Effect of confinement on forced convection from a heated sphere in Bingham plastic … · 2015. 5....

20
© 2015 The Korean Society of Rheology and Springer 75 Korea-Australia Rheology Journal, 27(2), 75-94 (May 2015) DOI: 10.1007/s13367-015-0009-9 www.springer.com/13367 pISSN 1226-119X eISSN 2093-7660 Effect of confinement on forced convection from a heated sphere in Bingham plastic fluids Pradipta K. Das 1 , Anoop K. Gupta 1 , Neelkanth Nirmalkar 1,2 and Raj P. Chhabra 1, * 1 Department of Chemical Engineering, Indian Institute of Technology, Kanpur 208016, India 2 Department of Chemical Engineering, University of Birmingham, Birmingham, B15 2TT, United Kingdom (Received December 4, 2014; final revision received March 30, 2015; accepted March 31, 2015) In this work, the momentum and heat transfer characteristics of a heated sphere in tubes filled with Bingham plastic fluids have been studied. The governing differential equations (continuity, momentum and thermal energy) have been solved numerically over wide ranges of conditions as: Reynolds number, 1 ≤ Re ≤ 100; Prandtl number, 1 ≤ Pr ≤ 100; Bingham number, 0 ≤ Bn ≤ 100 and blockage ratio,0 ≤ λ ≤ 0.5 where λ is defined as the ratio of the sphere to tube diameter. Over this range of conditions, the flow is expected to be axisymmetric and steady. The detailed flow and temperature fields in the vicinity of the surface of the sphere are examined in terms of the streamline and isotherm contours respectively. Further insights are developed in terms of the distribution of the local Nusselt number along the surface of the sphere together with their average values in terms of mean Nusselt number. Finally, the wall effects on drag are present only when the fluid-like region intersects with the boundary wall. However, heat transfer is always influenced by the wall effects. Also, the flow domain is mapped in terms of the yielded- (fluid-like) and unyielded (solid-like) sub-regions. The fluid inertia tends to promote yielding whereas the yield stress counters it. Fur- thermore, the introduction of even a small degree of yield stress imparts stability to the flow and therefore, the flow remains attached to the surface of the sphere up to much higher values of the Reynolds number than that in Newtonian fluids. The paper is concluded by developing predictive correlations for drag and Nusselt number. Keywords: sphere, Bingham number, drag, Nusselt number, wall effects 1. Introduction Over the past 50 years or so, considerable research effort has been expended in studying the settling behaviour of an isolated sphere in yield-stress fluids (Chhabra, 2006). Current interest in this flow configuration stems both from theoretical and pragmatic considerations. From a funda- mental standpoint, this is a classical problem in the domain of transport phenomena dating back to Stokes (Stokes, 1851) more than 150 years ago. So there is an intrinsic interest to explore the influence of rheological characteristics on the settling behaviour of a single sphere in inelastic (Chhabra, 2006), visco-elastic (McKinley, 2002) and visco-plastic type fluids (Chhabra, 2006). The fact that this configuration occupied the centre stage for almost 10-15 years in the rheological community testifies to its intrinsic significance and its appropriateness for the purpose of bench-marking the efficacy of numerical solu- tion methodologies (Chhabra, 2006; Walters and Tanner, 1992). On the other hand, the flow over a sphere also denotes an idealization of many industrially important applications. For instance, most of the processed food- stuffs, pharmaceutical and personal-care products tend to be in the form of suspensions and the particles must remain in suspension to ensure their satisfactory end use. Thus, the necessity to estimate the settling velocity of a given particle in a fluid of known rheological properties frequently arises in process engineering calculations. This information is also used in the design of slurry pipelines, solid-liquid mixing equipment, heating/cooling of such fluids (Chhabra and Richardson, 2008; Suresh and Kan- nan, 2011, 2012). Furthermore, it is readily conceded that the confining walls exert a significant influence on the detailed kinematics (velocity and temperature fields) as well as on the global characteristics (drag coefficient and Nusselt number) of a sphere. These aspects have been explored extensively both in Newtonian (Clift et al., 1978) and in power-law fluids up to moderate Reynolds numbers (Suresh and Kannan, 2011, 2012; Song et al., 2009, 2010, 2011, 2012; Missirlis et al., 2001). Suffice it to say here that the numerical predictions of wall effects on the set- tling velocity of a sphere are consistent with the available experimental results for Newtonian and power-law fluids, at least in the creeping flow region (Chhabra, 2006). However, this problem is accentuated in yield stress flu- ids on two counts: firstly, the fluid-like (yielded) regions are of finite size depending upon the values of the Reyn- olds and Bingham numbers. Therefore, if such a region does not extend up to the confining wall, the settling # This paper is based on work presented at the 6th Pacific Rim Conference on Rheology, held in the University of Melbourne, Australia from 20 th to 25 th July 2014. *Corresponding author; E-mail: [email protected]

Transcript of Effect of confinement on forced convection from a heated sphere in Bingham plastic … · 2015. 5....

  • © 2015 The Korean Society of Rheology and Springer 75

    Korea-Australia Rheology Journal, 27(2), 75-94 (May 2015)DOI: 10.1007/s13367-015-0009-9

    www.springer.com/13367

    pISSN 1226-119X eISSN 2093-7660

    Effect of confinement on forced convection from a heated sphere in Bingham plastic fluids

    Pradipta K. Das1, Anoop K. Gupta

    1, Neelkanth Nirmalkar

    1,2 and Raj P. Chhabra

    1,*1Department of Chemical Engineering, Indian Institute of Technology, Kanpur 208016, India

    2Department of Chemical Engineering, University of Birmingham, Birmingham, B15 2TT, United Kingdom

    (Received December 4, 2014; final revision received March 30, 2015; accepted March 31, 2015)

    In this work, the momentum and heat transfer characteristics of a heated sphere in tubes filled with Binghamplastic fluids have been studied. The governing differential equations (continuity, momentum and thermalenergy) have been solved numerically over wide ranges of conditions as: Reynolds number, 1 ≤ Re ≤ 100;Prandtl number, 1 ≤ Pr ≤ 100; Bingham number, 0 ≤ Bn ≤ 100 and blockage ratio,0 ≤ λ ≤ 0.5 where λ isdefined as the ratio of the sphere to tube diameter. Over this range of conditions, the flow is expected tobe axisymmetric and steady. The detailed flow and temperature fields in the vicinity of the surface of thesphere are examined in terms of the streamline and isotherm contours respectively. Further insights aredeveloped in terms of the distribution of the local Nusselt number along the surface of the sphere togetherwith their average values in terms of mean Nusselt number. Finally, the wall effects on drag are present onlywhen the fluid-like region intersects with the boundary wall. However, heat transfer is always influencedby the wall effects. Also, the flow domain is mapped in terms of the yielded- (fluid-like) and unyielded(solid-like) sub-regions. The fluid inertia tends to promote yielding whereas the yield stress counters it. Fur-thermore, the introduction of even a small degree of yield stress imparts stability to the flow and therefore,the flow remains attached to the surface of the sphere up to much higher values of the Reynolds numberthan that in Newtonian fluids. The paper is concluded by developing predictive correlations for drag andNusselt number.

    Keywords: sphere, Bingham number, drag, Nusselt number, wall effects

    1. Introduction

    Over the past 50 years or so, considerable research

    effort has been expended in studying the settling behaviour

    of an isolated sphere in yield-stress fluids (Chhabra, 2006).

