Eaton Fuller Automated Transmissions - Discount Truck...
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For the most current information, visit the Roadranger web site at www.roadranger.com AutoShift Gen II Models Eaton Fuller ® ® Automated Transmissions Quick Reference Guide TRMT-0062 March 2000 ®
Transcript of Eaton Fuller Automated Transmissions - Discount Truck...
For the most current information, visit the Roadranger web site at www.roadranger.com
AutoShift Gen II Models
Eaton Fuller® ® Automated Transmissions
Quick Reference Guide TRMT-0062 March 2000
®
For parts or service call us Pro Gear & Transmission, Inc.
1 (877) 776-4600
(407) 872-1901
906 W. Gore St.
Orlando, FL 32805
2
General Warnings: O.E. Tool & Equipment Group/Kent-Moore SPX Corporation1 (800) 520-2584
Kent-MoorePart No. Description
5505027 Volt/Ohm Meter (Standardcommercially available VOM)
5505030 Hydraulic Test Kit
O.E. Tool & Equipment Group/Kent-Moore SPX Corporation1 (800) 328-6657
Kent-MoorePart No. Description
J-43318 Eaton Test Adapter Kit
J-38351-B Serial Link Adapter Kit(RP-1202)
J-42660 Parallel Data Module(RP-1210A)
Eaton Service Parts1 (888) 880-0970 Ext. 1
Part No. Description
MF-KIT-04 Data Link Tester
TBD Service Ranger PC BasedService Tool Software
Related Publications
AutoShift
Installation Guide Eaton TRIG-0062Installation Guide AST Eaton TRIG-0092Service Manual Eaton TRSM-0062
AutoShift
Driver Instructions Eaton TRDR-0062Driver Instructions AST Eaton TRDR-0092Autoshift II Direct PartsShipment Program Eaton TRIP-0062
For additional help 1-888-880-0970
Before starting a vehicle:
• Sit in the driver’s seat
• Place shift lever in neutral
• Set the parking brake
Before working on a vehicle orleaving the cab with engine running:
• Place shift lever in neutral
• Set the parking brake
• Block the wheels
Do not release the parking brake orattempt to select a gear until the airpressure is at the correct level.
When parking the vehicle or leavingthe cab:
• Place shift lever in neutral
• Set the parking brake
To avoid damage to the transmis-sion during towing:
• Place shift lever in neutral
• Lift the drive wheels off of theground or disconnect the driveline
Do not operate vehicle if alternatorlamp is lit or if gauges indicate lowvoltage.
Pressure Gauges:
• 0-100 PSI Air Pressure Gauge
Suggested Tools:
3
Diagnostics Procedure
• Verify OEM wiring is OK.• Perform Electrical Pretest.• Refer to Troubleshooting
Guide
Key on.
If service lamplights for onesecond and
turns off.NO
YES
Retrieve active codes.
Active codes?
NO
YES
Is the "N" solidon the gear display and the "N" lit up
on the shift control?
YES
• Verify OEM wiring is OK.• Perform Electrical Pretest.• Perform Air Pretest
(if required)• Refer to Troubleshooting
Guide
NO
• Verify OEM wiring is OK.• Perform Electrical Pretest.• Refer to Troubleshooting
Guide
Retrieve inactive codes.
Inactive codes?
NO
YES
• Verify OEM wiring is OK.• Perform Electrical Pretest.• Perform Air Pretest (if required)• Refer to Troubleshooting
Guide
Symptom?YES
• Verify OEM wiring is OK.• Perform Electrical Pretest.• Perform Air Pretest (if required)• Verify ECU has correct software, use ServiceRanger• Refer to Troubleshooting
Guide
Test complete.
NO
Introduction
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Step A Procedure Condition Action
1. Key on.
2. If service lamp lightsfor one second and thenturns off.
Note: Some vehicleconfigurations do nothave service lamps. Inthis case Go to Step B. If service lamp lights for
one second and turnsoff.
