ECOFARD 700 AA MB.pdf

Via Europa 35 20010 Pogliano Milanese-Italia Ph. +39 02 939646 ext 221 Email - [email protected]

Italdibipack SpA

BUNDLING MACHINE MODEL ENVELVODERA MODELO

ECOPACK 700 AA MB

INSTRUCCIONES USO EMANTENIMIENTO

CATALOGO DE LOS REPUESTOS

INSTRUCTION BOOK USE AND MANUTENTION SPARE PARTS CATALOGUE

Via Europa 35 - 20010 Pogliano Milanese - ITel. : +30 02 9396946 ext 221 Fax +39 02 93 54 8586Website : www.italdibipack.com - Email : [email protected]

ECOFARD 700 AA MB

MACHINE IDENTIFICATION DATADATOS DE IDENTIFICACION DE LA MAQUINA

Manufacturer / Constructor:ITALDIBIPACK S.p.A. Via Europa, 35 - 20010 Pogliano Milanese (MI)

Model / Modelo: ECOFARD 700 AA MB............................................Serial number / N. de matricula: .......................................................................................................................................................

Manufacturing date / Ao de construccion: .....................................................................................................................................

E C labelling / Marca CE: ...............................................................................................................................................................

Attached: Electric installation diagram

Anexos: Esquema instalacin elctrica.......................................................................

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Publishing code / Cdigo publicacin: ECOPACK 700 SA MB-REV. 0 Issue: April 2001 / Edicin: Abril 2001

The manual consists of 21 pages as follows: operatinginstruction cover page/Identification data/Compliancecertification facsimile/Guarantee/Service Centres/Operatinginstruction section, inclusive of progressive numbering fromto / Spare parts catalogue cover page/Spare parts sectioninclusive of progressive numbering from 11 to 21 .

WARNING : for any doubts on the operating instruction content,ask for to the service centre specifying the page number andthe paragraph inclusive of the demanded operating procedure.

La presente publicacin est formada por 21 pginascomo sigue:Frontispicio manual / Datos de identificacin / FacsmileDeclaracin de conformidad / Garanta / Centros deAsistencia / Seccin manual con numeracin progresiva dea / Frontispicio Catlogo de las partes de repuesto / Seccinparte de recambio con numeracin progresiva de 11 a 21.

ADVERTENCIA: En caso de dudas sobre el contenido contactaral servicio de asistencia tcnica para obtener aclaracionescitando el nmero de pgina y el prrafo con el procedimientoque les interesa.

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ECOFARD 700 AA MB

98/37 CEE (DM)73/23 CEE (DBT)93/68 CEE (DBT)

89/336 CEE (EMC)92/31 CEE (EMC)93/68 CEE (EMC)

EN-60204-1 (04-1998)EN-292-1.2 (11-1992)

hereby certifies that, when leaving our factory, the unit indicated below is in accordance with the EECguidelines, EEC standards of safety and product-specific EEC standards.

declara bajo si propia responsabilidad que la presente mercancia, objeto de la presente declaracin,cumple con todas las exigencias de las normas de la Comunidad Europea, en lo que a normastcnicas, de homologacin y de seguridad se refiere.

Descrizione del prodotto Description of the unit

Descripcin de la mercancia

Modello / Model/ Modelo

DECLARATION OF CONFORMITY / DECLARACION DE CONFORMIDAD

ITALDIBIPACK S.p.A.Via Europa, 35 - Pogliano Milanese (MI) - Italia

certifica che il prodotto qui sotto indicato, nel modello da noi commercializzato, conforme alle direttiveCE nonch agli standard di sicurezza e agli standard relativi ai singoli prodotti.

la sottoscritta / the undersigned / el que subsribe:

Direttive CEEEC guidelines

normas CE

BUNDLING MACHINEENVOLVEDORA

ECOPACK 700 AA MB

Pogliano Milanese15/04/00

Compliance Declaration of Conformity / Facsimile Declaracin de conformidad

Firma e carica societaria

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ECOFARD 700 AA MB

GUARANTEE

The guarantee is valid for a period of 12 (twelve) monthsfrom the date of delivery of the wrapping machine.Any work carried out under warranty must be performed byITALDIBIPACK S.p.A. or its authorized distributors.

