Clean and grease the terminals and check for corrosion and damage

30 Check the battery housing for damages

Charger

31 Check the main power cable for damages

32 Check the start-up protection during charging

Function

33 Test the audio warning signal

34 Check the air gap of the electromagnetic brake

35 Test the emergency braking

36 Test the reverse and regenerative braking

37 Test the safety (belly) button function

38 Check the steering function

39 Check the lifting and lowering function

40 Check the tiller arm switch function

41 Test the key switch of damages and function

42 Test the speed limitation switch (lifting height >~300mm)

General

43 Check if all decals are legible and complete

44 Check if the protective screen and or guarding is not damaged

45 Inspect the castor, adjust the height or replace it, if worn out

46 Carry out a test run

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b. Lubricating points

Lubricate the marked points according to the maintenance

checklist. The required grease specification is: DIN 51825,

standard grease.

c. Check and refill hydraulic oil

The required hydraulic fluid- type is

H-LP 46, DIN 51524

Viscosity is 41.4 - 47

Depending on the type the amount

Is 9.4L

Waste material like oil, used batteries or other must be probably disposed and recycled according to the

national regulations and if necessary brought to a recycling company.

The oil level height shall be in the not lifted position min.9.3L to 9.5L.

If necessary add oil at the filling point.

d. Checking electrical fuses

Remove the main cover. The fuses are located according to fig. 16; the size is according to table 4.

1 Bearings in wheels 2 Main frame post 3 Chain 4 Hydraulic system 5 Steering bearing 6 Gear box

Table 4: Size of the fuses

Rate

FU1 10A

FU2 0.5A

FU3 15A

FU01 150A

FU02 200A

Fig. 15: Lubricating points

Fig. 16: Location fuses

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e. Removing, reattaching guarding

DO NOT USE THIS TRUCK, IF THE GUARDING IS DAMAGED OR NOT CORRECTLY ASSEMBLED!

If the guarding needs to be removed, unbolt the fixing screws and remove the screen carefully. The

screws will remain with the screen. For reattaching place the screen to the right position and fix each

screw correctly. If you need to replace parts, please call your next service partner.

Move the clips for the protective screen sideways and remove the screen. Assembling is in the opposite

direction. Please make sure that the the screen is fixed correctly and that the fixing elements are not

damaged.

9. TROUBLE SHOOTING

If the truck has malfunctions follow the instructions, mentioned in chapter 6.

TROUBLE CAUSE REPAIR Load weight too high Lift only the max. capacity,

mentioned on the ID-plate Battery discharged Charge the battery Lifting fuse faulty Check and eventually replace

the lifting fuse Hydraulic oil level too low Check and eventually refill

hydraulic oil Oil leakage Repair the hoses and/or the

sealing of the cylinder Lifting stops at 1800mm Move the protective arms into

the downside position Lifting stops at 1800mm Check the sensor for the

protective arm

Load can’t be lifted

Height sensor for 1800mm height defect

Check the height sensor on the mast

Oil leakage from air breathing

Excessive quantity of oil. Reduce oil quantity.

Battery is charging Charge the battery completely and then remove the main power plug form the electrical socket.

Battery not connected Connect the battery correctly

The fuse is faulty Check and eventually replace fuses

Battery discharged Charge the battery

Stacker not starts operating

Combined emergency switch is activated

De-activate the combined emergency switch by insert and pull the knob.

Table 5: Trouble shooting

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Tiller in the operating zone Move the tiller firstly to the braking zone.

Protective arms in the upright position, platform folded upright

Move the protective arms into the downside position

Foldable platform or protective arms in one of the allowed positions

Check the proximate sensors for the arms and platform

Foldable platform or protective arms not in one of the allowed positions

Check the correct function of the arms and/or platform

Only travelling in one direction

The accelerator and the connections are damaged.

Check the accelerator and the connections.

The battery is discharged. Check the battery status at the discharge indicator

The electromagnetic brake is engaged.

Check the electromagnetic brake

The relating tiller cables are disconnected or damaged

Check the tiller cables and connections.

Defective height sensor for reduced speed at 300mm height

Check the sensor

Electric system overheated Stop using and cool down the truck

The stacker only travels very slowly

Defective heat sensor Check and if necessary replace the heat sensor

The controller is damaged. Replace the controller. The stacker starts up suddenly

The accelerator not moves back to its neutral position.

Repair or replace the accelerator.

If the truck has malfunctions and can’t be operated out of the working zone, jack the truck up and go with

a load handler under the truck and safe the truck securely. Then move the truck out of the aisle.

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10. WIRING/ CIRCUIT DIAGRAM

a. Electrical circuit diagram

Fuses CS 15

FU1 : 10 A

FU2 : 0,5 A

FU3 : 15 A

FU01 : 150 A

FU02 : 200 A

Fig. 17: Electric diagram

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b. Hydraulic circuit

Fig. 18: Hydraulic circuit

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11. SPECIALIZED STIPULATIONS FOR THE US- AMERICAN

MARKET The content in this chapter is specialized for the US-American market.

a. Foreword/ Compliance

Operating this truck requires knowledge which can be acquired from this instruction handbook. This

handbook must be kept available throughout the entire period of use of the industrial truck.

IT IS LAW; YOU MUST BE TRAINED AND CERTIFIED TO OPERATE THIS TRUCK! READ AND OBEY ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL AND ON THE TRUCK! Only properly trained operators are allowed to operate a powered industrial truck. Your employer must

train you and certify, that you are qualified to operate this truck (required by OSHA § 1910.178). The

training must satisfy OSHA requirements and as minimum the topics mentioned in this handbook.

Depending on the context in this operating manual, the user can refer to several people, including the

owner of the truck, anyone who leases or borrows this truck, and the operator as defined in ASME B56.1.

Please pay attention to the section in ASME B56.1 concerning the operator. In this standard, it is defined

that the safe operation is the responsibility of the operator (ASME B56.1-2003, Part II, section 5.1.1). You

and others can be seriously injured or even killed if you don’t use this truck correctly. Before operating

your truck, inspect your truck and ensure that it is in correct working order. This truck was designed and

built to current industry and government standards. For more information see following:

- ASME B56.1 (American Society of Mechanical Engineers)

- OSHA §1910.178 (Occupational Safety and Health Act)

- UL 583 (Underwriters Laboratory)

- ANSI Z535.4 (American National Standards Institute)

This sign indicates hazard situations, if not avoided, will result in serious injury or

death. The instructions or precautions to this message must be observed to avoid the potential risk of

injury or death.

If not followed, warning indicates hazard situations which may lead to moderate

injury. The instructions or precautions to this message must be observed to avoid the potential risk of

injury or death.

If not followed, caution indicated situations which may lead to minor injury.

Instructions or precautions must be observed to avoid minor injury.

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b. Description warning labels (only US- market)

A Crane hook label C Residual lift capacity sticker F Identification plate (ID-plate) G Sticker to read and follow these instructions H Sign warning electrical devices I Sign danger not riding

J Sign danger being crushed K Sign not under, on forks L Sign oil filling point M Sign warning stay clear stop truck N Sign danger battery

The truck is equipped with an emergency button (11) which stops all lifting-, lowering-, driving- functions

and engages the failsafe electromagnetic brake when it is pushed. The function is described in chapter 2c.

Follow the instructions given on the decals. Replace the decals if they are damaged or missing.

Fig. 19: Warning labels and safety devices (only USA)

( only without platform)(inside)

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Sign read and follow this instruction (G)

Sign warning electrical devices (H)

Sign danger not riding (I)

(only if not equipped with a foldable platform)

Sign danger being crushed (J)

Sign not under, on forks (K)

Sign oil filling point (L)

Sign warning stay clear stop truck (M)

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Sign danger battery (N)

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c. Technical data for US market

Table 6: Main technical data for standard version(USmarket)

Type sheet for industrial truck acc. to VDI 2198 PS 15SL two-stage-mast PS 15SL three-stage-mast

1.2 Manufacturer`s type

designation

2900FFL 3600FFL 4600 FFL 6000 FFL

1.3 Power (battery ,diesel, petrol, gas, manual)

Battery

1.4 Operator type Pedestrian

1.5 Load Capacity / rated load Q(lbs) 3306.9

1.6 Load centre distance C(in) 23.6

1.8 Load distance ,centre of drive axle to fork

x(in) 28.4 Dis

tin

gu

ish

ing

mar

k

1.9 Wheelbase y(in) 54.6 59.8

2.1 Service weight lbs 2844.0 2910.1 3712.6 3897.8

2.2 Axle loading, laden front/rear lbs 2778/3373 2811/3406 3062./3763 3155/3856

Wei

gh

t

2.3 Axle loading, unladen front/rear

lbs 1841/1003 1874/1036 2202/1316 2295/1409

3.1 Tires Polyurethane (PU)

3.2 Tire size, front xW (in) 9.1×3.0

3.3 Tire size, rear xW (in) 3.1×2.8

3.4 Additional wheels(dimensions) xW (in) 4.9x2.4

3.5 Wheels,number front/rear(x=driven wheels) 1x+2/4

3.6 Track, front b10(in) 22.4 29.5

Tir

es, c

has

sis

3.7 Track, rear b11(in) 42.9-54.9

4.2 Lowered mast height h1 (in) 76.8 90.6 81.9 107.9

4.3 Free Lift height h2 (in) 58.3 72.0 59.8 84.9

4.4 Lift height h3 (in) 112.8 140.4 179.7 234.8

4.5 Extended mast height h4 (in) 132.7 160.2 201.4 259.8

Dim

ensi

on

s

4.9 Height of tiller in drive position min./ max.

h14 (in) 53.9/37.2

Fig. 20: Technical data

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4.15 Height, lowered t h13 (in) 1.97

4.19 Overall length l1 (in) 82.7 77.3

4.20 Length to face of forks l2 (in) 36.0 40.55

4.21 Overall width b1 (in) 31.3 39.4

4.22 Fork dimensions s/e/l(in) 1.2/3.9/45.3

4.25 Distance between fork-arms b5 (in) 7.9-28.3

4.32 Ground clearance, centre of wheelbase

m2 (in) 0.98

4.33 Aisle width for pallets 1000X1200 crossways

Ast(in) 101.3 106.9

4.34 Aisle width for pallets 800X1200 lengthways

Ast(in) 101.3 106.9

4.35 Turning radius Wa(in) 65.1 70.6

5.1 Travel speed, laden/ unladen mph 3.75/3.75

5.2 Lift speed, laden/ unladen fpm 16.1/29.9 19.1/32.3 27.8/41.7 27.8/41.7

5.3 Lowering speed, laden/ unladen fpm 18.7/21.3 25.2/23.6 44.7/35.0

5.8 Max. gradeability, laden/ unladen % 6/12

Per

form

ance

d

ata

5.10 Service brake Electromagnetic

6.1 Drive motor rating S2 60min HP 1.77

6.2 Lift motor rating at S3 4.5% HP 2.99 4.08 4.1

6.3 Battery acc. to DIN 43531/35/36 A, B, C, no B,2PzS B,3PzS

6.4 Battery voltage, nominal capacity K5 V/Ah 24/210 24/350

6.5 Batteryweight lbs 478.4

Ele

ctri

c- e

ng

ine

6.6 Energy consumption acc. to VDI cycle kWh/h 2.36

8.1 Type of drive control AC- speed control

8.4 Sound level at driver`s ear acc. to EN 12053 dB(A) 69

Ad

dit

ion

al d

ata

Table 7: Mast table

Mast table PS 15

Designation Lowered mast

height h1 (in)

Free lift height

h2 (in)

Lift height

h3 (in)

Extended mast height

h4 (in)

PS 15

Two-stage mast FFL 76.8

90.6

58.3

72.0

112.8

140.4

132.7

160.2

Three-stage mast

FFL

81.9

107.9

59.8

84.9

179.7

234.8

201.4

259.8

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12. DECLARATION OF CONFORMITY (valid, if sold within the EU)

[GB] CE Declaration of Conformity The signatory hereby declares that the specified machine conforms to the EU Directive 2006/42/EC (Machine Directive) and 2004/108/EEC (Electro-Magnetic Compatibility, EMC) including their amendments as translated into national legislation of the member countries. The signatory is individually authorized to compile the technical documents.

[D] EG-KONFORMITÄTSERKLÄRUNG Der Unterzeichner bescheinigt hiermit, dass die im Einzelnen bezeichnete Maschine den Europäischen Richtlinien 2006/42/EG (Maschinenrichtlinie) und 2004/108/EWG (Elektromagnetische Verträglichkeit - EMV) einschließlich deren Änderungen sowie dem entsprechenden Rechtserlaß zur Umsetzung der Richtlinien in nationales Recht entspricht. Der Unterzeichner ist bevollmächtigt, die technischen Unterlagen zusammenzustellen. [E] DECLARACIóN DE CONFORMIDAD CE El signatario certifico por medio de la presente que la máquina especificada cumple con las Normas Europeas 2006/42/CE (Normativa para maquinarias) y 2004/108/CE (Compatibilidad electromagnética), incluyendo sus respectivas odificaciones, así como con el decreto-ley para la adaptación de las normas al derecho nacional. El signatario dispone de una autorización individual que le permite compilar la documentación técnica. [F] DECLARATION DE CONFORMITE CE Par la présente déclaration, les soussignés certifient que le machines spécifié ci-dessus est conforme à la loi et aux directives européennes 2006/42/CE (directive sur les machines) et 2004/108/CEE (compatibilité électromagnétique - CEM), y compris aux modifications qui y sont apportées et à l’arrêté autorisant sa transposition en droit national. Chaque signataire est habilité à établir individuellement la documentation technique. [NL] EG-CONFORMITEITSVERKLARING Ondergetekenden verklaren hierbij dat - volgens de nationale wetgeving van de Lidstaten - de hierboven vermelde opgegeven machina beantwoordt aan de bepalingen qua veiligheid bij machines (EG richtlijn 2006/42/EC) en electro-magnetische compatibilteit (EG richtlijn 2004/108/EEC). Ondergetekenden zijn ieder individueel gemachtigd het technisch dossier samen te stellen. [P] DECLARAÇÃO DE CONFORMIDADE CE Pela presente, os signatários certificam que o máquina especificado está conforme às Directivas Europeias 2006/42/CE („Máquinas“) e 2004/108/CEE („Inocuidade Electromagnética - IEM“), incluindo as alterações das mesmas e o respectivo decreto-lei para a transposição em lei nacional. Cada um dos signatários está autorizado a proceder à elaboração da documentação técnica.

[I] DICHIARAZIONE DI CONFORMITÀ CE I sottoscritti dichiarano che il veicolo per trasporti interni a macchina specificato soddisfa le Direttive Europee 2006/42/EC (Direttiva Macchine) e 2004/108/EEC (Compatibilità elettromagnetica - EMV) comprese le relative modifiche, come pure il rispettivo decreto legislativo per la conversione delle direttive in diritto nazionale. I sottoscritti sono singolarmente autorizzati alla creazione della documentazione tecnica. [BG] EВРОПЕЙСКА ОБЩНОСТ - ДЕКЛАРАЦИЯ ЗА СЪОТВЕТСТВИЕ Подписаните удостоверяват с настоящето, че подробно описаното машина средство отговаря на европейския норматив 2006/42/EG (норматив за машини) и на 2004/108/EG (електро-магнетична съвместимост), включително с техните промени, както и на съответния указ за прилагане на нормативите в националното право. Подписаните при това са упълномощении поотделно да съставят техническата документация. [CZ] EG - PROHLÁŠENÍ O SHODĚ Níže podepsaný tímto potvrzuje, že podrobný popis uvedené stroje odpovídá Evropským směrnicím 2006/42/EC (směrnice pro stroje) a 2004/108/EEC (elektromagnetická interference - EMV) včetně jejich pozdějších úprav, jakož i příslušným právním výnosům pro uplatnění příslušné směrnice v rámci národního práva. Každý z podepsaných jsou jednotlivě zplnomocněni k vytvoření technických podkladů. [DK] EF-OVERENSSTEMMELSESERKLÆRING Undertegnede attesterer hermed, at det specificerede maskine stemmer overens med de Europæiske Direktiver 2006/42/EU (maskindirektiv) og 2004/108/EØF (elektromagnetisk kompatibilitet - EMC) samt med den modsvarende lovvedtagelse til implementering af direktiver i den nationale lovgivning. De undertegnede er hver for sig beføjet til at sammenstille de tekniske dokumenter. [EST] EL vastavusavaldus Allakirjutanud tõendavad käesolevaga, et üksikasjaliselt kirjeldatud täpsustatud masin vastab Euroopa direktiividele 2006/42/EÜ (Direktiiv masinate kohta) ja 2004/108/EMÜ (Elektromagnetiline sobivus - EMS) kaasa arvatud nende muudatused ja nendele vastavatele õigusmäärustele direktiivide muutmiseks siseriiklikuks õiguseks. Iga allakirjutanu üksikult on volitatud koostama tehnilist dokumentatsiooni.

[FIN] EU-YHDENMUKAISUUSSELOSTUS Allekirjoittaneet todistavat täten, että kukin erikseen mainittu omalla voimanlähteellä varustettu tehdaskone vastaa EU-direktiivien 2006/42/EC (koneenrakennusdirektiivi) ja 2004/108/EEC (sähkömagneettinen yhteensopivuus – EMC) määräyksiä sekä niiden muutoksia ja niiden kansalliseen lainsäädäntöön soveltamista koskevaa oikeussääntöä. Jokaisella allekirjoittaneista on oikeus itsenäisesti laatia asiaankuuluvia teknisiä asiakirjoja.

[GR] ΔΗΛΩΣΗ ΣΥΜΜΟΡΦΩΣΗΣ ΕΟΚ Οι υπογράφοντες βεβαιώνουν διά της παρούσης ότι το συγκεκριμένο μηχάνημα συμμορφώνεται προς την Κοινοτική Οδηγία 2006/42/ΕΚ («Μηχανήματα») και 2004/108/ΕΟΚ (Ηλεκτρομαγνητικής Συμβατότητας, ΗΜΣ), καθώς και οι τροποποιήσεις τους, όπως μεταφράστηκε στην εθνική νομοθεσία των χωρών μελών. Οι υπογράφοντες είναι σε κάθε περίπτωση εξουσιοδοτημένοι ατομικά να καταρτίσουν τα τεχνικά έγγραφα. [H] EU KONFORMITÁSI NYILATKOZAT Alulírottak ezennel igazolják, hogy a részletesen leírt a megadott gép megfelel a 2006/42/EC (Gép-Irányelv) és a 2004/108/EEC (Elektromágneses összeférhetőség - EMV) Európai Irányelveknek, beleértve azok módosításait, valamint az irányelvek nemzeti jogba történő átültetésére irányuló megfelelő jogi rendelkezést. Továbbá az alulírottak mindegyike rendelkezik meghatalmazással arra nézve, hogy összeállíthatja a műszaki dokumentációt. [LT] ES atitikimơ deklaracija Žemiau pasirašę asmenys patvirtina, kad atskirai aprašytas nurodyta mašina atitinka Europos Sąjungos direktyvas 2006/42/EB (Mašinų direktyva) ir 2004/108/EEB (Elektromagnetinis suderinamumas – EMS) įskaitant jų pakeitimus, o taip pat ir atitinkamą teisės aktą dėl direktyvų įgyvendinimo nacionalinėje teisėje. Kiekvienas iš pasirašiusių asmenų turi teisę ruošti techninę dokumentaciją.

