가공 라인 통합 CAM 자동화와 통계적 관리가공 품질 통계적 관리 박 세종...
Transcript of 가공 라인 통합 CAM 자동화와 통계적 관리가공 품질 통계적 관리 박 세종...
가공 라인 통합 CAM 자동화와 가공 품질 통계적 관리
박 세종 상무
Siemens Industry Software
Contents
1. Shop Floor Connection - CAM/PLM
2. CMM Connection - PMI driven (측정)
3. CMM Connection - DPV (가공 및 조립 품질 )
1-1. Process Planning
1-2. Resource Library (MRL)
1-3. Shop Floor Connection
1. Shop Floor Connection - CAM/PLM -Managing Manufacturing Process
Manufacturing Engineering Shop Floor
Product Design
….executing the plan ….defining the plan
Reducing
lead time
Reducing
waste Maximizing
use of resources
Increasing
productivity
Achieving quality
& accuracy
1. Shop Floor Connection - CAM/PLM - Managing Manufacturing Process
DNC
Shop floor
data access
Process
planning
Production Planning
Tooling and
fixture design CAM
Part model
preparation
CMM
programming
CMM
inspection
execution
Tool
management
Tool libraries
Shop floor
program
validation
CNC
Data & process management (Teamcenter)
1. Shop Floor Connection - CAM/PLM - Planning
1. Shop Floor Connection - CAM/PLM - Planning
• Centralized data management
- Traceability
• Process control
• Integrate - key applications
• Access and share relevant data
- security
- Multi-level access
- Multi-site connection
• Revision control
• Change & Workflow management
• 2D & 3D visualization
1. Shop Floor Connection - CAM/PLM - Manufacturing Resource Library (MRL)
DNC
Shop floor
data access
Process
planning
Production Planning
Tooling and
fixture design CAM
Part model
preparation
CMM
programming
CMM
inspection
execution
Tool
management
Tool libraries
Shop floor
program
validation
CNC
Data & process management (Teamcenter)
1. Shop Floor Connection - CAM/PLM - Manufacturing Resource Library (MRL)
CAD Part
CAM Part NC Setup
Handling
Machine
Fixtures
Cutting Tools
Blank Part
1. Shop Floor Connection - CAM/PLM - ISO based standardized tool library and Shop Floor Inventory
Manufacturing
Engineering
Shop Floor
Production
CAM CNC
The Challenge
• No effective standard data formats
• No common classification
• Proprietary user interaction
• No standards for CAD representation
• No Inventory data Management
• No connection to Shop Floor equipment
Need to have
content from tool
supplier catalogues
in the tool library
Multiple vendor
catalogues
Presetter Inventory
Tool
libraries
1. Shop Floor Connection - CAM/PLM - Manufacturing Resource Library (MRL)
Tool Vendor
Catalog
Customer
Components
Customer
Assemblies CAM system Presetting Machine
Create based
on... Use Tool
CAM
Assemble Prepare
Tool
Load Tool
1. Shop Floor Connection - CAM/PLM - Manufacturing Resource Library (MRL)
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1. Shop Floor Connection - CAM/PLM - Shop Floor Connection
DNC
Shop floor
data access
Process
planning
Production Planning
Tooling and
fixture design CAM
Part model
preparation
CMM
programming
CMM
inspection
execution
Tool
management
Tool libraries
Shop floor
program
validation
CNC
Data & process management (Teamcenter)
1. Shop Floor Connection - CAM/PLM - Shop Floor Connection
Quality
Inspector
Machine Tool
Operator
Tooling and fixture
design CAM
Part model
preparation
CMM inspect
ion execution
Tool managem
ent
CNC
Quality
Inspector
Machine
Tool Ope
rator
Tool
Manager
Data & process management
(Teamcenter)
How do I get the managed data from engineering to production?
How do I ensure I use the right data?
Do I have data security in the shop floor?
1. Shop Floor Connection - CAM/PLM - Shop Floor Connection
• Shop Floor Connect for Teamcenter
• Easy to use displays for shop floor
• Web browser technology – any device
• Secure log-on to Teamcenter
• Data stays in Teamcenter
• Direct machine connection for DNC
Tooling and
fixture design CAM Part model
preparation
CMM
inspection
execution
Tool
manageme
nt
CNC
Quality
Inspector
Machine
Tool
Operator
Tool
Manager
Data & process management
(Teamcenter) Shop Floor Connect for Teamcenter
1. Shop Floor Connection - CAM/PLM - Planning
1. Shop Floor Connection - CAM/PLM - Shop Floor Connection
Tool
Manager
Quality
Inspector
Machinist
Shop
Manager
Shop Floor Connect
for Teamcenter
Shop floor PC or hand
held device with web
browser
• Access, download, print
• CNC data, tool lists
• Set-up data, drawings
• 3D assembly views (images)
• Work from latest work package
1. Shop Floor Connection - CAM/PLM - Shop Floor Connection
Shop Floor Machines
NC-Work Packages
- Work instructions
- Setup instructions
- pictures etc
- Tool list
Tool master data
Technology data
Tool classification
NC-Work Packages
NC-Programs
Planning result
Nominal tool data
Tool offset Data Load /́unload dialogs
Stock of components
Tool live data
Tool movement data
Tool Offset Data
NC-Programs
Work instructions
Setup instructions
Load, /unload
dialogs
Stock places of
Assembled tools
Interface Paternoster
and other stocks
Manufacturing
Resource
Library NX CAM
NC Program
Management
...