During the guarantee period, ITALDIBIPACK S.p.A. willreplace, free of charge, any parts found to be faulty due tohidden defects in the materials or defects due to theconstruction, working and assembly carried out in its factory,where the pieces to be replaced or the machine must bereturned carriage paid.

In the case in which the replacement or repair must becarried out at the customers premises, the labour, travellingexpenses and accommodation of the technicians orinstallers will be at the total expense of the customer.

The guarantee explicitly excludes all those pieces subjectto normal wear (such as sealing blades, Teflon tape, rubbers,seals, etc.) and electrical parts.

The supplier is liable for faults deriving from the normal useof the machine, and not for those deriving from:

- incorrect installation;- lack of maintenance;- incorrect machine use;- tampering or repairs carried out by the customer;- unauthorized modifications;- connection to incorrect power supply;- in the case in which the machine is no longer

the property of the original purchaser;- use in a different manner than that described in the

instructions.

Furthermore, ITALDIBIPACK S.p.A. will not be liable forany damage to people or property distinct from the machinecovered by the guarantee, nor for any loss of production.

ITALDIBIPACK S.p.A. refuses all liability for damagecaused to people or property in the case in which themachine is not earthed.

GARANTA

La garanta dura 12 meses (doce) a partir de la fecha deentrega de la mquina empaquetadora.Las intervenciones en garanta estn efectuadasexclusivamente por ITALDIBIPACK S.p.A. o por losrevendedores autorizados de la empresa misma.

Para el periodo de garanta ITALDIBIPACK S.p.A. tendrque sustituir gratuitamente todas las partes en las que sehallen defectos ocultos de los materiales o de fabricacin,elaboracin o montaje en la propia sede donde las piezasa sustituir o la mquina habr llegado puerto franco.

En caso de que las sustituciones o arreglos se tenganque efectuar en el lugar de instalacin de la mquina, losgastos de mano de obra, viaje y comidas de los tcnicoso montadores sern enteramente a cargo del cliente.

Estn expresamente excluidas de la garanta todas laspartes por las que se prev un normal desgaste (comocuchillas soldadoras, tefln, gomas, guarniciones, etc.) ascomo las partes elctricas.

El proveedor es responsable de los defectos que derivandel uso normal de la mquina y no por los derivados de:

- instalacin equivocada;- falta de mantenimiento;- uso incorrecto de la mquina;- modificaciones o arreglos efectuadas por el cliente;- modificaciones efectuadas sin autorizacin;- alimentacin elctrica inadecuada;- en caso la mquina ya no sea de propiedad del

primer comprador;- utilizacin diferente de las instrucciones.

Adems, ITALDIBIPACK S.p.A. no ser responsable poreventuales daos a personas y cosas diferentes de lamquina objeto de la garanta, ni de una eventualproduccin fallida.

ITALDIBIPACK S.p.A declina cualquierresponsabilidad por daos a personas y cosas en casono se efecte la conexin a tierra de la mquina.

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ECOFARD 700 AA MB

FUNCTIONNING It is possible to use following type of shrink film : -PVC -PE and the film of new generation like : -MULTILAYER FILM -COEXTRUDED

IT IS NOT POSSIBLE TO SHRINK WRAP - granular or loose products - liquid and/or gelatinous products if not

already packed in other parcelling - highly flammable products - explosive products -products that loose their features if exposed to

high temperatures even for a short time

The supplier wont be liable for damages to people or things occurring from incorrect machine operation.

RISKS Use particular care to : -Sealing blade, that during the work reach high temperature -the up and down movement of the sealing bar -not put hands, arms or other parts of the body

under the sealing blade during the working

UNCRATING The machine is delivered in a wooden crate, wrapped in protective plastic packaging. Open the crate starting from the upper part, take away the four lateral walls and make sure that the sealer is not damaged. Lift up the machine and fix the legs with the special bolts. Fix the sealing bar pneumatic cylinder using the special bolt. Verify that all the operations have been well carried out, then follow the instructions carefully in order to start working.