[LV] ES atbilstības deklarācija Ar zemāk redzamajiem parakstiem tiek apliecināts, ka norādīts mašīna atbilst Eiropas Savienības normatīvām 2006/42/EG (Mašīnu normatīvas) un 2004/108/EWG (Elektromagnētiskā atbilstība – EMV), ieskaitot to izmaiņas, kā arī atbilstošos tiesiskos rīkojumus normatīvu pielāgošanai nacionālajai likumdošanai. Parakstu īpašnieki ir atsevišķi pilnvaroti sastādīt tehniskās dokumentācijas. [N] EU-KONFORMITETSERKLÆRING Undertegnede bekrefter hermed at de enkelte betegnede maskin med kraftdrift tilsvarer de europeiske retningslinjene 2006/42/EC (maskinretningslinje)

CE-DD-002

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og 2004/108/EEC (elektromagnetisk fordraglighet - EMV) inklusiv disses endringer og den tilsvarende rettsforordning til omsetning av nasjonal rett. Hver undertegnede er fullmektig til å sette sammen de tekniske dokumentene.

[PL] DEKLARACJA ZGODNOŚCI WE Niżej podpisani deklarują, że poniżej opisana maszyna spełnia wymagania określone w dyrektywach Europejskich 2006/42/EC (Dyrektywa Maszynowa) i 2004/108/EEC (Kompatybilności elektromagnetycznej - EMC) wraz z ich późniejszymi zmianami oraz odpowiednimi rozporządzeniami mającymi na celu przeniesienie tych dyrektyw do prawa krajów członkowskich. Sygnatariusz jest indywidualnie upoważniony do zestawiania dokumentacji technicznej.

[RO] DECLARAŢIE DE CONFORMITATE CE Subsemnaţii adeveresc prin prezenta că vehiculul de specificat maşină descris individual corespunde directivelor europene 2006/42/CE (Directiva privind maşinile) şi 2004/108/CEE (Compatibilitatea electromagnetică - CEM) inclusiv modificărilor lor precum şi actului legislativ corespunzător prentru transpunerea directivelor în drept naţional. Subsemnaţii sunt fiecare în parte împuterniciţi să întocmească documentaţia tehnică. [RUS] Декларация соответствия стандартам ЕС Настоящим лица, подписавшие документ, удостоверяют, что машина с указанной спецификацией соответствует европейским стандартам 2006/42/EG (Транспортная директива) и 2004/108/EWG (Электромагнитная совместимость - ЕМС), включая изменения в них, а также соответствующим национальным стандартам и нормам. Каждое по отдельности лицо, подписавшее документ, имеет полномочия для составления технической документации. [S] EG-KONFORMITETSFÖRKLARING Undertecknarna intygar härmed att det i detalj betecknade maskin uppfyller de Europeiska direktiven 2006/42/EG (Maskindirektiv) och 2004/108/EEG (Elektromagnetisk tålighet - EMV), inklusive ändringarna i detta och den motsvarande rättsförordningen för att omsätta direktiven i nationell rätt. Undertecknarna har var för sig fullmakt att sammanställa den tekniska dokumentationen.

[SK] vyhlásenie o zhode Dolu podpísaní týmto potvrdzujeme, že podrobný popis uvedené stroje Zodpovedá Európskym smerniciam 2006/42/EC (ernica pre stroje ) a 2004/108/EWG ( elektromagnetická tolerancia – EMV ) vrátane jeho neskorších úprav, rovnako zodpovedá aj príslušným právnym nariadeniam na uplatnenie smerníc v rámci národného práva. Každý z podpísaných je jednotlivo splnomocnený na vytvorenie technických podkladov. [SLO] EU IZJAVA O SKLADNOSTI Podpisani s tem potrjujemo, da posamično označeno določeno stroj vozilo odgovarja Evropski direktivi 2006/42/EC (Direktiva o strojih) in 2004/108/EEC (Elektromagnetna skladnost - EMV) vključno z njihovimi spremembami ter ustrezno pravno uredbo o prevzemu smernic v nacionalno pravo. Podpisniki so vsakokrat posamezno pooblaščeni za izdajanje tehnične dokumentacije. [TR] AB Uygunluk Açıklaması İmza sahibi şahıslar, ayrıntıları belirtilen makine aracının, 2006/42/EC (Makine Yönergesi) ve 2004/108/EEC (Elektromanyetik Uyumluluk – EMC) no'lu Avrupa Yönergelerine ve bunların değişiklik sonucu oluşan metinlerine ve yönergelerin milli hukuk hükümlerine dönüştürülmesine dair ilgili hukuk kararnamesine uygun olduğunu tasdik ederler. İmza sahibi şahıslar teknik dosyaları bir araya getirmek için münferiden vekil tayin edildi.

(1) Type/ Typ/ Tipo/ Modello/ Tyyppi/ Tipo / ΤYΠΟΣ/ Típus/ Tip/ Тип/ Tips/ Tipas/ Tüüp: (2) Serial No./ Serien-Nr./ N°. de série/ Serienummer/ Nº de serie/ Numero di serie/ Serienr./ Sarjanro/ αυξάνων αριθμός/ Seriové číslo/ Szériaszám/

Nr.Seryjny/ Serijska številka/ Výrobné číslo/ Серийный номер/ Seri No./ Seerianr./ Sērijas Nr./ Serijos numeris: (3) Year of constr./ Baujahr/ Année de constr./ Bouwjaar/ Año de constr./ Anno di costruzione/ Produktionsår/ Byggeår/ Tillverkningsår/ Valmistusvuosi /

Ano de fabrico / έτος κατασκευής/ Rok výroby/ Gyártási év/ Rokprodukcji / Letnik / Год изготовления / Üretim yılı / Väljalaskeaasta / Izgatavošanas gads / Gamybosmetai

(4) Manufacturer or his authorized representative in Community/ Hersteller oder in der Gemeinschaft ansässiger Vertreter/ Fabricant ou son mandataire établi dans la Communauté/ Fabrikant of zijn in de Gemeenschap gevestigde gemachtigde/ Fabricante o representante establecido en la Comunidad/ Construtor ou Representante estabelecido na Comunidade/ Costruttore oppure il suo rappresentante nella Comunità/ Fabrikant eller dennesi Fællesskabet etablerede befuldmægtigede/ Produsent eller agent innen felleskapet/ Tillverkare eller representant inom EU/ Valmistaja tai yhteisömaassa oleva edustaja / V˘robce nebo jeho zastoupení/ Gyártó / producent albo jego przedstawiciel w EG (Wspólnota Europejska)/ Καηαζθεπαζηήο ή όκηινο ηνπηθώλ αληηπξνζώπσλ/ Üretici ya da Bölgedeki Yetkili Temsilci/ Proizvajalec ali pooblaščeni zastopnik s sedežem v EU/ Výrobca alebo zástupca so stálym bydliskom v EÚ / Изготовитель или его представитель, зарегистрированный в стране Содружества/ Tootja või organisatsioonis paiknev esindaja/ Ražotājs vai vietējais uzņēmuma pārstāvis / Gamintojas arba šalyje reziduojantis atstovas:

(5) Date/ Datum/ Data/ Fecha/ datum/ Dato/ päiväys/ Kuupäev/ Datums/дата / Dátum/ dátum/ tarih/ ημερομηνία (6) Authorised signatory/ Im Auftrag/ pour ordre/ Incaricato/ Por orden de/ por procuração/ op last van/ på vegne af/ på uppdrag/ Etter oppdrag/ psta./

Ülesandel / pavedus / v.i. / По поручению / megbízásából /длъжностно лице / z pověření / z poverenia / po nalogu / na polecenie / din sarcina / adına / θαη' εληνιή

(1) Type: XX XX – Self propelled industrial truck

(2) Serial No: XXXXXXXX

(3) Year of constr.: YYYY

(4) Manufacturer or his authorized representative in Community:

Company name/ Street / Postal code Town/ Country

(5) Date: YYYY. MM.DD

(6) Authorized signatory: Mr. Sample

Page 34: Electric Stacker PS15Electric Stacker PS20

Version 10/2014

PS 20-SMS-001-EN

INSTRUCTION HANDBOOK

Electric Stacker

WARNING Do not use the electric truck before reading and understanding these operating instructions.

NOTE:

Please check the designation of your

present type at the last page of this

document as well as on the ID-plate.

Keep for future reference.

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1

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2

FOREWORD

Before operating the electric stacker, read this ORIGINAL INSTRUCTION HANDBOOK carefully and

understand the usage of the truck completely. Improper operation could create danger.

This handbook describes the usage of different electric stackers. When operating and servicing the truck,

make sure, that it applies to your type.

Chapter 11 describes specialized stipulations and regulations for the American market. Follow these instructions and stipulations if you operate the truck within the American market!

Keep this handbook for future reference. If this or the warning/ caution labels are damaged or got lost,

please contact your local dealer for replacement.

This truck complies with the requirements according to EN 3691-1 (Industrial trucks- safety requirements

and verification, part 1), EN 12895 (Industrial trucks- electromagnetic compatibility), EN 12053 (Safety of

industrial trucks- test methods for measuring noise emissions), EN 1175 (Industrial truck safety –

electrical requirements), assumed the truck is used according to the described purpose.

The noise level for this machine is 69 dB(A) according to EN 12053.

The vibration is 0,85 m/s2 (if equipped with a platform) according to EN 13059.

ATTENTION:

Environmentally hazardous waste, such as batteries, oil and electronics, will have a negative effect

on the environment, or health, if handled incorrectly.

The waste packages should be sorted and put into solid dustbins according to the materials and be

collected disposal by local special environment protection bureau. To avoid pollution, it’s forbidden to

throw away the wastes randomly.

To avoid leaking during the use of the products, the user should prepare some absorbable materials

(scraps of wooden or dry duster cloth) to absorb the leaking oil in time. To avoid second pollution to

the environment, the used absorbable materials should be handed in to special departments in terms

of local authorities.

Our products are subject to ongoing developments. Because this handbook is only for the purpose of

operating /servicing the stacker, therefore please have understanding, that there is no guarantee out

of particular features out of this handbook.

NOTE: On this manual, the left sign means warning and danger, which can lead to death or serious injury if not followed.

Copyright The copyright remains with the company, mentioned on the CE- certificate at the end of this document or,

if sold within the USA, with the company, mentioned on the company sticker.

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4

TABLE OF CONTENTS

1. CORRECT APPLICATION ............................................................................................5 2. DESCRIPTION OF THE STACKER..............................................................................6

a. Overview of the main components.............................................................................6 b. Main technical data ....................................................................................................7 c. Description of the safety devices and warning labels (Europe and other, excepting USA) .................................................................................................................................8 d. Identification plate ......................................................................................................9

3. WARNINGS, RESIDUAL RISK AND SAFETY INSTRUCTIONS ..................................9 4. COMMISSIONING, TRANSPORTING, DECOMMISSIONING ....................................10

a. Commissioning ........................................................................................................10 b. Lifting/ transportation................................................................................................10 c. Decommissioning..................................................................................................... 11

5. DAILY INSPECTION ................................................................................................... 11 6. OPERATING INSTRUCTIONS ...................................................................................12

a. Parking.....................................................................................................................12 b. Residual lift diagram.................................................................................................12 c. Lifting .......................................................................................................................13 d. Lowering ..................................................................................................................13 e. Travelling .................................................................................................................13 f. Steering....................................................................................................................14 g. Braking.....................................................................................................................14 h. Malfunctions.............................................................................................................15 i. Emergency...............................................................................................................15

7. BATTERY CHARGING AND REPLACEMENT ...........................................................15 a. Replacement............................................................................................................16 b. Battery Indicator.......................................................................................................16 c. Charging ..................................................................................................................16

8. REGULAR MAINTENANCE........................................................................................17 a. Maintenance checklist..............................................................................................17 b. Lubricating points.....................................................................................................19 c. Check and refill hydraulic oil ....................................................................................19 d. Checking electrical fuses .........................................................................................19 e. Removing, reattaching guarding ..............................................................................20

9. TROUBLE SHOOTING ...............................................................................................20 10. WIRING/ CIRCUIT DIAGRAM.....................................................................................22

a. Electrical circuit diagram ..........................................................................................22 b. Hydraulic circuit........................................................................................................23

11. SPECIALIZED STIPULATIONS FOR THE US- AMERICAN MARKET.......................24 a. Foreword/ Compliance.............................................................................................24 b. Description warning labels (only US- market) ..........................................................25 c. Technical data for US market ...................................................................................28

12. DECLARATION OF CONFORMITY (valid, if sold within the EU)................................30

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5

1. CORRECT APPLICATION It is only allowed to use this electric stacker according to this instruction handbook.

The trucks described in this handbook are self propelled pedestrian controlled electric power stacker,

with electrically powered low height lifting function. The trucks are designed for stacking operations in

dedicated racking by lifting and lowering the palletized load up to the desired lifting height.

A wrong usage can cause human injuries or can damage equipment.

The operator/ the operating company has to ensure the correct usage and has to ensure, that this truck

is used only by staff, which is trained and authorized to use this truck.

The truck has to be used on substantially firm, smooth, prepared, level and adequate surfaces. The truck

is intended to be used for indoor applications with ambient temperatures between +5C and + 40C and

for intensive operations without crossing permanent obstacles or potholes. Operating on ramps is not

allowed. While operating, the load must be placed approximately on the longitudinal centre plane of the

stacker.

Lifting or transporting people is forbidden. If travelling the load must be lowered to the lifting point.

It is not allowed to use this truck on tail lifts or loading ramps.

The capacity is marked on the load diagram as well on the Identification plate. The operator has to

consider the warnings and safety instructions.

Operating lighting must be minimum 50 Lux.

Modification

No modifications or alterations to this truck which may affect, for example, capacity, stability or safety

requirements of the truck, shall be made without the prior written approval of the original truck

manufacturer, its authorized representative, or a successor thereof. This includes changes affecting, for

example braking, steering, visibility and the addition of removable attachments. When the manufacturer

or its successor approve a modification or alteration, they shall also make and approve appropriate

changes to capacity plate, decals, tags and operation and maintenance handbooks.

By not observing these instructions, the warranty becomes void.

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Fig. 1: Overview main components

2. DESCRIPTION OF THE STACKER

a. Overview of the main components

1. Foldable platform

2. Main cover

3. Protective arm cover

4. Protective arms

5. Upper cover

6. Tiller

7. Safety (belly) button

8. Accelerator (butterfly button)

9. Middle cover

10. Battery cover

11. Mast

12. Assembly board

13. Protective board

14. Load backrest

15. Load wheels

16. Forks

17. Pallet

18. Key switch

19. Discharge indicator and charging indicating

LED

20. Emergency button

21. Chassis

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7

b. Main technical data

Table1: Main technical data for standard version

Type sheet for industrial truck acc. to VDI 2198

PS 20 1.2 Manufacturer`s type designation

2600 2900 3600

1.3 Power (battery ,diesel, petrol, gas, manual) Battery

1.4 Operator type Pedestrian

1.5 Load Capacity / rated load Q (t) 2

1.6 Load centre distance C (mm) 600

1.8 Load distance ,centre of drive axle to fork X (mm) 760

Dis

tin

gu

ish

ing

mar

k

1.9 Wheelbase Y(mm) 1508

2.1 Service weight kg 1440 1460 1515

2.2 Axle loading, laden front/rear kg 1245 /2195

1250 /2210

1270 /2245

Wei

gh

t

2.3 Axle loading, unladen front/rear kg 1020 /420

1030 /430

1070 /445

3.1 Tires Polyurethane (PU)

3.2 Tire size, front x w (mm) 230×75

3.3 Tire size, rear x w (mm) 84×70

3.4 Additional wheels(dimensions) x w (mm) 124x60

3.5 Wheels, number front/rear(x=driven wheels) 1x+2/4

3.6 Tread, front b10 (mm) 766 Tir

es, c

has

sis

3.7 Tread, rear b11 (mm) 400/515

4.2 Lowered mast height h1 (mm) 1930 2080 2430

4.3 Free lift height h2 (mm) -

4.4 Lift h3 (mm) 2515 2815 3515

4.5 Extended mast height h4 (mm) 3187.5 3487.5 4187.5

4.9 Height of tiller in drive position min./ max. h14 (mm) 964/1326 Dim

ensi

on

s

4.15 Height, lowered h13 (mm) 85

Fig. 2: Technical data

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8

4.19 Overall length l1 (mm) 2083

4.20 Length to face of forks l2 (mm) 933

4.21 Overall width b1 (mm) 1000

4.22 Fork dimensions s/e/l (mm) 60/185/1150

4.25 Distance between fork- arms b5 (mm) 570/685

4.32 Ground clearance, centre of wheelbase m2 (mm) 25

4.33 Aisle width for pallets 1000X1200 lengthways Ast (mm) 2572

4.34 Aisle width for pallets 800X1200 lengthways Ast (mm) 2520

4.35 Turning radius Wa (mm) 1725

5.1 Travel speed, laden/unladen Km/h 5.2/5.5

5.2 Lift speed, laden/ unladen m/s 0.11/0.16

5.3 Lowering speed, laden/ unladen m/s 0.1/0.1

5.8 Max. gradeability performance, laden/ unladen % 6/12

Per

form

anc

e d

ata

5.10 Service brake Electromagnetic

6.1 Drive motor rating S2 60min kW 1.3

6.2 Lift motor rating at S3 15% kW 3.0

6.3 Battery acc. to DIN 43531/35/36 A, B, C, no B,3PzS

6.4 Battery voltage, nominal capacity K5 V/Ah 24/350

6.5 Battery weight kg 288 Ele

ctri

c-

eng

ine

6.6 Energy consumption acc. to VDI cycle Kwh/h 2.83

8.1 Type of drive control AC- speed control

8.4 Sound level at driver’s ear according to EN 12053 dB(A) 69

Ad

dit

ion

al d

ata

c. Description of the safety devices and warning labels (Europe and

other, excepting USA)

For the USA –market, the description of the safety and warning labels is mentioned in chapter 11.

