Eco Adhesives & Laminating System

Eco Adhesives & Laminating System

LUGGAGETEXTILES ANDGARMENTS AUTOMOTIVE FOOTWEAR ELECTRONIC INDUSTRIAL

Total assembly solutions provider, ASSEMS

Adhesives have a long history and are the core material for most production processes in recent industry.ASSEMS was established in 2003 named Optim for the development of eco-friendly & human-friendly adhesives and has continuously grown in the field of adhesives.Our environment-friendly film-adhesive is produced by eco-friendly methods without solvents and allows you to achieve low-cost and high-efficiency.Our primary field was the shoe industry for the first time, we were registered with Nike as a supplier for hot-melt film adhesive and process of bonded fabric. Now we are extending our business field to bags, clothes, motorcars and electric products.Our 3 major businesses are the production of hot-melt film, laminating & coating of fabrics with our film, and production of hot-melt laminating machine.We can supply full package service to customers for bonding and laminating.We assure the environment will be one of the focusing points for quality standards.The world is trying to preserve environment of Earth through Kyoto protocol, Copenhagen climate change conference etc.but still too far to expect their real action.With continuous efforts to save the Earth, ASSEMS is making it be possible now.

Introduction

Ji Sang, Jang | President

2003.062003.122004.092005.012005.072005.122006.012006.062007.032007.052007.072008.032008.102009.042010.032010.112011.012011.042011.08

OPTIM Co., Ltd. establishedSelected to new technology company from Ministry of commerce, Industry and EnergySelected to brilliant company from the Small & Medium Industry Promotion CorporationLamination facility approved by NIKE KoreaDesignated to Venture business company from the Small & medium Industry Promotion CorporationISO 9001 & 2000 CertificationIndustrial technology innovation awardExport blue chip medium and small enterprises choicePusan appointment 1000 guidance corporationCertification NEP “Hot melt film adhesive for insole”

Republic of Korea area reform contest prime minister Prize-winningSpecial permissions reform style smaller enterprise choiceOPTIMA established in Guangzhou, ChinaOPTIM VINA established in Hochiminh, VietnamOPTIM JAYA established in IndonesiaGreen CertificationChange Company name to ASSEMS Inc.Optim Fuzhou established in Fuzhou, ChinaHQ expanded and moved to new location

History

Table of Contents

Form of ASSEMS Hot-melt Film 6Advantage of ASSEMS Hot-melt Film 6Comparison with other glues 7Key Features of ASSEMS Hot-melt Film 7ASSEMS’ Products 8ASSEMS field 8Applications in Industries 9How do we improve the workplace & our planet? 10

FA-1000 12FA-2000 12FA-3000 13FA-4000 13FA-7000 14FA-8000 14Film Production 15No-sew Process 16Sock-liner process 16Ortholite Hotmelt coating process 17Butterfly System 18

AFM-1600T Lamination Machine 20Lamination Process 22Coating process 23Laminating / Coating Flow Chart 24AFM-450S Mini-Lamination Machine 25AHP-400S Heat Pressing Machine 26

Technology Innovation

Hot-melt Adhesive Film

Machinery

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Form of ASSEMS Hot-melt Film

Advantage of ASSEMS Hot-melt Film

Comparison with other glues

Key Features of ASSEMS Hot-melt Film

ASSEMS’ Products

ASSEMS field

Applications in Industries

How do we improve the workplace & our planet?

Form of ASSEMS Hot-melt Film Advantage of ASSEMS Hot-melt Film

•No release paper and no toxic solvent for clean environment and no environmental pollution

•Various kinds of hot-melt film bases for various materials

•Consistent & strong bonding strength and breathability

•Environment-friendly process for workers

•Possible to make width 44” to 60”(112~152cm)& thickness 15~300um

•Various application for shoes, garments, clothes, automobile, furniture, bags, album, printing etc.

