EcoShape The tubular framing system for new...

108 MPS 5.0 | EcoShape tubular framing system 3 842 538 281 (2013-11)

EcoShape – The tubular framing system for new dimensions

With EcoShape, you can build custom structures that require very few components. Planning is easy, too, thanks to the new MTpro design software and the ability to make virtually any connection with a few standard parts.

1093 842 538 281 (2013-11) EcoShape tubular framing system | MPS 5.0

The 19 standard components are designed in accordance with the poka yoke principle, making them quick to assemble and prohibiting any faulty connections. The assembly line can be improved and expanded at any time in line with the kaizen philosophy.

The system allows you to quickly and economically custom plan and build flow racks, material shuttles, workstations and any other frame systems to meet your specific needs.

f Two aluminum tubular profiles give your construction the required stability.

f With just five connectors you can create any connection between two EcoShape profiles – parallel, perpendicular, or at any desired angle.

f All of the connectors establish a positive interlocking connection between the profiles for a secure fit.

f The connection elements allow for a length tolerance, greatly facilitating cut-to-size and assembly work.

f The new Variofix blocks let you securely attach surface elements quickly and inexpensively.

f The combination with Rexroth’s modular aluminum framing system enables solutions for handling heavy loads.

f EcoShape can be combined with the range of components from the Manual Production Systems (MPS) line. You can use this versatility to expand system functionality, for example in the area of ergonomics.

114 Round tubes114 Components115 Connectors116 Adapters

110

00137052 0013705100137064 00137056

MPS 5.0 | EcoShape tubular framing system 3 842 538 281 (2013-11)

f The ability to combine all components with one another gives you great flexibility with just a few components.

f The tubes and connectors will neither rust nor wear, making them ideal for long-term use and for reuse in new systems.

f For even greater stability you can combine EcoShape with the modular aluminum framing system.

With the aid of just 19 EcoShape components you can achieve continuous improvement (kaizen) and quickly and economically adapt existing systems to new demands on site.

All EcoShape systems are ESD-conductive and suitable for use in ESD-sensitive areas. All connection elements are made such that the anodic coating on the aluminum

profiles is broken to ensure ESD conductivity throughout the system without the need for risky extra wiring. No further ESD elements are required – with EcoShape you have everything in a single package.

Ergonomics

The combination of lean production and ergonomics results in an unbeatable strategy to help you achieve short production runs and reduced costs. EcoShape unites low investment expenditure with high flexibility and quality, including in the area of ergonomics. The ergonomic accessories found in the MPS program can also be used with all EcoShape workstations and flow rack systems.

EcoShape

EcoShape stands for versatility. With EcoShape, you are ready for any challenge.


e Aluminum is environmentally friendly and up to 99% recyclable. Aluminum profiles are reusable.

For the design and planning of EcoShape tubular framing systems we recommend MTpro! See pages 12 and 13 for more information.

112

ESD


f All connectors can be combined with the EcoShape round tubes D28L and D28L, N10 and D28 (see “Flow rack systems”, ) � 80).

f Integrated poka yoke system for easy and secure connector installation – Twist locks for secure joints – Positive interlocking connections

EcoShape

f All connectors are suitable for use in building ESD-conductive systems.

Material: diecast zincScope of delivery: includes fastening material

113

A D28L round tube

00134985_a

F 90° connector

00134978

8,7 NmK 0°-90°

D28 connector

00139135

P D28/N10 tube clip

00139139

B D28L, N10 round tube 00134986_a

G Parallel connector

00134979

8,7 Nm L Adapter N10, 45

00134983

Q Plastic Variofix block

00139136

C Slide rail

00134988

H 45° connector

00134980

8,7 NmM Adapter

N8, N10

00139134

R Diecast zinc Vario-fix block

00139138

D Cap

00134995

I Cross connector

00134981

8,7 Nm N Adapter N10, 30

00134984

S Bumper for D28 round tube

00139137

E Threaded sleeve D28L

00134991

J 0°-90° connector

00134982

O XLean holder adapter

00139092_kl

T 45x45L profile

00110923_a

00139145

F

EN

B

D

A

A

T

R

D

F

J

D

S

C

Q

A

L

F

A

J

H


114

00139147

3

00134985

A lxlyWxWym

======

1,801,331,330,950,950,48

cm2cm4cm4cm3cm3kg/m

28

y

x

L

Ø28

L

00134986

A lxlyWxWym

======

2,631,171,970,841,410,71

cm2cm4cm4cm3cm3kg/m

10

y

x

L

17,5

00134987

16,3

A

B

C

D

f Round tube D28L with 4 interfaces for attaching EcoShape connectors

f Round tube D28L, N10 with 10 mm slot for mounting accessories from the modular aluminum framing system

f 3 interfaces for attaching EcoShape connectors

Cap ESD No.

ESD

20 3 842 541 195Material: PA66; black

f Slide rail for creating a simple conveyor track or manual slide section by clipping slide rail onto a D28L round tube

M12

639

0013499020829

E f Threaded sleeve for integrating a leveling foot or caster. Further information ()� 182)

D28L round tube L (mm) No.

