Easy-To-Work-With Wood Finishing Selection Guide Applications Adhesive, 2K, Automatic Application...

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Easy-To-Work-With Wood Finishing Selection Guide The World Leader In Wood Finishing Equipment

Transcript of Easy-To-Work-With Wood Finishing Selection Guide Applications Adhesive, 2K, Automatic Application...

Page 1: Easy-To-Work-With Wood Finishing Selection Guide Applications Adhesive, 2K, Automatic Application Equipment, Paint Kitchens . . . . . . . .Page 20 - 21 Index Dye Stains (NGR) Low Volume

Easy-To-Work-With™

Wood FinishingSelection Guide

The World Leader In Wood Finishing Equipment

Page 2: Easy-To-Work-With Wood Finishing Selection Guide Applications Adhesive, 2K, Automatic Application Equipment, Paint Kitchens . . . . . . . .Page 20 - 21 Index Dye Stains (NGR) Low Volume
Page 3: Easy-To-Work-With Wood Finishing Selection Guide Applications Adhesive, 2K, Automatic Application Equipment, Paint Kitchens . . . . . . . .Page 20 - 21 Index Dye Stains (NGR) Low Volume

Introduction The purpose of this guide is to bring a little science to the marvelous art of wood

finishing. We visited many of the best wood finishing shops and interviewed a number

of outstanding wood coating suppliers to develop this wood finishing guideline. In each

interview, we asked, “What is the best finishing equipment for your shop?”.This guide is

their response.

We are confident that if you follow the suggestions made in this guide you will likely see

an increase in your finish quality and a reduction in your finishing costs. We hope you

enjoy reading this guide, as much as we enjoyed creating it. It’s an outstanding reference

guide.

Dye Stains (NGR) NGR, Toner, Shading, SAP, Equalizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 2 - 3

Other Stains Wiping Stain, Glaze, Spray Stain, Spray & Wipe Stain, Filler . . . . . . . . . . .Pages 4 - 5

Sealers & Primers Washcoat, Sealer, Primer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 6 - 7

Topcoats Nitrocellulose (NC), Post-Cat, Pre-Cat, Urethane . . . . . . . . . . . . . . . . . . . . .Pages 8 - 9

Starter Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 10 - 11

The Power of Airmix® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 12 - 13

Accessories Airspray, HVLP, Airmix® and General Accessories . . . . . . . . . . . . . . . . . . .Pages 14 - 19

Special Applications Adhesive, 2K, Automatic Application Equipment, Paint Kitchens . . . . . . . .Page 20 - 21

Index

Page 4: Easy-To-Work-With Wood Finishing Selection Guide Applications Adhesive, 2K, Automatic Application Equipment, Paint Kitchens . . . . . . . .Page 20 - 21 Index Dye Stains (NGR) Low Volume

Dye Stains (NGR)

Low Volume Shops

Gun

Solvent Based

Solvent Based

*At regulator with gun triggered

*At regulator with gun triggered

*At regulator with gun triggered

M22HPAA

M22HTIG (LVLP)

15

15

Nozzle

EN2

EP5

40 to 70 psi

40 to 70 psi

1/4” - 25 ft

1/4” - 25 ft

136-145-212

136-131-114

Aircap Air Pressure* Air Hose Gun Only Part Number

Medium Volume Shops

Gun

SmallCompressor

M21/2 BASIC LP 12

Nozzle

LP 3 25 to 55 psi 1/4” - 25 ft 668-222-013

Compliant HVLP M22HTIP (HVLP) 12 E3 35 to 67 psi 5/16” - 25 ft 668-222-014

Aircap Air Pressure* System Part Number

10 to 12 psi

10 to 12 psi

Fluid Pressure Air Hose

1/4” - 25 ft

1/4” - 25 ft

Pressure Pot - 2.5 Gallons

Pressure Pot - 2.5 Gallons

Fluid Hose Feed System

High Volume Shops

Very High Volume Shops

Gun

High ProductionSingle Color

M22HTIP (HVLP)

M22HTIP (HVLP)

12

12

Nozzle

E3

E3

35 to 67 psi

35 to 65 psi

5/16” - 25 ft

5/16” - 25 ft

668-751-022

668-751-000High ProductionSingle Color

Aircap Air Pressure* System Part Number

10 to 12 psi

10 to 12 psi

Fluid Pressure Air Hose

1/4” - 25 ft

1/4” - 25 ft

PMP Pail Mount

PMP Pump

Fluid Hose Feed System

This group of stains can also be called NGR (non-grain raising) stains. It

includes toners, shaders, sap and equalizers. They are generally used to

equalize the color of furniture either in certain areas or over the entire piece.

They are typically 0.5% to 3% dyes and the rest is alcohol or acetone.

Although Airmix® is sometimes used with these coatings, it is usually easier

to use low pressure spray guns, such as HVLP, LVLP or conventional spray.

The dye in this coating will remain suspended without agitation

and hence does not need agitation. However, check with your paint

supplier. If it contains pigment, you will need to add agitation.

These shops will require a detailed review of fluid handling methods

before recommendations can be made. Please contact a Kremlin

representative.