Shape •Film Type of Adhesive

Form•Available both with release paper and without releasepaper

Width •36inch (92cm) ~ 60inch (152cm)

Thickness •20um (0.02mm) ~ 300um (0.3mm)

Key Features •Environment Friendly Adhesives•Passed SGS Analysis•Approved Material by Global Footwear Brands•Recyclable Material

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Comparison with other glues Key Features of ASSEMS Hot-melt Film

Original adhesive•Use toxic solvent•Liquid & block Type•Apparent bad smell•Direct spread working no constant spread•Poor factory environment

ASSEMS hot-melt Film

•Non solvent type•Film type•No smell•Film from product constant spread

•Clean factory environment

Eco Adhesives & Laminating System | ASSEMS | 7

Usage•Various & Specialized Adhesive Film•Laminating & Coating and No-Sew & FUSE

Form•Adhesives Film with the Carrier and without the Carrier both available

Skill•Alternative for Solvent Glues •Quality Management with Assems’ Own Technology

Performance•Strong Adhesion & Breathable Function •Easy and Convenient Usage for Workers

Environment •No Toxic Solvent & Environment Friendly Process


ASSEMS’ Products ASSEMS field

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Hot-melt Adhesive Films

•FA-1000 Series •FA-2000 Series •FA-3000 Series•FA-4000 Series •FA-7000 Series •FA-8000 Series

Laminating & Coating Machine

•AFM-1600T•AFM-450S

Heat Pressing Machine

•AHP 400S

AdhesivesResearch &

Development

No-sewingProcess

Hot-melt FilmAdhesives

LaminatingMachinery

LaminatingProcess

CoatingProcess

Applications in Industries



Footwear

Military Defense

Luggage

Household Applications

Textiles and Garments

Automotive

Leather

Industrial

General

Eco Adhesives & Laminating System

No Toxic Solvents & Odorless

Better for Workers

Scraps are Recyclable

Release Paper both Available (with and without)

Clean Factory

Consistent Spread

More Cost-Effective

Use on a Wide Range of Materials

Assems’ Patented Equipment

Save Time & Money (Productivity)

How do we improve the workplace & our planet?

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FA-1000

FA-2000

FA-3000

FA-4000

FA-7000

FA-8000

Film Production

No-sew Process

Sock-liner process

Ortholite Hotmelt coating process

Butterfly System

FA-1000 FA-2000

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Acryl Base : FA-1150

Application

Density(g/㎠)

M.P(℃)

S.P(℃)

M.I(g10min)

Width(inch)

Thickness(㎜)

Working Temp(℃)

0.95~0.99 60~140 32~110 0.4~20 36~60 0.015~0.150 70~130

Coating of reinforcement mat'l(6oz Canvas, Non-woven), EVA, Neoprene, Lycra, Reflective mat'l with low working temp

Application

Density(g/㎠)

M.P(℃)

S.P(℃)

M.I(g10min)

Width(inch)

Thickness(㎜)

Working Temp(℃)

0.95~0.99 85~95 70~75 15 36~60 0.015~0.150 100~130

PU foam, tricot lamination for shoes, automobile, furniture etc

Adhesive for a General Purpose

EVA Base : FA-2100N, FA-2010, FA-2150

Function

60% Acryl•30% Hydrocarbon Resin•10% Others

Composition

Colorless Translucent Film

Appearance

No Toxic•Odorless•Recyclable•Clean Factory•Save time & money

Key Features

Adhesive for a General Purpose

Function

60% Ethylene Vinyl Acetate•30% Hydrocarbon Resin•10% Others

Composition


Appearance


Key Features

Application

Density(g/㎠)

M.P(℃)

S.P(℃)

M.I(g10min)

Width(inch)

Thickness(㎜)

Working Temp(℃)

0.95~0.99 85~95 70~75 15 36~60 0.015~0.150 100~130

Coating of reinforcement mat'l(6oz Canvas, Non-woven),hysock, sockliner for mold(insole), IP hybrid, butterfly system

Application

Density(g/㎠)

