Einführung in die Transferpfadanalyse · (Direct / Mount Stiffness / Matrix Inversion) LMS OPAX...
Transcript of Einführung in die Transferpfadanalyse · (Direct / Mount Stiffness / Matrix Inversion) LMS OPAX...
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Einführung in die Transferpfadanalyse
Arnd Balger, Siemens Industry Software GmbH, Testing Solutions
2015-11-10
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Page 2 Siemens PLM Software
Agenda
2 FRF Measurements
1 TPA – Introduction
3 Classical Loads Identification
4 OPA/OPAX, Single-/Multi-Reference and more ….
5 Frequency & Time domain results
6 What-if-Engineering
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Transfer Path AnalysisIntroduction
air-bornestructure-borne
structure-borne
Transferpath analysis quantifies and visualizes the strengths of selected sources and theircontribution via multiple transmission paths to a selected receiver signal (target)
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Transfer Path AnalysisSource-transfer-receiver approach
20.00
80.00
dB Pa2
X =Source (Fi,Qj) Transfer (NTF) Receiver (yk)
yk
structural airborne|| ||
- Operational data required: depending on application - orders, spectra, autopowers, time, …- Transfer data required: FRF / NTF – local indicators and to target
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Accuracy requirementsdepending on objectives
RefinementEngineeringRefinementEngineering
Transfer Path Analysis in vehicle development
DetailedEngineeringDetailedEngineering
UpfrontEngineeringUpfrontEngineering
Test based applications
• Benchmarking
• Target setting
CAE based applications
• Concept Analysis
• Load Identification
• CAE based contributionanalysis
• Hybrid based contributionanalysis
• System engineering
• What-if games andoptimization
• (Fast) Trouble shooting
• Critical component/pathidentification & assessment
• Auralization
• Efficient optimization
Virtual Contribution Analysis
Test Based TPATest Based TPA
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Agenda
2 FRF Measurements
1 TPA – Introduction
3 Loads Identification
4 OPA/OPAX, Single-/Multi-Reference and more ….
5 Frequency & Time domain results
6 What-if-Engineering
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Transfer Path AnalysisMeasurements of Transfer functions– Removal of source
EngineIntake
Gear
Body
F2’F1
T = F1 x FRF1 + F2’ x FRF2
FRF measurement withoutremoving source
Only valid if
F2’ x FRF2 << F1 x FRF1
EngineIntake
Gear
Body
F2F1
T = F1 x FRF1 + F2 x FRF2
Operational condition
Body
F2 = 0F1
T = F1 x FRF1
Correct method for FRFmeasurement
Removal of sourceFast TPA
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Transfer Path AnalysisMeasurements of Transfer functions– direct or using reciprocity
Impact hammer
Shaker
Miniature Shaker / Integral Shaker
Panel Pressure Exciter
Miniature Volume Source
Mid Frequency Volume Source
Low Frequency Volume Source
Reciprocity
Fj Fk
Xi Xkj
kkj HH
Input at ‘j’, output at ‘k’ isequivalent to input at ‘k’, outputat ‘j’ for structural, acoustic, orvibro-acoustic FRF
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Page 9 Siemens PLM Software
Agenda
2 FRF Measurements
1 TPA – Introduction
3 Loads Identification
4 OPA/OPAX, Single-/Multi-Reference and more ….
5 Frequency & Time domain results
6 What-if-Engineering
2015-11-10
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Transfer Path AnalysisMeasurements - Loads
Direct Measured Direct measured forcesand acoustic strength
Mount Stiffness
Single Path InversionSingle Source –Multiple Indicator
Matrix InversionMultiple Source –Multiple Indicator
LMS OPAXMultiple Source –Limited Indicator
oper
oper
oper
oper
xxx
FxF
xFx
F
1002
1001
1
1
1
1002
1
1001
1
1
1
operm
oper
n
mm
n
opern
oper
x
x
Fx
Fx
Fx
Fx
F
F...
............
...
...1
1
1
1
1
1
1
operm
oper
n
mm
n
opern
oper
p
p
Qp
Qp
Qp
Qp
Q
Q...
............
...
