WELDINGAUTOMATIONSYSTEMS

ASKAYNAKAUTOMATION

Eczacıbaşı - Lincoln Electric

ASKAYNAK

Specializing in the manufacturing of covered electrodes, Kaynak Tekniği Sanayi ve Ticaret A.Ş. was founded on March 1, 1974. With the onset of the 1980s, the company started manufacturing MIG/MAG welding wires. In 1992, Kaynak Tekniği Sanayi ve Ticaret A.Ş. became the Turkish distributor of the USA based “The Lincoln Electric Company”, headquartered in Cleveland, Ohio, and a leader in the manufacturing of welding equipment. On May 5, 1998 a fifty-fifty partnership was established with The Lincoln Electric Company. As a result of this joint venture, an important step to expand the company’s market share and exports to Europe, Russia, Africa and The Middle East was established.

The Lincoln Electric Company., the foreign partner of the joint venture, is one of the leading company worldwide specializing in the manufacturing of welding consumable products, welding equipment, welding generators, robotic automation and plasma cutting equipment. The company has joint ventures in 21 countries and a worldwide network of distributors and sales offices in approximately 160 countries.

As a result of the rising market conditions and rapid growth in sales, Kaynak Tekniği moved from its plant located in the district of Kartal in Istanbul since 1974 to its new and modern manufacturing facility in Kocaeli in 2007. Located in the district of Çayırova, within the borders of the Municipality of Şekerpınar, the manufacturing facility and headquarters is located on 40,000 square meters of land with an indoor area of 22,000 square meters.

In operation since 1974, Kaynak Tekniği has a capacity to produce 40,000 tons of covered electrodes, 30,000 tons of MIG/MAG welding wires, 5,000 tons of submerged arc welding wires and 1,500 tons of TIG welding rods on an annual basis. The company has a total of 4 sales offices in Istanbul, Ankara, Izmir and Adana, employs approximately 500 peoples and has about 800 authorized dealers throughout Turkey. Kaynak Tekniği maintains a strong presence in the Turkish market and all products manufactured and introduced to its targeted audience are recognized for their superior quality.

Under the brand “Askaynak”, Kaynak Tekniği manufactures welding electrodes and welding wires primarily used by the welding manufacturing industry, while the “Kobatek” brand of products were developed to be primarily utilized during maintenance and repair welding processes. Additionally, Kaynak Tekniği distributes the “Lincoln Electric” brand of welding electrodes, welding wires and welding equipment, etc... of its partner The Lincoln Electric Company throughout Turkey. “Askaynak” branded welding machines and “CleanArc” branded fume extraction systems are respectable product group of the company. In addition to welding equipment and consumables, “Askaynak” branded abrasives, “Harris” and “Askaynak by Harris” branded gas equipment are the other products sold by the company.

Our company also commenced service in automation and robot technologies industry under the name of “Askaynak Automation” by incorporating SYS-RT Company in 2014, which provided robotic and automation solutions for the key industries like automotive, defence, steel construction, machine, metal and had huge expertise in the installation of robotic and automation systems as well as design of mold, fixture, face molds and special purpose tools.

Kaynak Tekniği continues to increase its export capacity each year and in parallel with this rapid growth in export, realizes sales were in over 50 countries worldwide.

The major fundamental principle at Kaynak Tekniği is to attain a high level of customer satisfaction. As a result, the company strives to ensure that the demands of the market are met and is committed to offering top quality products and services to all customers.

In 1995, Kaynak Tekniği was the first welding company receiving the “ISO 9001 Quality Management System” Certificate in Turkey. Further, Kaynak Tekniği has received Lloyd certification from American Bureau of Shipping (ABS), Bureau Veritas (BV), Lloyd Register of Shipping (LRS), Germanischer Lloyd (GL), Det Norske Veritas (DNV), Türk Loydu (TL), Russian Maritime Register of Shipping (RMRS) and Registro Italiano Navale (RINA). Additionally, the company’s products have been approved by leading certification organizations to include TSE, TÜV, DB, GOST, NAKS, and SEPRO. Finally, Kaynak Tekniği Sanayi ve Ticaret A.Ş. is also the first welding company receiving the “CE” certificate in Turkey.