    Current interest in this flow configuration stems both from

    theoretical and pragmatic considerations. From a funda-

    mental standpoint, this is a classical problem in the

    domain of transport phenomena dating back to Stokes

    (Stokes, 1851) more than 150 years ago. So there is an

    intrinsic interest to explore the influence of rheological

    characteristics on the settling behaviour of a single sphere

    in inelastic (Chhabra, 2006), visco-elastic (McKinley,

    2002) and visco-plastic type fluids (Chhabra, 2006). The

    fact that this configuration occupied the centre stage for

    almost 10-15 years in the rheological community testifies

    to its intrinsic significance and its appropriateness for the

    purpose of bench-marking the efficacy of numerical solu-

    tion methodologies (Chhabra, 2006; Walters and Tanner,

    1992). On the other hand, the flow over a sphere also

    denotes an idealization of many industrially important

    applications. For instance, most of the processed food-

    stuffs, pharmaceutical and personal-care products tend to

    be in the form of suspensions and the particles must

    remain in suspension to ensure their satisfactory end use.

    Thus, the necessity to estimate the settling velocity of a

    given particle in a fluid of known rheological properties

    frequently arises in process engineering calculations. This

    information is also used in the design of slurry pipelines,

    solid-liquid mixing equipment, heating/cooling of such

    fluids (Chhabra and Richardson, 2008; Suresh and Kan-

    nan, 2011, 2012). Furthermore, it is readily conceded that

    the confining walls exert a significant influence on the

    detailed kinematics (velocity and temperature fields) as

    well as on the global characteristics (drag coefficient and

    Nusselt number) of a sphere. These aspects have been

    explored extensively both in Newtonian (Clift et al., 1978)

    and in power-law fluids up to moderate Reynolds numbers

    (Suresh and Kannan, 2011, 2012; Song et al., 2009, 2010,

    2011, 2012; Missirlis et al., 2001). Suffice it to say here

    that the numerical predictions of wall effects on the set-

    tling velocity of a sphere are consistent with the available

    experimental results for Newtonian and power-law fluids,

    at least in the creeping flow region (Chhabra, 2006).

    However, this problem is accentuated in yield stress flu-

    ids on two counts: firstly, the fluid-like (yielded) regions

    are of finite size depending upon the values of the Reyn-

    olds and Bingham numbers. Therefore, if such a region

    does not extend up to the confining wall, the settling

    #This paper is based on work presented at the 6th Pacific RimConference on Rheology, held in the University of Melbourne,Australia from 20th to 25th July 2014.*Corresponding author; E-mail: [email protected]

  • P.K. Das, Anoop K. Gupta, N. Nirmalkar and R.P. Chhabra

    76 Korea-Australia Rheology J., 27(2), 2015

    sphere should not experience any retardation effect due to

    the walls. This is in line with the preliminary experimental

    and numerical results available in the literature (Atapattu

    et al., 1990; Blackery and Mitsoulis, 1997). Secondly, from

    a heat transfer standpoint, convection is limited to the

    yielded regions only and conduction is the sole heat trans-

    fer mechanism in the solid-like or unyielded portions of

    the fluid. In steady state situations, thus conduction could

    be the overall rate limiting step which directly depends

    upon the extent of yielded regions formed in the flow

    domain. This work is concerned with the settling and

    forced convection heat transfer aspects of a sphere falling

    at the axis of a cylindrical tube filled with Bingham plastic

    fluids up to intermediate Reynolds numbers. It is, how-

    ever, desirable to present a terse review of the prior devel-

    opments in this field in order to facilitate the presentation

    and discussion of the new results obtained in this work.

    2. Previous Works

    Since an exhaustive review of the pertinent literature up

    to 2006 is available in Chhabra (2006), only the key points

    and the recent studies are reviewed here. A cursory

    inspection of the available literature shows that the bulk of

    the research effort in this field has been directed at the

    fluid mechanical aspects. In particular, while the numeri-

    cal studies, e.g., see (Blackery and Mitsoulis, 1997; Beaulne

    and Mitsoulis, 1997; Putz and Frigaard, 2010; Prashant

    and Derksen, 2011; Nirmalkar et al., 2013a, 2013b) have

    concentrated on the prediction of yield surfaces, drag

    behaviour and the attainment of the fully plastic limit, the

    corresponding experimental studies are mainly limited to

    the overall drag behaviour with the notable exception of

    Atapattu et al. (1990) who studied the wall effects and

    performed flow visualization studies to estimate the extent

    of the fluid-like regions (Atapattu et al., 1990, 1995). Suf-

    fice it to say here that reliable predictions of the drag for

    an unconfined sphere are now available in both Bingham

    and Herschel-Bulkley type visco-plastic fluids up to about

    Re = 100 and these are in fair agreement with the currently

    available experimental results (Blackery and Mitsoulis,

    1997; Beaulne and Mitsoulis, 1997; Putz and Frigaard,

    2010; Prashant and Derksen, 2011; Nirmalkar et al., 2013a,

    2013b). Similarly, the scant experimental results on the

    size of fluid-like cavities encapsulating the sphere are also

    consistent with the numerical predictions, at least in the

    creeping flow regime (Blackery and Mitsoulis, 1997; Nir-

    malkar et al., 2013b), albeit the unyielded material adher-

    ing to the sphere surface at its stagnation points have not

    been observed in the flow visualization studies of Atapattu

    et al. (1990, 1995). Other recent studies (Deglo de Besses

    et al., 2004; Ferroir et al., 2004; Gumulya et al., 2011,

    2014) have addressed the issues concerning the role of slip

    at the sphere surface (Deglo de Besses et al., 2004), of

    time-dependent fluid behaviour (Ferroir et al., 2004;

    Gumulya et al., 2014) and development of generalized

    settling velocity correlations (Gumulya et al., 2011), etc.

    As far as known to us, there has been only one study per-

    taining to the combined effects of fluid inertia (moderate

    values of the Reynolds number) and confinement (λ =

    0.25). Yu and Wachs (2007) employed the fictitious domain

    method to study the drag behaviour of one and two-sphere

    systems settling at the axis of a cylindrical tube filled with

    a Bingham plastic fluid. In the creeping flow limit, their

    limited results for λ = 0.25 are in line with that of Black-

    ery and Mitsoulis (1997). Overall, their results of a single

    sphere extend up to Reynolds number of 400 (based on

    the inertial velocity scale). They also remarked that while

    their method yields reliable predictions of drag and yield

    surfaces, it is not effective in locating the condition of

    motion/no motion of the sphere.

    In contrast, very little information is available on heat

    transfer from variously shaped objects submerged in yield-

    stress fluids in general and from a confined sphere in par-

    ticular (Chhabra, 2006; Chhabra and Richardson, 2008).

    Indeed, the forced convection from an isolated isothermal

    sphere in Bingham plastic and Herschel-Bulkley model

    fluids has been studied only very recently (Nirmalkar et

    al., 2013a, 2013b). Nirmalkar et al. (2013a) solved the

    governing differential equations using the Papanastasiou's

    exponential regularization method (Papanastasiou, 1987)

    to circumvent the inherently discontinuous form of the

    Bingham and Herschel-Bulkley model fluids. Extensive

    results on the isotherm contours, yield-surfaces, drag coef-

    ficient and Nusselt number were presented and correlated

    over wide ranges of the Reynolds number (Re ≤ 100),

    Bingham number (Bn ≤ 104 in Nirmalkar et al., 2013a and

    Bn ≤ 10 and 0.2 ≤ n ≤ 1 in Nirmalkar et al., 2013b) and

    Prandtl number (Pr ≤ 100). Overall, the rate of heat

    transfer was shown to bear a positive dependence on the

    Reynolds, Prandtl and Bingham numbers. The analogous

    problem of free convection has been studied recently

    (Nirmalkar et al., 2014a). In this case, the rate of heat

    transfer (Nusselt number) decreases from its maximum

    value in Newtonian fluids (at small Bingham numbers) to

    the limiting value corresponding to the conduction limit,

    i.e., Nu = 2 (at large Bingham numbers). In addition to

    this, scant results are also available for isolated spheroids

    (Gupta and Chhabra, 2014) in the forced convection regime

    over the range of conditions as: Re ≤ 100; Pr ≤ 100; Bn ≤

    100 and aspect ratio of the spheroids in the range from 0.2

    to 5 including the limiting case of a sphere. In this case,

    certain shapes were shown to facilitate heat transfer while

    others impeded it. On the other hand, there has been quite

    a bit of interest in studying heat transfer from two-dimen-

    sional bluff bodies in such fluids in the forced-, mixed-

    and free-convection regimes, e.g., for a circular cylinder

    (Nirmalkar and Chhabra, 2014; Nirmalkar et al., 2014b),

  • Effect of confinement on forced convection from a heated sphere in Bingham plastic fluids

    Korea-Australia Rheology J., 27(2), 2015 77

    elliptical cylinder (Patel and Chhabra, 2014, 2015) and a

    square bar (Nirmalkar et al., 2013c), etc. While these stud-

    ies are not of direct interest in the present context, these

    are mentioned here for the sake of completeness.