A Crane hook label B Warning decal: Do not step under or on the forks C Residual lift capacity sticker E Never reach through F Identification plate (ID-plate) G Sticker to read and follow these instructions L Sign of filling point

The truck has an emergency button (20) which stops all

lifting-, lowering-, driving- functions and engages the

failsafe electromagnetic brake when it is pushed. By

pulling this button, the truck can be operated after the

controller checked the functions. Before operating, insert

the key and turn the switch (18) clockwise. To prevent

against unauthorized access, turn the key anti-clockwise

Fig.3: Safety and warning labels

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9

and remove it, if you not operate this truck. The truck is equipped with a safety (belly) button (7) which

switches the driving function away from the operator, if the truck travels towards the operator and the

tiller is activated in the tillers operating zone. Follow also the instructions given on the decals. Replace

the decals if they are damaged or missing.

d. Identification plate

1 Designation, type

2 Serial number

3 Rated capacity in kg

4 Supply voltage in V

5 Own mass (self weight) in kg without battery

6 Name and address of manufacturer)

7 Battery weight minimum/ maximum

8 Nominal power in kW

9 Load center distance

10 Manufacturing data

11 Option

3. WARNINGS, RESIDUAL RISK AND SAFETY INSTRUCTIONS

DO NOT

Drive outside the stacking operation with a lifted load higher than the lifting point.

Put foot or hand under or into the lifting mechanism.

Allow other person than the operator to stand in front of or behind the truck when it is

moving or lifting/lowering.

Overload the truck.

Put foot in front of the wheels, injury could result.

Lift people. People could fall down and suffer severe injury.

Push or pull loads.

Use this truck on ramps.

Use the truck without a removed protective screen (fig.1, pos. 17/ guarding).

1

2

4

5

3

7

If sold to the EU, here the

place of the CE marking

6

8

9

10

11

Fig. 4: Identification plate

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10

Side or end load. Load must be distributed evenly on the forks.

Use the truck with unstable, unbalanced not stable load.

Use truck without manufacturer’s written consent.

Lifted loads could become unstable at wind forces. In the case of wind forces do not

lift the load if there is any influence to the stability

Watch difference in floor levels when driving. Load could fall down or the truck could get uncontrollable.

Keep watching the condition of load. Stop operating the truck if load becomes unstable. Brake the truck

and activate the emergency button (11) by pushing when sliding load on or off the truck. If the truck has

any malfunctions, follow chapter 8.

Practice maintenance work according to regular inspection. This truck is not designed to be water

resistant. Use the truck under dry condition. Prolonged continuous operation might cause damage of the

power pack. Stop operation if temperature of hydraulic oil is too high.

When operating the truck, the operator has to wear safety shoes. The truck is intended to be used for indoor applications with ambient temperatures

between +5C and + 40C. The operating lighting must be minimum 50 Lux. It is not allowed to use the truck on ramps. To prevent unintended sudden movements when not operating the truck (i.e. from

another person, etc.) switch off the truck and remove the key.

4. COMMISSIONING, TRANSPORTING, DECOMMISSIONING

a. Commissioning

Table 2: Commissioning data Type PS 20 / 2600 PS 20 / 2900 PS 20 / 3600

Commissioning weight [kg] 1475 1495 1550 Version/ Lift [mm] 2600 2900 3600

After receiving our new truck or for re-commissioning you have to do

following before (firstly) operating the truck:

Check if are all parts included and not damaged

Eventually installation and charging the batteries (follow chapter 7)

Do the work according to the daily inspections as well as functional

checks.

b. Lifting/ transportation

For transporting, remove the load, lower the forks to the lowest position

and fix the truck safe with dedicated lifting gear according to the following

figures.

Fig.5: Lifting with a crane

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Lifting

USE DEDICATED CRANE AND LIFTING EQUIPMENT DO NOT STAND UNDER THE SWAYING LOAD DO NOT WALK INTO THE HAZARDOUS AREA DURING LIFTING

Lower the forks and park the truck securely.

Fasten the truck according to fig.6 by fixing dedicated lashing belts to

each side of the truck’s crane hook holes and fasten the other side at

the transporting truck.

Transportation

DURING TRANSPORTATION ON A LORRY OR TRUCK ALWAYS FASTEN THE TRUCK SECURELY

Lower the forks and park the truck on the iron plate securely. Fixe the forks by the iron sheet with two

screws. Fasten the truck by fixing dedicated lashing belts according to fig. 6 and fasten the other side at

the transporting truck.

c. Decommissioning

For storage, remove the load, lower the truck to the lowest position, grease all in this handbook

mentioned greasing points (regular inspection), eventual protect the truck against corrosion and dust.

Remove the batteries and jack the truck safely, so that there will be no flattening after storage.

For final decommissioning hand the truck to a designated recycling company. Oil, batteries and electric

components must be recycled due to legal regulations.

5. DAILY INSPECTION This chapter describes pre-shift checks before putting the truck into operation.

Daily inspection is effective to find the malfunction or fault on this truck. Check the truck on the following

points before operation.

Remove load from truck and lower the forks. DO NOT USE THE TRUCK IF ANY MALFUNCTION IS FOUND.

Check for scratches, deformation or cracks.

Check if there is any oil leakage from the cylinder.

Check the vertical creep of the truck.

Check the chain and rollers for damages or corrosion.

Check the smooth movement of the wheels.

Check the function of the emergency brake by activating the emergency button.

Fig. 6: Fixing points

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Check, the tiller arm- switch braking function

Check the lifting and lowering functions by operating the buttons.

Check if the protective screen has no damages and that is correctly assembled.

Check the audio warning signal.

Check if all bolts and nuts are tightened firmly.

Check the function of the key switch.

Check the speed limitation switch.

Visual check if there are any broken hoses or broken electric wires.

If supplied with a backrest extension, check it for damages and correct assembling.

6. OPERATING INSTRUCTIONS BEFORE OPERATING THIS TRUCK, PLEASE FOLLOW THE WARNINGS AND SAFETY INSTRUCTIONS (CHAPTER 3). BEFORE OPERATING THIS TRUCK, ENSURE THAT THE LOAD OR OTHER EQUIPMENT NOT CAUSES INSUFFICIENT VISIBILITY!

Make sure, that the load is palletized and stable and that

the daily inspection is carried out. For starting, insert the

key and turn it clockwise to the “ON”- position. Eventually

before inserting the key switch (18), the emergency button

(20) must be pulled carefully.

Press the horn button (22) to activate the audible warning signal.

a. Parking

DO NOT PARK THE TRUCK ON INCLINED SURFACES The truck is equipped with an electromagnetic failsafe stopping and parking brake.

Always lower the forks fully and drive the truck to a safe area. Turn the key anti- clockwise to the “Off” –

position and remove the key.

b. Residual lift diagram

The residual lift diagram indicates the maximum capacity Q [kg] for a given

load centre c [mm] and the corresponding lift height H [mm] for the truck with

horizontal load.

The white markings on the mast indicate if the specific lifting limits reached.

For instance with a load centre of gravity distance c of 600 mm and a

maximum lift height H of 3600 mm, the max. capacity Q is 2000 kg.

7

8

22

23

Fig.7: Tiller operating controls

Fig.8: Key switch

Fig. 9: Residual lift diagram

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13

c. Lifting

DO NOT OVERLOAD THE TRUCK! THE MAXIMUM CAPACITY IS 2000 kg. LIFT ONLY CAPACITIES ACCORDING TO THE RESIDUAL LIFT DIAGRAM.

Travel with the lowered forks fully underneath the pallet and press the

lifting button (fig. 7, 22) until you reached the desired lifting height.

d. Lowering

If the forks are in the racking, firstly travel out of the racking carefully

with or without the pallet. By travelling out of the racking, take care

that the forks are not touching the racking.

Press the lowering button (fig. 7, 23) carefully.

Lower the load until the forks are clear of the pallet, then drive the

truck carefully out of the load unit.

e. Travelling

TRAVEL ON INCLINES ONLY WITH THE LOAD FACING UPHILL.

DO NOT TRAVEL ON INCLINES MORE THAN SPECIFIED WITH THE TECHNICAL DATA. TRAVELLING IS ONLY ALLOWED IF THE FORKS ARE LOWERED DOWN TO THE LIFTING POINT (<300MM).

After starting the truck by turning the inserted key to the “ON”- position (fig. 8),; and eventually by pulling

the emergency button carefully, move the tiller to the operating zone (‘F’, fig.11).

Turn the accelerator button to the desired direction forward ‘Fw.’ Or backwards ‘Bw.’(fig. 11).

Control the travelling speed by moving the accelerator button (8) carefully until you reached the desired

Fig.11: Operating direction

Fig.10: Load facing uphill

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speed.

If you move the accelerator button back to the neutral position, the controller decelerates the truck until

the truck stops. If the truck stopped, the parking brake will be engaged.

Drive carefully the truck to the destination. Watch the route conditions and adjust the travelling speed

with the accelerator- button.

THE TRUCK CAN BE EQUIPPED OPTIONAL WITH A FOLDABLE PLATFORM AND SIDEWAYS PROTECTIVE ARMS. PAY ATTENTION, THE BEHAVIOR FOR THE RIDE ON MODE IS DIFFERENT TO THE PEDESTRIAN MODE. Besides the pedestrian mode, following travelling modes can be used:

Travelling with platform (1) folded downside and sideways arms (4) in protective position

Travelling with maximum speed.

Travelling with platform (1) folded downside and sideways arms (4) folded downside

Depending on the Controllers parameter setting, the speed might be lower, but not higher than

5.5km/h.

Travelling with platform (1) folded upright and sideways arms (4) folded downside

Depending on the Controllers parameter setting, the speed might be lower, but not higher than

5.5km/h.

f. Steering

OPTIONAL THE TRUCK CAN BE EQUIPPED WITH AN ELECTRIC STEERING SYSTEM.

TAKE CARE BY OPERATING A TRUCK WITH THIS KIND OF SYSTEM; THE BEHAVIOR OF

THE TRUCK MIGHT BE DIFFERENT THAN TO A TRUCK WITHOUT ELECTRIC STEERING

SYSTEM.

You steer the truck by moving the tiller to the left or right side.

g. Braking

THE BRAKING PERFORMANCE DEPENDS ON THE TRACK CONDITONS AND THE LOAD CONDITONS OF THE TRUCK The braking function can be activated on several ways:

By moving the accelerator button (8) back to the initial ‘0’ position or by releasing the button, the

regenerative braking is activated. The truck brakes until it stops.

By moving the accelerator button (8) from one driving direction directly to the opposite direction, the

truck brakes regenerative until it starts travelling into the opposite direction.

The truck brakes, if the tiller is moved up or down to the braking zones (‘B’). If the tiller is released,

the tiller moves automatically up to the upper baking zone (‘B’).

The truck brakes until it stops.

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The safety (belly) button (7) prevents the operator from being crushed. If this button is activated, the

truck decelerates and/ or starts travelling into the backwards direction (‘Bw.’) for a short distance

and stops. Please consider, that this button also operates, if the truck is not travelling and the tiller is

in the operating zone.

h. Malfunctions

If there are any malfunctions or the truck is inoperative, please stop using the truck and activate the

emergency button (20) by pushing it. If possible, park the truck on a safe area, turn the key switch (18)

anti- clockwise and remove the key.

Inform immediately the manager and, or call your service. If necessary, tow the truck out of the operating

area by using dedicated towing/ lifting equipment.

i. Emergency

In emergencies or in the event of tip over (or off dock), keep safe distance immediately. If possible push

the emergency button (20). All electrical functions will be stopped.

7. BATTERY CHARGING AND REPLACEMENT Only qualified personnel are allowed to service or charge the batteries. The

instructions of this handbook and from the battery- manufacturer must be observed. The batteries are liquid acid traction batteries. Optional maintenance free batteries

are available; for these batteries re- filling is prohibited. Recycling of batteries undergoes national regulations. Please follow these

regulations. By handling batteries, open fire is prohibited, gases could cause explosion! In the area of battery charging neither burning materials nor burning liquids are

allowed. Smoking is prohibited and the area must be ventilated. Park the truck securely before starting charging or installing/changing the batteries Before finishing the maintenance work, make sure, that all cables are connected

correctly and that there are no disturbing towards other components of the truck.

Depending on the version, the truck is equipped with following liquid acid traction battery- type:

1 pc 3PzS 24V/ 350 Ah (C5) [624x284x627 (LxWxH)]

IT IS ONLY ALLOWED TO USE LIQUID ACID TRACTION BATTERIES. THE WEIGHT OF THE BATTERIES HAS AN INFLUENCE TO THE TRUCKS OPERATING BEHAVIOR. PLEASE CONSIDER THE MAXIMUM OPERATING TEMPERATURE OF THE BATTERIES.

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16

a. Replacement

Park the truck securely and switch off the stacker with the key (18)

and activate the emergency button (20). Open the battery cover

and pull out the hinge. Then remove the battery cover, unscrew and

remove the battery fixing plate, pull out the battery plug (Fig.14),

and take the batteries out with a crane. The installation is in the

reverse order of the removal. Please connect the positive terminals

firstly. Otherwise the tuck could be damaged.

b. Battery Indicator

The discharge status is indicated by ten red LED segments.

Fig.13: Battery discharge indicator

Only when the battery is properly charged, the most right LED lit. As the battery’s state-of-charge

decreases, successive LEDs light up, only one on at a time.

The 2nd from left LED flashes, indicating “energy reserve” (70% depth of discharge).

The 2 most left LEDs alternately flash, indicating “empty” (80% depth of discharge).

c. Charging

Before charging ensure that you are using an appropriate charger for charging the installed battery!

Before using the charger, please fully understand the instructions of the charger instructions.

Always follow these instructions! The room, where you are charging must be

ventilated. The exactly charge status can be only checked from

the dischrge indicator. To control the status, the charging must be interrupted and the truck must be started.

Park the truck at a dedicated secured area with a deidcated power

supply.

Battery discharged Battery charged

Fig.14: Battery charging

Fig. 12: battery replacement

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Lower the forks and remove the load.

Open the battery cover and let it stay upright.

Switch the truck off and connect the battery plug to the charging plug of the charger. The charger starts charging the battery if the charger is connected to the main power supply.

Disconnect the battery plugs after the charger finished charging.

Connect the battery plug with the plug at the truck.

Close the battery cover.

8. REGULAR MAINTENANCE Only qualified and trained personnel are allowed to do maintenance on this truck. Before maintaining, remove the load and lower the forks to the lowest position. If you need to lift the truck, follow chapter 4 b by using designated lashing or jacking

equipment. Before working, put safety devices (for instance designated lift jacks, wedges or wooden blocks) under the truck to protect against accidental lowering, movement or slipping.

Please pay attention by maintain the tiller arm. The gas pressure spring is pre-loaded by compression. Carelessness can cause injury.

Use approved and from your dealer released original spare parts. Please consider that oil leakage of hydraulic fluid can cause failures and accidents. It is allowed to adjust the pressure valve only from trained service technicians. If you need to change the wheels, please follow the instructions above. The castors

must be round and they should have no abnormal abrasion. Check the items emphasized maintenance checklist.

a. Maintenance checklist

Interval (Month)Table 3: Maintenance checklist

1 3 6 12

Hydraulic

1 Check the hydraulic cylinder, piston for damage noise and leakage

2 Check the hydraulic joints and hose for damage and leakage

3 Inspect the hydraulic oil level, refill if necessary

4 Refill the hydraulic oil ( 12 month or 1500 working hours) 5 Check and adjust the function of the pressure valve (1500 kg +0/ +10%)

Mechanical system

6 Inspect the forks for deformation and cracks

7 Check the chassis for deformation and cracks

8 Check if all screws are fixed

9 Check mast and chain for corrosion, deformation or damages, replace if

necessary

10 Check the gearbox for noise and leakage

11 Check the wheels for deformation and damages, replace if necessary

12 Lubricate the steering bearing 13 Inspect and lubricate the pivot points

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14 Lubricate the grease nipples

15 Replace the guarding and/or protective screen if it is damaged

Electric system

16 Inspect the electric wiring for damage

17 Check the electric connections and terminals

18 Test the Emergency switch function

19 Check the electric drive motor for noise and damages

20 Test the display

21 Check if correct fuses are used, if necessary replace.

22 Test the audio warning signal

23 Check the contactors

24 Check the frame leakage (insulation test)

25 Check function and wear of the accelerator

26 Check the electrical system of the drive motor

Braking system

27 Check brake performance, if necessary replace the brake disc or adjust the air

gap

Battery

28 Check the battery voltage

29 Clean and grease the terminals and check for corrosion and damage

30 Check the battery housing for damages

Charger

31 Check the main power cable for damages

32 Check the start-up protection during charging

Function

33 Test the audio warning signal

34 Check the air gap of the electromagnetic brake

35 Test the emergency braking

36 Test the reverse and regenerative braking

37 Test the safety (belly) button function

38 Check the steering function

39 Check the lifting and lowering function

40 Check the tiller arm switch function

41 Test the key switch of damages and function

42 Test the speed limitation switch (lifting height >~300mm)

General

43 Check if all decals are legible and complete

44 Check if the protective screen and or guarding is not damaged

45 Inspect the castor, adjust the height or replace it, if worn out

46 Carry out a test run

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b. Lubricating points

Lubricate the marked points according to the maintenance checklist. The required grease specification is:

DIN 51825, standard grease.

c. Check and refill hydraulic oil

The required hydraulic fluid- type is

H-LP 46, DIN 51524

Viscosity is 41.4 - 47

Depending on the type the amount

Is 8.5L

Waste material like oil, used batteries or other must be probably disposed and recycled according to the

national regulations and if necessary brought to a recycling company.

The oil level height shall be in the not lifted position min.8.4L to 8.6L.

If necessary add oil at the filling point.

d. Checking electrical fuses

Remove the main cover. The fuses are

located according to fig. 16; the size is

according to table 4.

1 Bearings in wheels 2 Main frame post 3 Chain 4 Hydraulic system 5 Steering bearing 6 Gear box

Table 4: Size of the fuses

Rate

FU1 10A

FU2 0.5A

FU3 15A

FU01 150A

FU02 200A

Fig. 15: Lubricating points

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e. Removing, reattaching guarding

DO NOT USE THIS TRUCK, IF THE GUARDING IS DAMAGED OR NOT CORRECTLY ASSEMBLED!

If the guarding needs to be removed, unbolt the fixing screws and remove the screen carefully. The

screws will remain with the screen. For reattaching place the screen to the right position and fix each

screw correctly. If you need to replace parts, please call your next service partner.

Move the clips for the protective screen sideways and remove the screen. Assembling is in the opposite

direction. Please make sure that the the screen is fixed correctly and that the fixing elements are not

damaged.

9. TROUBLE SHOOTING

If the truck has malfunctions follow the instructions, mentioned in chapter 6.