In 1999, Kaynak Tekniği won the “Top Quality Award” in the category of small and mid-sized companies awarded in partnership with TÜSIAD (Turkish Industrialists and Businessmen’s Association) and KalDer (Turkish Society for Quality) once again confirming the company’s commitment for providing superior quality products and services.

Kaynak Tekniği Sanayi ve Ticaret A.Ş.

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ASKAYNAK Tozaltı 360° Integrated Submerged Arc Welding Solutions

Askaynak pioneers the industry in welding applications for more than 40 years and offers integrated solutions to its customers with Tozaltı 360° concept.

Askaynak and Lincoln Electric with more than 70 years welding experience, have been producing submerged arc welding machines, welding powders, welding wires, and automation systems which ensure sustainable and competitive advantages for the manufactures by decreasing labor costs.

ZERO DEFECTMANUFACTURING

Happy customers with trouble-free and rapid manufacturing.

CONSUMABLESTrouble-free welding is achieved with high

quality and cost-effective consumables for all steels that can be welded.

PROCEDUREMost appropriate, fastest and most consistent welding procedure for the parts to be welded is applied to the system.

INSTALLATIONThe equipments are installed as turn-key project by Askaynak Automation teams..

EQUIPMENT INVESTMENTOur expert team determines the equipment and automations for proper equipment investment and a financial offer is submitted with DESKO.

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Column-Boom Systems

Askaynak Column-Boom systems are the automation systems which enable lower labor cost by speeding up circular and linear welding operations on cylindrical materials with the aid of rotator and positioner.

Askaynak Column-Boom systems offer maximum welding quality and precision by vibration free linear bearings. Digital and touch-sensitive control panel allows synchronized control of column-boom and Askaynak branded rotators and positioners.

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Column-Boom Systems

Standard Features• High-precision and vibration-free skid framework for flawless

weldings• Durable external painting resistance against scratches and

damages• Touchscreen digital main control unit that can control all

features of column-boom and rotators• Integrated powder collection system for decreasing• Manuel column rotation system• Limit switch of engines for mechanical safety of column-boom

and emergency situations• Drop-Lock system that prevents boom to fall down• Welding metal deposition rate up to 9 kg/hour (with IdealArc

DC1000- NA3 welding head combination)

Optional Features• Motorized column rotation system• PLC unit that enables remote control• Track and trace systems for multipass welding operations of

thick materials• Laser track and trace systems for welding operations of thin

materials• Motorized carriage• Oscillation unit for MIG welding• Motorized welding head movement• Narrow Gap welding head enabling welding material saving

near 50% for welding operations of thick materials• Submerged Band coating head• TWIN welding head providing 13 kg/h welding metal output

MODELFEATURE AS HD 3x3 AS HD 4x4 AS HD 5x5 AS HD 6x6

Boom Minimum Height 750 mm 750 mm 750 mm 750 mm

Boom Maximum Height 4000 mm 5100 mm 6200 mm 7350 mm

Total Height 4800 mm 5800 mm 6800 mm 7800 mm

Boom Minimum Elongation 600 mm 600 mm 600 mm 600 mm

Boom Maximum Elongation 4200 mm 5200 mm 6200 mm 7200 mm

Boom Vertical Axis Speed 16 m/dk 15 m/dk 15 m/dk 14 m/dk

Effective Working Area 3000 x 3000 mmOptional

4000 x 4000 mmOptional

5000 x 5000 mmOptional

6000 x 6000 mmOptional

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Telescopic Column-Boom Systems

Askaynak Telescopic Column-Boom systems were designed for welding materials having tall geometry such as especially wind tower. Telescopic columnboom systems consists of parts that operate within nested structure with the same logic in telescopic cranes. Telescopic movements of the boom provide a significant space saving.

With the digital control panel all features as well as Askaynak branded rotators, positioners and all features of Lincoln Electric PowerWave AC/DC 1000 welding machines can be controlled.