If service lamp nevercomes on
If Service lamp isFlashing
If the service lamp is onsteady
Note: Some vehicles areequipped with an Eatonshift lever or a OEMshift lever. In this casethe software in the PushButton Shift Control willcause the service lightto be on steady. This isnormal.
OPTIONSCONTROL
SERVICE
SHIFT
EATON FULLERTRANSMISSIONS
L
H
D
N
R
Go to Step B.
The fuse for the ignitionpower may be blown orthe AutoShift may have abad ground. Do theElectrical Pretest.
The AutoShift hasdetected an activecomponent code. Verifythe wiring is totallycorrect on the vehiclefirst. You may have torefer to OEM drawings.Then refer to theTroubleshooting Guide.Do not go straight to theTroubleshooting Guidebefore you verify thevehicle wiring or you mayreplace the incorrectcomponent.
Replace the Push ButtonShift Control.
ServiceLamp
5
Step B Procedure Condition Action
1. Key on.
2. Make sure shift leveris in Neutral.
3. Observe Gear display
Note: The GearDisplay may go throughserveral displays before itstops.
—
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If the Gear Display shows:
Blank Gear Display:
Transmission ECU andthe Push Button Shiftcontrol are not communi-cating. Check the wiringbetween the Transmis-sion ECU and the PushButton Shift Control.
Gear Display Lampcheck:
This is OK.
Dash on the GearDisplay:
Transmission ECU andthe Push Button Shiftcontrol are communicat-ing. The transmission istrying to verify Neutraland it can't. It may betorque locked in gear. Orbad Powers andGrounds. The engine willnot start in this mode.
System Check
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Step B Procedure Condition Action
If the Gear Display shows:
F
"N" on the gear display:
This is good. TheAutoShift is powered upcompletely. If the enginedoes not start check thestart enable circuit.
Go to Step C.
Flashing "F":
The AutoShift hasdetected an activecomponent code. Verifythe wiring it totallycorrect on the vehiclefirst. You may have torefer to OEM drawings.Then refer to theTroubleshooting Guide.Do not go straight to theTroubleshooting Guidebefore you verify thevehicle wiring or youmay replace theincorrect component.
N
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Step C Procedure Condition Action
1. Key on.
2. Depress the master clutch.
3. Start engine.
4. Release the clutch pedal.
5. Depress the clutch fully tothe floor.
6. Select "D".
7. Observe the Gear Display
If the Gear Display shows.
OPTIONSCONTROL
SERVICE
SHIFT
EATON FULLERTRANSMISSIONS
L
H
D
N
R
Solid "N" on the GearDisplay:
The AutoShift has notseen Input Shaft Speed.Make sure you havereleased the Clutch pedalfully.
Make sure the lamp for"D" is lit up on the ShiftControl. If not the shiftcontrol may need to bereplace.
N
System Check
Lamp for "D"
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Step C Procedure Condition Action
If the Gear Display shows:
2
Down arrows with aflashing "2":
The input shaft turningfaster than 150 rpm.Make sure that theClutch is fully de-pressed. If problemcontinues the Clutch isnot adjusted correctly.
Flashing "2":
The sliding clutch isbutting. Release theclutch pedal slightly.
Solid "2":
The AutoShift isengaged in gear and isready to go.
2
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Problem Possible Cause
The AutoShift will not shift untilyou lift off the throttle.
J1939 data link is not working. Check to see if theengine J1939 is turned on. Check the J1939 datalink harness, terminataing resistors. This is an OEMissue.
Place the AutoShift in "D" and button up theMaximum Start Gear. Then try it. If the AutoShiftstill does not shift the dyno has too much drag. TheAutoShift needs to have the rolling inertia from thevehicle. If the dyno has too much drag the rearwheels slow down to fast. This is why the AutoShiftwill not shift.