Water Based M22HTIG (HVLP) 15 E5 45 to 67 psi 5/16” - 25 ft 136-131-104

M22HTIP (HVLP) 12 E3 35 to 65 psi 5/16” - 25 ft 668-763-200High Production andFast Color Change

10 to 12 psi 1/4” - 25 ft 02-75 Pump

ALL PACKAGES INCLUDE ONE (1) GUN ONLY.

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DY

E S

TAIN

S (N

GR

)

3

02-75 System(Cart Extra)

M21/2 LP Basic Gun

M22HTIP Gun(HVLP Compliant)

M22HTIG E5 (HVLP Compliant)M22HTIG EP5 (LVLP)Gravity Guns

M22HPAASiphon Feed Gun

Pressure Pot System

PMP-150 System(Cart Extra)

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Other Stains This group is all non-dye stains such as glaze, spray, spray and wipe, wiping

stains and filler. They give the wood its beautiful color. They are typically a

combination of dye, binder, pigment and solvent. The solids content can vary

from as low as 4% for spray stains to as high as 65% for fillers.

Airmix® is highly recommended for these coatings since it delivers a uniform coat

with minimal overspray and waste. This coating will settle quickly and requires,

as a minimum, agitation and ideally, circulation.

1. Always wipe the fillers across the grain to maximize the effect.

2. Always wipe stains in a circular motion and end by wiping with the grain.

Low Volume Shops

Gun

Airmix® MVX 09 - 094

Tip (see page 15)

BX 16 2 to 6 psi 668-665-625

Aircap Air Pressure(at regulator)

200 to 400 psi

Fluid Pressure Air Hose

3/16” - 16 ft1/4” - 16 ft EZMix Pump

Fluid Hose Feed System

Airmix® MVX 04 - 074 BX 16 15 to 30 psi 668-665-625*200 to 400 psi 3/16” - 16 ft1/4” - 16 ft EZMix Pump

High Volume Shops

Gun Tip (see page 15) Aircap Air Pressure(at regulator) One Gun System Part NumberFluid Pressure Air Hose

Wipe Stain1 Gun Airmix® MVX 14 -094 VX 14 2 to 6 psi 1/4” - 25 ft 668-668-512200 to 400 psi 3/16” - 25 ft 10-25 Pump

Fluid Hose Feed System

Airmix® MVX 14 -094 VX 14 2 to 6 psi 1/4” - 25 ft 668-730-502200 to 400 psi 3/16” - 25 ft 17A Pump

Airmix® MVX 04 -074 VX 14 15 to 30 psi 1/4” - 25 ft 668-668-510200 to 400 psi 3/16” - 25 ft 10-25 Pump

Airmix® MVX 04 -074 VX 14 15 to 30 psi 1/4” - 25 ft 668-730-504200 to 400 psi 3/16” - 25 ft 17A Pump

Medium Volume Shops

Gun

Airmix® MVX 12 - 094

Tip (see page 15)

VX 14 2 to 6 psi 1/4” - 25 ft 668-665-005

Aircap Air Pressure(at regulator) One Gun System Part Number

200 to 400 psi

Fluid Pressure Air Hose

3/16” - 25 ft 10-14 Pump

Fluid Hose Feed System

Airmix® MVX 04 - 074 VX 14 15 to 30 psi 1/4” - 25 ft 668-665-006200 to 400 psi 3/16” - 25 ft 10-14 Pump

Very High Volume Shops

These shops will require a detailed review of

fluid handling methods before recommendations

can be made. Please contact a Kremlin

representative.

1. For agitation see page 18.

2. For circulation see page 16. 10-14 & EZMix are not designed for circulation.

3. For two gun manifold see page 17.

4. For two-way or three-way suction manifolds see page 19.

5. For cart mount options see page 19.

6. For 55 gallon suction rod options see page 19.

7. If stain is abrasive use stainless steel seat insert in Airmix®

Gun, see page 15.

One Gun System Part Number

*You must specify the proper tip for your applilcation when ordering the EZMix system. System comes standard with 09-094 tip.

Wipe Stain

Spray Stain

Wipe Stain

Spray Stain

ALL PACKAGES INCLUDE ONE (1) GUN ONLY.

Wipe Stain1 to 2 Guns

Spray Stain1 Gun

Spray Stain1 to 2 Guns

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OTH

ER

STA

INS

5

EZMix System

MVX Gun(HVLP Compliant)

10-25 System(Cart Extra)

10-14 System(Cart Extra)

17A System (Cart Extra)

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Sealers&Primers

These coatings consist of sealers, primers and washcoats. The washcoat seals the dye stains from thewiping stains and is typically a reduced topcoat. The sealer typically seals the wiping stains and is also areduced topcoat with sanding aids. The primers are used to seal the wood and usually contain pigment

and sanding agents.

1. Airmix® is highly recommended for these coatings since it delivers a uniform coat with minimal overspray, sanding and waste.

2. This coating will settle quickly and requires agitation.

3. If your facility cannot deliver a consistent minimum 70οF (20οC) paint temperature to the guns, we recommend circulating with paint heaters.

