Eaton Spiral Hose and Hose Fittings – 4S/6S and Product ...pub/@eaton/@hyd/... · Eaton Spiral...

© 2016 Eaton. All Rights Reserved..

Eaton Spiral Hose and Hose Fittings –4S/6S and Product Positioning

2© 2016 Eaton. All Rights Reserved.

Product PortfolioCore Rubber Spiral Hydraulic Hose & Fittings

Premium

Premium Low Temp

Premium High Temp

Premium Abrasion

4S/6S


4S

6S6S

(6-spiral)

4S

(4-spiral)

Simplification of the Eaton Spiral Hose Fitting Offering


Non-brazed

Nipple

Non-brazed

Nipple

Identification

Rings

Identification

Rings

Captive NutCaptive Nut

DURA-SEAL™

Technology

DURA-SEAL™

Technology

Formed Back-up

Hex

Formed Back-up

HexNon-skive Non-skive

4S/6S Best-In-Class Technology


Leak Free Classification – SAE J1176

Class 0 No Indication of Moisture

Class 1 Non-re-occurring Fluids

Class 2 Recurring fluid that does not result in the

formation of a droplet

Class 3 Recurring fluid that results in the formation of a

non-falling droplet

Class 4 Recurring fluid where a droplet forms and falls

Class 5 Recurring fluid where the frequency of droplets

makes a measurable stream4S/6S

DURA-SEAL

Technology

“O-ring seal”

DURA-SEAL

Technology

“O-ring seal”

4S/6S Best-In-Class Leak Free Performance

Eaton spiral hose assemblies made meet Class 0 leakage w/ 4S/6SEaton spiral hose assemblies made meet Class 0 leakage w/ 4S/6S


TTC12430U1E/1Z

Optimized

overall

length

Optimized

overall

length

5.00

inches

5.00

inches 4.25

inches

4.25

inches

3.30

inches

3.30

inches

3.50

inches

3.50

inches

4S/6S

4S/6S Comparison to Existing Eaton Spiral Fittings

Lower hose fitting profile allows for easier hose assembly installationLower hose fitting profile allows for easier hose assembly installation


TTC12

430Z

430U

4S/6S

Captive NutCaptive Nut Crimp NutCrimp Nut

Formed

Metric

Backup Hex

Formed

Metric

Backup Hex

Machined

Backup Hex

Machined

Backup Hex

4S/6S Design Enhancements

Formed back-up hex and captive slip over nut decreases crackingFormed back-up hex and captive slip over nut decreases cracking


Traditional

Hose Ends 4S/6S

Braze Joint (connects elbow

to hose nipple)

Braze Joint (connects elbow

to hose nipple)

Non-brazed

elbows – elbow

and hose nipple are

one-piece

Non-brazed

elbows – elbow

and hose nipple are

one-piece

4S/6S One Piece Elbow Design

Non-brazed joints reduce the chance of field issuesNon-brazed joints reduce the chance of field issues


“4S-20” marking on socket identifies: Hose type: 4-Spiral (4S) Hose size: -20

• 4 rings on socket refers

to 4-spiral hose (4S)

• 6 rings for 6-spiral hose (6S)

4S

-20

4S/6S Identification System

Matching hose and hose ends reduced chance of assembly errorMatching hose and hose ends reduced chance of assembly error


4S/6S Available on www.eaton.com

© 2016 Eaton. All Rights Reserved.

Eaton Spiral Fittings

4S/6SNew Spiral Hose Fitting Family for use with 4

and 6 spiral wire hoses

Features

• Class 0 Cool Down Leakage

• Superior Corrosion Resistance

• Part of a Simplified Hose Assembly System

Primary Markets/Platforms/Applications

Value Prop

OEM

Distributor

End User

Value Proposition

• DURA-SEAL™ Technology with Class 0 leakage. Reduces

potential warranty costs (OEM).

• DURA-KOTE™ Superior Corrosion Resistance - Provides up

to 1000 hours of corrosion protection resulting in longer

life in harsh environments (End User & OEM).