WHERE INSTALL THE MACHINE Place your sealer on a flat and level floor. Leave sufficient space around the machine to allow routing maintenance. Operate the machine in ambient temperatures of between -5 degrees C and +55 degrees C. Do not expose the machine to damp or excessively hot conditions.

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ECOFARD 700 AA MB

TECHNICAL CHARACTERISTICS

MODEL 700 A.A.

A= mm 3600B= mm 1225C= mm 1800D= mm 800Suggested space mm 1000 around the machine perimeterWeight machine kg 380Height working plate mm 800Sealing dimensions mm 700Shrink tunnel aperture mm 700 x 400Power installed kW 17 kW (45 Amp/220V)Power supply V 380/220 3 phase plus earthAir compressed supply bar 6Air compressed consumption nL/cycle 10

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A B

C

D


ECOFARD 700 AA MB

ELECTRICAL CONNECTIONSConnect the machine to your mains electricitysupply following the norms of the country wherethe machine is installed and the plate directions.Preferably the machine should be connected to amain circuit breaker, and preferably no extensionleads should be used.A qualified technician should verify that all electricalconnections have been carried out correctly.Use a socket provided with earth connection, do notuse matchers.ATTENTIONHaving connected the machine to the mains powersupply, turn on the main on/off switch and theconveyor switchon the control panel, and check thatthe rotation of conveyor is correct.The parcel must be carried to the tunnel.If they are running incorrectly, reverse any two of thethree phase wires in the machine plug.The supplier wont liable for damages occurring froma lack of earth connection.

TEMPERATURE SETTINGSTo set up the temperature :- press one time the S button.- the display flashing.- when the display stop to flashing hold down the

arrow button, up to increase down to decreasethe number that appears into the display.

- wait for 15 sec. approx. and the settings will bememorized.

- the display show the temperature in Celsiusdegrees.

- the suggested temperature is 180 C for thetunnel and 135 C for the sealing bar but in allcases the temperature depends on the:a) kind of materialb) thickness of materialsc) shape of product.

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1 2 3

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ECOFARD 700 AA MB

CONTROL PANEL(on the top of the tunnel)

1 - MAIN SWITCH2 - POWER ON LIGHT3 - HEATERS AND MOTOR FAN LIGHT5 - TUNNEL THERMOREGULATOR6 - TUNNEL HEATERS TOGGLE SWITCH7 - EMERGENCY BOTTON8 - TUNNEL CONVEYOR BELT MOTOR TOGGLE SWITCH9 - INFEED CONV. BELT MOTOR TOGGLE SWITCH CONTINOUS MOTION / FOOT PEDAL10 - SEALING BAR THERMOREGULATOR11 - COOLING FAN TOGGLE SWITCH

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2 3 5 6 7 8 9 10

1 11

CONTROL PANEL(on the front of the machine)

4 - START BOTTON10 - EMERGENCY BOTTON11 - MANUAL SEALING BOTTON


ECOFARD 700 AA MB

MACHINE CLEANINGSwitch off the machine and disconnect it from thepower supply.Make sure that the sealing bar is hot, then clean itwith a rag.If the surface is very dirty, clean it with a softdetergent; do not use alcohol or solvents, which coulddamage the surface or the components of yourmachine.Do not use water jets.

IMPORTANT SUGGESTIONSThis machine works with shrink film.In order to have a good sealing it is necessary thatthe sealing bar temperature is setted correctly.In order to carry out this operation, adjust the thermoregulator set point at a temperature between 120and 135 according to the material thickness.

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PNEUMATIC CONNECTIONSConnect the air compressed line to the pressurereducer using 1/4 pipe connection.Check if the pressure settings is correct.The correct settings is 6 bar.To adjust the pressure lift up the red knob1 andturn it, clockwise to increase the settings.It is possible to see the pressure set into themanometer 6.Turning the screw 2 whit the screw driver it spossible to adjust the oil drops to lubricate thecompressed air . If need, add oil for pneumaticson the oil tank 4 removing theplastic screw 3.Before to do this disconnect the compressed air.Discharge the water condensation from the tank5 pressing the bottom knob.