The only time the AutoShift will shift automaticallyis when the input shaft speed is 300 rpm over ratedspeed of the engine. The AutoShift may have theincorrect engine configuration downloaded into thePush Button Shift Control. This is corrected bydownloading the correct configuration into thePush Button Shift Control, using VEPS orServiceRanger.
The Push Button Shift Control may not have thecorrect software. The easiest way to tell is if theService Lamp is on solid, it is correct. The OEMshift lever or the OEM wiring may be the problem.
The AutoShift has what is called RPM/Load basedshifting. Simply push the upshift button while theshift control is still in "D". For more informationread the Drivers Instruction Guide.
Make sure there is an "N" on the Gear Display. Theproblem is with the Start Enable circuit. Refer toOEM wiring diagrams.
The problem is with the Start Enable circuit. Referto OEM wiring diagrams.
When the key is turned off the AutoShift seems tocalibrate forever. (X-Y Shifter) Several issues couldcause this.
• OEM wiring. Verify the OEM interfaceharnesses.
• Bad Power and Ground. Perform the ElectricalPretest.
• The incorrect transmission ECU. This can beverified using ServiceRanger.
• The X-Y Shifter. The sensors could be bad.
The Autoshift will not shiftacross the Dyno.
The AutoShfit is upshiftingautomatically in "H" or manualmode.
The OEM shift lever does notwork.
The AutoShift will not makeAutomatic shifts even afterlifting off the throttle pedal.
The engine will not start.
The engine will start in anygear.
Troubleshooting
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Problem Possible Cause
Miscellaneous AutoShiftcomplaints
• Always verify the OEM wiring first.
• Check the installation of the AutoShift second.
• Check the AutoShift transmission third.
It is not fault code 5, it is fault code 25, whichmeans no code. The start up procedure for the dashpanel does not allow the 2 to be displayed.
Attempt to clear the code. If fault code 44 comesright back the Transmission ECU may have beenconfigured for a transmission that requires anInertia Brake. This must be confirmed using ServiceRanger. If this is the case the Transmission ECUwill need to be replaced.
Record the fault codes. Clear the fault codes. If thefault codes come right back as active codes.
• Always verify the OEM wiring first.
• Check the installation of the AutoShift second.
• Check the AutoShift transmission third.
After retrieving fault codesthe Gear Display that isintegrated in the dash isdisplaying fault code 5.There is no fault code 5.
There is an active fault code44. Fault code 44 is for theInertia Brake. Thistransmission does not havean Inertia Brake.
There are active fault codespresent.
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The following charts have what is supplied from Eaton as the default and what mustbe re-calibrated by the OEM. VEPS or ServiceRanger can accomplish the re-calibra-tion.
For indicated transmission model - no need to touch
Re-calibration for this combination
enignEronrevoG
kaePeuqroT
2noitareneGtfihSotuA
XSA-6
0071
0021 A/N
0081
0091
0002
0012
0022 0031
dradnatSMPR00420032
00410042
0052
0062 0061 dradnatSMPR0062
enignEronrevoG
kaePeuqroT
2noitareneGtfihSotuA
XSA-7
0071
0021A/N
0081
0091
0002
0012
dradnatSMPR00120022 0031
0032
00410042
dradnatSMPR00420052
0062 0061
tluafeD
deriuqeR
Software Configuration
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enignEronrevoG
kaePeuqroT
2noitareneGtfihSotuA
2SA-01
0071
0021 dradnatSytuDyvaeH
0081
0091
0002
0012
0022 0031 dradnatSMPR0012
0032
0041dradnatSMPR0042
0042
0052
0062 0061
enignEronrevoG
kaePeuqroT
2noitareneGtfihSotuA
2SA-81
0071
0021
A/N
0081dradnatSMPR0081
0091
0002 dradnatSMPR0002
0012 dradnatSMPR0012
0022 0031
A/N
0032
00410042
0052
0062 0061
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Model Number
The model number gives basic information about the transmission and is explainedbelow. Use this number when calling for service assistance or replacement parts.
