Efficient Filling Technology for Beer in Cans and Glass...
Transcript of Efficient Filling Technology for Beer in Cans and Glass...
Efficient Filling Technology for Beer in Cans and Glass Bottles
Ludwig Clüsserath, Head of Development Filling and Process Technology / KHS
Agenda
� Filler for cans
� Hygienic design as development target
� Innofill Can DVD
� Filler for glass bottles
� Innofill Glass DRS / DPG
� Innofill Glass Micro DPG
� Summary of filling technology
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Innofill Can DVD Can Filler –Overview
� Computer controlled can filler
� Main application: Beer, CSD, still and carbonated wine beverages, champagne, sparkling wine (prosecco), still water, juices cold and hot filled
� Can sizes 150 -1000ml
� Max. output up to 132000 cph
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Innofill Can DVD Can Filler –Development Targets (1/2)
� Hygienic design to ensure product quality
� Hygienic design to reduce cleaning and disinfection efforts
� Consequent hygienic sealing technology for the filling valve including the centering bell
� No permanent water lubrication of the filling valves
� Reduced CO2 consumption
� Reduced total oxygen pick-up
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– 25%
– 30%
– 40%
Innofill Can DVD Can Filler –Development Targets (2/2)
� Linear and servo drive technology to reduce service and maintenance cost
� Application of high-performance materials for extended service intervals
� Fast product and format changeover
� Elimination / reduction of grease and water lubrication
� Suitable for Ultra-Clean-Filling of sensitive beverages
� Optionally available UCF hygiene housing
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– 20%
+ 50%
– 25%
Innofill Can DVD Can Filler –Machine Overview
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Innofill Can DVD Can Filler –Filler Carousel and Can Transfer Area
� Computer controlled volumetric filler
� Volume measurement via magnetic inductive flow meters
� Filling volume deviation s < 1 ml
� Front table free can transfer
� All-side accessible for cleaning and disinfection
Innofill Can DVD Can Filler –Drive Concept / Can Transfer
� Energy efficient drives located protected inside stainless steel columns
� Separate servo drives for filler, can transfer, infeed screw, infeed star wheel and can seamer
� No joint-shafts
� Linear drives for cam position
� No gear boxes or joint shafts
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Innofill Can DVD Can Filler –Drive Concept / Can Transfer Area� Traditional drive system can filler and seamer
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Joint shaftsGear box
Seamer
Main drive for filler and seamerGear wheels
Filler
Front table
Ball bearing
Gear box with drive for infeed screw and infeed conveyor
Motor forheight adjustment of lifting cam
Gear box
Gear box
Joint shaft
Column forheight adjustment of lifting cam
Infeed screw
Infeed star wheel
Innofill Can DVD Can Filler –Drive Concept / Can Transfer Area� New linear and servo drive system
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Servo drive filler
Frame
Servo drive forinfeed star wheel
Servo drive forinfeed screw and infeed conveyor
Servo drive seamer
Linear drive for height adjustment of lifting cam
Ball bearing
Column for height adjustment of lifting cam
Infeed screw
Infeed star wheel Seamer
Filler
Innofill Can DVD Can Filler –Filling System in Hygienic Design
� All filling relevant functions integrated into one compact unit
� Quick and easy disassembly
� Media and pneumatic connections are automatically connected when the filling valve is mounted to the machine
� No pipes and cables in the hygienic area
� Automatic CIP cups
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Innofill Can DVD Can Filler –Filling System in Hygienic Design
� Technology up to now:
� Movement of the centering bell from the sterile into the non-sterile area via a sliding seal
� Permanent water lubrication above the cans
� Water lubrication of the filling valve centering bell lifting roller
Innofill Can DVD Can Filler –Filling System in Hygienic Design
� Former version� Guiding of centering bell with
sliding seal
� Water lubrication of the sliding seal above the open cans
� Possibility of lubrication entering open cans
� New version� Guiding of the centering bell
with a PTFE bellow
� No water lubrication
� Integrated into the cleaning process
� Hygienically safe
Sliding seal PTFE bellow
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Innofill Can DVD Can Filler –Filling System in Hygienic Design
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� Bellow and internal centering bell guiding integrated into CIP process
� Tangentially positioned holes distribute the CIP media through the bellow
Innofill Can DVD Can Filler –Filling System in Hygienic Design
� One centering bell for various can end sizes
� Universal seal for can end type 200 to 206
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Can type 206
Universal seal
Can type 200
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Innofill Can DVD Can Filler –Low-Pressure Can Flushing Process Can+ – Results*