TROUBLE CAUSE REPAIR Load weight too high Lift only the max. capacity,

mentioned on the ID-plate Battery discharged Charge the battery Lifting fuse faulty Check and eventually replace

the lifting fuse Hydraulic oil level too low Check and eventually refill

hydraulic oil Oil leakage Repair the hoses and/or the

sealing of the cylinder Lifting stops at 1800mm Move the protective arms into

the downside position Lifting stops at 1800mm Check the sensor for the

protective arm

Load can’t be lifted

Height sensor for 1800mm height defect

Check the height sensor on the mast

Oil leakage from air breathing

Excessive quantity of oil. Reduce oil quantity.

Battery is charging Charge the battery completely and then remove the main power plug form the electrical socket.

Battery not connected Connect the battery correctly

The fuse is faulty Check and eventually replace fuses

Battery discharged Charge the battery

Stacker not starts operating

Combined emergency switch is activated

De-activate the combined emergency switch by insert and pull the knob.

Table 5: Trouble shooting

Fig. 16: Location fuses

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Tiller in the operating zone Move the tiller firstly to the braking zone.

Protective arms in the upright position, platform folded upright

Move the protective arms into the downside position

Foldable platform or protective arms in one of the allowed positions

Check the proximate sensors for the arms and platform

Foldable platform or protective arms not in one of the allowed positions

Check the correct function of the arms and/or platform

Only travelling in one direction

The accelerator and the connections are damaged.

Check the accelerator and the connections.

The battery is discharged. Check the battery status at the discharge indicator

The electromagnetic brake is engaged.

Check the electromagnetic brake

The relating tiller cables are disconnected or damaged

Check the tiller cables and connections.

Defective height sensor for reduced speed at 300mm height

Check the sensor

Electric system overheated Stop using and cool down the truck

The stacker only travels very slowly

Defective heat sensor Check and if necessary replace the heat sensor

The controller is damaged. Replace the controller. The stacker starts up suddenly

The accelerator not moves back to its neutral position.

Repair or replace the accelerator.

If the truck has malfunctions and can’t be operated out of the working zone, jack the truck up and go with

a load handler under the truck and safe the truck securely. Then move the truck out of the aisle.

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10. WIRING/ CIRCUIT DIAGRAM

a. Electrical circuit diagram

Fuses CS 15

FU1 : 10 A

FU2 : 0,5 A

FU3 : 15 A

FU01 : 150 A

FU02 : 200 A

Fig. 17: Electric diagram

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b. Hydraulic circuit

Fig. 18: Hydraulic circuit

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11. SPECIALIZED STIPULATIONS FOR THE US- AMERICAN

MARKET The content in this chapter is specialized for the US-American market.

a. Foreword/ Compliance

Operating this truck requires knowledge which can be acquired from this instruction handbook. This

handbook must be kept available throughout the entire period of use of the industrial truck.

IT IS LAW; YOU MUST BE TRAINED AND CERTIFIED TO OPERATE THIS TRUCK! READ AND OBEY ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL AND ON THE TRUCK! Only properly trained operators are allowed to operate a powered industrial truck. Your employer must

train you and certify, that you are qualified to operate this truck (required by OSHA § 1910.178). The

training must satisfy OSHA requirements and as minimum the topics mentioned in this handbook.

Depending on the context in this operating manual, the user can refer to several people, including the

owner of the truck, anyone who leases or borrows this truck, and the operator as defined in ASME B56.1.

Please pay attention to the section in ASME B56.1 concerning the operator. In this standard, it is defined

that the safe operation is the responsibility of the operator (ASME B56.1-2003, Part II, section 5.1.1). You

and others can be seriously injured or even killed if you don’t use this truck correctly. Before operating

your truck, inspect your truck and ensure that it is in correct working order. This truck was designed and

built to current industry and government standards. For more information see following:

- ASME B56.1 (American Society of Mechanical Engineers)

- OSHA §1910.178 (Occupational Safety and Health Act)

- UL 583 (Underwriters Laboratory)

- ANSI Z535.4 (American National Standards Institute)

This sign indicates hazard situations, if not avoided, will result in serious injury or

death. The instructions or precautions to this message must be observed to avoid the potential risk of

injury or death.

If not followed, warning indicates hazard situations which may lead to moderate

injury. The instructions or precautions to this message must be observed to avoid the potential risk of

injury or death.

If not followed, caution indicated situations which may lead to minor injury.

Instructions or precautions must be observed to avoid minor injury.

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b. Description warning labels (only US- market)

A Crane hook label C Residual lift capacity sticker F Identification plate (ID-plate) G Sticker to read and follow these instructions H Sign warning electrical devices I Sign danger not riding

J Sign danger being crushed K Sign not under, on forks L Sign oil filling point M Sign warning stay clear stop truck N Sign danger battery

The truck is equipped with an emergency button (20) which stops all lifting-, lowering-, driving- functions

and engages the failsafe electromagnetic brake when it is pushed. The function is described in chapter 2c.

Follow the instructions given on the decals. Replace the decals if they are damaged or missing.

Fig. 19: Warning labels and safety devices (only USA)

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Sign read and follow this instruction (G)

Sign warning electrical devices (H)

Sign danger not riding (I)

(only if not equipped with a foldable platform)

Sign danger being crushed (J)

Sign not under, on forks (K)

Sign oil filling point (L)

Sign warning stay clear stop truck (M)

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Sign danger battery (N)

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c. Technical data for US market

Drawing see page 7

Table 6: Main technical data for standard version(USmarket)

Type sheet for industrial truck acc. to VDI 2198

PS 20 1.2 Manufacturer`s type designation

2600 2900 3600

1.3 Power (battery ,diesel, petrol, gas, manual) Battery

1.4 Operator type Pedestrian

1.5 Load Capacity / rated load Q (lbs) 4409.2

1.6 Load centre distance C (in) 23.6

1.8 Load distance ,centre of drive axle to fork X (in) 29.9

Dis

tin

gu

ish

ing

mar

k

1.9 Wheelbase Y(in) 59.4

2.1 Service weight lbs 3174.7 3218.7 3340.0

2.2 Axle loading, laden front/rear lbs 2744.8/48

39.1

2755.7/4

872.2

2799.8/49

49.4

Wei

gh

t

2.3 Axle loading, unladen front/rear lbs 2248.7/92

6.0

2270.7/9

48.0

2359.0/98

1.0

3.1 Tires Polyurethane (PU)

3.2 Tire size, front x w (in) 9.1×3.0

3.3 Tire size, rear x w (in) 3.3×2.8

3.4 Additional wheels(dimensions) x w (in) 4.9x2.4

3.5 Wheels, number front/rear(x=driven wheels) 1x+2/4

3.6 Tread, front b10 (in) 30.2 Tir

es, c

has

sis

3.7 Tread, rear b11 (in) 15.7/20.3

4.2 Lowered mast height h1 (in) 76.0 81.9 95.7

4.3 Free lift height h2 (in) -

4.4 Lift h3 (in) 101.0 112.8 140.4

4.5 Extended mast height h4 (in) 126.5 138.3 165.8

4.9 Height of tiller in drive position min./ max. h14 (in) 38.0/52.2

4.15 Height, lowered h13 (in) 3.3

4.19 Overall length l1 (in) 82.0

4.20 Length to face of forks l2 (in) 36.7

4.21 Overall width b1 (in) 39.4

4.22 Fork dimensions s/e/l (in) 2.4/7.3/45.3

4.25 Distance between fork- arms b5 (in) 22.4/27.0

4.32 Ground clearance, centre of wheelbase m2 (in) 0.98

4.33 Aisle width for pallets 1000X1200 lengthways Ast (in) 101.3

4.34 Aisle width for pallets 800X1200 lengthways Ast (in) 99.2

Dim

ensi

on

s

4.35 Turning radius Wa (in) 67.9

5.1 Travel speed, laden/unladen mph 3.2/3.4

5.2 Lift speed, laden/ unladen fpm 21.7/31.5

5.3 Lowering speed, laden/ unladen fpm 19.7/19.7

Per

form

an

ce d

ata

5.8 Max. gradeability performance, laden/ unladen % 6/12

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5.10 Service brake Electromagnetic

6.1 Drive motor rating S2 60min HP 1.77

6.2 Lift motor rating at S3 15% HP 4.1

6.3 Battery acc. to DIN 43531/35/36 A, B, C, no B,3PzS

6.4 Battery voltage, nominal capacity K5 V/Ah 24/350

6.5 Battery weight lbs 478.4

Ele

ctri

c- e

ng

ine

6.6 Energy consumption acc. to VDI cycle Kwh/h 2.83

8.1 Type of drive control AC- speed control

8.4 Sound level at driver’s ear according to EN 12053 dB(A) 69

Ad

dit

ion

al

dat

a

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12. DECLARATION OF CONFORMITY (valid, if sold within the EU)

[GB] CE Declaration of Conformity The signatory hereby declares that the specified machine conforms to the EU Directive 2006/42/EC (Machine Directive) and 2004/108/EEC (Electro-Magnetic Compatibility, EMC) including their amendments as translated into national legislation of the member countries. The signatory is individually authorized to compile the technical documents.

[D] EG-KONFORMITÄTSERKLÄRUNG Der Unterzeichner bescheinigt hiermit, dass die im Einzelnen bezeichnete Maschine den Europäischen Richtlinien 2006/42/EG (Maschinenrichtlinie) und 2004/108/EWG (Elektromagnetische Verträglichkeit - EMV) einschließlich deren Änderungen sowie dem entsprechenden Rechtserlaß zur Umsetzung der Richtlinien in nationales Recht entspricht. Der Unterzeichner ist bevollmächtigt, die technischen Unterlagen zusammenzustellen. [E] DECLARACIóN DE CONFORMIDAD CE El signatario certifico por medio de la presente que la máquina especificada cumple con las Normas Europeas 2006/42/CE (Normativa para maquinarias) y 2004/108/CE (Compatibilidad electromagnética), incluyendo sus respectivas odificaciones, así como con el decreto-ley para la adaptación de las normas al derecho nacional. El signatario dispone de una autorización individual que le permite compilar la documentación técnica. [F] DECLARATION DE CONFORMITE CE Par la présente déclaration, les soussignés certifient que le machines spécifié ci-dessus est conforme à la loi et aux directives européennes 2006/42/CE (directive sur les machines) et 2004/108/CEE (compatibilité électromagnétique - CEM), y compris aux modifications qui y sont apportées et à l’arrêté autorisant sa transposition en droit national. Chaque signataire est habilité à établir individuellement la documentation technique. [NL] EG-CONFORMITEITSVERKLARING Ondergetekenden verklaren hierbij dat - volgens de nationale wetgeving van de Lidstaten - de hierboven vermelde opgegeven machina beantwoordt aan de bepalingen qua veiligheid bij machines (EG richtlijn 2006/42/EC) en electro-magnetische compatibilteit (EG richtlijn 2004/108/EEC). Ondergetekenden zijn ieder individueel gemachtigd het technisch dossier samen te stellen. [P] DECLARAÇÃO DE CONFORMIDADE CE Pela presente, os signatários certificam que o máquina especificado está conforme às Directivas Europeias 2006/42/CE („Máquinas“) e 2004/108/CEE („Inocuidade Electromagnética - IEM“), incluindo as alterações das mesmas e o respectivo decreto-lei para a transposição em lei nacional. Cada um dos signatários está autorizado a proceder à elaboração da documentação técnica.

[I] DICHIARAZIONE DI CONFORMITÀ CE I sottoscritti dichiarano che il veicolo per trasporti interni a macchina specificato soddisfa le Direttive Europee 2006/42/EC (Direttiva Macchine) e 2004/108/EEC (Compatibilità elettromagnetica - EMV) comprese le relative modifiche, come pure il rispettivo decreto legislativo per la conversione delle direttive in diritto nazionale. I sottoscritti sono singolarmente autorizzati alla creazione della documentazione tecnica. [BG] EВРОПЕЙСКА ОБЩНОСТ - ДЕКЛАРАЦИЯ ЗА СЪОТВЕТСТВИЕ Подписаните удостоверяват с настоящето, че подробно описаното машина средство отговаря на европейския норматив 2006/42/EG (норматив за машини) и на 2004/108/EG (електро-магнетична съвместимост), включително с техните промени, както и на съответния указ за прилагане на нормативите в националното право. Подписаните при това са упълномощении поотделно да съставят техническата документация. [CZ] EG - PROHLÁŠENÍ O SHODĚ Níže podepsaný tímto potvrzuje, že podrobný popis uvedené stroje odpovídá Evropským směrnicím 2006/42/EC (směrnice pro stroje) a 2004/108/EEC (elektromagnetická interference - EMV) včetně jejich pozdějších úprav, jakož i příslušným právním výnosům pro uplatnění příslušné směrnice v rámci národního práva. Každý z podepsaných jsou jednotlivě zplnomocněni k vytvoření technických podkladů. [DK] EF-OVERENSSTEMMELSESERKLÆRING Undertegnede attesterer hermed, at det specificerede maskine stemmer overens med de Europæiske Direktiver 2006/42/EU (maskindirektiv) og 2004/108/EØF (elektromagnetisk kompatibilitet - EMC) samt med den modsvarende lovvedtagelse til implementering af direktiver i den nationale lovgivning. De undertegnede er hver for sig beføjet til at sammenstille de tekniske dokumenter. [EST] EL vastavusavaldus Allakirjutanud tõendavad käesolevaga, et üksikasjaliselt kirjeldatud täpsustatud masin vastab Euroopa direktiividele 2006/42/EÜ (Direktiiv masinate kohta) ja 2004/108/EMÜ (Elektromagnetiline sobivus - EMS) kaasa arvatud nende muudatused ja nendele vastavatele õigusmäärustele direktiivide muutmiseks siseriiklikuks õiguseks. Iga allakirjutanu üksikult on volitatud koostama tehnilist dokumentatsiooni.

[FIN] EU-YHDENMUKAISUUSSELOSTUS Allekirjoittaneet todistavat täten, että kukin erikseen mainittu omalla voimanlähteellä varustettu tehdaskone vastaa EU-direktiivien 2006/42/EC (koneenrakennusdirektiivi) ja 2004/108/EEC (sähkömagneettinen yhteensopivuus – EMC) määräyksiä sekä niiden muutoksia ja niiden kansalliseen lainsäädäntöön soveltamista koskevaa oikeussääntöä. Jokaisella allekirjoittaneista on oikeus itsenäisesti laatia asiaankuuluvia teknisiä asiakirjoja.

[GR] ΔΗΛΩΣΗ ΣΥΜΜΟΡΦΩΣΗΣ ΕΟΚ Οι υπογράφοντες βεβαιώνουν διά της παρούσης ότι το συγκεκριμένο μηχάνημα συμμορφώνεται προς την Κοινοτική Οδηγία 2006/42/ΕΚ («Μηχανήματα») και 2004/108/ΕΟΚ (Ηλεκτρομαγνητικής Συμβατότητας, ΗΜΣ), καθώς και οι τροποποιήσεις τους, όπως μεταφράστηκε στην εθνική νομοθεσία των χωρών μελών. Οι υπογράφοντες είναι σε κάθε περίπτωση εξουσιοδοτημένοι ατομικά να καταρτίσουν τα τεχνικά έγγραφα. [H] EU KONFORMITÁSI NYILATKOZAT Alulírottak ezennel igazolják, hogy a részletesen leírt a megadott gép megfelel a 2006/42/EC (Gép-Irányelv) és a 2004/108/EEC (Elektromágneses összeférhetőség - EMV) Európai Irányelveknek, beleértve azok módosításait, valamint az irányelvek nemzeti jogba történő átültetésére irányuló megfelelő jogi rendelkezést. Továbbá az alulírottak mindegyike rendelkezik meghatalmazással arra nézve, hogy összeállíthatja a műszaki dokumentációt. [LT] ES atitikimơ deklaracija Žemiau pasirašę asmenys patvirtina, kad atskirai aprašytas nurodyta mašina atitinka Europos Sąjungos direktyvas 2006/42/EB (Mašinų direktyva) ir 2004/108/EEB (Elektromagnetinis suderinamumas – EMS) įskaitant jų pakeitimus, o taip pat ir atitinkamą teisės aktą dėl direktyvų įgyvendinimo nacionalinėje teisėje. Kiekvienas iš pasirašiusių asmenų turi teisę ruošti techninę dokumentaciją.

[LV] ES atbilstības deklarācija Ar zemāk redzamajiem parakstiem tiek apliecināts, ka norādīts mašīna atbilst Eiropas Savienības normatīvām 2006/42/EG (Mašīnu normatīvas) un 2004/108/EWG (Elektromagnētiskā atbilstība – EMV), ieskaitot to izmaiņas, kā arī atbilstošos tiesiskos rīkojumus normatīvu pielāgošanai nacionālajai likumdošanai. Parakstu īpašnieki ir atsevišķi pilnvaroti sastādīt tehniskās dokumentācijas. [N] EU-KONFORMITETSERKLÆRING Undertegnede bekrefter hermed at de enkelte betegnede maskin med kraftdrift tilsvarer de europeiske retningslinjene 2006/42/EC (maskinretningslinje)

CE-DD-002

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31

og 2004/108/EEC (elektromagnetisk fordraglighet - EMV) inklusiv disses endringer og den tilsvarende rettsforordning til omsetning av nasjonal rett. Hver undertegnede er fullmektig til å sette sammen de tekniske dokumentene.

[PL] DEKLARACJA ZGODNOŚCI WE Niżej podpisani deklarują, że poniżej opisana maszyna spełnia wymagania określone w dyrektywach Europejskich 2006/42/EC (Dyrektywa Maszynowa) i 2004/108/EEC (Kompatybilności elektromagnetycznej - EMC) wraz z ich późniejszymi zmianami oraz odpowiednimi rozporządzeniami mającymi na celu przeniesienie tych dyrektyw do prawa krajów członkowskich. Sygnatariusz jest indywidualnie upoważniony do zestawiania dokumentacji technicznej.

[RO] DECLARAŢIE DE CONFORMITATE CE Subsemnaţii adeveresc prin prezenta că vehiculul de specificat maşină descris individual corespunde directivelor europene 2006/42/CE (Directiva privind maşinile) şi 2004/108/CEE (Compatibilitatea electromagnetică - CEM) inclusiv modificărilor lor precum şi actului legislativ corespunzător prentru transpunerea directivelor în drept naţional. Subsemnaţii sunt fiecare în parte împuterniciţi să întocmească documentaţia tehnică. [RUS] Декларация соответствия стандартам ЕС Настоящим лица, подписавшие документ, удостоверяют, что машина с указанной спецификацией соответствует европейским стандартам 2006/42/EG (Транспортная директива) и 2004/108/EWG (Электромагнитная совместимость - ЕМС), включая изменения в них, а также соответствующим национальным стандартам и нормам. Каждое по отдельности лицо, подписавшее документ, имеет полномочия для составления технической документации. [S] EG-KONFORMITETSFÖRKLARING Undertecknarna intygar härmed att det i detalj betecknade maskin uppfyller de Europeiska direktiven 2006/42/EG (Maskindirektiv) och 2004/108/EEG (Elektromagnetisk tålighet - EMV), inklusive ändringarna i detta och den motsvarande rättsförordningen för att omsätta direktiven i nationell rätt. Undertecknarna har var för sig fullmakt att sammanställa den tekniska dokumentationen.