ECOFARD 700 AA MB

START UP (see control panelpicture)1 -Turn on the main switch 1.2 -Check if the power light 2 comes on (if not the machine is not supplied).3 -Check if the emergency button 7 and 10 is off (in other case turn to release).4 -Activate the start switch 4.5 -Set up the two thermoregulator.6- Turn on thetunnel heaters and the tunnel conveyor belt motor switches.7- Turn on the cooling fan switch.The machine will be ready to work after the red led onthe two thermoregulator come off.Before start to work select the infeed conveyor beltmovement : continous or Start/Stop using the foot pedal.Put the plastic rolls on the support roll according tothe drawing attached to the machine body.Unwind the film from the rolls until the edge arrive atthe tunnel conveyor belt.Push the manual sealing button 11 to make the firstsealing.Remove in advance scrap.Adjust the position of the roller A according to theproduct height.Put the product that you need to wrap into the infeedconveyor belt and the machine wrap automatically it.When you works continous need to live beetwen twoproduct a minimum distance equal to the productheight..

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MAINTENANCELubricate once a month the sealing bar lateral bushingwith grease.Check once a day the air compressed filter cup anddischarge the condensing water if present.Check once a month the air compressed lubricatingoil cup and add oil for pneumatic devices if need.ONCE A DAY CLEAN WITH SOFT RAG THE SEALINGBAR.

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ECOFARD 700 AA MB

TROUBLES SHOOTING

MACHINE DOESNT COMES ON.Incorrect power supply, fuses interrupted, emergencybutton pushed, start button off, automatic circuitbreaker not hooked.

CONVEYOR BELT DOESNT TURNDefective motor or motor automatic circuit breakernot hooked.

SEALING BAR DOESNT HEATDefective heating elements, heatercontactor broken, thermo regulator orthermocouple broken; wrong settings onthermo regulator.

SEALING BAR DOESNT GO DOWNLow air pressure.Broken pneumatic valve.Safety microswitch broken or engaged.

BAD SEALINGNot suitable film, incorrect sealing temperature.Low air compressed pressure.Used teflon and/or silicon rubber.

THE MACHINE DOESNT HEAT UPHeaters burned.Defective heaters relayMotor fan circuit breaker not hooked.

THE FILM DOESNT SHRINK WRAPWrong temperature settings.Wrong air flow flaps adjustmement.Fan inlet closed.

For further information, please get in touch with ourtechnical service.

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196 Coolidge Av. ,Englewood - NJ 07631 N.J. Ph. 201-871 8787 Fax 201-871 8908 Dibipack Inc.

BUNDLING MACHINE MODEL ENVELVODERA MODELO

ECOPACK 700 AA MB

INSTRUCCIONES USO ECATALOGO DE LOS REPUESTOS

INSTRUCTION BOOK SPARE PARTS CATALOGUE


ECOFARD 700 AA MB

SERVICE CENTERSCENTRO DE ATENCION AL CLIENTE

ITALDIBIPACK S.p.A.Via Europa 35 - 20010 Pogliano Milanese (MI)Tel.++39- 02-939646 200 Fax ++39-02-9354 8586Email- [email protected]

ITALDIBIPACK CENTERVia del Mare, 32/a - 00040 Pomezia (Roma)Tel. ++39- 06-9100417

ITALDIBIPACK IBERICA S.L.C/Molino 14, Pol. Ind. CadesbankRipollet (BARCELLONA) ESP.Tel.: ++34/93/5808338 Fax: ++34/93/6917919

BIPACK FRANCE SARL32-32 bis Avenue De BobignyZ.I. Le Terminal93135 Noisy Le Sec CedexTel.: ++33/01/41831960 FAx: ++33/01/41831969

DIBIPACK INC.196 Coolidge Av. Englewood, N.J. 07631 - USATel. : ++1-201-871 87 87 Fax:++1-871-8908Email [email protected]

ATTENTION - ATENCION

TO ORDER A SPARE PARTS NEED THAT YOU PUT ON THE ORDER THE FOLLOWINGINFORMATIONS :

MACHINE MODELSERIAL NUMBER

PARA PEDIR REPUESTOS HAY QUE COMUNICAR LOS SIGUENTES DATOS :