Low Volume ShopsGun

Sealers Airmix® MVX 09 - 094

Tip(see page 15)

BX 16 8 to 15 psi 1/4” - 16 ft 668-665-625

Aircap Air Pressure(at regulator)

System Part Number

400 to 700 psi

Fluid Pressure Air Hose

3/16” - 16 ft EZMix Pump

Fluid Hose Feed System

Solvent

Primers Airmix® MVX 09 - 094 BX 16 12 to 20 psi 1/4” - 16 ft 668-665-625600 to 700 psi 3/16” - 16 ft EZMix PumpSolvent

Washcoats Airmix® MVX 09 - 094 BX 16 4 to 10 psi 1/4” - 16 ft 668-665-625300 to 600 psi 3/16” - 16 ft EZMix PumpSolvent

Coating

Medium Volume ShopsGun

Sealers - 1 Gun Airmix® MVX 09 - 094

Tip(see page 15)

VX 14 8 to 15 psi

Aircap Air Pressure(at regulator)

400 to 870 psi

Fluid Pressure Air Hose

3/16” - 25 ft 10-14 Pump

Fluid Hose Feed System

Solvent / Water

Sealers - 1 or 2 Guns Airmix® MVX 09 - 094 VX 14 8 to 15 psi 400 to 1000 psi 3/16” - 25 ft 20-25 PumpSolvent / Water

Primers - 1 Gun Airmix® MVX 09 - 094 VX 14 12 to 20 psi 600 to 870 psi 3/16” - 25 ft 10-14 PumpSolvent / Water

Primers - 1 or 2 Guns Airmix® MVX 09 - 094 VX 14 12 to 20 psi 600 to 1000 psi 3/16” - 25 ft 20-25 PumpSolvent / Water

Washcoats - 1 Gun Airmix® MVX 09 - 094 VX 14 4 to 10 psi 300 to 600 psi 3/16” - 25 ft 10-14 PumpSolvent / Water

Washcoats - 1 or 2 Guns Airmix® MVX 09 - 094 VX 14 4 to 10 psi 300 to 600 psi 3/16” - 25 ft

1/4” - 25 ft

1/4” - 25 ft

1/4” - 25 ft

1/4” - 25 ft

1/4” - 25 ft

1/4” - 25 ft 20-25 PumpSolvent / Water

Coating

High Volume Shops

1. For agitation see page 18.

2. For circulation and heaters see page 16.

3. For two gun manifold see page 17.

4. For two-way or three-way suction manifoldssee page 19.

5. For cart mount options see page 19.

6. For 55 gallon suction rod options see page 19.

Very High Volume ShopsThese shops will require a detailed review of fluid handling methods

before recommendations can be made. Please contact a Kremlin

representative.

668-665-000

668-770-100

668-665-000

System Part Number

668-770-100

668-665-000

668-770-100

Gun

Sealers - 1 Gun Airmix® MVX 09 - 094

Tip(see page 15)

VX 14 8 to 15 psi

Aircap Air Pressure(at regulator)

400 to 1000 psi

Fluid Pressure Air Hose

3/16” - 25 ft 17A Pump

Fluid Hose Feed System

Solvent / Water

Sealers - 1 or 2 Guns Airmix® MVX 09 - 094 VX 14 8 to 15 psi 400 to 1000 psi 3/16” - 25 ft 20-50 PumpSolvent / Water

Primers - 1 Gun Airmix® MVX 09 - 094 VX 14 12 to 20 psi 600 to 1000 psi 3/16” - 25 ft 17A PumpSolvent / Water

Primers - 1 or 2 Guns Airmix® MVX 09 - 094 VX 14 12 to 20 psi 600 to 1000 psi 3/16” - 25 ft 20-50 PumpSolvent / Water

Washcoats - 1 Gun Airmix® MVX 09 - 094 VX 14 4 to 10 psi 300 to 600 psi 3/16” - 25 ft 17A PumpSolvent / Water

Washcoats - 1 or 2 Guns Airmix® MVX 09 - 094 VX 14 4 to 10 psi 300 to 600 psi 3/16” - 25 ft

1/4” - 25 ft

1/4” - 25 ft

1/4” - 25 ft

1/4” - 25 ft

1/4” - 25 ft

1/4” - 25 ft 20-50 PumpSolvent / Water

Coating

151-730-200

668-780-200

151-730-200

System Part Number

668-780-200

151-730-200

668-780-200

ALL PACKAGES INCLUDE ONE (1) GUN ONLY.

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SE

ALE

RS

& P

RIM

ER

S

7

EZMix System

MVX Gun(HVLP Compliant)

20-25 System(Cart Extra)

17A System(Cart Extra)

20-50 System(Cart Extra)

10-14 System(Cart Extra)

Page 10: Easy-To-Work-With Wood Finishing Selection Guide Applications Adhesive, 2K, Automatic Application Equipment, Paint Kitchens . . . . . . . .Page 20 - 21 Index Dye Stains (NGR) Low Volume

Medium Volume ShopsGun

NC, Post-cat, Pre-cat,Waterborne,1 Gun Airmix® MVX 09 - 094

Tip (see page 15)

VX 14 8 to 20 psi 1/4”- 25 ft 668-665-000

Aircap Air Pressure (at regulator)

One Gun SystemPart Number

400 to 870 psi

Fluid Pressure Air Hose

3/16”- 25 ft 10-14 Pump

Fluid Hose Feed System

Solvent/Water

NC, Pre-cat,Waterborne,1 or 2 Guns Airmix® MVX 09 - 094 VX 14 8 to 20 psi 1/4”- 25 ft 668-770-100400 to 1000 psi 3/16”- 25 ft 20-25 PumpSolvent/Water

Coating

Urethane1 Gun Airmix® MVX 09 - 094 VX 14 20 to 35 psi 1/4”- 25 ft 668-665-000600 to 870 psi 3/16”- 25 ft 10-14 PumpSolvent/water

Urethane1 or 2 Guns Airmix® MVX 09 - 094 VX 14 20 to 35 psi 1/4”- 25 ft 668-770-100600 to 1200 psi 3/16”- 25 ft 20-25 PumpSolvent/Water

Topcoats There are a number of different topcoats that one can apply. However, the most common are NC(Nitrocellulose), pre-catalyzed, post-catalyzed and polyurethanes. The solids content of these coatingsrange from as low as 24% for the NC coatings to as high as 78% for the post catalyzed coatings. Post-catalyzed coatings must be flushed every night.