[SK] vyhlásenie o zhode Dolu podpísaní týmto potvrdzujeme, že podrobný popis uvedené stroje Zodpovedá Európskym smerniciam 2006/42/EC (ernica pre stroje ) a 2004/108/EWG ( elektromagnetická tolerancia – EMV ) vrátane jeho neskorších úprav, rovnako zodpovedá aj príslušným právnym nariadeniam na uplatnenie smerníc v rámci národného práva. Každý z podpísaných je jednotlivo splnomocnený na vytvorenie technických podkladov. [SLO] EU IZJAVA O SKLADNOSTI Podpisani s tem potrjujemo, da posamično označeno določeno stroj vozilo odgovarja Evropski direktivi 2006/42/EC (Direktiva o strojih) in 2004/108/EEC (Elektromagnetna skladnost - EMV) vključno z njihovimi spremembami ter ustrezno pravno uredbo o prevzemu smernic v nacionalno pravo. Podpisniki so vsakokrat posamezno pooblaščeni za izdajanje tehnične dokumentacije. [TR] AB Uygunluk Açıklaması İmza sahibi şahıslar, ayrıntıları belirtilen makine aracının, 2006/42/EC (Makine Yönergesi) ve 2004/108/EEC (Elektromanyetik Uyumluluk – EMC) no'lu Avrupa Yönergelerine ve bunların değişiklik sonucu oluşan metinlerine ve yönergelerin milli hukuk hükümlerine dönüştürülmesine dair ilgili hukuk kararnamesine uygun olduğunu tasdik ederler. İmza sahibi şahıslar teknik dosyaları bir araya getirmek için münferiden vekil tayin edildi.

(1) Type/ Typ/ Tipo/ Modello/ Tyyppi/ Tipo / ΤYΠΟΣ/ Típus/ Tip/ Тип/ Tips/ Tipas/ Tüüp: (2) Serial No./ Serien-Nr./ N°. de série/ Serienummer/ Nº de serie/ Numero di serie/ Serienr./ Sarjanro/ αυξάνων αριθμός/ Seriové číslo/ Szériaszám/

Nr.Seryjny/ Serijska številka/ Výrobné číslo/ Серийный номер/ Seri No./ Seerianr./ Sērijas Nr./ Serijos numeris: (3) Year of constr./ Baujahr/ Année de constr./ Bouwjaar/ Año de constr./ Anno di costruzione/ Produktionsår/ Byggeår/ Tillverkningsår/ Valmistusvuosi /

Ano de fabrico / έτος κατασκευής/ Rok výroby/ Gyártási év/ Rokprodukcji / Letnik / Год изготовления / Üretim yılı / Väljalaskeaasta / Izgatavošanas gads / Gamybosmetai

(4) Manufacturer or his authorized representative in Community/ Hersteller oder in der Gemeinschaft ansässiger Vertreter/ Fabricant ou son mandataire établi dans la Communauté/ Fabrikant of zijn in de Gemeenschap gevestigde gemachtigde/ Fabricante o representante establecido en la Comunidad/ Construtor ou Representante estabelecido na Comunidade/ Costruttore oppure il suo rappresentante nella Comunità/ Fabrikant eller dennesi Fællesskabet etablerede befuldmægtigede/ Produsent eller agent innen felleskapet/ Tillverkare eller representant inom EU/ Valmistaja tai yhteisömaassa oleva edustaja / V˘robce nebo jeho zastoupení/ Gyártó / producent albo jego przedstawiciel w EG (Wspólnota Europejska)/ Καηαζθεπαζηήο ή όκηινο ηνπηθώλ αληηπξνζώπσλ/ Üretici ya da Bölgedeki Yetkili Temsilci/ Proizvajalec ali pooblaščeni zastopnik s sedežem v EU/ Výrobca alebo zástupca so stálym bydliskom v EÚ / Изготовитель или его представитель, зарегистрированный в стране Содружества/ Tootja või organisatsioonis paiknev esindaja/ Ražotājs vai vietējais uzņēmuma pārstāvis / Gamintojas arba šalyje reziduojantis atstovas:

(5) Date/ Datum/ Data/ Fecha/ datum/ Dato/ päiväys/ Kuupäev/ Datums/дата / Dátum/ dátum/ tarih/ ημερομηνία (6) Authorised signatory/ Im Auftrag/ pour ordre/ Incaricato/ Por orden de/ por procuração/ op last van/ på vegne af/ på uppdrag/ Etter oppdrag/ psta./

Ülesandel / pavedus / v.i. / По поручению / megbízásából /длъжностно лице / z pověření / z poverenia / po nalogu / na polecenie / din sarcina / adına / θαη' εληνιή

(1) Type: XX XX – Self propelled industrial truck

(2) Serial No: XXXXXXXX

(3) Year of constr.: YYYY

(4) Manufacturer or his authorized representative in Community:

Company name/ Street / Postal code Town/ Country

(5) Date: YYYY. MM.DD

(6) Authorized signatory: Mr. Sample

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ECL10-BPT-001

Version 10/2014

From truck identification number:

30130700011

PS 15-BPT-004-EN

SPAREPARTS LIST

Electric Stacker PS 15

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1

Catalogue

Fig. 1 Label (for EU).........................................................................................3

Fig. 2 Label (for US).........................................................................................4

Fig. 3 Outline (Three-stage mast Full Free Lift/ Straddle leg)...........................5

Fig. 4 Outline (Two-stage mast/ Straddle leg) ..................................................7

Fig. 5 Outline (Two-stage mast Full Free Lift) ..................................................9

Fig. 6 Chassis (Three-stage mast Full Free Lift/ Two-stage mast Normal/

Two-stage mast Full Free Lift)........................................................................ 11

Fig. 7 Chassis (Three-stage/Two-stage mast Straddle Leg) ..........................12

Fig. 8 Chassis system (Three-stage mast Full Free Lift)................................13

Fig. 9 Chassis system (Three-stage mast Straddle Leg) ...............................14

Fig. 10 Chassis system (Two-stage mast Normal/ Full Free Lift) ...................16

Fig. 11 Chassis system (Two-stage mast Straddle Leg) ................................17

Fig. 12 Steering wheel assembly ...................................................................19

Fig. 13 Load wheel assembly (tandem roller) ................................................20

Fig. 14 Truck body .........................................................................................21

Fig. 15 Power supply .....................................................................................23

Fig. 16 Instrument assembly..........................................................................25

Fig. 17 Battery cover assembly......................................................................26

Fig. 18 Mast system (Three-stage mast Full Free Lift/Straddle Leg)..............27

Fig. 19 Mast system (Two-stage mast Normal/Straddle Leg).........................29

Fig. 20 Mast system (Two-stage mast Full Free Lift) .....................................31

Fig. 21 Mast lifting system (Three-stage mast Full Free Lift) .........................32

Fig. 22 Mast other accessories (Three-stage mast Full Free Lift) ..................34

Fig. 23 Mast lifting system (Two-stage mast Normal/Straddle Leg) ...............35

Fig. 24 Mast lifting system (Three-stage mast Full Free Lift) .........................37

Fig. 25 Hydraulic system (Three-stage mast Full Free Lift/Straddle Leg) ......39

Fig. 26 Hydraulic system (Two-stage mast Normal/Straddle Leg)..................42

Fig. 27 Hydraulic system (Two-stage mast Full Free Lift) ..............................44

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2

Fig. 28 Outer cylinder seal kit (Three-stage mast Full Free Lift/Straddle Leg)46

Fig. 29 Middle cylinder seal kit (Three-stage mast Full Free Lift/Straddle Leg)

.......................................................................................................................48

Fig. 30 Cylinder (Two-stage mast Normal/Straddle Leg)................................50

Fig. 31 Cylinder (Two-stage mast Full Free Lift) ............................................52

Fig. 32 Manual steering wheel carrier ............................................................53

Fig. 33 Electric power assisted steering wheel carrier ...................................55

Fig. 34 Electric steering assembly .................................................................57

Fig. 35 Drive wheel assembly 7EL-AC-1.3 ....................................................59

Fig. 36 26EL-AC-1.3KW-R Drive wheel assembly .........................................63

Fig. 37 Handle lever.......................................................................................67

Fig. 38 CANBUS Handle head.......................................................................69

Fig. 39 High pressure pump station system(3.0KW 2.6 high pressure

delivery capacity) .........................................................................................71

Fig. 40 Pump station system(3.0KW 3.2 delivery capacity).......................73

Fig. 41 Pump station system(2.2KW 2.2 delivery capacity).......................75

Fig. 42 Main circuit wiring (Electrical steering) ............................................77

Fig. 43 Main circuit wiring(Manual steering) ..............................................78

Fig. 44 General electrical parts ......................................................................79

Fig. 45 Electric control assembly(Electrical steering).....................................81

Fig. 46 Electric control assembly(Manual steering)........................................84

Fig. 47 Foldable platform ...............................................................................87

Fig. 48 Protective arm....................................................................................90

Fig. 49 Backrest (Normal) ..............................................................................92

Fig. 50 Backrest (Straddle Leg) .....................................................................93

Easy worn parts list ........................................................................................94

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3

Fig. 1 Label (for EU)

Fig. 1 Label (for EU)

No. Parts No. Item Qty. Note

A 9000005967 Crane hook label 2

B 9000003923 Warning decal: Do not

step under or on the forks2

C 9000008650 Residual lift capacity

sticker 1

D 9000003573 ‘No passengers’ decal 1

E 9000008561 Never reach through 1

F 9000008649 Identification plate 1

G 9000003570 Sticker to read and follow

these instructions 1

L 9000008555 Filling sticker 1

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4

Fig. 2 Label (for US)

Fig. 2 Label (for US)

No. Parts No. Item Qty. Note

A 9000005967 Crane hook label 2

B 9000008555 Filling sticker 1

C 9000008650 Residual lift capacity sticker 1

D 9000003575 Warning label 1

E 9000003577 Warning label 1

F 9000008649 Identification plate (ID-plate) 1

G 9000003570 Sticker to read and follow these instructions 1

H 9000003579 Warning label 1

I 9000003580 Warning label 1

J 9000005970 Warning label 1

K 9000005971 Warning label 2

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Fig. 3 Outline (Three-stage mast Full Free Lift/ Straddle leg)

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6

Fig. 3 Outline (Three-stage mast Full Free Lift/ Straddle leg )

No. Art No. Description Qty. Note Standard

1 9000008061 Main cover 1

2 9000008063 Protective arm

cover 1

3 9000008062 Upper cover 1

4 9000008065 Middle cover 1

5 9000008229 Battery cover 1

9000008230 5000

9000009063 4300

9000009064 4600

9000009065 5500

6

9000009066

Protective board 1

6000

9000008231 5000

9000009059 4300

9000009060 4600

9000009061 5500

7

9000009062

Protective board

block 2

6000

8 0000023519 Screw 8 M6×10 GB/T70.2=ISO7380

9 9000007785 Nut 8 M6

10 0000023555 Screw 4 M6×16 GB/T70.2=ISO7380

11 0000025010 Washer 4 6 GB/T93

12 0000023055 Washer 4 6 GB/T95

13 9000008233 Protective board 1

14 9000007803 Rivet 10

15 1000423003 Screw 2 M10×30

16 9000007793 Screw 1 M10×10

17 9000008234 Right protective

cover 1

18 9000008235 Left protective

cover 1

1 9000007862 Platform assembly 1

2 9000007891 Protective arm

assembly 1

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Fig. 4 Outline (Two-stage mast/ Straddle leg)

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8

Fig. 4 Outline (Two-stage mast/ Straddle leg)

No. Art No. Description Qty. Note

1 9000008061 Main cover 1

2 9000008063 Protective arm cover 1

3 9000008062 Upper cover 1

4 9000008065 Middle cover 1

5 9000008984 Battery cover 1

9000008977 2900

9000008978 3200

9000008979 3600 6

9000008980

Protective board 1

4000

7 9000007782 Spring buckle 10 1

8 9000008972 Upper protective board 1

9 1000423003 Screw 2 M10×30

10 9000007793 Screw 1 M10×10

1 9000007862 Platform assembly 1

2 9000007891 Protective arm assembly 1

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Fig. 5 Outline (Two-stage mast Full Free Lift)

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10

Fig. 5 Outline (Two-stage mast Full Free Lift )

No. Art No. Description Qty. Note

1 9000008061 Main cover 1

2 9000008063 Protective arm cover 1

3 9000008062 Upper cover 1

4 9000008065 Middle cover 1

5 9000008984 Battery cover 1

9000008997 2900 6

9000008998 Protective board 1

3600

7 9000007782 Spring buckle 10 1

8 1000423003 Screw 2 M10×30

9 9000007793 Screw 1 M10×10

1 9000007862 Platform assembly 1

2 9000007891 Protective arm assembly 1

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Fig. 6 Chassis (Three-stage mast Full Free Lift/ Two-stage

mast Normal/ Two-stage mast Full Free Lift)

Fig. 6 Chassis (Three-stage mast Full Free Lift/ Two-stage mast Normal/ Two-stage

mast Full Free Lift)

No. Art No. Description Qty. Note

1 2220511001 Compound roller 4 1

2 2000435002 Magnet steel 1

9000008236 Welded chassis

(570×1150)

9000009006 Welded chassis

(680×1150)

Three-stage mast

Full Free Lift

9000008958 Welded chassis

(570×1150)

3

9000008959 Welded chassis

(680×1150)

1 Two-stage mast

Normal/

Two-stage mast

Full Free Lift

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Fig. 7 Chassis (Three-stage/Two-stage mast Straddle Leg)

Fig. 7 Chassis (Three-stage/Two-stage mast Straddle Leg )

No. Parts No. Item Qty. Note Standard

2220511001

Three-stage

mast Straddle

Leg

1

2330511001

Compound roller 4 Two-stage

mast Straddle

Leg

2 2000435002 Compound roller 1

3 2090500001 Fork 2 W 100

4 0000023080 Screw 2 M10x16 GB/T70.1=ISO4762

9000009067

Three-stage

mast Straddle

Leg

5

9000008988

Fork carrier 1 Two-stage

mast Straddle

Leg

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Fig. 8 Chassis system (Three-stage mast Full Free Lift)

Fig. 8 Chassis system (Three-stage mast Full Free Lift )

No. Parts No. Item Qty. Note Standard

1 0000023067 Screw 4 M8×16 GB/T70.1=ISO4762

2 9000008237 Damping pad 1 PU

9000008238 570x1150 3

9000009081 Welded chassis 1

685x1150

4 2040400001 Castor assembly 2

5 0000025002 Washer 8 10 GB/T95

6 0000023006 Washer 8 10 GB/T93

7 0000023029 Screw 8 M10×35 GB/T70.1=ISO4762

8 0000023156 Screw 2 M12×25 GB/T70.1=ISO4762

9 0000025032 Washer 2 12 GB/T95

10 0000025024 Washer 2 12 GB/T93

1 9000010408 Castor complete 2

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Fig. 9 Chassis system (Three-stage mast Straddle Leg)

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15

Fig. 9 Chassis system (Three-stage mast Straddle Leg )

No. Parts No. Item Qty. Note Standard

1 0000023067 Screw 4 M8×16 GB/T70.1=ISO4762

2 9000008237 Damping pad 1 PU

3 9000009070 Welded chassis 1

4 2040400001 Castor 2

5 0000025002 Washer 8 10 GB/T95

6 0000023006 Washer 8 10 GB/T93

7 0000023029 Screw 8 M10×35 GB/T70.1=ISO4762

8 0000023156 Screw 2 M12×25 GB/T70.1=ISO4762

9 0000025024 Washer 2 12 GB/T93

10 0000025032 Washer 2 12 GB/T95

11 0000023490 Screw 4 M16x20 GB/T77=ISO4026

12 9000009071 Welded front leg 1

13 9000009072 Welded right front

leg 1

14 0000023453 Screw 4 M20x60 GB/T70.1=ISO4762

15 0000025033 Washer 4 20 GB/T93

16 0000025031 Washer 4 20 GB/T95

17 9000009074 Positioning pin 2

18 9000009073 Press plate 2

19 9000009069 Support

components 2

1 9000010408 Castor complete 2

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Fig. 10 Chassis system (Two-stage mast Normal/ Full Free Lift)

Fig. 10 Chassis system (Two-stage mast Normal / Full Free Lift )

No. Parts No. Item Qty. Note Standard

9000008985 570X1150 1

9000008986 Welded chassis 1

685X1150

2 0000023156 Screw 2 M12×25 GB/T70.1=ISO4762

3 0000025024 Washer 2 12 GB/T93

4 0000025032 Washer 2 12 GB/T95

5 0000023029 Screw 8 M10×35 GB/T70.1=ISO4762

6 0000023006 Washer 8 10 GB/T93

7 0000025002 Washer 8 10 GB/T95

8 2040400001 Castor 2

1 9000010408 Castor complete 2

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Fig. 11 Chassis system (Two-stage mast Straddle Leg)

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18

Fig. 11 Chassis system (Two-stage mast Straddle Leg )

No. Parts No. Item Qty. Note Standard

1 9000008989 Welded chassis 1

2 2040400001 Castor 2

3 0000025002 Washer 8 10 GB/T95

4 0000023006 Washer 8 10 GB/T93

5 0000023029 Screw 8 M10×35 GB/T70.1=ISO4762

6 0000023156 Screw 2 M12×25 GB/T70.1=ISO4762

7 0000025024 Washer 2 12 GB/T93

8 0000025032 Washer 2 12 GB/T95

9 0000023490 Screw 4 M16x20 GB/T77=ISO4026

10 9000008990 Welded front leg 1

11 9000008991 Welded right front

leg 1

12 0000023453 Screw 4 M20x60 GB/T70.1=ISO4762

13 0000025033 Washer 4 20 GB/T93

14 0000025031 Washer 4 20 GB/T95

15 9000009074 Positioning pin 2

16 9000009073 Press plate 2

17 9000009069 Support

components 2

1 9000010408 Castor complete 2

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Fig. 12 Steering wheel assembly

Fig. 12 Steering Wheel Assembly

No. Parts No. Item Qty. Note Standard

1 0000026008 Circlip 1 30 GB/T894.1

2 2000405001 Bearing seat 1

3 0000027013 Ball bearing 2 7206C/DB GB/T292

4 2000413001 Sleeve 1

5 0000026010 Circlip 1 62 GB/T893.1

6 0000024015 Lock nut 1 M14 GB/T889.1=ISO7040

7 2000401007 Rear wheel carrier welding

1

8 0000023111 Bolt 1 M14×100 GB/T5782=ISO4014

9 2000413002 Shaft sleeve 1

10 1000525001 Washer 2

11 0000027001 Ball bearing 2 6204 GB/T276

12 2020416001 Castor 1 124×60

13 9000003638 Castor wheel 2

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20

Fig. 13 Load wheel assembly (tandem roller)