...1
1
1
1
1
1
1
ts XXKF
Structural Acoustic
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Load identification:Direct measured acoustic path, using acceleration orsound intenyity
CcIA
CcPowQ iiii
141422
2ii
shelli XAQ .
iXiA
: normal acceleration of path i (m/s²): surface of patch i (m²)
piston
iX
A1 A2
A3 A4
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Load identification: mount stiffness method
Mount StiffnessEasy and fast methodDisadvantage: accurate mount stiffnessdata seldom available and dependent onload conditions & excitation amplitude
2piai
ii))(a)(a(
*)(K)(F
operational accelerations atboth sides of mount
mountstiffness
||
||
operationalforce
||
Engine
mounts
active side
passive side
IntakeGear
...Fi
Body
api
aai
Ki...
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Load identification: matrix inversion method
)(a
)(a)(a
.
)(H)(H)(H
)(H)(H)(H)(H)(H)(H
)(F
)(F)(F
v
2
11
nvv2v1
2n2212
1n2111
n
2
1
Frequency-by-frequency force identification
Number of indicators (v) must significantly exceed number of forces(n) to minimize ill-conditioning problems (factor 2 as a rule of thumb)
Disadvantage: measurement of full FRF matrix is a huge work
Engine
mounts
active side
a1
passive side
IntakeGear
aq av
ai
...... Fi
Body
Hiq
indicatoraccelerations
FRF matrix
||
||
operationalforces
||
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Load identification:Single path inversion, acoustic example
Nozzle
Indicator Microphones
PHQ PQnozzle.1
Step 1 HPQ
Near Field acoustic-acoustic transferfunctions between nozzle sources andindicators (Pa/m³/s²)
Step 2
Operating pressures in the vicinity ofnozzles (Pa)
Step 3
P1001
P1002
~~~~~~~~~~Qin
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Load identification: OPAX
LMS Test.Lab OPAXReduced parametric load models
(Broadband model)
No or reduced number ofindicators
))(a),(a,parameters(f)(F piaii
Engine
active side
passive side
IntakeGear
...Fi
Body
api
aai
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Transfer Path AnalysisLoad identification methods combined
IntensitedBA
• Direct measured forces
and acoustic strength
• Mount stiffness method
(K. x)
• Nozzle noise
Single source,multiple indicators
• Matrix inversion
Multiple source,Multiple indicators
Note: multiple sets can bedefined in 1 analysis
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Agenda
2 FRF Measurements
1 TPA – Introduction
3 Loads Identification
4 OPA/OPAX, Single-/Multi-Reference and more ….
5 Frequency & Time domain results
6 What-if-Engineering
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OPA / OTPA methodConcept
=
structural airborne=
px: sound pressure
ax: acceleration
: Transmissibilities estimatedfrom operational measurements
Target
acousticsources
Bodyai
Firewall
IntakeGear
...
=
yk =
Tik
pj=
Tjk
Engine
......
mounts...
Fast methodRequires only operational dataof path references & target(s)No FRFs requiredTransmissibility methodEstimation of transmissibilitiesfrom run-up/down data
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OPA method4 critical elements
1) Cross-coupling between the path references
2) Numerical conditioning errors in the estimation oftransmissibilities from operational run-up/down data
3) Potential errors due to missing paths in the analysis
4) A good total OPA synthesis can not be used as a validationargument
... these limitations may lead to a false identification of significantpaths and prevent the engineer from reaching the right decisionand solving the problem (see ISMA 2008 Conf. paper) ...
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LMS OPAX MethodConcept
p
1jjjk
n
1iiikk Q*NTFF*NTFy
=
structural airborne
=px: sound pressure
ax: acceleration
aix: indicator acceleration
: reciprocal NTF
Fast methodRequires operational data(Active/Passive side of pathreferences, target(s)) & NTFsForce estimation method usingparametric model to reducerequired measurementsSource-transfer-receiverapproach
Target
acousticsources
Body
Firewall
IntakeGear
...
yk =
NTFik
pj=
NTFjk
...
Engine
......