    From the foregoing discussion, it is thus abundantly

    clear that very little information is available on the drag

    and heat transfer aspects of a sphere falling at the axis of

    a cylindrical tube filled with a Bingham fluid. In partic-

    ular, in this work the governing partial differential equa-

    tions (momentum and thermal energy) have been solved

    numerically over the following ranges of conditions: sphere

    Reynolds number (1 ≤ Re ≤ 100), Bingham number (0 ≤

    Bn ≤ 100), sphere-to-tube diameter ratio (0 ≤ λ ≤ 0.5) and

    Prandtl number (1 ≤ Pr ≤ 100). Over the range of Reyn-

    olds numbers spanned here, the flow is known to be

    steady and axisymmetric in Newtonian fluids (Wham et

    al., 1996; Johnson and Patel, 1999) and it is expected to

    be so for Bingham plastic fluids also due to the augmen-

    tation of viscous effects by the fluid yield-stress which

    impart stability to the flow.

    3. Problem Formulation

    Consider a heated sphere of diameter d falling along the

    axis of a long cylindrical tube (no end effects) of diameter

    D filled with an incompressible Bingham plastic fluid. In

    this work, the case of the falling sphere in a stationary

    Bingham fluid is mimicked by considering the cylinder

    and the fluid to move in the upward direction at a constant

    velocity over a stationary sphere as shown schemat-

    ically in Fig. 1. The surface of the sphere is maintained at

    a constant temperature Tw (> ) and the wall of the tube

    is assumed to be adiabatic. The confinement or the block-

    age ratio, λ, is simply defined by the ratio of the diameter

    of sphere to that of the tube (λ = d/D). The thermo-phys-

    ical properties of the fluid (density, ρ ; thermal conductiv-

    ity, k; heat capacity, C; yield stress, τ0; plastic viscosity,

    μB) are assumed to be temperature-independent and the

    viscous dissipation term in the energy equation is assumed

    to be negligible. The first of these two assumptions

    restricts the applicability of the present results to situations

    where the maximum temperature difference present in the

    system is small and it is thus justified to

    evaluate the physical properties of the fluid at the mean

    film temperature, i.e., . The validity of the sec-

    ond assumption, namely negligible viscous dissipation,

    hinges on the value of the Brinkman number being small.

    In this work, the maximum value of ΔT = 5 K is used

    which yields the maximum value of the Brinkman num-

    ber, and hence both

    these simplifying assumptions are justified here. Over the

    range of conditions considered here, the flow is assumed

    to be steady, laminar and axisymmetric, as noted earlier.

    The governing equations (continuity, momentum and

    energy equations) are written in their dimensionless forms

    as follows:

    Continuity:

    , (1)

    Momentum equation:

    , (2)

    , (3)

    Thermal energy equation:

    . (4)

    For incompressible fluids, the deviatoric stress tensor is

    written as follows:

    . (5)

    The deviatoric part of the stress tensor τ is given by the

    Bingham plastic constitutive relation which can be written

    in its tensorial form as follows (Macosko, 1994):

    U∞

    T∞

    ΔT = Tw T∞–

    Tw T∞+( )/2

    Br = μBU∞2/k Tw T∞–( ) = 0.002

  • P.K. Das, Anoop K. Gupta, N. Nirmalkar and R.P. Chhabra

    78 Korea-Australia Rheology J., 27(2), 2015

    , if , (6)

    , if . (7)

    Clearly, in the present form, Eqs. (6) and (7) are discon-

    tinuous, non-differentiable and hence cannot be imple-

    mented directly in a numerical solution scheme. Consequently,

    over the years, a few regularization methods (Glowinski

    and Wachs, 2011) have evolved which convert this abrupt

    transition into a gradual one; the so-called exponential

    method due to Papanastasiou (1987) has gained wide

    acceptance in the literature (Glowinski and Wachs, 2011;

    Balmforth et al., 2014) and hence will be used here also.

    Within this framework, the Bingham plastic model is

    rewritten as:

    (8)

    where m is a regularization parameter. Clearly, in the limit

    of , Eq. (8) reduces exactly to Eq. (6). Thus, suf-

    ficiently large values of m would result in accurate pre-

    dictions of the flow and heat transfer characteristics.

    Similarly, another regularization scheme which has gained

    wide acceptance is the so-called bi-viscous fluid model

    (O'Donovan and Tanner, 1984). In this approach, the

    solid-like behaviour for the stress levels below the fluid

    yield stress is approximated by treating the substance as

    highly viscous (yielding viscosity ). The idealized

    Bingham fluid is thus approximated as:

    for , (9a)

    for . (9b)

    In the present work, while the exponential regularization

    method, Eq. (8) was used to obtain most of the results,

    limited simulations were also carried out by using the

    bi-viscous fluid approach, Eq. (9), to contrast the two

    predictions. Detailed discussions of the relative merits

    and demerits of these two approaches as well as that of

    the other regularization techniques are available in the lit-

    erature (Glowinski and Wachs, 2011; Balmforth et al.,

    2014).

    The problem statement is completed by identifying the

    physically realistic boundary conditions for the configu-

    ration studied herein. On the surface of the sphere, the

    usual no-slip (i.e., ) and the condition of con-

    stant temperature, = 1 are used. At the inlet of the tube,

    a uniform velocity in the z-direction and uniform tempera-

    ture of the fluid are specified (i.e., ).

    A zero diffusion flux condition for all dependent variables

    is prescribed at the outlet (i.e., where ,

    or ξ). This condition is consistent with the fully-devel-

    oped flow assumption and is similar to the homogeneous

    Neumann condition. Similarly, the conditions of no-slip

    and adiabatic nature are prescribed on the tube wall, i.e.,

    . (10)

    The aforementioned equations are rendered dimension-

    less using d, and as the characteristic length,

    velocity and viscosity scales, respectively. The tempera-

    ture is non-dimensionalized as . Evi-

    dently, the velocity and temperature fields in the present

    case are expected to be functions of the four dimension-

    less groups, namely, Bingham number (Bn), Reynolds

    number (Re) and Prandtl number (Pr) or combinations

    thereof. Of course, the blockage ratio, λ, is the fourth

    dimensionless parameter. For a Bingham plastic fluid,

    these are defined as follows:

    Bingham number:

    , (11)

    Reynolds number:

    , (12)

    Prandtl number:

    . (13)

    However, it is possible to use a slightly different scaling

    (Nirmalkar et al., 2013a, 2013b, 2013c, for instance) of

    the effective fluid viscosity being given by

    which incorporates the effect of the fluid yield stress. Such

    renormalization, however, modifies the preceding defini-

    tions of the Reynolds and Prandtl numbers only by a fac-

    tor of (1 + Bn) as:

    and . (14)

    This approach thus not only eliminates the Bingham num-

    ber from the set of dimensionless parameters, but it has

    also proved to be effective in consolidating both experi-

    mental and numerical results for spheres (Ansley and

    Smith, 1967; Atapattu et al., 1990, 1995; Nirmalkar et al.,

    2013a, 2013b, 2013c, etc.). While Re, Bn and Pr coordi-

    nates have been used in analyzing the streamline, isotherm

    and yield surface results, the modified coordinates Re* and

    Pr* have been used for the purpose of developing predic-

    tive correlations for drag and Nusselt number.