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Telescopic Column-Boom Systems

Standard Features• High-precision and vibration-free skid structure for zero-defect

weldings• Motorized column rotation• Motorized carriage• Motorized welding head movement and high control ability• Durable external painting resistance against scratches and

damages• Touchscreen digital main control unit that can control all

features of column-boom and rotators• Integrated powder collection system for decreasing powder

consumption• Limit switch of engines for mechanical safety of column-

boom and emergency situations• Worm geared shaft for boom movement• Welding metal deposition rate up to 9 kg/hour (with IdealArc

DC1000- NA3 welding head combination)

Opsiyonel Özellikler• PLC unit that enables remote control• Track and trace systems for multipass welding operations of

thick materials• Laser track and trace systems for welding operations of thin

materials• Stationary column-boom body• Oscillation unit for MIG welding• Narrow Gap welding head enabling welding material saving

near 50% for welding operations of thick materials• Submerged Band Coating Head• 15 kg/hour welding metal output with Lincoln Power Wave

AC/DC 1000 Submerged arc welding machine

MODELFEATURE AS TCB 4x6 AS TCB 4x7 AS TCB 4x8 AS TCB 5x8

Bom Minimum Height 820 mm 820 mm 820 mm 750 mm

Bom Maximum Height 5000 mm 5000 mm 5000 mm 6000 mm

Toplam Height 5840 mm 6200 mm 6400 mm 7400 mm

Boom Minimum Elongation 430 mm 560 mm 750 mm 750 mm

Boom Maximum Elongation 6700 mm 7700 mm 8600 mm 8600 mm

Boom Vertical Axis Speed 7.8 m/dk 7.5 m/dk 7.5 m/dk 7 m/dk

Effective Working Area 4000 x 6000 mmOptional

4000 x 7000 mmOptional

4000 x 8000 mmOptional

5000 x 8000 mmOptional

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Self-Adjusting Rotators

Standard Features• Synchronized operation with column-booms• Durable external painting resistance against scratches and

damages• PU coated wheels

Optional Features• Wireless remote control• Motorized or manuel carriage• Structure with high base for special applications

MODELFEATURE AS SA 5T AS SA 10 T AS SA 20 T AS SA 40T

Maximum Capacity 5000 Kg 10000 Kg 20000 Kg 40000 Kg

Minimum Rotating Diameter Ø 300 mm Ø 500 mm Ø 500 mm Ø 500 mm

Maximum Rotating Diameter Ø 3500 mm Ø 4000 mm Ø 4000 mm Ø 5000 mm

Length x Width x Height 1525 x 435 x 850 mm 2020x 900 x 950 mm 2250 x 980 x 1100 mm 2850 x 850 x 1250 mm

Wheel Diameter and Width Ø 250 x 60 Ø 300 x 70 – 2 Adet Ø 300 x 70 – 2 Adet Ø 380 x 75 – 2 Adet

Engine Power 0.18 Kw – 2 Adet 0.25 Kw – 2 Adet 0.12 Kw – 2 Adet 0.18 Kw – 2 Adet

Askaynak self-adjusting rotator systems are suitable for welding materials having different diameters. These systems automatically detect materials having different diameters and enable welding parts to be rotated without extra settings.

Rotator systems consist of 1 unit motorized and 1 unit idler rotator assemblies. Motorized four wheel rotator assembly provides rotation without slipage.

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Self-Adjusting Rotators

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Conventional Rotators

Standard Features• Synchronized operation with column-booms• Durable external painting resistance against scratches and

damages• PU coated wheels

Optional Features• Wireless remote control• Motorized or manuel carriage• Structure with high base for special applications

MODELFEATURE AS KR 5T AS KR 10 T AS KR 20 T AS KR 40T

Maximum Capacity 5000 Kg 10000 Kg 20000 Kg 40000 Kg

Minimum Rotating Diameter 400 mm 500 mm 750 mm 750 mm

Maximum Rotating Diameter 3000 mm 4000 mm 4500 mm 5000 mm

Length x Width x Height 2200 x 500 x 450 mm 3200 x 900 x 700 mm 3600 x 1200 x 800 mm 3050 x 850 x 1035 mm

Wheel Diameter and Width Ø250 x 60 Ø450 x 70 – 2 Adet Ø500 x 70 – 2 Adet Ø500 x 100 – 3 Adet

Engine Power 0.25 Kw x 2 0.37 Kw x 2 0.37 Kw x 2 0.37 kw x 2

Askaynak convent ional rotator systems can be used in applications where diameter difference is not too much. Rotator systems consist of 1 unit motorized and 1 unit idler rotator assemblies. Motorized four wheel rotator assembly provides rotation without slipage.