1. Airmix® is highly recommended for these coatings since it delivers a uniformcoat with minimal overspray and waste. In addition, Airmix® increasesproductivity since it can apply more coating per pass.

2. This coating requires agitation.

3. If your facility cannot deliver a consistent minimum 70οF (20οC) painttemperature to the guns, we recommend circulating with paint heaters.

Low Volume ShopsGun

NC, Pre-cat Airmix® MVX 06 - 094

Tip (see page 15)

BX 16 8 to 20 psi 1/4”- 16 ft 668-665-625*

Aircap Air Pressure (at regulator)

System Part Number

400 to 700 psi

Fluid Pressure Air Hose

3/16”- 16 ft

Fluid Hose Feed System

Solvent

Urethane Airmix® MVX 06 - 094 BX 16 20 to 35 psi 1/4”- 16 ft 668-665-625*600 to 700 psi 3/16”- 16 ft Solvent

Coating

High Volume ShopsGun Tip

(see page 15)Aircap Air Pressure

(at regulator)One Gun SystemPart Number

Fluid Pressure Air Hose Fluid Hose Feed SystemCoating

NC, Post-cat, Pre-cat,Waterborne, 2 Guns Airmix® MVX 09 - 094 VX 14 8 to 20 psi 1/4”- 25 ft 151-730-200400 to 1000 psi 3/16”- 25 ft 17A Pump

17A Pump

Solvent/Water

Post-cat 2 to 3 GunsAirmix® MVX 09 - 094 VX 14 8 to 20 psi 1/4”- 25 ft 668-781-200400 to 1000 psi 3/16”- 25 ft 20-50F PumpSolvent/Water

Urethane 1 to 2 GunsAirmix® MVX 09 - 094 VX 14 20 to 35 psi 1/4”- 25 ft 151-730-200600 to 1200 psi 3/16”- 25 ft Solvent/Water

Urethane 2 to 3 GunsAirmix® MVX 09 - 094 VX 14 20 to 35 psi 1/4”- 25 ft 668-780-200600 to 1200 psi 3/16”- 25 ft 20-50 PumpSolvent/Water

Very High Volume ShopsThese shops will require a detailed review of fluid handling methods before

recommendations can be made. Please contact a Kremlin representative.

1. For agitation see page 18.

2. For circulation and heaters see page 16.

3. For two gun manifold see page 17.

4. For two-way or three-way suction manifolds see page 19.

5. For cart mount options see page 19.

6. For 55 gallon suction rod options see

page 19.

EZMix Pump

EZMix Pump

Post-cat,1 or 2 Guns Airmix® MVX 09 - 094 VX 14 8 to 20 psi 1/4”- 25 ft 151-730-200400 to 1000 psi 3/16”- 25 ft 17A PumpSolvent/Water

NC, Pre-cat, Waterborne,2 to 3 Guns Airmix® MVX 09 - 094 VX 14 8 to 20 psi 1/4”- 25 ft 668-780-200400 to 1000 psi 3/16”- 25 ft 20-50 PumpSolvent/Water

ALL PACKAGES INCLUDE ONE (1) GUN ONLY.

*You must specify the proper tip for your applilcation when ordering the EZMix system. System comes standard with 09-094 tip.

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TOP

CO

ATS

9

EZMix System

MVX Gun(HVLP Compliant)

20-25 System(Cart Extra)

17A System(Cart Extra)

20-50 System(Cart Extra)

10-14 System(Cart Extra)

Page 12: Easy-To-Work-With Wood Finishing Selection Guide Applications Adhesive, 2K, Automatic Application Equipment, Paint Kitchens . . . . . . . .Page 20 - 21 Index Dye Stains (NGR) Low Volume

Starter Kits Sometimes, we are asked how we should equip an ideal

shop to do all coatings. This is our answer to that

question.