1 pc 50 ... 5600 3 842 996 191/L

50 pcs 5600 3 842 541 211Material: aluminum; anodized

D28L, N10 round tube L (mm) No.

1 pc 50 ... 5600 3 842 996 192/L

20 pcs 5600 3 842 541 213Material: aluminum; anodized

Slide rail L (mm) No.

2000 10 3 842 541 196Material: PVC; gray

f Cap for round tube D28L and D28L, N10

D28L threaded sleeve ESD No.

ESD

20 3 842 541 185Material: PA66; black,

hexagon nut: aluminum


115

00134978

8,7 Nm

A-A

00134968 34

AA

16-0

,5

22-0

,5

54,5

F

00134980

8,7 Nm

A-A

00134970

34

AA

57,1

45,716-0

,5

22-0

,5H 45° connector ESD No. FS

ESD

20 3 842 541 175 FS1Material: diecast zincScope of delivery:

incl. fastening material (FS)

90° connector ESD No. FS

ESD



00134979

8,7 Nm

A-A

00134969

56

AA

3434

G Parallel connector ESD No. FS

ESD



00134981

8,7 Nm

00134971

A-A

45

3434

AA

I Cross connector ESD No. FS

ESD



ISO 4762M6x25ISO 4032M6

00134972

34

105

16-0

,5

22-0

,5180°

90°

00135001

90°

8,7 Nm

J 0°-90° connector ESD No. FS

ESD

20 3 842 541 178 2xFS1Material: diecast zincScope of delivery:


ISO 4762M6x25ISO 4032M6

FS1

ISO 4762M6x25ISO 4032M6

FS1

ISO 4762M6x25ISO 4032M6

FS1

FS1

ISO 4762M6x25ISO 4032M6

FS1


116

00139094

L f N10/45 adapter for connecting D28L or D28L, N10 round tubes to profiles with a 10 mm slot

N10/45 adapter ESD No. FS

ESD

20 3 842 541 187 2xFS2Material: adapter: diecast aluminum / cap: PEScope of delivery:

incl. cap, fastening material (FS)

ISO 4762M5x40

DIN 934M5

FS2

K

00139141

8,7 Nm

00139149

60

5353

0°-90° D28 connector ESD No. FS

ESD

20 3 842 543 480 2xFS1Material: diecast aluminumScope of delivery:

incl. fastening material (FS) (tightening torque 8.7 Nm)

FS1

ISO 4762M6x25ISO 4032M6

00139140

8 10

34

10

f N8, N10 adapter for connecting an MGE strut profile (8 mm, 10 mm slots)

M

00139148

28

51

26

N8, N10 adapter ESD No. FS

ESD

20 3 842 543 272 FS3, FS4

Material: diecast zincScope of delivery:

incl. fastening material (FS) (tightening torque 8.7 Nm)

ISO4762M6x10

M68

FS3ISO4762M6x12

M610

FS4

00134973

A-A

3 842 541 298A

A

45

52,

5

32,

5

10

5 Nm


117

00139095

30°

00135006

95

65

30,

5

30°

10P f D28L/N10 tube clip for fastening material shelves with a 10 mm slot to round tube D28L; inclinations up to 30 degrees possible

D28L/N10 tube clip ESD No. FS

ESD

20 3 842 541 193 FS6Material: steel; galvanizedScope of delivery:


M8x20

M8

10

FS6

00139093 00134974

A-A 30

AA

52,

5

32,

5

45 10

5 Nm

N f N10/30 adapter for mounting light accessories such as a bottle holder to a D28L round tube

N10/30 adapter ESD No. FS

ESD



59,536

26,5 17

,2

0013499300139092

O f XLean adapter for combination with XLean. The XLean adapter connects the D28L round tube with the XLean rail holder ()� 90, 91).

XLean adapter ESD No.

ESD

20 3 842 541 296Material: PA66; black

ISO 4762M5x30DIN 934M5

FS5


118

00139144

1

28,7 Nm

00139150

max 8

00139142

max 8

Q/1

Q

R

Q

00139151

A

B

C

2 1

21

Plastic Variofix block ESD No. FSQ

ESD

20 3 842 543 311 FS7, FS8

Material: PA66; blackScope of delivery:


f Plastic Variofix block for fastening surface elements with a snap-in clip or screw

f Variofix remover for releasing the snap-in clip ()� MGE 13.0 p. 14-7)

f Diecast zinc Variofix block for fastening surface elements

f Three arrangements possible (“A”, “B”, “C”)

Diecast zinc Variofix block ESD No. FS

ESD

20 3 842 543 494 FS9Material: diecast zincScope of delivery


Snap-in clip ESD No.Q/1 10 3 842 184 738Material: PA6

FS7

ISO 4762M6x16DIN 557 M6

FS9

ISO 4762M6x30

ISO 4762M6x22

DIN 557M62x

FS8

00139143

S

00139152

28

46

L

Bumper L (mm) No.

2000 10 3 842 544 637Material: LDPE

f Bumper for round tube D28 and D28L

M5x10


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