Tool master data,
Technology data
Tool and component
classification, assembly instructions
Machine data
acquisition
Machine
status,
Alarms
Shop Floor
Connect
Teamcenter Data and process management
Shop Floor Resource Management
Tool list
Data & process management (Teamcenter)
2. CMM Connection - PMI driven CMM
DNC
Shop floor
data access
Process
planning
Production Planning
Tooling and
fixture design CAM
Part model
preparation
CMM
programming
CMM
inspection
execution
Tool
management
Tool libraries
Shop floor
program
validation
CNC
Data & process management (Teamcenter)
3차원 CAD 환경에서 Model Feature (PMI) 정보를 인식하여 자동으로 측정 프로그램 생성과 시뮬레이션을 통하여 간섭 검증
2. CMM Connection - PMI driven CMM
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2. CMM Connection - PMI driven CMM
22
2. CMM Connection - PMI driven CMM
Extraction Translation Loading
Teamcenter Database
(BOR, BOP)
CMM (3차원 측정기)
비접촉식
3D 광학장비
검사장비 및 PC DPV ETL Teamcenter
•검사 기준정보 관리 (검사공정, 검사장비)
•체계적인 측정결과 데이터 저장
•데이터 Translation (Parsing Script)
• Real-Time Alarm
• Real-Time Loading
• Transfer Agent (측정결과 파일 수집)
검사정보 (공정,장비)
측정결과 파일
측정결과 데이터저장
Oracle or SQL DB
비전 장비
Teamcenter Database Query
Visualization
•제품데이터 Import
• Reporting & Analysis
분석 데이터
Reporting & Analysis
SQL DB
3. CMM Connection - Dimensional Planning & Validation (측정 Data 활용)
-Product Geometry Interaction -Real Batch Time Data 분석
Visual 3D 품질 분석 항목
Quality and product data access
Trend and control charts
Pareto and histogram reports
Correlation matrix
Advanced filter functionality
Mathematical datum transformations
Cluster point management
Tree structure data management
Publishable reports (.pdf, html)
Scheduled and triggered reporting
Interactive template functionality
Historical summary statistic tracking
Trace field Comparison
Principal Component Analysis
Device Comparison
Direction of deviation
Overlay run charting
Etc…
3. CMM Connection - Dimensional Planning & Validation (측정 Data 활용)
2. CMM Connection - PMI driven Quality PLM Integration
- Best practices 저장 및 공유 - 협업, 변경 대응 - Global 측정 품질 - Inspection Rules 등록 , 활용(library)
CAM/PLM & Shop Floor Connection - summary
Process Planning:
• PLM intergrated Part Planning helps managing the mass of data
• Bi directional Integration from Planning to CAM and CMM
eliminates manual synchronization
• Access of common resource library facilitates reuse
Resources:
• Common Tools, Fixtures, and Machine Library eliminates duplicates
• Seamless connection from Library to Shop Floor Resource
Management reduces setup failures
• Integration with Shop Floor devices such as Presetter, Crib, Machine
helps to reduce inventory costs
Shop Floor connection:
• PLM integrated DNC avoids data duplications
• User gets up to date revision controlled data
• Opeartor can feedback changes to plan and data is stored in
Teamcenter
N130 ;Operation : TOP_PROFILE_B0
N140 ;
N150 TRAFOOF
N160 SUPA G0 Z=_Z_HOME D0
N170 SUPA G0 X=_X_HOME Y=_Y_HOME B=_B_HOME
C=_C_HOME D2
N180 ;First Tool
N190 T="UGT0201_019"
N200 M6
N210 MSG("METHOD")
N220 TRAFOOF
N230 SUPA G0 Z=_Z_HOME D0
N240 SUPA G0 X=_X_HOME Y=_Y_HOME B=_B_HOME
C=_C_HOME D2
N250 ;Initial Move
N260 G0 B90. C-90.
N270 CYCLE832(_camtolerance,0,1)
N280 COMPOF
N290 TRAORI
N300 G54