ai1 ai2 ai3=ap
aa
mounts
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Comparison of measurement effort
Conventional TPA(Direct / Mount Stiffness /
Matrix Inversion)
LMS OPAX Response Only O(T)PA
Targets
Active side
Indicators
Targets
Active side
Targets
Passive sidePassive sidePassive side
oper
atio
nald
ata
NTF Direct or Recip Reciprocal
FRF
passive
FRF
indicator
K
mount
loca
lFR
F
almostsameeffort
only 10~15’more
measurementtime after eachOperational run
highesteffort
ORoptional
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Traditional load identificationand improved instrumentation with strain sensors
Traditional instrumentation with accelerometersfor load identification based on• Matrix Inversion• Mount-stiffness• OPAXNew improved instrumentation with strain sensorsfor load identification based on• Matrix Inversion• Direct (calibrated)• OPAX
Accelero-m
eter
Strainsensor
Straingage
Ease of useFreq Range > 2 Hz > 2 Hz Up to DCResponse Global Local LocalS/N ratioSize 10x5mm All sizesTechnology ICP ICP Bridge
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Advanced Load Identification at low frequencybased on Strain Sensors
Vehicle dynamics (handling) 0–2 Hz• Reaction of the vehicle to steering inputs (lateral dynamics), braking (longitudinal
dynamics), …• Constant radius cornering, step steer and release, ISO lane change, constant radius
cornering, sweep input, brake in turn, rollover, …Primary ride 1–5 Hz• the car body moves rigidly on the main springs (bounce, roll, …)Secondary ride 5–15 Hz• Suspension (hop, tramp, fore-aft, …) and powertrain (bounce, roll, …) modes amplify
excitations from road, wheel unbalance, throttle input• Road shake, steering shimmy, impact harshness, tip-in/out, key-on/off, …Vibration comfort 15–50 Hz• Excitations from P/T are amplified by resonances of vehicle body or auxiliaries• Steering shake, floor vibrations, …Acoustic comfort 20–10k Hz• Airborne and structure borne excitation from road, P/T or auxiliaries• P/T boom, gear whine, rolling noise, wind noise, HVAC noise, …
Rid
e&
Han
dlin
gN
VH
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Strain based Path Contribution Results
Time TPA allows detailed investigation of• Force distribution in P/T & suspension connections at each time step• Individual Contributions at a specific moment in time of the transient
Body Loads at one of the Engine Mount connections (X-, Y-, Z-direction) in function of time
Time domain Path Contribution Analysis for Seat vibrations X-direction
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Typical single reference TPA: engine
air-bornestructure-borne
Target: passenger earsPaths: engine mounts, exhaust, intake, drivetrain with mounts, noise emission of surfaces, ..
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Typical multi-reference TPA: Road noise
When: Systems excited by multiple, partiallycorrelated sources
Road-induced noise in a carEngine and air-conditioning noise
Why: No fixed phase relation betweendifferent response DOFs
The interior sound field consists ofmultiple incoherent phenomenaOperational data need to bedecomposed in independent phenomena
(principal components / PCs)Multiple reference signals are neededAnalysis for each independentphenomenon separatelyResults for independent phenomena canbe superposed
Road noise is generated by multiple partiallycorrelated forces acting on the suspension
PCs have no physical meaning
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Multi-References TPA
A. Process Crosspower signals into m sets of referenced virtual spectraB. Quantification of transmission paths for each of this m sets (Consistent phase
relation between spectra in each set)C. Calculate the RMS sum over the m results (Different sets are uncorrelated)
x1 x2 ... xr
x11…x21…xr1
PCA
Forceid.
TPA
x12…x22…xr2 x1m…x2m…xrm
x11…x21…xr1 x12…x22…xr2 x1m…x2m…xrm
f11…f21…fn1 f12…f22…fn2 f1m…f2m…fnm
phenomenon 1 phenomenon 2 phenomenon m
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More methods, e.g. Multi-level TPA
System 1
System 2
Target
System 3
Operational loads
F1
F2
h3,3
h2,3
• From tire through suspension parts• Subframes• …….
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Agenda
2 FRF Measurements
1 TPA – Introduction
3 Loads Identification
4 OPA/OPAX, Single-/Multi-Reference and more ….
5 Frequency & Time domain results
6 What-if-Engineering
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LMS Test.Lab Transfer Path AnalysisTPA Results
TPA Results: Single Path visualization
TPA Results: Section Comparison
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Vector Contribution
Contribution Analysis – Case by Case RPM or Frequency Contribution Analysis
Contribution Analysis – Path by Path
LMS Test.Lab Transfer Path AnalysisTPA Results – 4D-Display
Spec
trum
:PR
CM
:000
1:S
..
Spec
trum
:PR
CM
:000
2:S
..
Spec
trum
:PR
CM
:000
3:S
..
Spec
trum
:PR
CM
:000
4:S
..
Spec
trum
:PR
CM
:000
5:S
..
Spec
trum
:PR
CM
:000
6:S
..
RM
SSu
m..