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Conventional Rotators

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Tank Welding Systems

Askaynak tank welding systems are the automations that speed up welding operation of field tanks / storages and enable rapid and high quality welding at once.

The system is very light by its aluminum structure. It enables welding of steel materials up to 8mm thickness, also can be used in the welding of the field type tanks having minimum 8000 mm diameter and more without upper limit.

Since the power unit is located on the framework of Askaynak Tank Welding Systems, there is a significant saving for welding and work cable. All system can be operated with a single power cable.

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Tank Welding Systems

Standard Features• Askaynak Tank Welding Machine• Flextec 650 welding machine• Powder collection and powder supply system (pneumatic)• 40 mt power supply cable• Charging crane• External painting• Protective tarp and fire extinguisher• Mechanical pressure arms• Led lighting lamp• Blowtorch

Optional Features• Hydraulic pressure arms• Electric dust collecting system• 1000 Amp (DC 1000) stationary welding machine and required

cables• Narrow body for double walled tanks

MODELFEATURE AS Tek Taraflı AS Çift Taraflı

Minimum Part Thickness 8 mm 12 mm

Minimum Tank Diameter Ø 6000 mm Ø 6000 mm

Maximum rotating diameter Ø 100000 mm Ø 100000 mm

Part Welding Min. Thickness 8 mm 12 mm

Length x Width x Height 1500 x 760 x 4200 mm 2400 x 1500 x 4200 mm

Machine Speed Range 0 – 1.5 m/s 0 – 1.5 m/s

Weight 760 Kg 1040 Kg

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Chain Type Rotators

Askaynak chain type rotators are the systems that enable welding of plane parts such as H, I profiles, which frequently manufactured in steel construction manufacturing, by aligning a suitable position.

In these systems crane usage is decreased significantly and they provide high speed welding by aligning materials into groove position.

Optimum rotation and position of the welding materials are achieved by synchronous rotators.

MODELFEATURE AS 5T Chain Rotator AS 10T Chain Rotator

Maximum Capacity 5000 Kg 10000 Kg

Minimum or Maximum Part Sizes 1 x 1 m – 250 x 250 mm 1 x 1 m – 250 x 250 mm

Length x Width x Height 2800 x 1500 x 2200 mm 2800 x 1500 x 2200 mm

Machine Speed Range 0 – 1.7 m/s 0 – 1.7 m/s

Weight 2890 Kg 3400 Kg

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KAYNAK TEKNİĞİ SANAYİ ve TİCARET A.Ş. (ASKAYNAK)TOSB Otomotiv Yan Sanayi İhtisas Organize Sanayi Bölgesi2. Cadde, No: 5, Şekerpınar 41420 Çayırova - KOCAELİ - TURKEY

Phone : +90 (262) 679 78 00Fax : +90 (262) 679 77 05E-mail : automation@askaynak.com.trwww.askaynak.com.tr

Russia & CIS, AsiaMr. Basri ŞehirliArea ManagerPhone : +90 (262) 679 77 50Fax : +90 (262) 679 77 05Mobile : +90 (530) 291 85 67E-mail : basri.sehirli@askaynak.com.tr

Europe & South AmericaMr. Arda AltunArea ManagerPhone : +90 (262) 679 78 37Fax : +90 (262) 679 77 05Mobile : +90 (533) 291 85 66E-mail : arda.altun@askaynak.com.tr

Middle East & AfricaMr. Cankat KudayArea ManagerPhone : +90 (262) 679 78 28Fax : +90 (262) 679 77 05Mobile : +90 (530) 940 72 25E-mail : cankat.kuday@askaynak.com.tr

REGIONAL CONTACTS :

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+90 535 945 11 84