    τ = 1Bn

    IIγ·

    ----------+⎝ ⎠⎛ ⎞ γ· IIτ Bn

    2>

    γ· = 0 IIτ Bn2≤

    τ = 1Bn 1 exp– m II

    γ·–( )[ ]

    IIγ·

    --------------------------------------------------+⎝ ⎠⎜ ⎟⎛ ⎞

    γ·

    m ∞→

    μy >> μB

    τ = μyμB-------⎝ ⎠⎛ ⎞ γ· IIτ Bn

    2≤

    τ = 1 + Bn

    IIγ·

    ---------- 11

    μy / μB---------------–⎝ ⎠

    ⎛ ⎞ γ· IIτ Bn2>

    Ur = Uz = 0

    ξ

    Ur = 0, Uz = 1 & ξ = 0

    ∂ϕ/∂z = 0 ϕ = UrUz

    Ur = 0, Uz = 1 & ∂ξ∂r------ = 0

    U∞

    μB

    ξ = T ′ T∞

    –( )/ Tw T∞–( )

    Bn = τ0d

    μBU∞-------------

    Re = ρdU

    μB-------------

    Pr = C μB

    k-----------

    μB + τ0d/U∞( )

    Re* =

    Re

    1 Bn+-------------- Pr

    * = Pr 1 Bn+( )

  • Effect of confinement on forced convection from a heated sphere in Bingham plastic fluids

    Korea-Australia Rheology J., 27(2), 2015 79

    Finally, the numerical solution of the preceding govern-

    ing equations subject to these boundary conditions maps

    the flow domain in terms of the primitive variables (u-v-

    p-T). The resulting velocity and temperature fields, in

    turn, are post-processed to obtain the derived results like

    streamline and isotherm contours, size and shape of the

    yielded/unyielded regions, i.e., location of yield surfaces,

    drag coefficients, the local Nusselt number distribution

    over the surface of the sphere and the average Nusselt

    number as functions of the relevant dimensionless groups,

    as described in detail in our recent studies (Nirmalkar et

    al., 2013a, 2013b).

    4. Numerical Methodology and Choice of Parameters

    As a detailed description of the solution methodology is

    available in some of our recent studies (Nirmalkar et al.,

    2013a, b), only the salient aspects are recapitulated here.

    The governing equations subject to the aforementioned

    boundary conditions have been solved numerically using

    the finite element based solver COMSOL Multiphysics®

    (Version 4.2a) with the linear direct solver (PARDISO).

    The direct solver uses LU matrix factorization to solve the

    system of linear algebraic equations in an efficient manner

    thereby reducing the number of iterations to attain the

    desired level of convergence. COMSOL Multiphysics®

    has been used for both meshing the computational domain

    as well as to map the flow domain in terms of the prim-

    itive variables to obtained the steady state solutions. Due

    to the boundary layers developed over the surface of the

    sphere, the velocity and temperature gradients are expected

    to be steep near the solid surface and near the yield sur-

    faces due to the yielding/unyielding transition. Hence, a

    relatively fine mesh is used in both these regions. A quad-

    rilateral grid with non-uniform spacing has been used here

    to mesh the computational domain. An axisymmetric, sta-

    tionary model was used together with laminar flow and

    heat transfer in fluids modules. The fluid viscosity was

    estimated using either the Papanastasiou regularized Bing-

    ham model, Eq. (8) or the bi-viscous model, Eq. (9), and

    it was input via a user defined function. A relative toler-

    ance of 10−6 is used as convergence criteria for the con-

    tinuity, momentum and energy equations.

    The influence of the numerical aspects, namely, the size

    of the computational box (values of Lu and Ld), computa-

    tional mesh (number of cells, grid spacing, etc.), value of

    the regularization parameter (m or μy/μB) on the resulting

    velocity and temperature fields and the global character-

    istics need not be overemphasized here. Owing to the slow

    spatial decay of the velocity and temperature fields at low

    Reynolds and Prandtl numbers, domain tests have there-

    fore been performed at small values of Re and Pr. Based

    on a detailed examination of the present results for the

    extreme values of λ, i.e., λ = 0 and λ = 0.5, the value of Lu= Ld = 50d was seen to be adequate over the range of con-

    ditions spanned here and this is also in line with the values

    used by others (Song et al., 2012; Wham et al., 1996) in

    the context of Newtonian and power-law fluids. Similarly,

    in order to arrive at an optimal computational mesh, three

    numerical grids G1, G2 and G3 (detailed in Table 1) were

    created and their influence on the results is also included

    in Table 1 at the maximum values of the Reynolds (Re =

    100) and Prandtl (Pr = 100) numbers for the extreme val-

    ues of λ = 0 and λ = 0.5 and of Bn = 0 (Newtonian) and

    Bn = 100. An inspection of this table suggests G2 to be

    adequate to resolve satisfactorily thin boundary layers

    under these conditions. In order to add weight to this

    assertion, Fig. 2 shows the effect of grid on the detailed

    kinematics in terms of the surface pressure and local Nus-

    selt number distribution on the surface of the sphere. On

    this count also, grid G2 is seen to be satisfactory. The grid

    specifics include the smallest cell size of ~0.008d for λ =

    0 and ~0.0065d for λ = 0.5 thereby leading to the number

    of control volumes on the surface of the sphere (half), Np= 200 and 240 for λ = 0 and 0.5 respectively. The grid was

    progressively made coarse by using a stretch ratio of

    1.023.

    Next, we turn our attention to the selection of a suitable

    value of the regularization parameter, m. A summary of

    these results is shown in Table 2 where it is clearly seen

    that m = 104 is sufficient to obtain the drag and Nusselt

    number values which are free from such numerical arti-

    facts. Similarly, Table 3 shows a comparison of the gross

    parameters obtained using the exponential regularization

    with m = 104 and the bi-viscous model with μy/μB = 104

    and once again, the two predictions are seen to be in a

    Table 1. Grid independence study (Re = 100, Pr =100, m = 104).

    λ Grid Np Elements δ/dBn = 0 Bn = 100

    CD CDP Nu CD CDP Nu

    0

    G1 160 36600 0.0098 1.089 0.512 34.289 32.247 22.193 61.165

    G2 200 42600 0.0079 1.088 0.517 34.063 32.245 22.351 60.197

    G3 240 48600 0.0065 1.088 0.521 33.915 32.245 22.513 59.502

    0.5

    G1 200 20000 0.0079 2.324 1.317 39.990 33.039 22.788 59.393

    G2 240 27600 0.0065 2.324 1.319 39.793 33.017 22.803 58.897

    G3 280 35000 0.0056 2.324 1.319 39.673 33.004 22.816 58.589

  • P.K. Das, Anoop K. Gupta, N. Nirmalkar and R.P. Chhabra

    80 Korea-Australia Rheology J., 27(2), 2015

    near perfect agreement. The yield surfaces delineating the

    yielded- and unyielded sub-regions were resolved using

    the von Mises criterion with the relative tolerance of 10−6.

    Thus, in summary, the numerical results reported in this

    work are based on the following parameters: Lu = Ld = 50;

    grid G2 and m = μy/μB = 104. Additional support for these

    choices is provided in the next section by way of present-

    ing a few benchmark comparisons.

    5. Results and Discussion

    In this work, extensive new results are obtained over

    wide ranges of dimensionless parameters as: 1 ≤ Re ≤ 100,

    Fig. 2. Effect of grid resolution on the variation of pressure coefficient and local Nusselt number over the surface of the sphere at

    Re = 100 and Pr = 100.

    Table 2. Effect of the value of the regularization parameter, m on

    the drag coefficient and Nusselt number at Re = 100 and Pr = 100.