• Engineered Hose Assembly System – Matches the correct

hose and hose fitting decreasing potential warranty costs

(Distributor).

• Inventory Consolidation – 4S/6S fittings are approved with

many different spiral hoses reducing inventories

(Distributor).

• Design Features Back-up Hexes and Slip Over Nuts – Allows

for easier assembly and decreases the chance for over-

torqueing resulting in rework or waste (End User and

OEM).

• Smaller Hose Fitting Profile – Allows for easier hose

installation by hose installers (OEM).

• Non-Brazed Nipples – This features reduces potential field

warranty issues (End User & OEM).

Points of Differentiation


4S/6S Spiral Hose Fitting Availability

Sizes -12 to -32 available in May 2016Sizes -12 to -32 available in May 2016


4S/6S End Configurations

• Male Pipe - Rigid - Straight

• Male Pipe NPTF Swivel - Straight

• Male JIC/37°- Rigid - Straight

• Female JIC/37°Swivel - Straight, 45°, 60°, 90°

• Male O-ring Boss - Rigid - Straight

• Female SAE 45°Flare Swivel - Straight

• Male ORS - Rigid - Straight

• Female ORS Swivel - Straight, 45°, 90°

• Code 61 Flange - Straight, 22.5°, 30°, 45°, 60°,67.5°, 90°, 110°

• Code 62 Flange - Straight, 22.5°, 30°, 45°, 60°, 90°

• CAT® Flange - Straight, 22.5°, 30°, 45°, 60°, 67.5°, 90°


4S/6S End Configurations

• BSP Male Tapered - Rigid - Straight

• BSP Male Parallel - Rigid - Straight

• Female BSPP Swivel - Straight, 45°, 90°

• JIS Female Swivel - Straight

• Komatsu Female Swivel - Straight

• Female DIN DKO Swivel Light – Straight, 90°

• Male DIN DKO Heavy – Rigid - Straight

• Female DIN DKO Swivel Heavy – Straight, 45°, 90°


NEW LEGACY

4S Part # TTC12 Part # 1E / 1Z Part # 430U Part # 470E Part # 4SP / 6SP Part #

4S20FL12 1B20FL12 - 43012U-G20 - -

4S20FL16 1B20FL16 1E20FL16 43016U-G20 - -

4S20FL20 1B20FL20 1E20FL20 43020U-G20 47020E-G20 4SP20W-G20

4S20FLA16 1B20FLA16 1E20FLA16 43016U-G50 - -

4S20FLA20 1B20FLA20 1E20FLA20 43020U-G50 47020E-G50 4SP20W-G50

4S20FLB12 1B20FLB12 - 43012U-G80 - -

4S20FLB16 1B20FLB16 1E20FLB16 43016U-G80 - -

4S20FLB20 1B20FLB20 1E20FLB20 43020U-G80 47020E-G80 4SP20W-G80

4S20FLD16 1B20FLD16 - 43016U-H04 - -

4S20FLD20 1B20FLD20 - 43020U-H04 - -

4S20FLE16 1B20FLE16 - 43016U-H64 - -

4S20FLE20 1B20FLE20 - 43020U-H64 - -

4S20FLF16 1B20FLF16 - 43016U-H24 - -

4S20FLF20 1B20FLF20 - 43020U-H24 - -

4S20FLG16 1B20FLG16 - 43016U-H54 - -

4S20FLG20 1B20FLG20 - 43020U-H54 - -

4S20JF20 1B20JF20 - - - -

4S20KF20 1B20KF20 - 43020U-36K - -

4S24FH20 1B24FH20 1E24FH20 43020U-D24 47020E-D24 4SP20W-D24

4S24FHA20 1B24FHA20 1E24FHA20 43020U-D54 47020E-D54 4SP20W-D54

4S24FHB20 1B24FHB20 1E24FHB20 43020U-D84 47020E-D84 4SP20W-D84

4S24FHF20 - - 47020E-N25 47020E-N25 -

4S24FL16 1B24FL16 - 43016U-G24 - -

4S24FL20 1B24FL20 1E24FL20 43020U-G24 - 4SP20W-G24

4S24FLA20 1B24FLA20 1E24FLA20 43020U-G54 - 4SP20W-G54

4S24FLB16.082 - - 43016U-G84 - -

4S24FLB20 1B24FLB20 1E24FLB20 43020U-G84 - 4SP20W-G84

4S24FLB20.082 1B24FLB20.070 - - - -

Cross-Reference Chart Available Through Your ASMCross-Reference Chart Available Through Your ASM

