EECA ProcessCostingJIT

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    PROCESS COSTING IN

    JIT SYSTEM (BACKFLUSHCOSTING)

    ANKUR CHOURAGADE09IM3017

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    WHAT IS BACKFLUSH COSTING?

    Non-traditional type of costing that

    complements just-in time inventory

    Based on the philosophy that inventory is a

    not a value adding activity

    Method of costing a product that works

    backwards: Standard costs are allocated to

    finished products on the basis of the output

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    Costs are flushed back through theproduction process to the point at whichinventories remain

    Avoids detailed transactions as no separateaccounts for W.I.P.

    In backflush costing, first focus is on the

    output of the organization and it worksbackward to allocate costs between costs ofgoods sold and inventories.

    KEY FEATURES

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    COMPARISON

    TRADITIONAL

    Sequential Tracking

    Recording of journal entries

    follow the same order in

    which the four stages of

    purchases of materials,W.I.P., finished goods and

    sales take place

    BACKFLUSH

    Does not track costs in

    order

    Delay in recording of certain

    costs

    Absence of WIP account

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    BACKFLUSH COSTING

    Materials

    Inventory

    Manufacturing

    Overhead

    Direct

    Labor

    Direct

    Materials

    Work in Process

    Inventory

    Finished Goods

    Inventory

    Cost of

    Goods Sold

    Conversion

    Costs (Direct

    Labor &

    Manufacturing

    Overhead)

    Direct

    Materials

    Raw & Work in Process

    Inventory

    Finished Goods

    Inventory

    Cost of

    Goods Sold

    TRADITIONAL COSTING

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    Each trigger point refers to a point at

    which costs are recognized within thecost accounts and thus associated with

    products

    Trigger Points

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    STAGES

    Stage A:

    Purchase ofdirect materials

    Stage B:

    Production resultingin work in process

    Stage C:Completion of good

    units of product

    Stage D:Sale of

    finished goods

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    Trigger Points

    Assume trigger points A,C and D.

    This company would have two inventory accounts:

    Type

    1. Combined materials

    and materials in workin process inventory

    2. Finished goods

    Account Title

    1. Inventory:

    Raw and In-processControl

    2. Finished Goods Control

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    The manufacturing cost information for March

    for a division of XYZ Company:

    Backflush Costing Example

    COST INCURRED INMARCH

    $ (THOUSANDS)

    Purchase of Raw

    Materials

    4250

    Labour 2800

    Overheads 1640

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    Example Contd.

    ACTIVITY IN MARCH UNITS (THOUSANDS)

    Finished Goods Manufactured 180

    Sales 145

    .

    STANDARD COST/UNIT $

    Materials 20

    Labour 15

    Overhead 9

    Total 44

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    Trigger Points

    Journal entry for trigger point A :

    Inventory: Raw and In-process Control 4250

    Accounts Payable 4250

    To record direct material purchased during the period

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    Trigger Points

    Journal entry to record conversion costs?

    Conversion Costs Account 4440Cash (Labour) 2800

    Cash (Overhead) 1640

    To record the incurrence of conversion costs during

    the accounting period

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    Trigger Points

    Journal entry for trigger point C :

    Finished Goods (180*44) 7920Inventory: Raw and

    In-Process Control(180*20) 3600

    Conversion Costs (180*24) 4320

    To record the cost of goods completed during the

    accounting period

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    Trigger Points

    Journal entry for trigger point D :

    Cost of Goods Sold 6380Finished Goods Control 6380

    To record the cost of goods sold during theaccounting period

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    SUMMARY

    Inventory: Raw and In-process 4250

    Accounts Payable 4250

    Conversion Costs Account 4440

    Cash 2800

    Cash/ Creditor 1640

    Cost of Goods Sold 6380Finished Goods Control 6380

    Finished Goods (180*44) 7920

    Inventory (180*44) 3600

    Conversion Costs (180*44) 4320

    DEBTORS CREDITORS

    The stock balances at the end of March would be

    Raw and in process materials 650

    Finished goods 1,540

    2,190

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    Most appropriate when used to complement a

    just-in-time inventory management system

    This is due to the fact that back flush costingsimplifies the costing process in these situations

    Backflush accounting is inappropriate whenproduction process is long and this has been

    attributed as a major flaw in the design of the

    concept.

    When appropriate?

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    ADVANTAGES

    Less entries have to be passed so it saves time. (major

    benefit)

    Less costly as less documentation have to be

    maintained.

    It uses JIT environment which saves holding cost of

    inventory

    Provides reasonably accurate results if:

    1. Material Inventories are low

    2. Production Cycle times are short

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    DISADVANTAGES

    One of the main disadvantages of the system is thatit only works under some quite strict requirements

    Standard costs must be reliably estimated and

    variances kept to a minimum

    Build up of work in progress or finished goods needs

    to be avoided

    Detailed information for management purposes may

    not be available where needed, and the production

    control therefore need to be all the stronger.

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    THANK YOU