    λ mBn = 0.1 Bn = 100

    CD CDP Nu CD CDP Nu

    0

    103

    1.1254 0.5376 34.008 32.225 22.348 60.091

    104 1.1284 0.5394 34.031 32.245 22.351 60.197

    105 1.1306 0.5405 34.053 32.249 22.351 60.215

    0.5

    103 2.3548 1.3358 39.767 33.015 22.811 58.889

    104

    2.3552 1.3360 39.769 33.017 22.803 58.897

    105 2.3552 1.3361 39.769 33.018 22.796 58.898

    Table 3. Comparison between the Papanastasiou and bi-viscosity

    models in terms of drag coefficient and Nusselt number values at

    Bn = 100 and Pr = 100 (m = 104, μy/μB = 104).

    λ RePapanastasiou model Bi-viscosity model

    CD CDP Nu CD CDP Nu

    0

    1 3209.7 2223.2 10.242 3209.8 2223.2 10.236

    5 641.95 444.65 18.964 641.62 446.7 18.934

    10 320.99 222.33 24.731 320.82 223.36 24.670

    50 64.276 44.527 45.761 64.234 44.735 45.465

    100 32.245 22.351 60.197 32.231 22.456 59.746

    0.5

    1 3277.1 1989.4 10.537 3276.9 1977.6 10.537

    5 655.44 397.89 19.477 654.99 396.45 19.454

    10 327.74 198.97 25.312 327.51 198.25 25.272

    50 65.679 39.975 45.786 65.637 39.834 45.627

    100 33.017 20.224 58.897 33.015 20.106 58.898

  • Effect of confinement on forced convection from a heated sphere in Bingham plastic fluids

    Korea-Australia Rheology J., 27(2), 2015 81

    1 ≤ Pr ≤ 100, 0 ≤ Bn ≤ 100 and 0 ≤ λ ≤ 0.5. The detailed

    flow and heat transfer characteristics of the isothermal

    sphere are analyzed in terms of the streamline and iso-

    therm contours, yield surfaces separating the yielded and

    unyielded domains and the variation of the local Nusselt

    number on the surface of the sphere. At the next level, the

    individual and total drag coefficient, and the average Nus-

    selt number are employed to characterize the overall gross

    behaviour of the sphere in Bingham plastic fluids. How-

    ever, before undertaking the detailed presentation of the

    new results, it is desirable to establish the precision and

    reliability of the solution methodology used. This objec-

    tive is accomplished here by way of a few benchmark

    comparisons.

    5.1. Comparison with previous resultsReliable results are now available for an isolated sphere

    in Bingham plastic fluids all the way from the creeping

    regime (Blackery and Mitsoulis, 1997; Beris et al., 1985)

    to finite Reynolds numbers (Nirmalkar et al., 2013a; Gupta

    and Chhabra, 2014). Fig. 3 shows a comparison with the

    results of Blackery and Mitsoulis (1997) for a confined

    sphere in a tube in the zero Reynolds number limit; need-

    less to add here that the analogous results for an uncon-

    fined sphere are in excellent agreement (within ± 1.5%)

    with the numerical values of Beris et al. (1985) and within

    ± 10% of the experimental results of Ansley and Smith

    (1967) (these are not shown here for the sake of brevity).

    Similarly, in order to compare the present results at finite

    Reynolds number for an unconfined sphere, numerical

    simulations have been performed here for λ = 0.01 after

    due grid independence tests. Table 4 shows a typical com-

    parison between three sets of results for an unconfined

    sphere. Overall the agreement is seen to be good, except

    in a few cases where the present values are about 2%

    overestimated. While assessing the comparison shown in

    Table 4, it must be borne in mind that both in Nirmalkar

    et al. (2013a) and in the present case, a tubular compu-

    tational domain has been used with the tube diameter

    being 60d and 100d respectively whereas Gupta and

    Chhabra (2014) employed a spherical domain of diameter

    100d. Notwithstanding these differences as well as that

    stemming from the differences in grids, value of m, etc.,

    these values of the drag coefficient and Nusselt number

    are seen to be quite robust and reliable to within 2%. Next,

    Table 4. Numerical results on the drag and Nusselt number for an isolated sphere in Bingham plastic fluids (Pr = 100).

    Bn ReNirmalkar et al. (2013a) Gupta and Chhabra (2014) Present

    CD CDP Nu CD CDP Nu CD CDP Nu

    0

    1 27.333 9.1481 5.7721 27.375 9.0313 5.7375 27.352 9.2498 5.8086

    10 4.2991 1.5223 12.602 4.3116 1.5101 12.584 4.3098 1.5474 12.751

    50 1.5788 0.6538 24.289 1.5772 0.6561 24.167 1.5768 0.6694 24.376

    100 1.096 0.5119 33.551 1.0887 0.5082 33.778 1.0884 0.5166 34.063

    1

    1 96.101 41.222 7.3441 96.784 41.267 7.2517 95.983 41.535 7.3883

    10 10.023 4.3486 15.068 10.069 4.3405 14.990 9.9944 4.3748 15.167

    50 2.5093 1.1649 26.387 2.5196 1.1652 26.309 2.5015 1.1762 26.641

    100 1.5034 0.7556 33.814 1.5027 0.7556 32.955 1.5089 0.7597 34.761

    10

    1 433.55 248.92 8.8422 433.56 248.24 8.8214 433.86 250.36 8.9192

    10 43.509 24.903 19.229 43.501 24.802 19.187 43.494 25.112 19.337

    50 9.0212 5.1998 32.989 9.0172 5.1866 32.957 9.0152 5.2551 33.751

    100 4.7297 2.7686 43.032 4.7321 2.7613 42.454 4.7301 2.7993 43.499

    100

    1 3208.1 2222.1 10.179 3207.1 2213.5 10.177 3209.7 2223.2 10.242

    10 320.49 222.14 24.545 320.44 221.66 24.438 320.99 222.33 24.731

    50 64.182 44.298 45.856 64.171 44.198 44.991 64.276 44.528 45.761

    100 32.184 22.035 58.942 32.197 21.992 58.476 32.245 22.351 60.197

    Fig. 3. Comparison of the present values of the Stokes drag

    coefficient (symbols) with that of Blackery and Mitsoulis (1997)

    (solid lines) for a confined sphere in Bingham fluids.

  • P.K. Das, Anoop K. Gupta, N. Nirmalkar and R.P. Chhabra

    82 Korea-Australia Rheology J., 27(2), 2015

    the present results for a confined sphere in Bingham plas-

    tic fluids were compared with that of Yu and Wachs

    (2007) in Fig. 4 for λ = 0.25 corresponding to the so-

    called inertial Reynolds number of 100. An excellent

    agreement is seen to exist here also. Similarly, the present

    values of the average Nusselt number for a unconfined

    and confined sphere respectively in Newtonian fluids for

    scores of values of the Prandtl number were compared and

    these were found to be in excellent agreement with that of

    Song et al. (2009), Dhole et al. (2006) and Feng and

    Michaelides (2000). Based on the preceding comparisons

    coupled with our past experience, the new results reported

    herein are therefore considered to be reliable to within 2%

    or so.

    5.2. Streamlines and isotherm contoursTypically, streamline and isotherm contours provide a

    visual representation of the flow and temperature fields in

    terms of “dead zones” and/or hot and cold spots which

    may be relevant from a view point of mixing and/or in the

    processing of temperature-sensitive materials. Fig. 5 shows

    representative results for a range of combinations of the

    values of the Reynolds number, Bingham number, Prandtl

    number and two extreme blockage ratios. In Newtonian

    Fig. 4. Comparison of the present values with that of Yu and

    Wachs (2007) for Bingham plastic fluids at λ = 0.25. Definition

    of ReI is same as that used by Yu and Wachs (2007).

    Fig. 5(a). (Color online) Representative streamline (right half) and isotherm (left half) contours at λ = 0: (a) Re = 1, (b) Re = 100 (flow

    is from bottom to top).