4S/6S Cross Reference Sheet


Aeroquip 4S/6S Spiral Hose Fittings

4S/6SEaton´s high performance spiral hose fitting

design with DURA-SEAL™ technology

Class “0” Cool-Down Leakage

Superior Corrosion Resistance

Hose/Fitting Identification Program

4S/6S Eaton Aeroquip Catalog – E-HOSP-CC002-E4


Weatherhead 4S/6S Spiral Hose Fittings

4S/6SEaton´s high performance spiral hose fitting

design with DURA-SEAL™ technology

Class “0” Cool-Down Leakage

Superior Corrosion Resistance

Hose/Fitting Identification Program

4S/6S Eaton Weatherhead Catalog – E-HOSP-BB006-E3


• Approved Aeroquip Crimp Machines - ET1000, ET3000, ET1280, FT1380, FT1390, ET5040,

ET5050 – verify size capability by machine

• ET1280 / FT1380

• 4S-20 fitting with 4-spiral hose (ex. GH493-20) will require a new longer die for full flat

crimp in ET1280 & FT1380 machines

• ET1280 & FT1380 machines will now be capable of crimping -16 & -20 size of the

6-spiral hose (ex. FC606-16 & -20).

• 4S-20 will require die part # FT1382-200-M465 or FT1382-275-M465 (standard die)

• 6S-20 will require die part # FT1382-275-M520 (ordered separately)

• FT1390

• No new tooling is required – check your inventory to determine if you have the correct

dies

• ET5040 & ET5050 – no new Eaton tooling required

Complete Crimp and Assembly Information Available on

PowerSource


PowerSource

4S/6S Eaton Aeroquip Distributors – Assembly Equipment


• Approved Weatherhead Crimp Machines – T-410, T-420, T-440, T-480, ET1000,

ET4000, ET4001, ET4020, ET4040, ET5040, ET5050 – verify size capability by

machine

• T-420 & T-480

• Requires some new collets and spacer rings depending on size and type of

hose – see catalog and PowerSource for tooling requirements

• T-410, T-440, ET4000, ET4001

• Requires some new collets and spacer rings depending on size and type of

hose – see catalog and PowerSource for tooling requirements

• ET1000

• Requires one new collet and one new spacer ring for 4S-12 fittings

• ET1000 will only crimp 4S-12; not 4S-16 with 4-spiral hose (ex. H43012 can

be crimped, but not H43016). For a similar machine with the capability of

crimping up 4-spiral -20 size hose use the T-480

4S/6S Eaton Weatherhead Distributors – Assembly Equipment


• ET4020

• Machine is capable of crimping 4-spiral and 6-spiral hose up to -20

size

• 4S-20 will require die part # FT1382-200-M465

• 6S-20 will require die part # FT1382-275-M520

• ET4040

• No new tooling is required if you have full flat crimp dies – check

your inventory to determine if you have the correct dies

• ET5040 & ET5050

• No new tooling is required if you have full flat crimp dies – check

your inventory to determine if you have the correct dies


PowerSource


PowerSource



• New Tooling Packages

• ET4S-TP-001

• 4S Kit for ET1000 Machine Size -12

• ET4S-TP-002

• 4S Kit for T-420, T-480, ET3000 Sizes -12 to -20

• ET4S-TP-003

• 4S Kit for T-410, T-440, ET4001 Sizes -12 to -20

• ET6S-TP-001

• 6S Kit for ET4000, ET4001 Sizes -20 to -32


Coming

Soon


4S/6S TEAM Programs

• 4S/6S tooling is covered under the TEAM Program if the tooling is

intended for end user placements

• MDF Funds can be used to upgrade tooling at distributor shops.

