Effct of Tungsten Inert Gas Welding & Shielded Metal Arc Welding Processes on Mechanical Properties...
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Transcript of Effct of Tungsten Inert Gas Welding & Shielded Metal Arc Welding Processes on Mechanical Properties...
Effect of Tungsten Inert Gas Welding Shielded Metal Arc Welding Processes
on Mechanical Properties of
Super Duplex Stainless Steel(AISI 2507)
College of Engineering, Guindy
STUDENTS ARJUN M 2010118004 MOHAN RAJ N 2010118030 SURYAPRAKASH S 2010118050 RAJESH R 2010118058
GUIDE Dr. K. SHANMUGA SUNDARAM
ASSOCIATE PROFESSORDEPARTMENT OF MECHANICAL ENGINEERING
COLLEGE OF ENGINEERING, GUINDY, ANNA UNIVERSITY CHENNAI 600025
CO-GUIDE Mr. A. VINOTH JEBARAJ
TEACHING RESEARCH ASSITANTDEPARTMENT OF MECHANICAL ENGINEERING
COLLEGE OF ENGINEERING, GUINDY, ANNA UNIVERSITY CHENNAI 600025
AIM OF THE PROJECT
To determine the mechanical properties of Super duplex stainless steel (AISI 2507) during welding processes (Tungsten Inert Gas Welding & Shielded Metal Arc Welding).
To plot the thermal distribution curves in a simulation software using the data acquired with the help of sensors during the welding processes.
SUPER DUPLEX STAINLESS STEEL• Chemical composition of super duplex stainless steel• Chromium : 24 % - 26 %• Carbon : 0.030 % (max)• Nickel : 6 % - 8 %
• Mixture of Austenitic & Ferritic phases• Advantageous properties of both phases are utilized
effectively• Very resistive to extensive environments• Used in marine, chemical, oil & gas, paper & pulp
(extreme environments)• Active research area in mechanical engineering
WORK-FLOW• Procure steel plates • Testing for desired properties
• Optical emission spectrometry • Microstructural testing for phase confirmation
• Edge preparation • Electrode Filler materials • TIG & SMA welding processes
• Non Contact type (Infrared) thermometer to measure temperatures at the welding zone, heat affected zone, base metal
• Microstructural analyses Mechanical testings • Plot thermal distribution curves in a simulation software
using the data acquired during welding processes • Results Discussions
MICROSTRUCTURAL ANALYSIS
Etchant used: Aquaregia (Hydrochloric acid + Sulphuric acid)
Standard: IS. 7739 (Part V) 1976Magnification: 100x
CHEMICAL COMPOSITIONOptical Emission Spectrometry
( Standard: ASTM E1086-94(R-08) Test temperature: 24.5o C )
Elements Observed value Standard requirement
Carbon 0.0280 % 0.030 % maxCopper 0.2700 % 0.500 % max
Chromium 24.0200 % 24 % - 26 %Manganese 1.1000 % 1.20 % max
Molybdenum 3.1700 % 3 % - 5 %Nickel 6.5000 % 6 % - 8 %
Phosphorous 0.0150 % 0.035 % maxSulphur 0.0150 % 0.020 % maxSilicon 0.2950 % 0.800 % max
DIMENSIONS OF THE PLATES
FILLER MATERIAL ELECTRODE
Filler material : Zeron 100UNS S32760 (50-50 austenitic-ferritic)Chromium : 25 %Nickel : 7 %Moleybdenum : 3.6 %
Electrode material : ER2594Chromium : 25.5 %Nickel : 9.2 %Moleybdenum : 3.5 %
TIG-W SMAW PROCESS PHOTOS
MECHANICAL PROPERTIES
BASE METAL(SDSS AISI 2507)
TIG WELDED SDSS SMA WELDED SDSS
Ultimate Tensile Strength (MPa)
799.8 832.76 844.68
Yield Strength (MPa) 591.5 650.79 643.75
Elongation (%) 15 24.1 25.3
Vickers’ Hardness (HV) 310 WELD HAZ BASE WELD HAZ BASE
368.8 334.9 316.5 316.2 295.1 273.8
Impact Energy (J) 100 128 108
COMPARISON OF MECHANICAL PROPERTIES
STRESS-STRAIN CURVE OF TIG-W
SPECIMEN 1
SPECIMEN 2
STRESS-STRAIN CURVE OF SMA-W
SPECIMEN 1
SPECIMEN 2
MICROSTRUCTURE OF TIG-W
WELD ZONE:The microstructure shows acicular ferrite and austenite grains. The percentage of and is
68% 32%
HAZ:The microstructure shows coarser acicular ferrite and austenite grains. The percentage of
and is 65% 35%
BASE:The microstructure shows elongated ferrite-austenite grains. The percentage of and is
62% 38%
MICROSTRUCTURE OF SMA-W
WELD ZONE:The microstructure shows acicular ferrite and austenite grains. The percentage of and is
71% 29%
HAZ:The microstructure shows coarser acicular ferrite and austenite grains. The percentage of
and is 67% 33%
BASE:The microstructure shows elongated ferrite-austenite grains. The percentage of and is
61% 39%
MACROSTRUCTURE OF TIG SMA
TEMPERATURE DISTRIBUTION CURVES – ANSYS SIMULATION
TIG WELDINGSMA WELDING
BIBLIOGRAPHY REFERENCES1. Physical Metallurgy by Sidney H. Avner published by
McGraw-Hill2. Welding Metallurgy by Sindo Kou published by John
Wiley Sons, Inc., publications3. X-ray diffraction residual stress techniques published
by Lambda Research, Inc.