  • Effect of confinement on forced convection from a heated sphere in Bingham plastic fluids

    Korea-Australia Rheology J., 27(2), 2015 83

    fluids (Bn = 0), the flow remains attached to the surface of

    the sphere at Re = 1, but there is a well-developed recir-

    culation region (wake) at Re = 100, for the critical Reyn-

    olds number is known to be ~22-23 (Clift et al., 1978). In

    line with the prior studies in Newtonian fluids, the con-

    fining walls not only delay the wake formation but also

    the resulting wakes are shortened. The present results in

    Newtonian fluids are in quantitative agreement with the

    previous studies in this field (Clift et al., 1978; Song et al.,

    2009; Wham et al., 1996). As expected, all else being

    equal, the introduction of yield stress has even more dra-

    matic effect both on the propensity of wake formation as

    well as on its size. Thus, wake formation is deferred to

    even higher Reynolds number in visco-plastic fluids than

    the oft quoted value of Re = 22-24 in unconfined Newto-

    nian fluids. Qualitatively, this trend persists for all values

    of λ. From another vantage point, for given values of Re

    and λ, there exists a critical Bingham number beyond

    which no wake is formed. This behaviour has also been

    reported for circular and elliptical cylinders (Nirmalkar

    and Chhabra, 2014; Patel and Chhabra, 2013). Thus, the

    effects of blockage and yield stress go hand in hand as far

    as the formation and size of wake are concerned but this

    tendency is promoted by the increasing Reynolds number.

    Now turning our attention to the corresponding isotherm

    contours, it is readily seen that in the absence of yield

    stress effects (i.e., Bn = 0), the isotherm contours are

    almost concentric circles at low Peclet numbers (Re = 1,

    Pr = 1) for an unconfined sphere which shows the dom-

    inance of conduction. Due to the imposition of the wall,

    the isotherms are seen to be somewhat extended in the

    downstream direction even at low Peclet numbers and this

    effect gets accentuated with the increasing blockage. Also,

    the thinning of the thermal boundary layer is evident with

    the increasing values of the Reynolds number or Prandtl

    number or both. With the increasing blockage, further

    sharpening of the temperature gradient occurs thereby

    leading to some enhancement in heat transfer. Similarly,

    with the introduction of yield stress effects (increasing

    Bingham number), further sharpening of the temperature

    gradients occurs because the fluid-like region is confined

    to a thin layer in the vicinity of the heated sphere. There-

    Fig. 5(b). (Color online) Representative streamline (right half) and isotherm (left half) contours at λ = 0.5: (a) Re = 1, (b) Re = 100

    (flow is from bottom to top).

  • P.K. Das, Anoop K. Gupta, N. Nirmalkar and R.P. Chhabra

    84 Korea-Australia Rheology J., 27(2), 2015

    fore, the temperature distribution (hence the local Nusselt

    number) is now determined by the relative importance of

    convective (in yielded-regions) and conductive (in unyielded-

    regions) transports. Such thinning of the thermal boundary

    layer is also evident in Fig. 5b for a confined sphere. Suf-

    fice it to say here that it is fair to postulate that for fixed

    values of λ and Bn, the rate of heat transfer is expected to

    bear a positive dependence on the Reynolds and Prandtl

    numbers. On the other hand, for fixed values of Re and Pr,

    the Nusselt number shows a rather intricate dependence

    on the blockage ration (λ) and Bingham number (Bn).

    This is so partly due to the simultaneous coexistence of

    the yielded- and unyielded sub-domains in the flow region.

    Hence the morphology of these regions is studied in the

    next section.

    5.3. Structure of yielded and unyielded regionsIntuitively, it appears that while the Bingham number

    tends to suppress the extent of yielded regions, this effect

    is countered by the increasing Reynolds number. Thus, the

    morphology of the flow domain in terms of the yielded-

    and unyielded-regions is determined by the relative mag-

    nitudes of the yield stress (Bn) and inertial (Re) forces.

    This balance is seen to vary with the values of Re and Bn

    in Fig. 6a for λ = 0, i.e., an unconfined sphere. Broadly,

    one can discern two unyielded regions: polar cap in the

    rear of the sphere and faraway large body of fluid moving

    en masse like a plug without shearing. At low Reynolds

    numbers (e.g., Re = 1), the fluid-like zones are seen to

    extend up to about four times the sphere radius at Bn = 5.

    On the other hand, the yielded region is elongated in the

    flow direction at high Reynolds number (e.g., at Re = 100)

    due to strong advection. Also, the size of the polar cap

    adhering at the rear stagnation point increases with the

    Reynolds number but it decreases with the Bingham num-

    ber. In contrast, for a confined sphere with moderate

    blockage ratio of λ = 0.2 (Fig. 6b), the results are quali-

    tatively similar except for the fact that the physical walls

    and the fluid-like cavity do not intersect each other,

    though the two are sufficiently close to each other at Re

    Fig. 6(a). Structure of fluid-like and solid-like regions at λ = 0

    (flow is from bottom to top).

    Fig. 6(b). Structure of fluid-like and solid-like regions at λ = 0.2

    (flow is from bottom to top).

  • Effect of confinement on forced convection from a heated sphere in Bingham plastic fluids

    Korea-Australia Rheology J., 27(2), 2015 85

    = 100 and Bn = 5. Strictly speaking, the falling sphere

    does not see the walls so to say and thus there should be

    no wall effects on the falling velocity or the drag coeffi-

    cient, in line with the experimental results available in the

    literature (Atapattu et al., 1990). However, any small dif-

    ferences present can safely be ascribed to the numerical

    artifacts and due to the approximate nature of the regu-

    larization approaches used here which replace the unyielded

    parts by a highly viscous material. However at λ = 0.5

    (Fig. 6c), this is no longer true as the physical boundary is

    within the yielded region. One can also note the increasing

    extent of the fluid-like zone in the axial direction, espe-

    cially in the downstream side as well as the enlarged polar

    cap at Re = 100 and Bn = 5. Furthermore, there is also a

    small unyielded material adhering to the sphere at the

    front stagnation point, but it is much smaller than that at

    the rear stagnation point. In order to demonstrate that the

    yield surfaces shown in Fig. 6 are reliable, Fig. 7 contrasts

    the predictions of the two regularization methods, i.e., Eq.

    (8) and (9). While the two results for λ = 0.5 are in near

    perfect agreement, these differ slightly at the front and

    rear stagnation points for an unconfined sphere. Further

    increase in the values of m (or μy/μB) did not alter the

    results, and also these minor differences exert virtually no

    influence on the drag and Nusselt number values which

    are determined solely by the velocity and temperature gra-

    dients on the surface of the sphere.

    5.4. Drag coefficientDue to the prevailing shearing and normal stress com-

    ponents on the surface, the sphere experiences a net

    hydrodynamic drag made up of two components, frictional

    and form or pressure drag. Dimensional considerations

    suggest the drag coefficient and its components to be

    functions of the Reynolds number, Bingham number and

    blockage ratio. Fig. 8a shows this functional relationship

    for the total drag coefficient for a range of conditions.