Fig. 13 Load Wheel Assembly (tandem roller)

No. Parts No. Item Qty. Note Standard

1 2000405002 Linking plate 2

2 0000028009 Dowel pin 4 5×35 GB/T879.1=ISO8752

3 2000407001 Castor shaft 2

4 2000416002 Load wheel 2 80×70

5 0000027001 Ball bearing 4 6204 GB/T276

6 0000030001 Press-on grease cup 2 6 JB/T7940.4=ISOB1575

7 9000010398 Load wheel set 2

1 2000600001 Load wheel 2

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Fig. 14 Truck body

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22

Fig. 14 Truck Body

No. Parts No. Item Qty. Note Standard

1 9000007940 Instrument

assembly 1

2 0000023020 Screw 4 M6×20 GB/T70.1=ISO4762

3 9000007791 Screw 4 M10×35

4 9000007783 Nut 13 M10

5 9000007790 Screw 2 M10×55

6 1000423003 Screw 1 M10×30

7 0000023029 Screw 4 M10×35 GB/T70.1=ISO4762

8 0000023006 Washer 8 10 GB/T93

9 0000025002 Washer 8 10 GB/T95

10 0000023034 Screw 4 M10×20 GB/T70.1=ISO4762

11 0000025024 Washer 4 12 GB/T93

12 0000025032 Washer 4 12 GB/T95

13 9000008240 Board 1

14 9000008069 Electronic control

assemble board 1

15 9000007923 Right vent

components 1

16 9000007920 Left vent

components 1

17 0000023082 Screw 4 M12×35 GB/T70.1=ISO4762

18 0000023455 Screw 2 M8×35 GB/T70.1=ISO4762

19 0000024026 Nut 2 M8 GB/T6170=ISO4032

9000008241 Three-stage

mast

20

9000009082

Welded body 1 Two-stage

mast

21 9000009080 Upper plate of

protective board 2

22 0000025014 Washer 5 4 GB/T95

23 0000023311 Screw M5x10 4

Only used

for

Two-stage

mast GB/T70.1=ISO4762

24 0000025010 Washer 1 6 GB/T93

25 0000023053 Screw 1 M6x12 GB/T70.1=ISO4762

26 9000009545 YGE rubber pipe

clamp 1

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Fig. 15 Power supply

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24

Fig. 15 Power Supply

No. Parts No. Item Qty. Note Standard

1 0000023106 Screw 2 M6×30 GB/T70.1=ISO4762

2 0000023055 Washer 2 6 GB/T95

9000010147Charger 24V/45A(Asia in

Chinese)

9000010148Charger 24V/45A(Asia in

English)

9000010194Charger 24V/45A(For

EU)

9000010195Charger 24V/45A(For

AUS)

9000010196Charger 24V/45A(For

UK)

9000010197Charger 24V/45A(For

USA)

1 Three-stage

mast

9000010116Charger 24V/30A(Asia in

Chinese)

9000010117Charger 24V/30A(Asia in

English)

9000010118Charger 24V/30A(For

EU)

9000010120Charger 24V/30A(For

AUS)

9000010121Charger 24V/30A(For

UK)

3

9000010146Charger 24V/30A(For

USA)

1 Two-stage

mast

9000009083Power supply(210Ah)

welded type

Two-stage

mast

4

9000008322Power supply(350Ah)

welded type

1 Three-stage

mast

9000003990Power supply(210Ah)

bolt type

Two-stage

mast

5

9000008935Power supply(350Ah)

bolt type

1 Three-stage

mast

9000003988

Connector components

(350Ah)

(Three-stage mast)

6

9000008585

Connector components

(210Ah)

(Two-stage mast)

1

7 9000009832 Bolt 24

Only used

for bolt type

battery

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25

Fig. 16 Instrument assembly

Fig. 16 Instrument Assembly

No. Parts No. Description Qty. Note Standard

1 0000023685 Screw 2 M3×25 GB/T818-2000=ISO7045

2 9000008516 Emergency 1 ZDK32-350

3 0000024002 Nut 2 M3 GB/T6170=ISO4032

4 1000434025 Indicator 1 CURTIS

5 9000008326 Key switch 1 LKS-101A

6 9000008519 Key 1

7 9000007938 Plastic plate 1

8 0000023215 Screw 2 M5×10 GB/T70.3=ISO10642

9 9000007939 Fi×ing plate 1

10 0090000272 Screw 4 M4×12 GB/T6560

11 9000008517 Pro×imity switch 1

12 9000008515 DC power 1 ZDK32-350

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Fig. 17 Battery cover assembly

Fig. 17 Battery Cover Assembly

No. Parts No. Item Qty. Note Standard

1 0000023073 Screw 2 M4×10 GB/T70.1=ISO4762

2 0000025018 Washer 2 4 GB/T93

3 0000025019 Washer 2 4 GB/T95

4 9000008795 Pin 1

5 0000023306 Screw 1 M5×20 GB/T70.1=ISO4762

6 0000025015 Washer 1 5 GB/T93

7 0000025014 Washer 1 5 GB/T95

8 0090000636 Nut 1 M5 GB/T6172.1=ISO4035

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Fig. 18 Mast system (Three-stage mast Full Free Lift/Straddle

Leg)

Page 94: Electric Stacker PS15Electric Stacker PS20

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Fig. 18 Mast system (Three-stage mast Full Free Lift / Straddle Leg )

No. Parts No. Item Qty. Note Standard

9000008242 5000

9000009043 4300

9000009044 4600

9000009045 5500

1

9000009046

Outer mast

welding 1

6000

9000008243 5000

9000009047 4300

9000009048 4600

9000009049 5500

2

9000009050

Middle mast

welding 1

6000

9000008244 5000

9000009051 4300

9000009052 4600

9000009053 5500

3

9000009054

Inner mast welding 1

6000

4 2040511001 Compound roller

for mast 8

5 0000023079 Bolt 4 M18×40 GB/T5783=ISO4017

6 0000025022 Washer 4 18 GB/T93

7 0000025023 Washer 4 8 GB/T95

Page 95: Electric Stacker PS15Electric Stacker PS20

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Fig. 19 Mast system (Two-stage mast Normal/Straddle Leg)

Page 96: Electric Stacker PS15Electric Stacker PS20

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Fig. 19 Mast system (Two-stage mast Normal / Straddle Leg )

No. Parts No. Item Qty. Note Standard

9000008968 2900

9000008969 3200

9000008970 3600 1

9000008971

Outer mast welding 1

4000

9000008973 2900

9000008974 3200

9000008975 3600 2

9000008976

Inner mast welding 1

4000

3 2220611001 Compound roller for

mast 2

4 0000023079 Bolt 4 M18×40 GB/T5783=ISO4017

5 0000025022 Washer 4 18 GB/T93

6 0000025023 Washer 4 18 GB/T95

7 0000023056 Screw 2 M4x12 GB/T70.1=ISO4762

8 0000025018 Washer 2 4 GB/T93

9 0000025019 Washer 2 4 GB/T95

10 9000008981 Limit block 1

11 2040511001 Compound roller for

mast 2

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Fig. 20 Mast system (Two-stage mast Full Free Lift)

Fig. 20 Mast system (Two-stage mast Full Free Lift )

No. Parts No. Item Qty. Note Standard

9000008994 2900 1

9000008995 Outer mast welding 1

3600

9000008999 2900 2

9000009000 Inner mast welding 1

3600

3 2220611001 Compound roller for

mast 2

4 0000023079 Bolt 4 M18×40 GB/T5783=ISO4017

5 0000025022 Washer 4 18 GB/T93

6 0000025023 Washer 4 18 GB/T95

7 0000023056 Screw 2 M4x12 GB/T70.1=ISO4762

8 0000025018 Washer 2 4 GB/T93

9 0000025019 Washer 2 4 GB/T95

10 9000008981 Limit block 1

11 2040511001 Compound roller for

mast 2

Page 98: Electric Stacker PS15Electric Stacker PS20

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Fig. 21 Mast lifting system (Three-stage mast Full Free Lift)

Page 99: Electric Stacker PS15Electric Stacker PS20

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Fig. 21 Mast lifting system (Three-stage mast Full Free Lift )

No. Parts No. Item Qty. Note Standard

1 0000024042 Nut 6 M16×1.5 GB/T6171=ISO8673

2 0000028011 Split pin 3 3×40 GB/T91=ISO1234

3 9000008260 Bolt 3

4 0000028030 Hinge pin 6 6×45 GB/T882=ISO2341

5 0000028010 Split pin 6 2×20 GB/T91=ISO1234

0090000540 Chain LH1066×135 5000 GB/T6074=ISO4347

0000029237 Chain LH1066×121 4300 GB/T6074=ISO4347

0090000455 Chain LH1066×127 4600 GB/T6074=ISO4347

0090000543 Chain LH1066×151 5500 GB/T6074=ISO4347

6

0090000544 Chain LH1066×167

2

6000 GB/T6074=ISO4347

7 9000007762 Chain wheel for mast 2

8 0000026049 Retainer ring for shaft 2 45 GB/T894.1

9 0000024010 Nut 2 M16 GB/T6172.1=ISO4035

10 0000025029 Washer N 16 GB/T95

11 9000008245 Bearing sleeve 1

12 9000008246 Pulley 1

13 0000023123 Bolt 1 M16×70 GB/T5782=ISO4014

14 2230305002 Side cover 1

15 2000302002 Adjusting washer 2 2

16 0000027012 Ball bearing 2 6206 GB/T276

17 9000010331Middle cylinder chain

wheel 1

18 0000026008 Retainer ring for shaft 2 30 GB/T894.1

19 2230307001 Chain wheel shaft 1

20 2230305001 Chain wheel seat 1

21 0000023094 Screw 1 M12×30 GB/T70.1=ISO4762

22 9000009831 Hoop assembly 1

0000029068 Chain LH1066×79 5000 GB/T6074=ISO4347

0090000539 Chain LH1066×73 4300 GB/T6074=ISO4347

0090000483 Chain LH1066×75 4600 GB/T6074=ISO4347

0000029057 Chain LH1066×89 5500 GB/T6074=ISO4347

23

0000029085 Chain LH1066×97

1

6000 GB/T6074=ISO4347

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Fig. 22 Mast other accessories (Three-stage mast Full Free

Lift)

Fig. 22 Mast Other Accessories (Three-stage mast Full Free Lift

No. Parts No. Item Qty. Note Standard

1 0000023047 Screw 4 M8×25 GB/T70.1=ISO4762

2 0000025001 Washer 4 8 GB/T93

3 0000025011 Washer 4 8 GB/T95

4 9000008248 Cylinder fixing

plate 2

5 9000010332 Limit switch

mounting plate 1

6 0000023040 Screw 2 M6×16 GB/T70.1=ISO4762

7 0000025010 Washer 2 6 GB/T93

8 0000023055 Washer 2 6 GB/T95

Page 101: Electric Stacker PS15Electric Stacker PS20

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Fig. 23 Mast lifting system (Two-stage mast Normal/Straddle

Leg)

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Fig. 23 Mast lifting system (Two-stage mast Normal / Straddle Leg )

No. Parts No. Item Qty. Note Standard

1 0000023510 Screw 2 M16x35 GB/T77=ISO4026

2 0000024014 Nut 2 M16x1.5 GB/T6173=ISO8675

3 2010310001 Chain wheel 1

4 0000027012 Ball bearing 2 6206 GB/T276

5 2000302002 Adjusting washer 2 2

6 0000023158 Screw 2 M10x30 GB/T70.1=ISO4762

7 0000023006 Washer 2 10 GB/T93

8 0000025002 Washer 2 10 GB/T95

9 2030301001Chain wheel shaft

components 1

10 0000023103 Screw 1 M6x8 GB/T70.3=ISO10642

11 2010305001 Chain wheel carrier 1

12 0000028011 Split pin 2 3x40 GB/T91=ISO1234

13 9000008983 Chain tension bar 1

14 0000024042 Nut 2 M16x1.5 GB/T6171=ISO8673

15 0000028010 Split pin 2 2x20 GB/T91=ISO1234

16 0000028014 Hinge pin 2 8x40 GB/T882=ISO2341

0000029012 Leaf chain LH1244x91 2900 GB/T6074=ISO4347

0000029013 Leaf chain LH1244x99 3200 GB/T6074=ISO4347

0000029014 Leaf chain LH1244x109 3600 GB/T6074=ISO434717

0000029015 Leaf chain LH1244x119

1

4000 GB/T6074=ISO4347

18 2010302001 Cylinder fixing plate 1

19 0000023101 Bolt 1 M12x25 GB/T5783=ISO4017

20 2010319001 Cushion pad 1

21 0000024014 Nut 2 M16x1.5 GB/T6173=ISO8675

22 9000009005 Chain tension bar 1

Page 103: Electric Stacker PS15Electric Stacker PS20

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Fig. 24 Mast lifting system (Three-stage mast Full Free Lift)

Page 104: Electric Stacker PS15Electric Stacker PS20

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Fig. 24 Mast lifting system (Two-stage mast Full Free Lift )

No. Parts No. Item Qty. Note Standard

1 0000023067 Screw 8 M8x16 GB/T70.1=ISO4762

2 0000025001 Washer 6 8 GB/T93

3 0000025011 Washer 6 8 GB/T95

4 9000009003 Holder 1 1

5 9000009002 Holder 1 2

6 2010305001 Chain wheel carrier 2

7 2030301001 Chain wheel shaft components

2

8 0000023103 Screw 2 M6x8 GB/T70.3=ISO10642

9 2010310001 Chain wheel 2

10 0000027012 Ball bearing 4 6206 GB/T276

11 2000302002 Adjusting washer 4 2

12 9000009001 Welded tension bar

seat 2

13 2000301002 Welded pulley carrier 1

14 0000025031 Washer 1 20 GB/T95

15 0000026003 Retainer ring for

shaft 1 20 GB/T894.1

16 2000310002 Pulley 1

17 0000028011 Split pin 4 3x40 GB/T91=ISO1234

18 9000009005 Chain tension bar 4

19 0000024014 Nut 4 M16x1.5 GB/T6173=ISO8675

20 0000024042 Nut 8 M16x1.5 GB/T6171=ISO8673

21 0000028010 Split pin 8 2x20 GB/T91=ISO1234

0090000484 Chain LH1244x61 2900 GB/T6074=ISO434722

0000029017 Chain LH1244x69 2

3600 GB/T6074=ISO4347

23 0000028060 Hinge pin 4 8x35 GB/T882=ISO2341

24 0000025098 Washer 4 16 GB/T849

25 0000025099 Washer 4 16 GB/T850

26 2010319001 Cushion pad 2

Page 105: Electric Stacker PS15Electric Stacker PS20

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Fig. 25 Hydraulic system (Three-stage mast Full Free

Lift/Straddle Leg)

Page 106: Electric Stacker PS15Electric Stacker PS20

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Fig. 25 Hydraulic System (Three-stage mast Full Free Lift / Straddle Leg )

No. Parts No. Item Qty. Note Standard

1 0000023090 Screw 4 M6×35 GB/T70.1=ISO4762

2 9000008796 DC hydraulic power

unit body 1

High

pressure

pump

station

3 0000023044 Screw 2 M8×20 GB/T70.1=ISO4762

4 0000025001 Washer 2 8 GB/T93

5 0000025011 Washer 2 8 GB/T95

6 2000303001 Hydraulic oil tank

cover 1

7 9000008249 Oil tank welding 1

8 9000007832 G end direct

connection pipe joint1

9 9000007838 Steering connecting

elbow 1

10 9000010283 Tube 1

11 9000008250 Pump station outlet

steel pipe 1

12 9000008252 Left cylinder steel

pipe 1

13 9000008251 Right cylinder steel

pipe 1

14 9000007841 Four-way joint 1

9000008253 5000

9000009055 4300

9000009056 4600

9000009057 5500

15

9000009058

Middle cylinder steel

pipe 1

6000

16 0000023053 Screw 2 M6×12 GB/T70.1=ISO4762

9000010287 5000

9000010284 4300

9000010286 4600

9000010288 5500

17

9000010289

Hydraulic tube

assembly 1

6000

18 9000008325 Screw 3

19 0000023020 Hydraulic tube

assembly 1 M6×20 GB/T70.1=ISO4762

20 9000008254 YGE rubber pipe

clamp 1 1

Page 107: Electric Stacker PS15Electric Stacker PS20

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21 9000007842 Screw 3

22 2000337001 Safety valve 3

9000008255 5000

9000009027 4300

9000009028 4600

9000009029 5500

23

9000009030

High pressure

middle cylinder 1

6000

9000008256 5000

9000009007 4300

9000009008 4600

9000009009 5500

24

9000009010

High pressure outer

cylinder 2

6000

25 0000023094 Screw 3 M12×30 GB/T70.1=ISO4762

26 0000025032 Washer 3 12 GB/T95

27 0000023042 Screw 2 M6×10 GB/T70.1=ISO4762

28 0000023055 Washer 2 6 GB/T95

29 9000010307 Anti-vibration pad 1

Page 108: Electric Stacker PS15Electric Stacker PS20

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Fig. 26 Hydraulic system (Two-stage mast Normal/Straddle

Leg)

Page 109: Electric Stacker PS15Electric Stacker PS20

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Fig. 26 Hydraulic System (Two-stage mast Normal / Straddle Leg )

No. Parts No. Item Qty. Note Standard

1 0000023090 Screw 4 M6×35 GB/T70.1=ISO4762

9000008867 3200/3600/4000 2

9000007854

DC hydraulic

power unit body 1

2900

3 0000023044 Screw 2 M8×20 GB/T70.1=ISO4762

4 0000025001 Washer 2 8 GB/T93

5 0000025011 Washer 2 8 GB/T95

6 2000303001Hydraulic cylinder

cover 1

7 9000008249 Welded cylinder 1

8 9000007832

G end direct

connection pipe

joint

1

9 9000007838Steering

connecting bend 1

10 9000010282 Tube 1

11 9000008987Pump station outlet

steel pipe 1

12 9000008325YGE rubber pipe

clamp 2

13 0000023042 Screw 2 M6×10 GB/T70.1=ISO4762

14 9000007820Hydraulic tube

assembly 1

15 9000007842 Direct pipe joint 1

16 2000337001Safe anti-explosion

valve 1

9000008960 2900

9000008961 3200

9000008962 3600 17

9000008963

Cylinder assembly 1

4000

9000008964 2900

9000008965 3200

9000008966 3600 18

9000008967

Oil return tube

assembly 1

4000

19 9000010307 Anti-vibration pad 1

Page 110: Electric Stacker PS15Electric Stacker PS20

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Fig. 27 Hydraulic system (Two-stage mast Full Free Lift)