Low Volume Shops

Gun

Dye Stains

Other Coatings

M22HTIG 15E5 (HVLP)

Airmix® MVX with tip 09-094

None

EZMix Pump

Feed System

136-131-104

668-665-625

Kit Part Number

Medium Volume Shops

Gun

Dye Stains

Other Coatings

M22HTIP 12E3 (HVLP)

Airmix® MVX with tip 09-094

Pressure Pot - 2.5 Gallons

10-14 Pump

Feed System

668-222-014

668-665-000

Kit Part Number

High Volume Shops

Gun

Dye Stains

Other Coatings

M22HTIP 12E3 (HVLP)

Airmix® MVX with tip 09-094

PMP-150

17A Pump

Feed System

668-751-000

151-730-200

Kit Part Number

Recommended Accessories

1. Lower Fluid Delivery Spare Tip: 134-506-094 for solvent based coatings.

1. XtraTM Fine finish style Tip: 134-506-092 for water-based, high solids, and polyurethane coatings.

Recommended Accessories

1. Three-way suction manifold for topcoat, sealer and solvent: 669-669-025

2. Two additional suction rods for the three-way manifolds: 049-596-010 (x2)

3. 5 gallon agitator: 668-668-806 (x2)

4. High delivery spare tip: 134-512-114 for solvent based coatings.

5. XtraTM Fine finish style tip: 134-512-112 for water-based, high solids, and polyurethane coatings.

Recommended Accessories

1. Three-way suction manifold for topcoat, sealer and solvent: 669-669-027

2. Two additional suction rods for the three-way manifold: 049-596-110 (x2)

3. Circulation kit and heater for consistent high quality finish and high productivity see page 16.

4. 5 gallon agitator: 668-668-806 (x2)

5. High delivery spare tip: 134-514-114

6. XtraTM Fine finish style tip: 134-512-112 for water-based, high solids, and polyurethane coatings.

Page 13: Easy-To-Work-With Wood Finishing Selection Guide Applications Adhesive, 2K, Automatic Application Equipment, Paint Kitchens . . . . . . . .Page 20 - 21 Index Dye Stains (NGR) Low Volume

STA

RTE

R K

ITS

11

HTIP H3 Gun(HVLP Compliant)

HTIP H3 Gun(HVLP Compliant)

HTIG H5 Gun(HVLP Compliant)

Pressure Pot

PMP System(Cart Extra)

EZMix System

17A System (Cart Extra)

MVX Gun(HVLP Compliant)

10-14 System(Cart Extra)

MVX Gun(HVLP Compliant)

MVX Gun(HVLP Compliant)

Page 14: Easy-To-Work-With Wood Finishing Selection Guide Applications Adhesive, 2K, Automatic Application Equipment, Paint Kitchens . . . . . . . .Page 20 - 21 Index Dye Stains (NGR) Low Volume

The Powerof AIRMIX®

Imagine a spray painting system that eliminates excess overspray, turbulence and bounce-

back. A system that applies an outstanding finish to your parts, not your spray booth.

AIRMIX® virtually eliminates the wasted coatings clogging your spray booth filtration

system and collecting on your conveyor. AIRMIX® is made for industrial users who

require a world class finish and demand high application transfer efficiency.

AIRMIX® is a medium pressure spray process.

The key to its success is its unique atomization

technology as shown in the two diagrams. This

uniqueness delivers a high quality finish and

uniform film build that is not available from other

medium pressure technologies such as

air-assisted airless.

With Airmix®, atomization air is blended with the fluid at the locus of

atomization, which delivers a very controlled balanced spray that

produces a uniform build.

With other medium pressure systems, such as air-assisted airless,

air injected directly into or beyond the locus of atomization creates

excessive turbulence, overspray, coarse particles and a very

uneven film build requiring additional finishing steps.

HVLP Compliant

Xtra™ Series Fine Finish Tips

These tips are specially designed to improve atomization of

polyurethanes, water-based, & high solid coatings. The Xtra™ tips

have been tested and proven at many customer locations &

received great results.

On standard coatings, these tips may also help to further reduce the

amount of atomizing air needed at the gun.

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THE

PO

WE

R O

F AIR

MIX

®

13

Paint Velocity - Reduces booth maintenanceThe paint velocity has a direct impact on performance:the higher the velocity, the greater the amount ofoverspray and bounceback, which combine to quicklypollute the booth. As can be seen from the graph on theright, the particle speed with AIRMIX® is much lowerthan with all other systems.

ADVANTAGES OF AIRMIX®

• Controlled atomization and high quality finish• Cleaner environment• Lower solvent emissions• Higher application efficiency for fast production• Enthusiastic operator acceptance• Transfer efficiency eliminates waste and needless

finishing steps

• Quick payback period• Outstanding reliability• Easy Maintenance• Material Savings of up to 35% and more• Up to 50% savings in spray booth waste• Conforms to virutally all regulations• Fast color changes

Transfer Efficiency - Saves on paint costsUsers of Airmix® achieve the highest transferefficiency available. Efficiencies on different types ofmanual spray equipment are:

Air Consumption - Lower energy costsAIRMIX® uses less air for atomization air than any otherhigh quality spray system. AIRMIX® works well withsmaller air compressors, lower production air pressureand lower compressed air volumes. This generatesmajor savings in compressed air cost and reduces aircompressor maintenance.

Fine Atomization - Excellent finishAIRMIX® uses a specially designed aircap to provide asmooth and even finish every time. The aircap helps toevenly atomize the paint as it leaves the fluid tip. Thiseven atomization allows the paint to be broken downinto smaller particles which provides the best coat withminimal defects or orange peel.

PLUS: New MVX Gun offers

unparalleled pattern control

Airmix® has become a standard in the industry byproviding better atomization, producing lower paintvelocities, requiring much lower air consumption andoffering extremely high transfer efficiencies.

The Benefitsof AIRMIX®

Airmix® - superior to conventional, HVLP, air-assisted airless and airless spraying.