10.00
60.00
dB(A
)Pa
Spectrum: PRCM:0001:S
10.00 350.00Hz
Measuredbe_f:18:Xbe_f:18:Z
be_f:5018:Ybe_r:9:Xbe_r:9:Z
be_r:5009:Ysh_f:30:Xsh_f:30:Z
sh_f:5030:Ysh_r:32:Xsh_r:32:Z
sh_r:5032:Ysubf:20:Xsubf:20:Z
subf:5020:Y -40.00
50.00
dB(A
)
Pa
Contribution at case (path or group vs. rpm or frequency) A
10.00 350.00Hz
10.00
60.00
dB(A
)Pa
91.00
Spec
trum
:PR
CM
:000
1:S
..
Spec
trum
:PR
CM
:000
2:S
..
Spec
trum
:PR
CM
:000
3:S
..
Spec
trum
:PR
CM
:000
4:S
..
Spec
trum
:PR
CM
:000
5:S
..
Spec
trum
:PR
CM
:000
6:S
.. RM
SSu
m
Measuredsubf:5020:Xbe_r:5009:Xsubf:5020:Ysubf:5020:Zbe_f:5018:Y
be_r:9:Xbe_r:5009:Ysh_r:5032:X
sh_r:32:Ysh_f:5030:Z -40.00
60.00
dB(A
)
Pa
Contribution at rpm or f requency (path or group vs. case) A
Mea
sure
d..
Tota
l
be_f
:18:
X..
be_f
:18:
Y..
be_f
:18:
Z..
be_f
:501
8:X
..
be_f
:501
8:Y
..
be_f
:501
8:Z
.. be_r
:9:X
..
be_r
:9:Y
.. be_r
:9:Z
..
be_r
:500
9:X
..
be_r
:500
9:Y
..
be_r
:500
9:Z
..
sh_f
:30:
X..
sh_f
:30:
Y..
sh_f
:30:
Z..
sh_f
:503
0:X
..
sh_f
:503
0:Y
..
sh_f
:503
0:Z
..
sh_r
:32:
X..
sh_r
:32:
Y..
sh_r
:32:
Z..
sh_r
:503
2:X
..
sh_r
:503
2:Y
..
sh_r
:503
2:Z
..
subf
:20:
X..
subf
:20:
Y..
subf
:20:
Z..
subf
:502
0:X
..
subf
:502
0:Y
..
subf
:502
0:Z
..
10.00
60.00
dB(A
)Pa
sh_r:32:Z
0.00 350.00Hz
RMS Sum
Spectrum: PRCM:0001:S
Spectrum: PRCM:0002:S
Spectrum: PRCM:0004:S
Spectrum: PRCM:0003:S
Spectrum: PRCM:0006:S
Spectrum: PRCM:0005:S-40.00
50.00
dB(A
)
Pa
Contribution at path or group (case vs. rpm or frequency) A
Spec
trum
:PR
CM
:000
1:S
..
Spec
trum
:PR
CM
:000
2:S
..
Spec
trum
:PR
CM
:000
3:S
..
Spec
trum
:PR
CM
:000
4:S
..
Spec
trum
:PR
CM
:000
5:S
..
Spec
trum
:PR
CM
:000
6:S
..
RM
SSu
m..
10.0060.00
dB(A
)Pa Spectrum: PRCM:0001:S
0.00 350.00Hz
-40.00
60.00
dB(A
)Pa
99.00
1:1
0.0050.00 Pa 50.00Pa
50.00
Pa
50.00
Pa
be_f:5018:X
be_f :18:Xsubf:5020:X
subf:20:X
sh_f:5030:Y
be_f:5018:Z
be_r:5009:Xbe_f:18:Y
be_r:5009:Y
be_r:5009:Z
Measured
Vector contribution A
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FRF
(1/2)Frequency Domain Analysis extended withTime Domain Analysis
FIR Filter FIR Filter ==
== X
NTF
Freq
uenc
yD
omai
nTP
ATi
me
Dom
ain
TPA
Auralization, Signature Analysis, Sound Quality metrics ...