The MDF Program would provide a 50% credit but is dependent

on the amount of funds the Distributor has earned or has

remaining. We have also allowed Distributors to use the EDP

program in the past to upgrade their capabilities that provided

them a 50% discount on a one off exception basis.

• Please contact Brian Boyle for additional details


• List Prices Are Now Available for Catalog Part

Numbers (August 1st, 2016 Price Sheet)

• List Price Comparisons

• 4S/6S is ~ 5% less than TTC12 closest equivalents

• 4S/6S is ~ 40% less than 1E/1Z closest equivalents

• 4S/6S is ~ 40% less than 4SP/6SP closest equivalents

• 4S/6S is ~ 10% less than 430U closest equivalents

4S/6S Pricing


4S/6S Eaton Aeroquip Core Spiral Hoses


6S

4SGH636

4S/6S Eaton Aeroquip Core Spiral Hoses, continued


4S/6S Eaton Weatherhead Core Spiral Hoses


Eaton wants our channel partners to immediately convert their traditional purchases of many

single and internal skive hose fittings to their 4S/6S closest equivalents as soon as possible.

• Single Skive for FC736, FC254, FC323, FC324, GH493

• FC95xx series

• FJ97xx series

• FC96xx series

• FC59xx series

• FC97xx series

• FC98xx series

• FC99xx series

• FJ71xx series

• Internal Skive for FC273 and FC325 Hoses

• FC53xx series

• FC55xx series

• FJ97xx series

• FJ90xx series

4S/6S Eaton Aeroquip Spiral Hose Fitting Rationalization Plans


• Internal Skive for FC254, FC323, FC324, FC736, GH493 Hoses

• FC52xx series

• FC50xx series

• FC53xx series

• FC55xx series

• FC56xx series

• FJ90xx series

• FJ96xx series

• FJ97xx series

• Included in the spreadsheet are the nipple and socket part numbers as well, if sold

separately.

• Internal Skive for FC606 Hose

• FJ72xx series

4S/6S Eaton Aeroquip Spiral Hose Fitting Rationalization Plans, continued


Eaton wants our channel partners to immediately convert their traditional purchases of

the 470E and 570S series hose fittings to their 4S/6S closest equivalents as soon as

possible.

• The 470E and 570S series are single skive hose fittings

• With the conversion of the 4S and 6S series that provides a much stronger

value proposition, the 470E and 570S series of hose fittings will be phased

out over the upcoming months.

4S/6S Eaton Weatherhead Spiral Hose Fitting Rationalization Plans


Appendix


Spiral R12 Hoses


Product PortfolioCore Rubber Spiral Hydraulic Hose & Fittings – R12

Use EC810

Premium

Premium Low Temp

Premium High Temp

Premium Abrasion

Standard

EC525

FC736/

H430R

GH493/

H430


Premium Core Rubber Spiral Hydraulic Hose & Fittings

Standard Premium

Premium Low Temp

Premium High Temp

Premium Abrasion


Premium – GH493/H430Meets or Exceeds R12

Constant Pressure

Size Pressure Size Pressure

-06 6,000 psi -20 4,000 psi

-08 6,000 psi -24 4,000 psi

-10 6,000 psi -32 4,000 psi

-12 5,000 psi

-16 5,000 psi

Premium Abrasion

Fluid Compatibility

Up to 2 million impulse

cycles

Bend RadiusMax Operating Pressure


-06 6,500 psi -20 4,500 psi

-08 6,000 psi -24 4,000 psi

-10 6,000 psi -32 4,000 psi

-12 5,500 psi

-16 5,100 psi

Up to 1 million impulse

cycles

-40°F

+260°F

LifeSenseLifeSense


Eaton Spiral Hose

GH493 / H430 Meets or Exceeds R12 – ½ Bend

Radius

Features

• Meets or Exceeds SAE 100R12,

EN 856 Type R12, and EN 856

4SP Performance

• Higher Operating Pressure

Capability

• Higher Top End Temperature

• Premium Abrasion Resistance

Value Prop

OEM

Distributor

End User

Value Proposition

• On average Triple Crown and Diamond

Advantage hoses have a 24% higher operating

pressure, higher temperatures up to +260°F,

and better cover abrasion resistance. All of

these features provide a longer hose life

reducing potential equipment downtime and

warranty costs (End User & OEM).