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Accessories

Airspray / HVLP Accessories

DescriptionPart

A Inline Filter for Product Inlet 129-020-060

B Wall or Table mounting Kit for Gravity Fed Gun 049-221-800

Pack of 10 Replacement Screens 151-399-902

Pack of 10 Seals 149-949-901

M21Part Numbers

129-140-030

049-221-900

151-399-902

149-949-901

M22 Part Numbers

Miscellaneous Accessories

DescriptionItem

0.6 Quart Plastic Cup (Standard) 139-270-200

Pack of 5 Non-Drip Plugs 139-270-210

0.6 Quart “Gray” Plastic Cup (Optional) 139-270-250

Part Number

Pack of 5 Screens for 0.25 qt and 0.6 qt Plastic Cups 139-270-220

Gravity Cups

Description

PMP-150 Pump 144-931-091

02-75 Pump Not Available

EZMix & 10-14 Pumps Not Available

10-25 Pump 146-260-991

Air Motor Seal Kit

Airspray & Airmix® Pump Seal & Repair Kits

A

B

Description

M21 & M21/2 Series Seal Kit (Pack of 3) 129-029-902

M21 & M21/2 Series Repair Kit 129-029-901

M21HTI Series Seal Kit (Pack of 3) 129-080-902

M21HTI Series Repair Kit 129-080-901

M22 Series Seal Kit 129-130-901

M22 Series Repair Kit 129-130-902

Kit Part Number

Gun Seal & Repair Kits

20-25 Pump

20-50 Pump

17A Pump

146-260-990

146-270-991

144-919-904

0.25 Quart Plastic Cup (Optional) 139-280-200

Not Available**

144-941-495

144-850-191

144-950-098

Fluid Section Repair Kit

144-950-096

144-960-096

144-919-912

Not Available*

144-850-150

144-850-150

146-260-996

Air Motor Repair Kit

146-260-995

146-270-995

144-919-914

144-931-095

144-941-490

144-850-190

144-950-097

Fluid Section Seal Kit

144-950-091

144-960-091

144-919-905

* PMP-150 Distribution Seal Kit Part Number is 144-931-094** PMP-150 Diaphragm Kit Part Number is 144-931-090

A

B

C

D

E

A

B

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Airmix® Gun Accessories

A

B

Part Number

For tip sizes 03, 04 and 06 129-609-901

For tip sizes 09 and above 129-529-903

Description

A

B

Part

Tip Seals (Pack of 10)

Standard Airmix® TipsTo order a standard Airmix tip, replace the crosses in 134-5xx-xx4 with the corresponding number read from the table below

(for example, order 134-506-094 for a 06-09 tip). Special 02, 45, 64 and 100 Tips Available Upon Request.

Tip

Siz

e

oz./m

in.

cm3 ./

min

.

oz./m

in.

cm3 ./

min

.

Dia

.Inc

hes

Dia

.mm

Mes

h

Filt

er #

Mes

h

Filt

er #

300 psi20 bar

600 psi41 bar

Gun Filter Pump Filter Maximum Pattern Width at 10”

Narrow Parts Wide PartsMid Range

3.5” 5” 7” 9” 10” 12” 13” 15” 18”

9 cm 13 cm 18 cm 23 cm 25 cm 30 cm 33 cm 38 cm 46 cm

03-03 03-05 03-07

04-03 04-05 04-07 04-09 04-11 04-13

06-03 06-05 06-07 06-09 06-11 06-13 06-15

09-03 09-05 09-07 09-09 09-11 09-13 09-15

12-07 12-09 12-11 12-13 12-15 12-17

14-03 14-05 14-07 14-09 14-11 14-13 14-15 14-17

18-13 18-15 18-17

20-07 20-09 20-11 20-13 20-15 20-17 20-19

25-13

30-07 30-11 30-13 30-15 30-17 30-19

03 2.6 77 4.1 121 .007 0.18 140 4 270 2

04 3.4 101 5.4 160 .009 0.23 140 4 270 2

06 5.1 151 8.1 240 .011 0.28 140 4 140 4

09 7.7 228 12.1 358 .013 0.33 80 6 80 6

12 10.3 305 16.2 479 .015 0.38 50 12 70 8

14 12 355 18.9 559 .016 0.41 50 12 70 8

18 15.3 452 24.2 716 .018 0.46 50 12 50 12

20 17 503 27 798 .019 0.48 50 12 50 12

25 20 591 30 887 .022 0.56 50 12 30 20

30 25.5 754 40.5 1198 .024 0.61 50 12 30 20

VX14 K HVLP VX114Aircaps for Airmix®

Spray Guns

Fits MVX 132-670-920 132-670-940

Quality of spray Excellent Excellent

Adjustable fan Yes No

Transfer efficiency Very good Very good

Non-stick coating No No

Part A for tip sizes 03,04 and 06 are 140 mesh

MVX Gun

Delrin (Pack of 10) 129-679-904

Description

Stainless Steel (Pack of 2) 129-679-905

Carbide (Pack of 2) 129-679-906

Seals (Pack of 10) 129-629-922

Airmix® Gun Seat InsertsMXLT Gun

129-609-911

129-629-923

129-659-904

129-629-922

* Delrin is recommended for most non-pigmented wood coatings.** Stainless steel and carbide are recommended for more abrasive wood

coatings

Xtra™ Series Airmix® Tips - For use with water-based, high solids & polyurethane coatingsTo order a Xtra™ Airmix tip, replace the crosses in 134-5xx-xx2 with the corresponding number read from the table below (for

example, order 134-506-092 for a 06-09 tip). NOTE: Only tip numbers shown in yellow boxes are available as Xtra™ tips.