MODELO DE LA MAQUINANUMERO DE SERIE

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ECOFARD 700 AA MB

Nr Part code Desription

1 Plastic chain2 Sealing bar shaft3 Metallic tube4 Sealing bar bushing5 80.700.178 Safety microswtich Z 15 G 17016 80.500.381 Sealing bar safety guard7+8 80.500.585 Sealing bar safety guard spring guide+ Sealing bar safety guard spring9 80.500.545 Sealing bar insulator10 Sealing bar safety tube11 69.400.253 Sealing bar temperature sensor12 80.500.385 Safety guard bridge13 Sealing bar suppport14 69.500.188 Sealing bar heater15 80.500.718 Sealing blade support16 Sealing blade nut17 Sealing blade screw18 80.500.153 Sealing blade (set)

SEALING BLADE

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ECOFARD 700 AA MB

FILM DRIVE TOP ROLL


1 80.500.315 Film drive gear RMI28 FL 1/102 80.500.107 Film drive motor Hp 0.12 1400 RPM M56 B43 80.500.915 Balance roll microswitch4 Manual sealing push botton5 80.500.902 Start push botton6 80.500.127 Emergency botton7 Upper balance roll8 Upper idle roll9 80.500.776 Upper idle film roll support10 Motorized film roll bearing11 Upper motorized film roll12 80.500.496 Film roll centering ring

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ECOFARD 700 AA MB

Nr Part code Desription1 80.500.481 Sealing bar cilynder 50 x 4002 80.500.116 Sealing bar pneumatic valve3 22.100.087 Cilynder speed adjuster4 39.400.028 Pneumatic valve plug5 80.500.057 Pneumatic valve coil6 22.100.010 Manometer7+8 22.100.006 Air compressed lubrificator +pressure reducer9 80.700.200 Sealing microswitch FR 55510 Clearence roll (0043/06)11 69.400.266 Ecofard 700 teflon tape 110 mm12 23.100.220 Ecofard 700 silicone rubber 50 x 513 23.100.221 Ecofard 700 neoprene rubber 50 x 514 lower idle roll15 80.700.178 Lower balance roll microswitch16 80.500.138 Lower motorized roll17 Lower idle roll support18 Lower balance roll19 80.500.496 Film roll centering ring20 80.500.315 Film drive gear RMI28 FL 1/1021 80.500.107 Film drive motor Hp 0.12 1400 RPM M56 B4

PNEUMATIC -FILM DRIVE BOTTOM ROLL

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ECOFARD 700 AA MB

INFEED CONVEYOR BELT


1 80.500.237 Photoeye2 80.500.366 Bearing 17 mm3 Sprocket on the conveyor roller Z 15 3/84 Sprocket on motor shaft conv. belt Z-20 3/85 Chain 3/86 Motor shaft7 80.500.203 Gear box RMI 28 FL 1/708 80.500.107 Motor 0.12 HP 1400 rpm9 80.500.919 Conveyor belt motor roller10 41.000.102 Conveyor belt iddle roller11 Conveyor belt 770x 125012 Conveyor belt guide

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ECOFARD 700 AA MB


1 80.500.186 Top clamp cilynder 200 x 1002 80.500.116 Pneumatic valve3 22.100.087 Cilynder speed adjuster4 39.400.028 Pneumatic valve plug5 80.500.057 Pneumatic valve coil6 Top clamp sponge

TOP CLAMP

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ECOFARD 700 AA MB

TUNNEL


1 Rubber gasket2 Control panel cover3 20.100.054 Fan motor hp 0.75(1) 1400 rpm4 Fuse housing5 Fuse6 80.500.309 Contactor C 12 KJ107 Auxiliary transformer8 80.500.573 Automatic circuit breaker 1.8-2.7A9 80.500.299 Automatic circuit breaker 0.8-1.2A10/11 80.500.296 Contactor C23KJ10/C12KJ1012 80.100.135 Relay13 Power voltage supply chanching block14 80.500.185 Sealing timer15 Power light16 80.500.901/565Main power switch17 Light18 69.200.017 Thermoregulator19 80.500.120 Toggle switch20 80.500.127 Emergency botton21 Control panel label22 Tunnel lateral bottom flap23 80.500.930 Fan 300x6524 69.500.206 Courtain 740x45025 69.400.238 Tunnel temperature sensor26 80.700.186 Tunnel heater 1100W - 220V