    Included in this figure (open symbols) are also the results

    for an unconfined sphere as the base case. A quick inspec-

    tion of these results reveals the following key trends: for

    fixed values of the Bingham number and blockage ratio,

    the drag coefficient exhibits the classic inverse depen-

    dence on the Reynolds number which, however, weakens

    with the increasing Reynolds number. On the other hand,

    as postulated earlier, the falling sphere “sees” the bound-

    ing walls only if the yielded regions extend up to the phys-

    ical wall. As seen in Fig. 8a, for λ = 0.1 and λ = 0.2, this

    is not the case and consequently, the drag coefficient val-

    ues are identical to the corresponding values for an uncon-

    fined sphere; the minor differences if any can safely be

    ascribed to the numerics. On the other hand, at λ = 0.4 and

    λ = 0.5, wall effects are evident up to a critical value of

    the Bingham number which increases with the both Re

    and λ. Thus, for instance, at λ = 0.4, the confining walls

    are seen to augment the drag above the unconfined value

    below 50, i.e., Bn < ~50. Beyond this value of the Bing-

    ham number, the fluid solidifies before reaching the con-

    fining walls. Furthermore, the wall effects are also seen to

    diminish with the increasing Reynolds number which is

    qualitatively consistent with the previous studies pertain-

    ing to Newtonian and power-law fluids (Chhabra, 2006;

    Chhabra and Richardson, 2008). All else being equal, the

    drag coefficient bears a positive dependence on the block-

    age ratio which is generally ascribed to the sharpening of

    the velocity gradients on the surface of the sphere arising

    from the upward flow of the fluid displaced by the sphere

    and/or due to the additional energy dissipation on the

    walls. However, this effect progressively weakens with the

    increasing Reynolds number due to the diminishing role

    Fig. 6(c). Structure of fluid-like and solid-like regions at λ = 0.5

    (flow is from bottom to top).

  • P.K. Das, Anoop K. Gupta, N. Nirmalkar and R.P. Chhabra

    86 Korea-Australia Rheology J., 27(2), 2015

    of viscous forces. In order to delineate the role of yield

    stress in an unambiguous manner, these results were

    replotted (but not shown here) in the form of a normalized

    drag coefficient (with respect to the corresponding value

    at Bn = 0) as a function of Re, Bn and λ. In the limit of

    , the normalized drag coefficient was seen toBn 0→

    Fig. 7. Comparison between the predictions of Papanastasiou bi-viscosity (dashed lines) regularisation models: (a) λ = 0, (b) λ = 0.5

    (flow is from bottom to top).

    Fig. 8(a). Dependence of drag coefficient on the Bingham number, Reynolds number and blockage ratio (λ). Unfilled symbols show

    the results for λ = 0.

  • Effect of confinement on forced convection from a heated sphere in Bingham plastic fluids

    Korea-Australia Rheology J., 27(2), 2015 87

    approach the value of one, at least for λ = 0.4 and λ = 0.5.

    In all other cases, this ratio was always greater than unity,

    as the yield stress effects enhance the drag on the sphere

    as do the confining walls. However, the extent of drag

    enhancement shows a weak inverse dependence on the

    Reynolds number. Some additional insights can be gained

    by examining the relative contributions of the frictional

    and form drags. Fig. 8b shows the representative results

    for a range of combinations of conditions on the ratio CDF/

    CDP. For fixed values of λ and Bn, this ratio is seen to

    decrease with the increasing Reynolds number, similar to

    that seen in Newtonian fluids (Clift et al., 1978). This can

    safely be attributed to the decreasing role of viscous forces

    with the increasing Reynolds number. Similarly, for fixed

    values of λ and Re, this ratio decreases with the increasing

    Bingham number, eventually leveling off at about CDF/CDP= 0.44-0.45 regardless of the values of λ and Re. This sug-

    gests that the pressure drag increases faster than the fric-

    tion drag with the increasing Reynolds number. For fixed

    values of Bn and Re, this ratio also decreases with the

    increasing value of λ. However, neither the exact limiting

    value of CDF/CDP seen in Fig. 8b nor the reasons for such

    a limiting value in the vicinity of 0.44-0.45 are immedi-

    ately obvious.

    Finally, Fig. 9 consolidates the present entire data set of

    drag results in terms of the modified Reynolds number

    (Re*) and the drag is seen to increase with the increasing

    value of λ. In order to enhance the practical utility of these

    results, the following best fits were obtained using the

    non-linear regression approach:

    (15)

    where the values of the constants are: a = 0.32, b = 0.31,

    c = 2.8 for and a = 0.75, b = 0.19 and c = 0.05 for

    . The resulting average errors are of the order

    of 14% which rise to a maximum of ~28% for about 400

    data points. Naturally, the positive exponent of (1 + λ)

    reflects the positive influence of confinement on drag. The

    functional form of Eq. (15) is similar to that of the familiar

    Schiller-Naumann equation for Newtonian fluids (Clift et

    al., 1978). Other forms were attempted to improve the

    degree of fit, but these proved to be unsuccessful without

    increasing the number of fitted constants.

    5.5. Distribution of local Nusselt numberFigures 10a-10d show representative results for a range

    of combinations of conditions in terms of the values of Re,

    λ, Bn and Pr. An inspection of these figures reveals the

    following key trends. Firstly, irrespective of the values of

    CD = 24

    Re*

    -------- 1 a Re*b

    +( ) 1 λ+( )c

    Bn 1≤1 Bn< 100≤

    Fig. 8(b). (Color online) Dependence of the friction to pressure drag coefficient ratio (CDF/CDP) on the Bingham number, Reynolds num-

    ber and blockage ratio (λ).

  • P.K. Das, Anoop K. Gupta, N. Nirmalkar and R.P. Chhabra

    88 Korea-Australia Rheology J., 27(2), 2015

    λ and Bn, there is very little variation in the value of the

    local Nusselt number over the surface of the sphere at low

    Peclet numbers due to weak advection. Conversely, heat

    transfer increases with both Reynolds and Prandtl num-

    bers due to the gradual thinning of the thermal boundary

    layer. Needless to say that at low Reynolds numbers and

    in Newtonian fluids (Bn = 0) such as Re = 1, Figs. 10a and

    10c, there is no flow separation and hence the local Nus-

    selt number decreases from its maximum value at the

    front stagnation point all the way up to the rear stagnation

    point. In contrast, at Re = 100 (Figs. 10b and 10d) there is

    a well formed wake region and the Nusselt number

    decreases along the surface up to the flow detachment

    point (θ ~ 126-127o), but beyond this point ~ ,

    the Nusselt number increases a little bit in Newtonian flu-

    ids due to the enhanced fluid circulation; some further

    augmentation in heat transfer is evident as the blockage

    ratio increases. This is simply due to the acceleration of

    the fluid in the annular region. The introduction of the

    127 θ 180≤ ≤

    Fig. 9. (Color online) Dependence of drag coefficient on the

    modified Reynolds number and blockage ratio (λ).

    Fig. 10(a). Distribution of the local Nusselt number over the surface of the sphere at Re = 1 and λ = 0.

  • Effect of confinement on forced convection from a heated sphere in Bingham plastic fluids

    Korea-Australia Rheology J., 27(2), 2015 89

    yield stress (increasing Bingham number) brings about

    qualitative and quantitative modifications to the Nusselt

    number profiles along the surface of the sphere. Firstly,

    the Nusselt number is no longer maximum at the front

    stagnation point. The maximum value occurs increasingly

    downstream along the surface of the sphere with the

    increasing Bingham number. Also, the peak values are

    seen to bear a positive dependence on Bn. Also, as seen

    previously in Fig. 5, the flow remains attached to the

    sphere surface up to much higher Reynolds numbers in

    Bingham plastic fluids. The local Nusselt number contin-

    uously decreases from its peak value (at θ ~ 10o to 40o) up

    to the rear stagnation point. At high Reynolds numbers

    (Figs. 10b and 10d), the Nusselt number plots exhibit

    another distinct feature by displaying two local peaks at

    θ ≤ ~45o and at θ ~ 90o. These peaks increasingly become

    higher with the increasing blockage, e.g., see Figs. 10c

    and 10d for λ = 0.5 in contrast to the behaviour at λ = 0.2

    seen in Figs. 10a and 10b. These peak values increase due

    to the diminishing size of the yielded regions in the lateral

    direction and the fluid must experience appreciable accel-

    eration in accord with the continuity equation. On the

    other hand, the local Nusselt number is determined by the

    local temperature gradient which, in turn, is linked inti-

    mately with the formation of the unyielded region near or

    at the stagnation points on the surface of the sphere.