M.P(℃)

S.P(℃)

M.I(g10min)

Width(inch)

Thickness(㎜)

Working Temp(℃)

0.97~1.01 110~170 80~150 0.4~4 36~60 0.02~0.150 130~150

TPU lamination with reinforcement without Non-yellowing,Satin lamination for sublimation



FA-3000 FA-4000Poly-olefin Base : FA -3030, FA-3050 Poly-ester Base : FA-4100

Adhesive for a general purpose & die-cut and molded sockliner

Function

70% Poly-Olefin•25% Hydrocarbon Resin•5% Others

Composition


Appearance


Key Features

Adhesive for a general purpose & poly-ester based textile & TPU

Function

70% Poly-Ester•25% Hydrocarbon Resin•5% Others

Composition


Appearance


Key Features

FA-7000 FA-8000

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Adhesive for No-Sew purpose & PU Synthetic & TPU & Ortholite

Function

70% Poly-Urethane•30% Others

Composition


Appearance


Key Features

Adhesive for No-Sew purpose

Function

70% Poly-Urethane•30% Others

Composition


Appearance


Key Features

Application

Density(g/㎠)

M.P(℃)

S.P(℃)

M.I(g10min)

Width(inch)

Thickness(㎜)

Working Temp(℃)

0.95~0.99 60~140 32~110 0.4~20 36~60 0.015~0.150 70~130

Coating of TPU, PU synthetic, PU skin layer for No-Sewing, Ortholite Foam(Virgin Foam)

Application

Density(g/㎠)

M.P(℃)

S.P(℃)

M.I(g10min)

Width(inch)

Thickness(㎜)

Working Temp(℃)

0.95~0.99 60~140 32~110 0.4~20 36~60 0.015~0.150 70~130

Coating of TPU, PU synthetic, PU skin layer for No-Sewing, Ortholite Foam(Virgin Foam)

Poly-urethane Base : FA-7300, FA-7300C, FA-7300P, FA-7400, FA-7400P Poly-urethane Base : FA-8300C, FA-8300P


7. Film Recycling Process

① Mixing → ② Raw material Pelletizing Machine ④ Drying ⑤ Mop up ⑥ Cutting to pellet

① Raw material input ② Melting ③ Cooling by water

Input Meltingmaterial

Output

Cooling bywater

Mop up waterand Cutting

Recyclepellet

Factory

Scrap Film

Recycle Center

Transporter company

➞ ➞ ➞

PassPass Pass

Pass

Fail

Fail

Fail

Fail

Fail

Technical Feedback

Material Feedback

1.Compounding 2. Pelletizing 3. Blowing

3. T-die

4. Rolling

5. Packing6. Storage

Recycle

Thickness/Weight

Inspection

Melting Temp.

Qualitative/Quantitative

AnalysisQC Check

Film Production ASSEMS Hot-melt adhesive film

No-sew Process Sock-liner process

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Bonding strength : Above 2.5Kg/cm

➞ ➞

➞ ➞

1. Coating 2. Cutting

3. Heat pressing 4. Finished goods

Size cutting

Finish

Heat pressure(EVA+FA-3050+Top cloth)

Heat pressure(EVA+FA-3050+Top cloth)

1. Die cut sockliner process

2. Molded sockliner process

EVA sheet

FA-3050

Top cloth

➞

➞ ➞

FA-3050

Top cloth

EVA sheet



Ortholite Hotmelt coating process

➞

Laminated HMA film

Coated Low density EVA form FA-2100N 40㎛Coated EVA form FA-2150 40㎛Laminating Ortholite form with FA-7400 50㎛

FA-7000 Series is PU Base copolymer

EVA sheet to PU foam(OrthoLite)directed comolding sockliner processSoft touch and very strong laminating strength.