� Equal residual O2-Content in can � Equal CO2-Consumption (800 gr/hl)CO2 consumption[gr/hl]
800
1000
30%
Filling valve up to now New DVD Filling valve
100
700
560
Total oxygen pick-up[ppb]
100
50%
50
Filling valve up to now New DVD Filling valve* Beer in 500 ml can
Innofill Can DVD Can Filler –KHS Hygiene Housing with Reduced Room Volume
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Innofill Can DVD Can Filler –KHS Hygiene Housing with Reduced Room Volume
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Innofill Canning Machines –Certification for Energy Efficiency
� Certification for energy efficient systems engineering for electricity and water
TÜV = Independent technical supervision organization
Innofill Can DVD Can Filler –Sales Success
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Innofill Glass Bottling Machines –Overview
� Computer controlled bottle filler
� Main application: Beer, CSD, carbonated water
� Processible bottle heights min. 130mm, max. 360mm
� Max. output up to 70,000 bph
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Innofill Glass Bottling Machines –Hygienic Framework for Bottle Transfer Module
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� Open designed framework instead of classical front table to carry bottle transfer parts and drives
� Easy to clean
� Self draining of liquids
� Easy removal of shards
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Innofill Glass Bottling Machines –Bottle Transfer Module
� Modular design
� Expandable to accommodate a second or third capper
1st Capper
2nd Capper
3rd Capper
Innofill Glass Bottling Machines –Bottle Transfer Module – Format Part Quick Release
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Innofill Glass Bottling Machines –„Innofill Glass“ is „Best in Class“
� Certification for energy efficient systems engineering for electricity and water
TÜV = Independent technical supervision organization
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Innofill Glass Bottling Machines –Filling System Comparison Innofill DPG / Innofill DRS
� Innofill DRS
� Valve flanged from outside
� Fill level determination via electrical probe (automatic fill level adjustment optionally available)
� Tubular ring vessel
� Innofill DPG
� Valve partially inside product vessel
� Fill level determination via length of return gas tube (tube is easy to change)
� Hygienic sealing technologyReturn gas tube
Swirl module
Electrical probe
� Computer controlled
� Pneumatically operated
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Innofill Glass DRS Bottling Machine Filling System
� Compact design – all functions contained in one unit
� Easy to remove, fast and easy maintenance
� Ideal for targeted and efficient exterior sanitizing
Innofill Glass DRS Bottling Machine –Filling System Cleaning – Automatic activated CIP Sleeves
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Innofill Glass Micro DPG Bottling MachineOverview
� Computer-controlled, short-tube filling machine for low-oxygen filling
� With fill levels determined by length of return gas tube
� Application: Beer, CSD, carbonated water, wine and sparkling wine
� Machines with 24 to 60 filling stations
� Output: 6,000 up to 25,000 bottles per hour
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Innofill Glass Micro DPG Bottling Machine –For Low and Medium Filling Capacities
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� Compact design: Filler carousel, machine front table and capper form one unit
� Free standing, transparent machine cladding
Innofill Glass Micro DPG Bottling Machine –For Low and Medium Filling Capacities
� Optional mono block with mechanically controlled one-channel rinser (available only for filler with working ø 1440mm or ø 1800mm)
� Only one single servo drive for rinser, filler, transfer stars and capper
� Tried-and-tested functional parts from high-performance filling technology utilized, such as lift cylinders, filling valves, electrical distributor, rotary product lead-through, and capper
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Front table
Capper
Fillercarousel
Bottle rinser
KHS Filling TechnologySummary
� Consistent realization of hygienic design
� Short cleaning and sterilization processes
� Automatic CIP cups for glass fillers and can fillers available
� Latest drive technology (torque, servo, linear)
� Low energy and media consumption
� Rapid change for product and container
� Low oxygen uptake with minimal CO2 consumption
� UCF technology available for sensitive beverages
� Easy to operate and easy to maintain
� Filling temperature up to 18°C
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KHSCompetence in Solutions.
The information contained in this presentation is non-binding. Only the technical specification of our quotes are determinative with regard to design and scope of delivery. Subject to design modification.
Ludwig ClüsserathHead of Development Filling and Process TechnologyKHS GmbH
Planiger Straße 139-147D-55543 Bad KreuznachPhone +49 (0)671 852-2501Mobile +49 171 81 79 507Telefax +49 (0)671 852-42501E-Mail [email protected]
Notes
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