    Therefore, under some conditions of Re, Pr and Bn, the

    maximum enhancement on account of confinement in heat

    transfer occurs in Newtonian fluids and yield stress effects

    tend to suppress this phenomenon. Therefore, the local

    value of the Nusselt number is governed by an intricate

    interplay between λ, Re and Pr on one side and Bn on the

    other side; the former tend to augment the rate of heat

    transfer which is somewhat offset by the Bingham number.

    Indeed, this complexity also manifests itself even in terms

    of the surface average Nusselt number, as is seen in the

    next section.

    5.6. Average Nusselt numberIt is readily conceded that it is the value of the surface

    Fig. 10(b). Distribution of the local Nusselt number over the surface of the sphere at Re = 100 and λ = 0.

  • P.K. Das, Anoop K. Gupta, N. Nirmalkar and R.P. Chhabra

    90 Korea-Australia Rheology J., 27(2), 2015

    averaged Nusselt number which is frequently needed in

    process design calculations. The scaling arguments sug-

    gest the average Nusselt number to be a function of the

    four dimensionless groups, namely, Re, Pr, Bn and λ. Fig.

    11 shows this functional relationship for the extreme val-

    ues of the Prandtl number for scores of values of Re, Bn

    and λ. At low Reynolds numbers and/or Prandtl numbers,

    the average Nusselt number shows a positive dependence

    on the Bingham number which sharpens with the increas-

    ing Reynolds number and/or with the blockage ratio. The

    positive dependence on the Reynolds number can readily

    be explained via the classical boundary layer consider-

    ations. Similarly, the positive role of λ and Bn is ascribed

    to the sharpening of the temperature gradient due to the

    reduction in area available for the flow of fluid. These

    trends are further accentuated at Pr = 100, Fig. 11b. Thus,

    for instance, the yield stress can augment the value of the

    Nusselt number by up to 100% for an unconfined sphere

    and it drops to about 50-60% at λ = 0.5. Finally, the pres-

    ent values can be adequately consolidated by using the

    familiar Colburn factor, jH, defined as follows:

    (16)

    where a = 1.76 for and a = 2.11 for .

    Both equations combined reproduce nearly 1600 data

    points with an average error of 13-14% which rises to a

    maximum of ~40%. This implies that the effect of λ on

    heat transfer is well within 40%. This aspect was further

    explored by refitting the data for individual values of λ

    and Table 5 summarizes the resulting values of a along

    with the average and maximum percentage deviations for

    each value of λ investigated here. Evidently, the resulting

    average and maximum deviations are slightly lower than

    those when a single value of the constant is used in Eq.

    (16). Naturally, this marginal improvement has come

    about at the expense of extra disposable parameters. How-

    ever, Eq. (16) does retain the widely accepted scaling of

    jH = Nu

    Re*

    Pr*1/3×

    -------------------------- = a

    Re*2/3

    -------------

    Bn 1≤ 1 Bn< 100≤

    Fig. 10(c). Distribution of the local Nusselt number over the surface of the sphere at Re = 1 and λ = 0.5.

  • Effect of confinement on forced convection from a heated sphere in Bingham plastic fluids

    Korea-Australia Rheology J., 27(2), 2015 91

    and of .

    6. Conclusions

    In this work, the wall effects on the drag and Nusselt

    number for an isothermal sphere falling axially in a cyl-

    inder filled with Bingham fluids have been studied numer-

    ically over the range of conditions as: 1 ≤ Re ≤ 100, 1 ≤

    Pr ≤ 100, 0 ≤ Bn ≤ 100 and 0 ≤ λ ≤ 0.5. Detailed struc-

    tures of the flow and temperature fields are studied in

    terms of the streamline and isotherm contours in the close

    proximity of the sphere and the location of yield surfaces.

    While the fluid inertia (Reynolds number) fosters the

    growth of fluid-like regions, this effect is somewhat coun-

    tered by the yield stress effects. The signature of wall

    effects in drag are only seen if the fluid-like region extends

    up to the confining wall. This effect is clearly seen in

    terms of the drag coefficient behaviour. However, even

    under these conditions, heat transfer is influenced by the

    confining walls via the thermal resistance to conduction

    through unyielded material. The imposition of walls, how-

    ever, sharpens the velocity and temperature gradients on

    the surface of the sphere both of which enhance the values

    of the drag and Nusselt number by varying amounts. On

    the other hand, while the yield stress effects are seen to

    enhance the value of the Nusselt number on the surface of

    the sphere, but some of this advantage is lost by virtue of

    the fact that the flow remains attached to surface and thus,

    the local Nusselt number shows no recovery in the rear of

    the sphere. The Nusselt number is influenced in decreas-

    ing order by the values of the Reynolds number, Bingham

    number, Prandtl number and blockage ratio. Finally, the

    present numerical data of drag and Nusselt number are

    consolidated in terms of the modified Reynolds and Prandtl

    numbers thereby enabling their prediction in a new appli-

    cation. The widely used scaling of the Nusselt number

    with the Prandtl and Reynolds numbers is observed here

    also.

    Nu ~ Pr*1/3

    jH ~ Re* 2/3–

    Fig. 10(d). Distribution of the local Nusselt number over the surface of the sphere at Re = 100 and λ = 0.5.

  • P.K. Das, Anoop K. Gupta, N. Nirmalkar and R.P. Chhabra

    92 Korea-Australia Rheology J., 27(2), 2015

    Fig. 11. (Color online) Dependence of the average Nusselt number on Bingham number and Reynolds number at (a) Pr = 1 and (b)

    Pr = 100.

  • Effect of confinement on forced convection from a heated sphere in Bingham plastic fluids

    Korea-Australia Rheology J., 27(2), 2015 93

    Nomenclatures

    Bn : Bingham number (−)C : Specific heat of fluid (J/kg·K)

    CD : Drag coefficient (−)

    CDF : Friction drag coefficient (−)

    CDP : Pressure or form drag coefficient (−)

    Cp : Pressure coefficient (−)

    Cs : Stokes drag coefficient (−)

    d : Diameter of sphere (m)

    D : Diameter of the cylindrical tube (m)

    FD : Drag force (N)

    FDF : Friction drag force (N)

    FDP : Pressure drag force (N)

    Fs : Stokes drag force (N)

    h : Local heat transfe coefficient (W/m2·K)

    k : Thermal conductivity of fluid (W/m·K)

    Ld : Downstream length (m)

    Lu : Upstream length (m)

    m : Regularization parameter (−)Np : Number of control volumes on the surface of

    sphere (−) Nuθ : Local Nusselt number (−)

    Nu : Average Nusselt number (−)

    P : Pressure (−)

    p0 : Reference pressure (Pa)

    ps : Pressure at the surface of the sphere (Pa)

    Pr : Prandtl number (−)

    Re : Reynolds number (−)

    r : Radial coordinate (m) T' : Temperature of the fluid (K)

    : Temperature of fluid at the inlet (K)

    Tw : Temperature on the surface of the sphere (K)

    Ur : r-component of the velocity (−)

    Uz : z-component of the velocity (−)

    : Uniform inlet velocity (m/s)

    Greek symbols: Rate of strain tensor (−)

    δ : Minimum spacing between grid points (m)

    η : Apparent viscosity of the fluid (Pa·s)

    θ : Position on the surface of the sphere (deg) λ : sphere-to-tube diameter or blockage ratio (−)

    (≡d/D)

    μB : Plastic viscosity (Pa·s)

    μy : Yielding viscosity (Pa·s)

    ξ : Fluid temperature (−)

    : Second invariant of extra stress tensor (−)

    : Second invariant of strain rate tensor (−)

    ρ : Density of fluid (kg/m3)

    τ : Extra stress tensor (−)

    τ0 : Fluid yield stress (Pa)

    ω : Surface vorticity (−)

    Subscriptsr, z : Cylindrical coordinates

    w : Sphere surface condition

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