➞ ➞

FA-7400Otholite

Textile

Cutting

Coated Low density EVA

Coated EVA

LaminatedOrtholite

Cutting Molding Press Cutting Press

➞ ➞ ➞

Transfer paper

Textile

Hot-melt Film FA-3050

EVA

➞Cutting

➞Cooling

Flat Heat press250℃X10sec

Separatingtransfer paper35~40℃

Out 35~40℃

Filon moldDirect heat180℃EVA 120℃3’30”Cooling2’30”

➞Cutting

➞ ➞

■ Total dimension : 2㎡■ Total insole dimension : 1.5㎡■ Coefficient of utilization : 75%

Recycling Heat Chamber Molding Press Cutting Press

Butterfly System

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Machinery

AFM-1600T Lamination Machine

Lamination Process

Coating process

Laminating / Coating Flow Chart

AFM-450S Mini-Lamination Machine

AHP-400S Heat Pressing Machine

Power Supply

Heater

Temperature

Speed control

Air

Belt Size (Width*Length)

Dimension

380V/(4P)

62.0kw

0~300℃

5~25 Sec

0~6kg/㎠

Upper : 1,600 X 6,040 Lower : 1,600 X 7,640

5,500 X 2,150 X 1,180

•Handles adhesives & substrates up to 60”wide.

•FAM-1600 can also handle sheet feed applications.

•Constant and high pressure by air cylinder and silicon roller.

InputRack

Belt type Fusing Press M/C Pressingroll

Coolingrack

1st Rolling Tensionbar

Finishedgood rolling

Total Length : 16,400mm Width : 1,600mm

•The length of each process line can be changed according to work place.

Specification

Outline

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Machinery AFM-1600T Lamination Machine

•Optimum bonding condition & exact temperaturecontrol system - Within 5 temp. deviation

•Multiple layers of materials can be laminated and coated process at one time.

••Control Box- Easy to operate and visible process control.

••Unique technical skills- Laminating system & temp. control method.- The releasing textile coated by silicon manufacturing method.➞➞ Protected by patent rights


Lamination Process

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Machinery

Input rack Laminating & Coating M/C

(FAM-1600)

Press rolling Cooling Tension bar Rollingsystem

Outline Heating Press & Cooling Press

Textile

Hot-melt Film

Textile

1.Input rack 2.Laminating &Coating M/C

3.Pressrolling

4.Cooling 5.Tension bar 6.Rollingsystem

Cooling Fan

Pressing Roll :To strengthen bonding power

Temperature sensor : Protected by patent rights•Pressure : 1~20kg/㎠

•Cooling Temp. : 110℃

Coating process

Machinery


Input rack

Releasetextilerolling

Laminating &Coating M/C(FAM-1600)

Press rolling Cooling Releasetextile

Tension bar

Rollingsystem

Outline

Textile

Hot-melt Film

Release textile

1.Input rack 2.Laminating &Coating M/C

3.Pressrolling

4.Cooling 5.Releasetextilerolling

6.Tensionbar

7.Rollingsystem

Release textile

Laminating / Coating Flow Chart

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Machinery

6. 1st Rolling

Release textile: Roll out toreuse releasing textile

7. Finished good rolling

Coated material

3. Pressing

One more pressing for stablebonding & surface

1. Input rack

4. Cooling

For fast binding to preventwrinkle and curling

2. Laminating & Coating machine (AFM-1600T )

•Pressure : 1~5kg/㎠•Temp. : 100~140℃•Speed : 5~10M/min

5. Tension Bar

To prevent shrinkage &help exact rolling

TextileHMA Film

Release Textile :Able to be used semi-permanently.Protected by patent rights Tension wheel :

Prevention of material wrinkleMultiple layers can be available.

Lid - Find the problem easily

Emergency Switch Possible to measure the temp upper/lower belt respectively.

AFM-450S

Machinery


Description

Weight

Motor

Heater

Temp Range

Conveyor Speed

Belt size (mm)

1800 x 920W x 1060H

140kg

2P,220V (1/30), 0.1HP

220V x 3kw

0~250℃

1~ 8m/sec

upper : 500 x 1660

lower : 500 x 2090

Specification

General Information

CompletePut outPut inCut and put together

•The machine is well-suited for sample laminating and coating.•Handles adhesives & substrates up to 45cm wide.•Very easy to process.