Indicators(orders, spectra)
Loads (orders,spectra)
Path contributions(orders, spectra)
Indicators (timetraces)
Frequencysourcemodel
Frequencytransfermodel
Loads (timetraces)
Path contributions(time traces)
440.0020.00 HzFSUB:0105:-Y (CH1)
4500.00
900.00
rpm
Tach
o1(T
1)
-10.00
-110.00
dB g
440.0020.00 HzFSUB:0105:+Y (CH1)
4500.00
900.00
rpm
Tach
o1(T
1)
20.00
-80.00
dB N
440.0020.00 HzFRLE:S (CH2)
4500.00
900.00
rpm
Tac
ho1
(T1)
70.00
-30.00
dB Pa
120.000.00 s
0.60
-0.70
Rea
lg
1.00
0.00
Ampl
itude
X
120.000.00 s
24.00
-24.00
Rea
lN
1.00
0.00
Ampl
itude
120.000.00 s
0.10
-0.12
Rea
lPa
1.00
0.00
Ampl
itude
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(2/2)Frequency Domain Analysis extended withTime Domain Analysis
Frequency Domain TPARun-up, run-downStationary road noise…
Operational Data: Spectra, Orders
TPA ModelsMount Stiffness, Matrix Inv., OPAX, …
Component editing Edit Load and NTFs
Auralization Virtual Car/Product Sound
Time Domain TPATransient: speed ramps, pot holes (ridecomfort), engine start-up …Semi-stationary: idle noise, frequencymodulation …Time traces
TPA Models from frequency domain TPA
Component editing Edit Load and NTFs infrequency domain, before calculating timetraces of forces, contributions and overall
Analysissignature, Sound diagnosis, metrics,angle domain …Typical ‘time-structures’ like transients,modulations, ticks,.. are preserved
Auralization Audio replay of individiualtraces (loads, contributions, ..)or reconstructed signal (TPA Synthesis)
:
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Agenda
2 FRF Measurements
1 TPA – Introduction
3 Loads Identification
4 OPA/OPAX, Single-/Multi-Reference and more ….
5 Frequency & Time domain results
6 What-if-Engineering
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What-if engineering support (1/2)Component Editing
Sourcemodel
Modifiedsourcemodel
Transfermodel
Modifiedtransfermodel
20.00
80.00
dB Pa2
MeasuredTarget
20.00
80.00
dB Pa2Modified
Target
X
X
=
=
Direct Load
Edit Loads & Target FRFs
Mount Stiffness
Edit Target FRFs, Passive / Active sideacceleration, Stiffness
Matrix Inversion
Edit Target FRFs
Make Section Editable to edit Loads
LMS OPAX
Make Section Editable to edit Target FRFs,Operational data (Passive / Active sideacceleration…)
Compared influence of different models ontargets or partial contribution
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What-if engineering support (2/2)Component Editing
Step 1:Select a segment
and apply amodification
Step 2:Observe impact
on PartialContributions and
Total SUM
Step 3:Save modified
model and comparedifferent snapshots
Define differentmodification fordifferent paths
Make Section Editable: Allowcomplex model like Matrix
Inversion to be editable
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TPA Sound Synthesis
Path – Group – TargetTPA Model Structure
On/Off
Gain
Filter
On-line spectra
.
Playlist
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Page 38 Siemens PLM Software4500.00900.00 rpm
75.00
30.00
dB(A
)P
a
BODY:0001:+XBODY:0001:+YBODY:0001:+ZBODY:0002:+XBODY:0002:+YBODY:0002:+ZBODY:0005:+XBODY:0005:+YBODY:0005:+ZBODY:0103:+XBODY:0103:+YBODY:0103:+ZBODY:0603:+XBODY:0603:+YBODY:0603:+ZFSUB:0101:+XFSUB:0101:+YFSUB:0101:+ZFSUB:0102:+XFSUB:0102:+YFSUB:0102:+ZFSUB:0105:+XFSUB:0105:+YFSUB:0105:+ZFSUB:0601:+XFSUB:0601:+YFSUB:0601:+ZFSUB:0602:+XFSUB:0602:+YFSUB:0602:+ZFSUB:0605:+XFSUB:0605:+YFSUB:0605:+ZTotal
Engine:Anti-roll mountBODY: 0005
Transfer Path Analysis: frequency-domain results:Problem -> path contributions -> path details
TotalDriver Ear
Force
Transfer
Contribution
x
=
Example
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Time Domain TPA:time traces of contribution and forces -> listen & analyze
ENGIN
EContributionEnginemount
ContributionGearboxmount
ContributionAnti-rollmount
TotalDriver Ear
Example
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TPA Synthesis:modified time domain TPA model -> listen & analyze
ENGIN
E
TotalDriver Ear Filtered
contributionof Anti-rollmount
Example
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