Fuller®
Overdrive
Torque x 100Design Level
AutoShift™Inertia Brake
Forward SpeedsGear Ratio
F O 8 4 6 A0- X-
X
A S
Twin CountershaftOverdrive
Torque x 100Design Level
AutoShift™
Gear RatioForward Speeds
T O 1 1 0 76- B - A S
R
Roadranger®
Twin Countershaft
Overdrive
T O -
X - Inertia Brake
6 Speed
7 Speed
2
Torque x 100
Design Level
AutoShift™ II(Second Generation)
AutoShift™Gear Ratio
Forward Speeds
1 4 1 07 B - A S10 Speed
T
Overdrive
L O -R
Roadranger®
Low Inertia
Twin Countershaft
2
Torque x 100
Design Level
2-AutoShift™ II (Second Generation)
AutoShift™Gear Ratio
Forward Speeds
1 8 1 89 A - A S18 Speed
PREFIX KEY
F = Fuller®
L = Low InertiaO = OverdriveR = Roadranger®
T = Twin Countershaft
SUFFIX KEY
AS = AutoShift™X = Inertia BrakeW = Wet ClutchT = Torque Converter2 = AutoShift™ II
(Second Generation)
Model Num
ber
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During power-up, the service light will come on and go off. This is normal operation.But, if the service light comes on and stays on or comes on while driving, it means thetransmission has detected a fault and you’ll want to get to a service facility as soon aspossible.
In the event there is a problem with the transmission, there are three primary tasks thedriver should perform.
• Driving Conditions: Note the driving condition under which the problemoccurred.
• Transmission Conditions: Note the condition of the transmisison under whichthe problem occurred.
• Retrieve Codes / Reset System: Record fault codes and reset the transmissionas described below.
Retrieving Fault Codes
Retrieve transmission fault codes by enabling the transmission system’s self-diagnostic mode.
Note: You can also use a PC-based service tool, such as the ServiceRanger, to retrievetransmission fault codes.
1. Place the shift lever in neutral.
2. Set the parking brake.
3. Turn the ignition key on but do not start the engine. If the engine is alreadyrunning, you may still retrieve codes, however, do not engage the starter ifengine stalls.
4. To Retrieve Active Codes: Start with the key in the on position.Turn the key off and on two times within five seconds endingwith the key in the on position. After five seconds, the servicelamp begins flashing two-digit fault codes. If no codes areactive, the service light will flash code 25 (no codes).
To Retrieve Inactive Codes: Start with the key in the onposition. Turn the key off and on four times within five secondsending with the key in the on position. After five seconds, theservice lamp begins flashing two-digit fault codes. If no codesare active, the service light will flash code 25 (no codes).
2 times
off on
4 times
off on
Retrieving and Clearing Fault Codes
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5. Observe the sequence of flashes on the indicator lamp and record thecodes. A one to two second pause separates each stored code, and thesequence automatically repeats after all codes have been flashed.
Clearing Fault Codes
The following procedure clears all inactive fault codes from the ECU’s memory.(Active fault codes are automatically cleared when the fault has been corrected.)
Note: You can also use a PC-based service tool, such as the ServiceRanger, to cleartransmission fault codes.
1. Place the shift lever in neutral.
2. Set the parking brake.
3. Turn the ignition key on but do not start the engine.
4. Start with the key in the on position. Turn the key off and on six times withinfive seconds, ending with the key in the on position.
Note: If the codes have been successfully cleared, the service lamp will comeon and stay on for five seconds.