• Exhibits Class 0 Cool Down Leakage per SAE

J1176 when assembled with the 4S/6S Fitting

Series. Reduces potential warranty costs

(OEM).

• The Eaton program matches the correct hose,

hose fitting and crimp tooling to be used in

making a quality hose assembly. Decreases the

chance of incorrect assembly resulting in

product that might fail in the field (End User &

Distributor).



Premium AbrasionCore Rubber Spiral Hydraulic Hose & Fittings

Standard Premium

Premium Low Temp

Premium High Temp

Premium Abrasion


Premium Abrasion – FC736/H430RMeets or Exceeds R12

Max Operating Pressure


-06 6,500 psi -20 4,500 psi

-08 6,000 psi -24 4,000 psi

-10 6,000 psi -32 4,000 psi

-12 5,500 psi

-16 5,100 psi

Ultimate Abrasion

Fluid Compatibility

500k impulse cycles

Bend Radius

LifeSense

-40°F

+250°F

700 X

Greater

½ Bend


Eaton Spiral Hose

FC736 / H430RMeets or Exceeds R12 – UHMWPE

Cover

Feature

• SAE 100R12,EN 856 Type R12

• Ultimate Cover Abrasion

Resistance

Value Prop

OEM

Distributor

End User

Value Proposition




(OEM).

• Ultimate abrasion resistant UHMWPE cover

provides over 700 X greater abrasion resistance

than standard 100R12 hose covers. Provides

longer life in highly abrasive applications

reducing equipment downtime and warranty

claims (End User & OEM).



Premium High TempCore Rubber Spiral Hydraulic Hose & Fittings

Standard Premium

Premium Low Temp

Premium High Temp

Premium Abrasion


Premium High Temp – EC525Meets or Exceeds R12



-4 5,800 psi -16 2,500 psi

-6 5,000 psi -20 2,250 psi

-8 4,250 psi -24 1,750 psi

-10 3,250 psi -32 1,500 psi

-12 3,000 psi

Premium Abrasion

Fluid Compatibility

150k impulse cycles

Bend Radius

-40°F

+302°F

½ Bend


Eaton Spiral Hose

EC525 AQP PLUSMeets or Exceeds R12 – High

Temperature – ½ Bend Radius

Features

• High Temperature


Value Prop

OEM

Distributor

End User

Value Proposition

• Due to the highly engineered hose compounds,

this hose operates at a higher temperature

rating (up to +302°F) and exhibits a wider range

of resistance to fluids allowing a distributor to

carry less spiral hose products (Distributor).

• The highly engineered hose compounds also

provide longer life of the hose when used at

high temperatures reducing maintenance costs

(Distributor, OE, & End User).



Spiral R13 Hoses


Use EC810


Premium

Premium Low Temp

Premium High Temp

Use EC525

Premium Abrasion

Standard FC500/

H471FC273B



Standard Premium

Premium Low Temp

Premium High Temp

Premium Abrasion


Premium – FC500/H471Meets or Exceeds R13

Premium Abrasion

Fluid Compatibility



-12 5,100 psi

-16 5,100 psi

-20 5,100 psi

-24 5,100 psi

-32 5,100 psi

500K impulse cycles

-40°F

+260°F

LifeSense

Constant Pressure


-12 5,000 psi

-16 5,000 psi

-20 5,000 psi

-24 5,000 psi

-32 5,000 psi

500K impulse cycles

LifeSense


Eaton Spiral Hose

FC500 / H471 Meets or Exceeds R13 – ½ Bend

Radius

Features

• Flexible Hose with ½ Bend Radius

• Constant Pressure 5100 psi


Value Prop

OEM

Distributor

End User

Value Proposition

• A 46% improvement in force-to-bend, ½ SAE

minimum bend in sizes -12 thru -24, and 33%

reduction in bend radius for SAE100R13 -32

allows for easier installation. Allows for easier

installation of hose on equipment and less

overall hose is required reducing material costs

(OEM).