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ECOFARD 700 AA MB

TUNNEL BODY


1 Cooling fan2 Out right cover3 80.500.432 Tunnel roll bearing 25 mm4 Motorized roll chain gear5 Motor shaft key6 80.500.430 Tunnel conveyor belt gear RMI 40 FL1/707 80.500.429 Tunnel conveyor belt motor HP 0.25 - 1000 rpm8 Tunnel conveyor belt gear shaft9 Tunnel conveyor belt transmission chain10 80.500.366 Tunnel conveyor belt gear shaft bearing 17 mm11 Conveyor belt shaft (8) chain gear12 Discharging iddle roll13 Out left cover14 Mash conveyor belt guide bearing15 Tunnel rolls bearing 12-32-1016 80.500.919 Tunnel motorized roll17 23.100.013 Mash conveyor belt 630x4680+28018 80.500.948 Tunnel iddle roll19 Foot

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ITEM PART DESCRIPTIONFU FUSESHR TUNNEL HEATERSHRS SEALING BAR HEATERIG MAIN SWITCHKM0 COOLIN FAN CONTACTORKM1 INFEED CONVEYOR BELT MOTOR CONTACTORKM10 TUNNEL HEATERS CONTACTORKM11 MOTOR FILM DRIVE BOTTOM ROLL CONTACTORKM2 MOTOR FILM DRIVE TOP ROLL CONTACTORKM3 SEALING BAR HEATER CONTACTORKM8 TUNNEL FAN MOTOR CONTACTORKM9 TUNNEL CONV. BELT CONTACTORM0 COOLING FAN MOTORSM1 INFEED CONVEYOR BELT MOTORM11 MOTOR FILM DRIVE BOTTOM ROLL M2 MOTOR FILM DRIVE TOP ROLLM8 TUNNEL FAN MOTOR CONTACTORM9 TUNNEL CONVEYOR BELT MOTORP1 TUNNEL TEMPERATURE SENSORP2 SEALING BAR TEMPERATURE SENSORQM1 INFEED CONVEYOR BELT MOTOR AUT. CIRCUIT BREAKERQM11 MOTOR FILM DRIVE BOTTOM ROLL AUT. CIRCUIT BREAKERQM2 MOTOR FILM DRIVE TOP ROLL AUT. CIRCUIT BREAKERQM8 TUNNEL FAN MOTOR AUT. CIRCUIT BREAKERQM9 TUNNEL CONV BELT MOTOR AUT. CIRCUIT BREAKERTH1 TUNNEL THERMOREGULATORTH2 SEALING BAR THERMOREGULATORTR AUX. TRANSFORMERSB1 START BOTTONSB3 EMERGENCY BOTTONHL1 POWER LIGHTHL2 FAN MOTOR LIGHTSA4 TUNNEL HEATERS SWITCHSA2 TUNNEL CONVEYOR BELT MOTOR SWITCHKA4 SAFETY RELAYKA5 SELING BAR MOVEMENT RELAYSA3 COOLING FAN MOTORS SWITCHSQ4 UNWIND BOTTOM FILM ROLL MICROSWITCHSQ1 UNWIND TOP FILM ROLL MICROSWITCHFT1 PRODUCT PHOTOEYESQ3 SEALING BAR SAFETY MICROSWITCHFP1 FOOT PEDALSA7 AUTOMATIC/FOOT PEDAL SELECTORSQ2 SEALING BAR CILYNDER END STROKE MICROSWITCHKT1 SEALING TIMERSB4 TOP CLAMP SWITCH (OPTION)UY2 TOP CLAMP PNEUMATIC VALVE (OPTION)KT2 SEALING BAR DELAY TIMER MOVEMENTUY1 SEALING BAR PNEUMATIC VALVEKA6 DELAY TIMER POWER RELAY

ECOFARD 700 AA MB.pdf

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