Page 111: Electric Stacker PS15Electric Stacker PS20

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Fig. 27 Hydraulic System (Two-stage mast Full Free Lift)

No. Parts No. Item Qty. Note Standard

1 0000023090 Screw 4 M6×35 GB/T70.1=ISO4762

9000008867 3600 2

9000007854

DC hydraulic power

unit body 1

2900

3 0000023044 Screw 2 M8×20 GB/T70.1=ISO4762

4 0000025001 Washer 2 8 GB/T93

5 0000025011 Washer 2 8 GB/T95

6 2000303001Hydraulic cylinder

cover 1

7 9000008249 Welded cylinder 1

8 9000007832G end direct

connection pipe joint1

9 9000007838Steering connecting

bend 1

10 9000010282 Tube 1

11 9000008987Pump station outlet

steel pipe 1

12 9000008325YGE rubber pipe

clamp 3

13 0000023042 Screw 2 M6×10 GB/T70.1=ISO4762

14 9000007820Hydraulic tube

assembly 1

15 9000008887Steering connecting

bend 1

16 0000023053 Screw 2 M6x12 GB/T70.1=ISO4762

17 0000025010 Washer 2 6 GB/T93

18 0000023055 Washer 2 6 GB/T95

19 2000302005 Tube card board 1

9000008992 2900 20

9000008993

Hydraulic cylinder

assembly 2

3200

21 0000023101 Screw 2 M12×25 GB/T5783=ISO4017

22 0000025032 Washer 2 GB/T95

9000008888 2900 23

9000005537

Hydraulic tube

assembly 1

3600

24 9000009004 Steel tube 1

25 0000024068 Nut 1 M6 GB/T6170=ISO4032

26 9000007842 Direct pipe joint 2

27 2000337001 Safety valve 2

28 9000010307 Anti-vibration pad 1

29 0000023310 Screw 1 M6x20 GB/T5781=ISO4018

Page 112: Electric Stacker PS15Electric Stacker PS20

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Fig. 28 Outer cylinder seal kit (Three-stage mast Full Free

Lift/Straddle Leg)

Page 113: Electric Stacker PS15Electric Stacker PS20

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Fig. 28 Outer cylinder seal kit(Three-stage mast Full Free Lift / Straddle Leg )

No. Parts No. Item Qty. Note Standard

9000009011 5000

9000009012 4300

9000009013 4600

9000009014 5500

1

9000009015

Piston rod 1

6000

2 9000009075 Dust cover 1 32X40X5/6.5

3 0090000487 O ring 1 38X3.1 GB/T3452.1=ISO3601-1

4 9000009079 Seal ring for shaft 1 32X42X6/7

5 9000008953 Seal ring 1 32X42.7X4.2

6 9000008954Support ring for

shaft 1 32X36X5

7 0000022029 O ring 2 50X3.1 GB1235-76

8 9000009016 Guide sleeve 1

9 0000023415 Screw 1 M8X10 GB/T70.1=ISO4762

10 0000022026Combination

washer 1 8 JB/T982

9000009017 5000

9000009018 4300

9000009019 4600

9000009020 5500

11

9000009021

Cylinder body 1

6000

9000009022 5000

9000009023 4300/4600

9000009024 5500 12

9000009025

Bushing 1

6000

13 9000009026 Piston 1

14 9000008955Support ring for

hole 2 36X40X10

1 9000003636Outer cylinder seal

kit 2

Page 114: Electric Stacker PS15Electric Stacker PS20

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Fig. 29 Middle cylinder seal kit (Three-stage mast Full Free

Lift/Straddle Leg)

Page 115: Electric Stacker PS15Electric Stacker PS20

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Fig. 29 Middle cylinder seal kit(Three-stage mast Full Free Lift / Straddle Leg )

No. Parts No. Item Qty. Note Standard

9000009031 5000

9000009032 4300

9000009033 4600

9000009035 5500

1

9000009034

Piston rod 1

6000

2 9000009076 Dust cover 1 45X53X5/6.5

3 9000009078 Seal ring for shaft 1 45X55X6/7

4 9000009036 End cap 1

5 9000008957 Retainer ring 1 55X60X1.5

6 0000022055 O ring 1 60X3.1 GB/T3452.1=ISO3601-1

7 0000023415 Screw 1 M8X10 GB/T70.1=ISO4762

8 9000009077 Copper sleeve 1 45X50X30

9000009037 5000

9000009038 4300

9000009039 4600

9000009040 5500

9

9000009041

Cylinder body 1

6000

10 9000009042 Piston 1

11 9000008956Support ring for

hole 1 48X52X15

12 0000022026 Washer 1 8 JB/T982

1 9000003637Middle cylinder seal

kit 1

Page 116: Electric Stacker PS15Electric Stacker PS20

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Fig. 30 Cylinder (Two-stage mast Normal/Straddle Leg)

Page 117: Electric Stacker PS15Electric Stacker PS20

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Fig. 30 Cylinder (Two-stage mast Normal / Straddle Leg )

No. Parts No. Item Qty. Note Standard

9000009922 2900

9000009923 3200

9000009924 3600 1

9000009925

Piston rod 1

4000

2 9000009926 Dust cover 1 40x48x5/6.5

3 9000009927 Support ring for shaft 1 40X44X10

9000009928 2900

9000009929 3200

9000009930 3600 4

9000009931

Cylinder body 1

4000

5 9000009932 O ring 1 44.4X3.1

6 9000009933 Support ring for hole 1 45X50X10

7 9000009934 O ring 2 24.4X3.1

8 9000009178 Y ring for hole 1 40X50X6/7

9 9000009935 Piston 1

10 0000025100 Washer 1 24 GB/T93

11 0000024072 Nut 1 M24x1.5 GB/T6171=ISO8673

12 9000009936 Coer 1

1 9000009943 Cylinder seal kit 1

Page 118: Electric Stacker PS15Electric Stacker PS20

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Fig. 31 Cylinder (Two-stage mast Full Free Lift)

Fig. 31 Cylinder (Two-stage mast Full Free Lift )

No. Parts No. Item Qty. Note Standard

9000009937 2900 1

9000009938Piston rod 1

3600

2 9000009926 Dust cover 1 40x48x5/6.5

3 9000009927 Support ring for shaft 1 40X44X10

9000009939 2900 4

9000009940Cylinder body 1

3600

5 9000009932 O ring 1 44.4X3.1

6 9000009933 Support ring for hole 1 45X50X10

7 9000009934 O ring 2 24.4X3.1

8 9000009178 Y ring for hole 1 40X50X6/7

9 9000009941 Piston 1

10 0000025033 Washer 1 GB/T93

11 0000024074 Nut 1 M20x1.5 GB/T6171=ISO8673

12 9000009942 Guide bushing 1

1 9000009944 Cylinder seal kit 2

Page 119: Electric Stacker PS15Electric Stacker PS20

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Fig. 32 Manual steering wheel carrier

Page 120: Electric Stacker PS15Electric Stacker PS20

54

Fig. 32 Manual Steering Wheel Carrier

No. Parts No. Item Qty. Note Standard

1 0000023042 Screw 8 M6×10 GB/T70.1=ISO4762

2 0000025010 Washer 8 6 GB/T93

3 2000202006 End cover 4

4 2000231001 Spring 4

5 2000207001 Spring spindle 4

6 0000023099 Screw 6 M10×45 GB/T70.1=ISO4762

7 0000023006 Washer 18 10 GB/T93

8 0000025002 Washer 18 10 GB/T95

9 2000202004 V type outer block 2

10 2000202008 Roller 24

11 2000202005 V type inner block 2

12 0000023025 Screw 6 M10×40 GB/T70.1=ISO4762

13 0000023099 Screw 6 M10×45 GB/T70.1=ISO4762

14 2000201005 Wheel carrier

welding 1

15 2000202003 Cushion block 2

16 2000201004 Supporting frame

welding 1

17 0090000602 Screw 4 M10×25 GB/T821

18 0000024012 Thin nut 4 M10 GB/T6172.1=ISO4035

19 9000008321 Top plate 1

20 0000023095 Full thread bolt 2 M14×60 GB/T5783=ISO4017

21 2000223001 Screw 2 M10×180

22 2000208001 Spring guide sleeve 2

23 2000231002 Spring 2

24 2000212001 Spring guide rod 2

25 0000025024 Washer 4 12 GB/T93

26 0000023094 Screw 4 M12×30 GB/T70.1=ISO4762

27 0000023098 Screw 1 M12×10 GB/T70.1=ISO4762

28 0000025032 Washer 4 12 GB/T95

29 9000008257 Handle shaft

welding 1

30 0000023172 Screw 10 M8×30 GB/T70.1=ISO4762

31 0000025001 Washer 10 8 GB/T93

32 0000025011 Washer 10 8 GB/T95

33 2000202001 Limit block 2

34 9000007774 Vertical type drive 1 7EL-AC-1.3

1 2000200003 Spring assembly 2

Page 121: Electric Stacker PS15Electric Stacker PS20

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Fig. 33 Electric power assisted steering wheel carrier

Page 122: Electric Stacker PS15Electric Stacker PS20

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Fig. 33 Electric Power Assisted Steering Wheel Carrier

No. Parts No. Item Qty. Note Standard

1 0000023042 Screw 8 M6×10 GB/T70.1=ISO4762

2 0000025010 Washer 8 6 GB/T93

3 2000202006 End cover 4

4 2000231001 Spring 4

5 2000207001 Spring spindle 4

6 0000023099 Screw 6 M10×45 GB/T70.1=ISO4762

7 0000023006 Washer 18 10 GB/T93

8 0000025002 Washer 22 10 GB/T95

9 2000202004 V type outer block 2

10 2000202008 Roller 24

11 9000007685 V type inner block 2

12 0000023025 Screw 6 M10×40 GB/T70.1=ISO4762

13 0000023099 Screw 6 M10×45 GB/T70.1=ISO4762

14 9000007680 Wheel carrier

welding 1

15 2000202003 Cushion block 2

16 2000201004 Supporting frame

welding 1

17 0090000602 Screw 4 M10×25 GB/T821

18 0000024012 Thin nut 4 M10 GB/T6172.1=ISO4035

19 2000202002 Top plate 1

20 0000023095 Bolt 2 M14×60 GB/T5783=ISO4017

21 2000223001 Screw 2 M10×180

22 2000208001 Spring guide sleeve 2

23 2000231002 Spring 2

24 2000212001 Spring guide rod 2

25 0000025024 Washer 4 12 GB/T93

26 0000023094 Screw 4 M12×30 GB/T70.1=ISO4762

27 0000023098 Screw 1 M12×10 GB/T70.1=ISO4762

28 0000025032 Washer 4 12 GB/T95

29 9000007686 Electronic steering

assembly 1

30 9000007779 Drive wheel

assembly 1

1 2000200003 Spring assembly 2

Page 123: Electric Stacker PS15Electric Stacker PS20

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Fig. 34 Electric steering assembly

Page 124: Electric Stacker PS15Electric Stacker PS20

58

Fig. 34 Electric Steering Assembly

No. Parts No. Item Qty. Note Standard

1 9000007422 Bearing seat welding 1

2 9000000240 Ball bearing 2 65×50×7 GB/T276

3 0000023042 Screw 3 M6×10 GB/T70.1=ISO476

4 0000023034 Screw 4 M10×20 GB/T70.1=ISO476

5 9000007423 Fixing seat welding 1

6 0000026043 Retainer ring for shaft 1 50 GB/T894.1

7 9000007806 Damper 1

8 9000007421 Transition linking block 1

9 9000007693 Potentiometer fixing

plate 1

10 0000023032 Washer 4 5 GB/T95

11 0000025015 Washer 4 5 GB/T93

12 0000023311 Screw 4 M5×10 GB/T70.1=ISO476

13 9000007424 Linking block 1

14 0000023073 Screw 4 M4×10 GB/T70.1=ISO476

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Fig. 35 Drive wheel assembly 7EL-AC-1.3

Page 126: Electric Stacker PS15Electric Stacker PS20

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Fig. 35 Drive Wheel Assembly 7EL-AC-1.3

No. Parts No. Item Qty. Note Standard

1 9000009493 Gear box 1

2 9000009494 Retainer ring 1

3 0090000116 Bearing 1 30208 GB/T297

4 0090000505 Oil seal 1 50×80×8 GB/T9877

5 9000009496 Bushing 1

6 0000027031 Bearing 1 32010 GB/T297

7 9000009497 Adjusting washer 1

8 9000009498 Gear 1

9 9000009499 Drive wheel 1

10 0090000117 Roll pin 2 4×12 GB/T119.1=ISO2338

11 9000009500 Retainer ring 1

12 9000009501 Bolt 1

13 0090000502 Bearing 1 32304 GB/T297

14 0090000503 Bearing 1 32204 GB/T297

15 9000009502 Gear 1

16 9000009503 Outer thimble 1

17 9000009504 Inner thimble 1

18 9000009505 Adjusting washer 1

19 9000009506 Adjusting washer 1

20 9000009507 Shaft block 1

21 0000025012 Washer 8 5 GB/T93

22 0000023675 Screw 4 M5×16 GB/T70.2=ISO7380

23 0000022036 Combination washer 3 12 JB/T982

24 0090000506 Plug JB/ZQ4444

25 9000009508 Big gear 1

26 9000009509 Washer 1

27 0000025066 Washer 1 14 GB/T856

28 0090000090 Nut 1 M14×1.5 GB/T6173=ISO8675

29 9000009510 Washer 1

30 9000009511 Side cover 1

31 9000009512 Upper cover 1

32 9000009513 Dust cover 1

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Fig. 35 Drive Wheel Assembly 7EL-AC-1.3

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Fig. 35 Drive Wheel Assembly 7EL-AC-1.3

No. Parts No. Item Qty. Note

33 9000009514 Bolt 5

34 9000009515 Drive wheel 1

35 0000028027 Roll pin 2 6×30 GB/T119.1=ISO2338

36 0000025006 Washer 22 6 GB/T93

37 0000023020 Screw 11 M6×20 GB/T70.1=ISO4762

38 9000009495 Vent plug 1

39 9000009516 Rotating support 1

40 0000023106 Screw 6 M6×30 GB/T70.1=ISO4762

41 0090000504 Roll pin 2 6×26 GB/T119.1=ISO2338

42 0000022037 O seal ring 2 125×2.65 GB/T3452.1=ISO3601-1

43 9000009517 Small gear 1

44 9000009518 Drive motor 1

45 9000009519 Shaft sleeve 1

46 0000026013 Retainer ring for shaft 1 25 GB/T894.1

47 9000009520 Brake 1

48 9000009521 Dust cover 1

49 9000009522 Flange 2

50 9000009523 Speed sensor gear 1

51 9000009524 Speed sensor 1

52 9000009525 Spacer 1

53 0000023311 Screw 4 M5×10 GB/T70.1=ISO4762

54 0000022059 O seal ring 1 20×2.65 GB/T3452.1=ISO3601-1

55 9000009526 Bracket 1

56 0000025001 Washer 3 8 GB/T93

57 0000023047 Screw 3 M8x25 GB/T70.1=ISO4762

58 0000036003 Flat key 1 A 6×18 GB/T1096

59 0000026003 Retainer ring for shaft 1 20 GB/T894.1

60 9000009527 Dust cover 1

61 0000023563 Screw 3 M6×65 GB/T70.1=ISO4762

62 9000009528 Adjusting washer 1

63 0000028137 Roll pin 2 6×30 GB/T879.1=ISO8752

64 0090000321 Screw 2 M6×45 GB/T70.1=ISO4762

65 0000022038 O seal ring 1 65X2.65 GB/T3452.1=ISO3601-1

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Fig. 36 26EL-AC-1.3KW-R Drive wheel assembly

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Fig. 36 26EL-AC-1.3KW-R Drive Wheel Assembly

No. Parts No. Item Qty. Note Standard

1 9000009493 Gear box 1

2 9000009494 Retainer ring 1

3 0090000116 Bearing 1 30208 GB/T297

4 0090000505 Oil seal 1 50x80x8 GB/T9877

5 9000009496 Bushing 1

6 0000027031 Bearing 1 32010 GB/T276

7 9000009497 Adjustng washer 1

8 9000009498 Gear 1

9 9000009499 Drive shaft 1

10 0090000117 Roll pin 2 4x12 GB/T119.2-2000

11 9000009500 Retainer ring 1

12 9000009501 Locking bolt 1

13 0090000502 Bearing 1 32304 GB/T276

14 0090000503 Bearing 1 32204 GB/T276

15 9000009502 Gear 1

16 9000009503 Outter sleeve 1

17 9000009504 Inner sleeve 1

18 9000009505 Adjustng washer 1

19 9000009506 Adjustng washer 1

20 9000009507 Bearing seat 1

21 0000025015 Washer 8 5 GB/T93

22 0000023107 Screw 4 M5x16 GB/T70.1=ISO4762

23 0000022036 Combination washer 3 12 JB/T982

24 0090000506 Bolt 3 M12x1.25 JB/ZQ4444-2006

25 9000009508 Big gear 1

26 9000009509 Washer 1

27 0090000090 Nut 1 M14x1.5 GB/T6173=ISO8675

28 9000009511 Side cover 1

29 9000009513 Dust cover 1

30 9000009514 Tyre bolt 5

31 9000009515 Drive wheel 1

32 0000025010 Washer 20 6 GB/T93

33 0000023106 Screw 8 M6x30 GB/T70.1=ISO4762

34 9000009495 Vent plug 1

35 0090000504 Roll pin 2 6x26 GB/T119.1=ISO2338

36 0000022037 O ring 2 125x2.65 GB/T3452.1=ISO3601-1

37 9000009517 Small gear 1

38 9000009824 Paper washer 1

39 9000009825 Upper cover 1

40 9000009826 Strring big gear 1

41 9000009745 Rotating bearing 1

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Fig. 36 26EL-AC-1.3KW-R Drive Wheel Assembly

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Fig. 36 26EL-AC-1.3KW-R Drive Wheel Assembly