Mini-Lamination Machine

AHP-400S

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Machinery

Power Supply

Heater Capacity

Air

2nd Oil Pressure

Heater Press Area

Gross Weight

Length X Width X height

380V 4P

3kw

0~6kg/㎠

0~90kg

400 X 400

609kg

1,390 X 850 X 1,700

Specification

Heat Pressing Machine

General Information

Cutting Stacking Heat pressing Completion

•Optimized to fit with No-Sew and FUSE process•Suitable with Film Adhesives•Easy and safe to operate for workers

Properties and Usage of ASSEMS Hot-melt Film

DescriptionFA-1000Series

1150FA-2000 Series

2010EVARoll

20~15036~60

500·1000

PolyacrylRoll

20~15036~60

500·100090~95125~135

20NormalSoft

Base PolymerPacking unit

Melting Point (℃)Process temperature (℃)Working Time ±5VentilationTouchApplicable material

Thickness (μm)Width (inch）Length (M)

CottonSpan (Lycra)AcetatePolyesterGlossy nylonFelt (Non Woven)AluminumStainlessCopperCopper platePolypropylene (PP)PE,TPO (Thermo Plastic Olefin)PVCPC (Polycarbonate)PU, PET (polyethylene terephthalate)TPU (Thermo Plastic Urethan)EVAAS (Polystyrene, styrofoam)ABSFRPPaperRubber with sulfurRubber without sulfurCeramicSynthetic leatherNatural LeatherHard woodSoft wood

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90~95130~140

20

70~75105~115

20NormalSoft

85~90125~135

20

PolyurethaneRoll

30~30036~54

500·300110~115120~130

25

115~120130~140

25Low

Very Soft

135~140140~150

25

PolyolefinRoll

20~15036~60

500·1000

NormalHard

90~95125~135

20

105~110135~145

20

PolyesterRoll

20~15036~60

500·1000105~110140~160

20HighNormal

2150FA-3000 Series

3030 3050FA-4000 Series

4100FA-7000 Series

7100 7300 74002100 N

Spec.

Textile

Metal

SyntheticResin

An inorganiccompound

Wood(furniture)

◎ Red-Best ◯ Black-Good

❶ HEAD OFFICEEULSUKDO DAERO 873 BEON GIL 31(GAMCHEON DONG), SAHA-GU, BUSAN, KOREA

TEL : 82-51-713-3900 FAX : 82-51-711-3900 mail : [email protected] www.assems.com

❷ JAPAN BRANCH

1-9-23-201 KAWAGISI TODASI SAITAMAKEN 335-0015, JAPAN

TEL : 81-48-452-8075 FAX : 81-48-452-8079

❸ CHINA FZ FACTORY

MAWEI DISTRICT CHANGXING ROAD NO. 37, FUZHOU, CHINA

TEL : 86-591-83697987 FAX : 86-591-83697585

❹ CHINA GZ FACTORY

HUAISANXIAOZUPANG, LIANMAROAD, DASHA MANAGEMENT AREA, DALINGSHAN TOWN, DONGGUAN CITY, CHINA

TEL : 86-769-81159265 FAX : 86-769-81159275

❺ VIETNAM FACTORY

TAN PHUOC KHANH TOWN, TAN UYEN DSTRICT, BINHDOUNG PROVINCE, VIETNAM

TEL : 84-932-263-598

❻ INDONESIA FACTORY

KAW.MILLENNIUM INDUSTRI EATATE BLOA. 22/3A, BUDI MULYA,CIKUPA, TANGERANG, BANTEN 15710 INDONESIA

TEL : 62-21-5940-2265 (M.P : 62-8128009812)

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Eco Adhesives & Laminating System

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