(OEM).

• The Eaton program matches the correct hose,

hose fitting and crimp tooling to be used in

making a quality hose assembly. Decreases the

chance of incorrect assembly resulting in

product that might fail in the field (End User &

Distributor).



Premium AbrasionCore Rubber Spiral Hydraulic Hose & Fittings

Standard Premium

Premium Low Temp

Premium High Temp

Premium Abrasion


Premium Abrasion – FC273BR13



-12 5,100 psi

-16 5,100 psi

-20 5,100 psi

-24 5,100 psi

-32 5,100 psi

Ultimate Abrasion

Fluid Compatibility

500k impulse cycles

Bend Radius

LifeSense

-40°F

+250°F

700 X

Greater

Full

Bend


Eaton Spiral Hose

FC273BR13 – UHMWPE Cover

Feature

• Meets or Exceeds SAE 100R13, EN

856 Type R13, and ISO 3862 R13

• Ultimate Cover Abrasion

Resistance

Value Prop

OEM

Distributor

End User

Value Proposition

• Ultimate abrasion resistant UHMWPE cover

provides over 700 X greater abrasion resistance

than standard 100R13 hose covers. Provides

longer life in highly abrasive applications

reducing equipment downtime and warranty

claims (End User & OEM).



Spiral R15 Hoses



Premium

Premium Low Temp

Standard

Premium High Temp

Premium Abrasion

EC600

EC810



Standard Premium

Premium Low Temp

Premium High Temp

Premium Abrasion


Premium – EC600Meets or Exceeds R15

Premium Abrasion

Fluid Compatibility



-12 6,100 psi

-16 6,100 psi

-20 6,100 psi

500K (4S/6S) or 1M cycles

with 1W hose fittings

-40°F

+260°F

LifeSense

Constant Pressure


-12 6,000 psi

-16 6,000 psi

-20 6,000 psi

LifeSense

Coming

Soon

500K (4S/6S) or 1M cycles

with 1W hose fittings


Eaton Spiral Hose

EC600 X-FLEXMeets or Exceeds R15 – ½ Bend

Radius

Features

• Flexibility & ½ Bend Radius


Value Prop

OEM

Distributor

End User

Value Proposition

• Exhibits outstanding force-to-bend capabilities

and ½ SAE minimum bend resulting in easier

installation. Also, allows for less overall hose to

be used reducing material costs (OEM).



Series. Compliant with ISO 18752-DC (1W-

Fitting) for 1M impulse cycles and ISO 18752-CC

with 4S fittings. Reduces potential warranty

costs (OEM).



Premium Low TempCore Rubber Spiral Hydraulic Hose & Fittings

Standard Premium

Premium Low Temp

Premium High Temp

Premium Abrasion


Premium Low Temp – EC810Meets or Exceeds R12



-12 6,100 psi

-16 6,100 psi

-20 6,100 psi

-24 6,100 psi

-32 5,100 psi

Premium Abrasion

Fluid Compatibility

500k impulse cycles

Bend Radius

LifeSense

-70°F

+212°F

½ Bend


Eaton Spiral Hose

EC810 ICE CHAMPIONMeets or Exceeds R12 - ½ Bend

Radius

Features

• Features SAE 100R15 Pressures in

Most Sizes

• Low Temperature Capability of

-70°F


Value Prop

OEM

Distributor

End User

Value Proposition

• Allows for operation at SAE 100R15 pressures

(sizes -12 thru -24) and SAE 100R13 for -32 in

extremely low temperatures of -70°F. This

allows the use of the same hose on equipment

regardless of where it is used in the world,

decreases the chance of field warranty issues,

and decreases equipment downtime due to

failure (End User, OEM, and Distributor).


Eaton Spiral Hose and Hose Fittings – 4S/6S and Product ...pub/@eaton/@hyd/... · Eaton Spiral...

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