5. Turn key off and allow system to power down.
6 times
off on
SERVICE
1 Flash
Shortpause
(1/2 sec)
Shortpause
(1/2 sec)
Long Pause(3-4 sec)
3 Flashes 2 Flashes
Code 13 Code 21
SERVICE SERVICE SERVICE SERVICESERVICE
1 Flash
SERVICE
Code Retrieving / Clearing
16
Fault Code Description
11 Shift Control12 Transmission Controller16 Eaton Proprietary Link (EPL)17 Start Enable Relay Coil21 Interrupt Clutch Solenoid22 Lock-up Clutch Solenoid24 Hydraulic System Fault25 No Code32 Switched System Voltage33 Battery Voltage Supply35 J-1939 Data Link41 Range Failed to Engage42 Splitter Failed to Engage43 Range Solenoid Valve44 Inertia Brake Solenoid Coil46 Splitter Valve51 Rail Select Sensor52 Gear Select Sensor56 Input Shaft Speed Sensor57 Main Shaft Speed Sensor58 Output Shaft Speed Sensor61 Rail Select Motor63 Gear Select Motor65 Logic Power71 Stuck Engaged72 Failed to Select Rail73 Failed to Engage Gear74 Failed to Synchronize83 Shift Lever Missing
ECU Connectors
Using a 1/4" wrench, connectors must be tighten to 20-30 Lb1in (2.25-3.39 Nm).
Vehicle Interface 18-Way Connector
'- Transmission Harness 30-Way Connector
1/4" Wrench
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Connector Pin Descriptions
Vehicle Interface
18-way Description
A1 Batt 1
A2 ATA+
A3 GNO 1
B1 Trans batt 1
B2 ATA-
B3 GNO 2
C1 EPL +
C2 EPL-
C3 EPL shield
01 Aux speed 1+
02 Aux speed 1-
03 Aux input 2
E1 Batt 2
E2 Trans batt 2
E3 Aux input 2
F1 Aux input 1
F2 Aux input 1
F3 Aux output 1
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Notes
Input, LO side
(Return)
Input, LO side
(Return)
Output, LO side driver Vehicle Interface 18-way Connector
Connector Pin Descriptions
Shift Control
30-way Description
A1 Aux input/output 3
A2 Start enable latch
A3 Start enable relay -
B1 Aux input 5
B2 1587 +
B3 Vdash
C1 Ignition
C2 1587-
C3 Start enable relay +
01 Aux input 5
02 Aux input 6
03 Aux output 3
E1 Gear display clock
E2 Gear display data
E3 Gear display
F1 EPL+
F2 EPL-
F3 EPL shield
G1 1939 +
G2 1939-
G3 1939 shield
H1 Aux input 6
H2 Aux output 2
H3 Aux input/output 4
J1 Batt 1
J2 Trans batt 1
J3 GNO 1
K1 Batt 2
K2 Trans batt 2
K3 GNO 2
Notes
Input/output, LO side driver
(Return)
Input, LO side
Input, LO side
Output, LO side driver
(Return)
(Return)
Output, HI/LO side driver
Input/output, LO side driver
Shift Control 30-way Connector
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TRMT-0062 3/00 PDFPrinted in USA
The Roadranger® System is an unbeatable combination of the best products from Eaton and Dana – partnering to provide you the most advanced, most trouble-free drivetrain in the industry. And it’s backed by the Roadrangers – the most experienced, most expert, most accessible drivetrain consultants in the business.
For spec’ing or service assistance, call 1-800-826-HELP (4357) 24 hours a day, 7 days a week, (Mexico: 001-800-826-HELP (4357)) for more time on the road. Or visit our web site at www.roadranger.com.
Copyright Eaton and Dana Corporation, 2002. EATON AND DANA CORPORATION hereby grants its customers, vendors, or distributors permission to freely copy, reproduce and/or distribute this document in printed format. THIS INFORMATION IS NOT INTENDED FOR SALE OR RE-SALE, AND THIS NOTICE MUST REMAIN ON ALL COPIES.
For parts or service call us Pro Gear & Transmission, Inc.
1 (877) 776-4600
(407) 872-1901
906 W. Gore St.
Orlando, FL 32805