Part Number

VX14 K HVLP aircap w/ 2 gauges 668-668-587

VX114 K HVLP aircap w/ 1 gauge 668-670-940

Model

HVLP Compliance Test Aircaps w/ gauges

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Accessories

Airmix® Gun Accessories Continued

Heating your coating is an often forgotten secret to consistent quality and lower coatingcosts. Without heat the viscosity changes with the temperature, resulting in inconsistent finishquality and lower efficiency as you raise the atomization pressure to break up thicker paint.By adding a circulation kit and heater, set at 90°F (25°C), you deliver the same quality allyear round.

Do not exceed 90°F (25°C) with polyurethanes and acid curecoatings since a higher temperature shortens their pot life.

Part Number

110V 056-146-050

220V 056-146-000

Explosion Proof

Explosion Proof

Voltage ConstructionPart Number

Aluminum Circulation Valve 668-314-010

For 20.25, 20.50 & 17A Pumps

Circulation Kits and Heaters

Circulating Kits Stainless Steel Paint Heaters

Part Number

MVX Seal Kit (Pack of 3) 129-679-901

Description

MVX Repair Kit 129-679-902

MXLT Seal Kit (Pack of 3) 129-659-901

MXLT Air Valve Kit 129-659-902

Airmix® Gun Seal and Repair Kit

Each Kit Contains:1. 3ft Whip Hose2. 10ft Fluid Hose for Heater3. 25ft Fluid Hose4. Y-Fitting (Non-Stainless)5. Circulation Valve or Back Pressure Regulator

(See Photo)

Part Number

2-3-4-6 129-609-907

Tip NumberScreen Number Mesh (Microns)

140 (99µ)

9 129-609-90885 (168µ)

12+up

4

6

12 129-609-90960 (280µ)

Gun Filter - Pack of 5

Part Number

For 03 to 09 tips 000-094-000

Description

For 12 to 100 tips 000-094-002

Unclogging Needle Holder 669-094-000

Unclogging Needles - Pack of 12

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Part Number

Hose Sleeve - 16’ 669-990-101

Hose Sleeve - 25’ 669-990-102

Hose Sleeve - 32’ 669-990-103

Hose Sleeve - 50’ 669-990-106

Hose Sleeve - 100’ 669-990-104

Hose Sleeve - 1000’ 669-990-105

Description

Hose Protection Sleeve

Length 50’

HVLP & LP Fluid Hose

Flui

dA

ir

668-362-150

Airmix® Fluid Hose 050-450-607

Stainless Airmix® Fluid Hose 668-455-850

Airmix® and LP - Air Hose 050-382-216

HVLP Air Hose

750 psi

3000 psi

3000 psi

150 psi

150 psi 668-395-150

Description Length 25’

668-362-125

050-450-605

050-450-653

050-382-214

050-389-103

Length 16’

668-362-116

050-450-604

050-450-652

050-382-209

050-389-101

Maximum Pressure

1/4”

3/16”

3/16”

1/4”

5/16”

Hose Inside Diameter

F 3/8” NPS

F #5 JIC

F #5 JIC

F 1/4” NPS

F 1/4” NPS

Fittings

Hoses

General Accessories

Part Number

Two Gun Manifold for All Airmix® Pumps except EZMix & 10-14 669-669-017

Description

Stainless Steel Two Gun Manifold

Part Number

10-14A

B

155-580-510

ModelsParts Construction

Stainless Steel

10-25, 20-25, 20-50and 17A 055-580-100Stainless Steel

Inlet

1/4 NPT (M)

1/4 NPT (F)

Outlet

#5 J.I.C. (M)

#5 J.I.C. (M)

Pressure Rating

900 psi

3500 psi

Superfilters - Come with #6 filter screen

03/04

Tip Size

2

4

6

8

n° Part Number

000-161-102200

Screen Size (Mesh)

06 000-161-104

09 000-161-106

12/14

140

85

70 000-161-108

1220 60 000-161-112

Superfilter Screen

A

Two GunManifold

B

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AFNOR 4 (CA4) Centipoises Ford 4 (CF4) DIN 4 (D°) ZAHN (n°2) ZAHN 312 20 10 11 18

14 25 12 12 19

16 30 14 14 20

20 40 18 16 22

25 50 22 20 24

29 60 25 23 27

32 70 28 25 30

34 80 30 26 34

37 90 33 28 37 10

40 100 35 30 41 12

45 120 40 34 49 14

50 140 44 38 58 16

56 160 50 42 66 18

61 180 54 45 74 20

66 200 58 49 82 23

Accessories

General Accessories Continued

Plastic cup for calculating the viscosity of a liquid.The time it takes the liquid to pass through the cupin seconds corresponds to the AFNOR4 scale.

Viscosity Cup - AFNOR4Viscosity Cup Conversion Chart

Part Number

Viscosity cup n°4 CA4 049-221-400

Description

Instrument for reading the thickness of a wet film.