No. Parts No. Item Qty. Note

42 0000025001 Washer 6 8 GB/T93

43 0000023455 Screw 6 M8x35 GB/T70.1=ISO4762

44 0090000151 Oil seal 1 GB/T9877

45 9000009532 Assembling board 1

46 9000009827 Motor 1

47 0000023172 Screw 6 M8x30 GB/T70.1-2000

48 9000009522 Locking flange 2

49 9000009523 Speeed sensor gear 1

50 9000009524 Speeed sensor 1

51 9000009748 Bearing 1

52 9000008854 Bushing 1

53 0000026013 Retainer ring for axle 1 25 GB/T894.1

54 0000023311 Screw 4 M5x10 GB/T70.1=ISO4762

55 9000009525 spacer 1

56 0000022059 O seal ring 1 20x2.65 GB/T3452.1=ISO3601-1

57 9000009749 Bushing 1

58 0000036001 Flat key 1 6x16 GB/T1096

59 0000026003 Retainer ring for axle 1 20 GB/T894.1

60 9000009521 Dust cover 1

61 9000009528 Adjustng washer 1

62 0000025066 Washer 1 14 GB/T856

63 9000009750 Brake 1

64 0090000526 Bolt 3 M6x20 GB/T5782=ISO4014

65 0000023020 Screw 9 M6x20 GB/T70.1=ISO4762

66 9000006304 Steering carbon brush 1

67 9000009726 Steering motor 1

68 0090000119 Screw 8 M6x22 GB/T70.1=ISO4762

69 9000009828 Steering small gear 1

70 0000026040 Retainer ring for axle 1 22 GB/T894.1

71 0090000118 Flat key 1 6x28 GB/T1096

72 0000023106 Screw 12 M6x30 GB/T70.1=ISO4762

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Fig. 37 Handle lever

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Fig. 37 Handle lever

No. Parts No. Item Quantity Note Standard

1 1100100001 Canbus control tiller 1

2 0000023232 Bolt 2 M8×25 GB/T5783=ISO4017

3 1000123003 Screw 4 M4×8 GB/T70.2=ISO7380

4 9000007926 Cover board 1

5 9000007925 Welded tiller arm 1

6 9000008327 Proximity switch 1

7 0000023075 Screw 2 M3×20 GB/T70.1=ISO4762

8 1000113001 Shoulder harness 2 17×19×11

9 9000007928 Tiller axle 1

10 0000028003 Elastic roll pin 1 4×24 GB/T879.1=ISO8752

11 1000123001 Screw 1 M8×20

12 9000007930 Left tiller cover 1

13 1010121001 Air spring 1 400N

S≥55

14 0000023005 Lock nut 2 M10 GB/T889.1=ISO7040

15 9000007929 Tiller seat 1

16 9000007931 Right tiller cover 1

17 0000023519 Screw 4 M6×10 GB/T70.2=ISO7380

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Fig. 38 CANBUS Handle head

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Fig. 38 CANBUS Handle head

No. Parts No. Item Qty. Note Standard

1 1010114001 Left driving button 1

2 1000114015 Horn button 1

3 1000131009 Spring for horn button 5

4 1000113004 Bushing for camshaft 2

5 1000137001 Magnetic substance 4

6 1000131010 Spring for urgent

reversing button 4

7 0000023058 Screw 3 GB/T70.1=ISO4762

8 0000023057 Screw 2 GB/T70.1=ISO4762

9 0000025017 Washer 2 GB/T95

10 1010114003 Right driving button 1

11 1000107002 Shaft for driving button 1

12 1000137002 Circlip for PCB board 1

13 1000134005 Load censor 2

14 1000103012 Upper part of handle 1

15 1000103013 Under part of handle 1

16 1000114017 Left button 1

17 1000137003 Magnetic substance

seat 2

18 1000131011 Torsional spring 2

19 1000114018 Seat for Spring for

urgent reversing button1

20 1000114020 Cover for Spring for

urgent reversing button1

21 1000114021 Cover for option switch 1

22 1000114022 Right button 1

23 0000023060 Screw 1 GB/T845=ISO7049

24 1000134006 LED bi-color light 1

25 1000103014 Seat for LED bi-color

light 1

26 1000131012 Torsional spring for right

driving button 1

27 1000131013 Torsional spring for left

driving button 1

28 1100135001 PCB 1

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Fig. 39 High pressure pump station system(3.0KW 2.6 high

pressure delivery capacity)

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Fig. 39 High Pressure Pump Station Syste(3.0KW 2.6 High Pressure Delivery

Capacity)

No. Parts No. Item Qty. Note

1 2040334001 Pump contactor 1

2 9000003582 Carbon brush(assembly) 1

3 9000003583 Motor 1

4 2000323001 Plug 1

5 2000300002 Valve body 1

6 2000335003 Solenoid valve 1

7 2000335004 Check valve 1

8 2000323002 Screw 4

9 9000008828 Flow control valve 1 9.5L/min

10 2000323003 Bolt 1

11 2040315003 Overflow valve 1

12 2000322004 O ring 1

13 2000317008 Oil return pipe 1

14 2040317008 Oil return pipe 1

15 9000008829 Gear pump 1

16 2040317009 Oil suction pipe 1

17 2000300004 Filter 1

1 9000008796 DC power unit 1

3.0KW 2.6 high

pressure

delivery capacity

9.5L check valve

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Fig. 40 Pump station system(3.0KW 3.2 delivery capacity)

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Fig. 40 Pump Station System(3.0KW 3.2 Delivery Capacity)

No. Parts No. Item Qty. Note

1 2040334001 Pump contactor 1

2 9000003582 Carbon brush(assembly) 1

3 9000003583 Motor 1

4 2000323001 Plug 1

5 2000300002 Valve body 1

6 2000335003 Solenoid valve 1

7 2000335004 Check valve 1

8 2000323002 Screw 4

9 9000008870 Flow control valve 1 7.5L/min

10 2000323003 Bolt 1

11 2040315003 Overflow valve 1

12 2000322004 O ring 1

13 2000317008 Oil return pipe 1

14 2040317008 Oil return pipe 1

15 9000008874 Gear pump 3.2cc/r 1

16 9000008873 Oil suction pipe 1 L=250.50mm

17 2000300004 Filter 1

1 9000008867 DC power unit 1

Pump Station

System 3.0Kw,

3.2 delivery

capacity

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Fig. 41 Pump station system(2.2KW 2.2 delivery capacity)

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Fig. 41 Pump Station System(2.2KW 2.2 Delivery Capacity)

No. Parts No. Item Qty. Note

1 2000335001 Pump contactor 1

2 2000335002 Carbon brush(assembly) 1 Iskra

3 2000334001 Motor 1 Iskra

4 2000323001 Plug 1

5 2000300002 Valve body 1

6 2000335003 Solenoid valve 1

7 2000335004 Check valve 1

8 2000323002 Screw 4

9 2000335005 Flow control valve 1

10 2000323003 Bolt 1

11 2000335006 Overflow valve 1

12 2000322004 O ring 1

13 2000317008 Oil return pipe 1

14 2000317009 Oil return pipe 1

15 2000300003 Gear pump 1

16 2000317010 Oil suction pipe 1

17 2000300004 Filter 1

1 2000300001 DC power unit 1

2.2kw 2.2

delivery capacity

(Iskra motor)

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Fig. 42 Main circuit wiring (Electrical steering)

Fig. 42 Main Circuit Wiring (Electrical steering)

No. Parts No. Name Qty. Note

1 9000008444 Drive motor cable 1

2 9000008361 Pump motor cable 1

3 9000008362 Power supply cable 1

4 9000008371 FU+ cable 1

5 9000008446 Steering controller cable 1

6 9000008520 Steering motor cable 1

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Fig. 43 Main circuit wiring(Manual steering)

Fig. 43 Main Circuit Wiring (Manual steering)

No. Parts No. Name Qty. Note

1 9000008368 Drive motor cable 1

2 9000008361 Pump motor cable 1

3 9000008362 Power supply cable 1

4 9000008371 FU+ cable 1

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Fig. 44 General electrical parts

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Fig. 44 General Electrical Parts

No. Parts No. Name Qty. Note Standard

1 0000023083 Screw 4 M3×8 GB/T70.2=ISO7380

2 9000008332 Magnet switch 2 HWK23

3 0000023033 Screw 2 M4×25 GB/T70.1=ISO4762

4 2040634001 Proximity switch 1 XZ-15GW22-B

5 9000010040

Proximity switch

protective cover

AP-B

1

6 9000008360 Limit control

wiring harness 1

9000008448 Tiller sensor

BD-MS-3

7

9000000239 Tiller sensor

BD-MS

1

8 0000025026 Washer 3 3 GB/T95

9 0000023216 Screw M3×8 3 GB/T818-2000=ISO7045

10 0000023056 Screw M4×12 4 GB/T70.1=ISO4762

11 0000025019 Washer 4 4 GB/T95

9000001159 Position sensor

BD-PS

12

9000008451 Position sensor

BD-PS-3

1

Only for

electronical

steering truck

9000008355 电子转向 13

9000008359

Main control

wiring harness 1

手动转向

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Fig. 45 Electric control assembly(Electrical steering)

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Fig. 45 Electric Control Assembly(Electrical steering)

No. Parts No. Name Qty. Note Standard

1 9000008069

Controller

assemble

plate

1

2 9000000235 Controller 1 CURTIS1232E-2121

9000000236 BD-SC-24/10 3

9000008584

Steering

controller 1

BD-SC-24/10-3

4 9000008376Aluminium

plate 1

5 1020434002Wiring

terminal 1 BD-M8

6 9000008586 Fuse seat 1 BD-2×10A-1

7 1000434041 Relay 1 ACR01F-F 1C

8 9000007679Plug fixing

plate 1

9 1000434021 Fuse seat 1 BD-1×10A

10 1000434006

Traction

motor

contactor

1 C100/120

11 9000008598

Main

contactor

assembly

plate

1

12 1020434003 Copper bar 1

13 1000434007 Fuse seat 2 SYY

14 1020434001 Fuse 1 200A

15 2210434004 Fuse 1 150A

16 9000008374 Copper bar 1

17 9000008373 Copper bar 1

18 1000434040 Fuse 1 10A

19 3042434014 Fuse 1 15A

20 0090000082 Screw 2 M4×30 GB/T70.1=ISO4762

21 0000025018 Washer 12 4 GB/T93

22 0000025019 Washer 12 4 GB/T95

23 0000023073 Screw 2 M4×10 GB/T70.1=ISO4762

24 0000023019 Screw 2 M4×30 GB/T818-2000=ISO7045

25 0000023307 Screw 4 M4×10 GB/T818-2000=ISO7045

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26 0000023211 Screw 4 M4×16 GB/T818-2000=ISO7045

27 0000025010 Washer 9 6 GB/T93

28 0000023055 Washer 9 6 GB/T95

29 0000023478 Screw 5 M6×12 GB/T70.1=ISO4762

30 0000023923 Screw 4 M6×18 GB/T70.1=ISO4762

31 0000025001 Washer 12 8 GB/T93

32 0000025011 Washer 11 8 GB/T95

33 0000024086 Nut 12 M8 GB/T6170=ISO4032

34 0000023067 Screw 4 M8×16 GB/T70.1=ISO4762

35 0000023516 Screw 1 M5×10 GB/T818-2000=ISO7045

36 0000025015 Washer 1 5 GB/T93

37 0000025014 Washer 1 5 GB/T95

38 0000023070 Screw 2 M3×25 GB/T70.1=ISO4762

39 9000008356 Controller 1

40 9000008372 Copper bar 1

41 1000434015 Horn 1 DC24V

42 0000023727 Screw 2 M4×6 GB/T818-2000=ISO7045

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Fig. 46 Electric control assembly(Manual steering)

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Fig. 46 Electric Control Assembly(Manual steering)

No. Parts No. Name Qty. Note Standard

1 9000008375 Controller 1

2 9000008069Controller

assembly plate 1

3 9000000235 Controller 1 CURTIS1232E-

2121

4 1000434040 Fuse 1 10A

5 9000008376 Aluminium plate 1

6 1020434002 Wiring terminal 1 BD-M8

7 9000008586 Fuse seat 1 BD-2×10A-1

8 1000434041 Relay 1 ACR01F-F 1C

DC24V

9 9000007679 Plug fixing plate 1

10 1000434006Traction motor

contactor 1

C100/120

DC24V

11 9000008598Main contactor

assemble plate 1

12 1020434003 Copper bar 1

13 1000434007 Fuse seat 2 SYY

14 1020434001 Fuse 1 200A

15 2210434004 Fuse 1 150A

16 9000008374 Copper bar 1

17 9000008373 Copper bar 1

18 0000025014 Washer 1 5 GB/T95

19 0000023516 Screw 1 M5×10 GB/T818-2000=IS

O7045

20 0000025015 Washer 1 5 GB/T93

21 0000025018 Washer 12 4 GB/T93

22 0000025019 Washer 12 4 GB/T95

23 0000023073 Screw 2 M4×10 GB/T70.1=ISO476

2

24 0000023019 Screw 2 M4×30 GB/T818-2000=IS

O7045

25 0000023307 Screw 4 M4×10 GB/T818-2000=IS

O7045

26 0000023211 Screw 4 M4×16 GB/T818-2000=IS

O7045

27 0000025010 Washer 9 6 GB/T93

28 0000023055 Washer 9 6 GB/T95

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29 0000023478 Screw 5 M6×12 GB/T70.1=ISO476

2

30 0000023923 Screw 4 M6×18 GB/T70.1=ISO476

2

31 0000025001 Washer 12 8 GB/T93

32 0000025011 Washer 11 8 GB/T95

33 0000024086 Nut 12 M8 GB/T6170=ISO40

32

34 0000023067 Screw 4 M8×16 GB/T70.1=ISO476

2

35 9000008372 Copper bar 1

36 1000434015 Horn 1 DC24V

37 0000023727 Screw 2 M4×6 GB/T818-2000=IS

O7045

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Fig. 47 Foldable platform

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Fig. 47 Foot Pedal Assembly

No. Art No. Description Qty. Note Standard

1 9000007867 Pedal pad 1

2 9000007869 Rotating shaft 1

3 9000007799Shoulder

harness 4 20×23×16.5

4 9000007863Welded foot

platform 1

5 0000023555 Screw 2 M6×16 GB/T70.2=ISO7380

6 2000421001 Air spring 1

7 0000024014 Nut 1 M16×1.5 GB/T6173=ISO8675

8 9000007873 Cam 1

9 9000007866 Cam shaft 1

10 0000025012 Washer 2 5 GB/T93

11 0000023032 Washer 2 5 GB/T95

12 0000023107 Screw 2 M5×16 GB/T70.1=ISO4762

13 9000009799Switch transition

plate 1

14 9000008328 Proximity switch 1 NBN5-F7-E2

15 0000023075 Screw 2 M3×20 GB/T70.1=ISO4762

16 9000007864Welded

assemble seat 1

17 0090000048 Washer 4 12 GB/T97.1-2002

18 0000025024 Washer 4 12 GB/T93

19 9000007874Line hanging

board 1

20 0000024006 Lock nut 4 M12 GB/T889.1=ISO7040

21 0090000450 Screw 4 M12×45 GB/T70.2=ISO7380

22 9000007865 Cushion 2

23 9000007872Anti-vibration

pad 2

24 9000007871Anti-vibration

washer 2

25 0000031001 Spring 8 16.3×31.5×1.75 GB/T1972-2005

26 9000007870 Fixed bolt 2

27 0000028033 Split pin 2 3.2×20 GB/T91=ISO1234

28 9000007868Assemble seat

cover 1

29 0000025010 Washer 6 6 GB/T93

30 0000023045 Screw 6 M6×12 GB/T70.2=ISO7380

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31 9000008897Suspension

components 2

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Fig. 48 Protective arm

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Fig. 48 Protective Arm

No. Art No. Description Qty. Note Standard

1 9000007895 Right protective arm

cover1

2 0090000448 Screw 5 M8×20 GB/T70.2=ISO7380

3 9000007896 Left protective arm cover 1

4 9000007894 Welded protective arm 1

5 9000007780 Air spring 1

6 0000023045 Screw 3 M6×12 GB/T70.2=ISO7380

7 0000025010 Washer 3 6 GB/T93

8 9000007897 Positioning spring 1

9 0000023075 Screw 2 M3×20 GB/T70.1=ISO4762

10 9000008329 Proximity switch 1 NBN5-F7-E2

11 0000025012 Washer 2 5 GB/T93

12 0000023032 Washer 2 5 GB/T95

13 0000023107 Screw 2 M5×16 GB/T70.1=ISO4762

14 9000009799 Switch transition plate 1

15 9000007892 Welded protective arm

seat 1

16 0000023006 Washer 4 10 GB/T93

17 0090000447 Screw 4 M10×25 GB/T70.2=ISO7380

18 9000007893 Protective arm clamp

block 2

19 0000023099 Screw 4 M10×45 GB/T70.1=ISO4762

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Fig. 49 Backrest (Normal)

Fig. 49 Backrest

No. Parts No. Name Qty. Note Standard

1 9000008259 Backrest frame

welding 1

2 0000023088 Screw 2 M10×25 GB/T70.1=ISO4762

3 0000025002 Washer 4 10 GB/T95

4 0000023006 Standard spring

washer4 10 GB/T93

5 0000023029 Screw 2 M10×35 GB/T70.1=ISO4762

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Fig. 50 Backrest (Straddle Leg)

Fig. 50 Backrest (Straddle Leg)

No. Parts No. Name Qty. Note Standard

1 0000023156 Screw 4 GB/T70.1=ISO4762

2 0000025032 Washer 4 12 GB/T93

3 0000025024 Washer 4 12 GB/T95

4 9000009068 Backrest frame

welding 1

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Easy worn parts list

No. Art No. Description Qty. Fig./Position Note

1 2220511001Fig.6/1

Fig.7/1

2 2330511001

Compound roller 1 4

Fig.7/2

Chassis

8 Fig.18/4

3 20405110012

Fig.19/11

Fig.20/11

4 2220611001

Compound roller 1

2 Fig.19/3

Fig.20/3

Mast system

5 9000003638 Castor 2 Fig.12/13 Steering wheel

6 9000007806 Damper 1 Fig.34/7 Electric steerig

7 9000010398 Load wheel set 2 Fig.13/7 Load wheel

8 1010121001 Air spring (S≥55) 1 Fig.37/13 Tiller

9 9000003582 Carbon brush 1 Fig.39/2 Pump

10 1020434001 Fuse 200A 1 Fig.45/14

11 2210434004 Fuse 150A 1 Fig.45/15

12 1000434040 Fuse 10A 1 Fig.45/18

13 3042434014 Fuse 15A 1 Fig.45/19

Electric Control

14 9000007799 Shoulder harness 4 Fig.47/3

15 2000421001 Air spring (S≥70) 1 Fig.47/6

16 9000008897 Suspension components 2 Fig.47/31

Foot pedal

17 9000007780 Air spring (S≥36) 1 Fig.48/5 Protective arm

18 9000003636 Outer cylinder seal kit 2 Fig.28/1

19 9000003637 Middle cylinder seal kit 1 Fig.29/1

Three-stage mast

Full Free Lift /

Straddle Leg

20 9000009943 Cylinder 1 Fig.30/1

Two-stage mast

Normal / Straddle

Leg

21 9000009944 Cylinder 2 Fig.31/1 Two-stage mast

Full Free Lift

Fig.8/1

Fig.9/1

Fig.10/1 22 9000010408 Castor complete 2

Fig.11/1

Chassis system