All covers are stainless steel

Wet Film Thickness Gauge

Part Number

Thickness Gauge 999-400-025

Description

Part Number

5 Gallon Agitator and Cover (Nylon Blade) 668-668-806

55 Gallon Agitator and Cover (Nylon Blades) 668-668-320

Part

A

B

Description

Agitators for 5 Gallon Pail and 55 Gallon Drum

B

A

55 Gallon Agitator and Elevator 668-900-125

M3R-55E Gear reduced Agitator and Elevator 668-999-610

C

C

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Great for spraying sealers and topcoats with one pump.Larger Manifolds (4 or More Suction Rods) Available upon Request

Suction Manifolds

Part Number

2-Way Suction Manifold w/o Suction RodsA

B

669-669-024

2-Way Suction Manifold w/o Suction Rods 669-669-026

Description Pump

10-14, PMP-150

20-25, 20-50 and 17A

3-Way Suction Manifold w/o Suction Rods 669-669-025

3-Way Suction Manifold w/o Suction Rods

For stainless steel or other sizes call a Kremlin representative.

669-669-027

S/S Number

668-668-449

N/A

668-668-450

N/A

10-14, PMP-150

20-25, 20-50 and 17A

Parts

CartsPart Number

One Arm Cart (A) 051-730-110

Two Arm Cart with wall plate (required for cart mounted heated systems) 668-221-000

Description Pump

Fits 10.14 & PMP pumps

Fits all listed pumps

Stainless Steel Suction AssembliesPart Number

5 Gallon 049-596-010

5 Gallon 049-596-110

Description Pump

PMP-150, 02-75 and 10-14

20-25, 20-50 and 17A

55 Gallon 668-668-201PMP-150, 02-75 and 10-14

55 Gallon 668-595-10020-25, 20-50 and 17A

Protects the paint guns and pumps from wearing prematurely.Lubricants P & T are used in the lubricating cup located on thepump fluid section.

Gun & Pump Lubricants

Part Number

.33 oz. Tube of Techni Lub 560-440-101

Can of Techni Lub (15.5 oz.) 560-440-001

Lubricant T - for solvent based paints (1 Gallon/3.78 liters) 668-990-001

Lubricant P - for Polyurethanes (1 Gallon/3.78 liters) 668-990-021

Description

Thick white paste for the hands and face. It guarantees full protection for

half a day and is easily removed by rinsing. Free from silicone and

colorings.

Protective Cream

Part Number

Protective Cream - pack of 36 Tubes 143-039-912

Protective Cream - pack of 6 Tubes 143-039-913

Protective Cream - 1 Tube 043-039-912

Description

B

A

Item

A

B

C

D

A

B

C

Four Wheel Cart with 5 gallon pail support (B) 668-668-599Fits all listed pumps

B A

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Special Applications

Manual Airspray Guns, Pumps & Systems

Kremlin offers a complete line of airspray equipment to service all

industries. From a standard conventional siphon feed gun to a complete

multi-gun system, Kremlin has what you need. For more information please

refer to the Manual Airspray Catalog.

Automatic Guns for Flatline Systems

Kremlin’s AVX automatic Airmix® and A25HTI Automatic HVLP guns provide the premium finish required by users of

flatline systems. Kremlin guns are designed with detachable base assemblies to make cleaning and maintenance easy.

For more information, please refer to the Automatic Spray Catalog.

A25 HTI Gun AVX Gun

Mechanical & Electronic Plural Component Systems

For the best in plural component systems, look to Kremlin. The PU2120 and

PU2200 mechanical systems provide a simple solution to accurate mixing, while

the Cyclomix™, Cyclomix™ Multi and Cyclomat™ offer very precise electronic

control of the mixing process for standard and acid catalyzed coatings. For more

information, please refer to the Plural Component Systems Catalog.

Cyclomat™

Cyclomix™

PU2120

PU2200

Cyclomix™ Multi

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Fluid Delivery Equipment - For Very High Volume Shops

Kremlin has a wide variety of large pumps for very high volume wood finishing shops that require special

fluid delivery and control equipment. Please refer to the Fluid Delivery Catalog for more information.

K-Series Double Diaphragm Pumps

Color Changers

Piston Pumps

Extrusion Systems for Adhesives & Sealants

Kremlin Rexson makes a complete line of single and plural component extrusion equipment and

accessories. These systems can easily extrude caulkings, adhesives and sealants from 5 or 55 gallon

drums through manual or automatic extrusion guns. For more information, please refer to the 1K Extrusion

Equipment Selection Guide.

Automatic Extrusion Valves

Single Post Ram Extrusion Pump

Manual Extrusion Valves

21

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July, 2008Revision #4Catalog # LT 999-200-015

Your Solution & Service Center is:

EXEL North America, IncCanadian Branch931 Progress Ave., Unit 7Scarborough, Ontario M1G 3V5Toll Free: (800) 450-0655Phone: (416) 431-5017Fax: (416) 431-9171

EXEL North America, Inc.North American Headquarters45001 5 Mile RoadPlymouth, MI 48170Toll Free: (800) 573-5554Phone: (734) 979-0100Fax: (734) 927-0064

EXEL-NA, S.A. DE C.V.Mexico BranchMoisés Sáenz 1510, Col. LeonesMonterrey, N. L. México, CP 64600Phone: (81) 1257-1111Fax: (81) 1352-8316