LEADING THE WAY IN

END TO END SURFACE COATING SOLUTIONS

®

OUR PHILOSOPHY

BUSINESS WITH PRIDE AND PLEASUREPride and pleasure in our work remain the most important motivator.

www.intech�nishing.com2

Automobile Industry

Furniture Industry

Fabrication Industry

Engineering Industry

Fan Industry

Bicycle Industry

Lighting Industry

Construction Industry

APPLICATION AREAS

OUR PHILOSOPHYLEADERSHIPTHROUGH INNOVATIONTo lead through introduction of innovative technology.

EXPERTISE THROUGH EXPERIENCE Technological expertise which evolves from our continuous innovative efforts oriented to satisfying market needs.

To enter into new and promising unexplored markets.

PIONEERING ATTITUDE

®

MANUAL POWDER & LIQUID APPLICATORS

AUTOMATIC POWDER & LIQUID APPLICATORS

COATING BOOTHS

PRE-TREATMENT PLANTS

CONVEYORS

OVENS

VERTICAL STORAGE CAROUSELS

RETRIEVAL SYSTEMS

TRANSPORTERS

OUR OFFERINGS

Suyash Charitable Trust

Working for tribal upliftment Yashprabha

Group

Stat�eld Equipment Pvt. Ltd

Surface Coating Applicators

Minilec (India) Pvt. Ltd

Control Relays, Protection Relays, Annunciation Systems, SCADA, VFD

Intech Energy Systems Pvt. Ltd

Bio-Lubircants

Intech Surface Coating Pvt. Ltd

Surface Coating Plants

www.intech�nishing.com4

LEADING BY EXAMPLE• First to introduce Powder Coating Technology in India• First to introduce Electro-Static Painting in India.• First to introduce Power and Free Conveyor in India.• The only company that provides end-to-end solution for surface coating.• Over a dozen patents in India• Patents in Taiwan, Europe & USA

Intech has a well established head of�ce and manufacturing plant spread over 3000 sq.meters at Pirangoot, Pune located in the state of M a h a r a s h t r a . P u n e i s t h e e d u c a t i o n , manufacturing and IT hub of western India. Having several nationally-internationally known industries from various �elds, close proximity to Mumbai for import/export convenience and a growing crowd of educated people due to its strong education sector, makes Pune a perfect location for Intech. Continuous innovation and design upgradation has always been Intech's ace card. Working as a partner with their customers, Intech has always delivered 'a little more' than the expected. Dedicated projects section and independent design sections ensure that project coordination is done with the customer maintaining a wholesome view of all customer requirements and design perfection for project execution, ensuring a perfectly optimum and technically perfect solution. Having modern facilities to manufacture, Intech delivers Surface Coating Plants that add pride to any shop �oor. Complete facilities to test every element of the plant independently, as well as a complete plant, Intech is equipped to ensure all deliverables with in-house performance test reports. Intech has branch of�ces in major metros in India. Customer support teams located at the branch of�ces, offer prompt service support working towards minimum downtime at customer end. A strong dealer network spread over India, ensures prompt spares supply, thus providing a wholesome support for all surface coating requirements A pioneer in bringing surface coating to India, Intech is a ‘one - stop shop’ for all surface coating requirements.

WORLD CLASS INFRASTRUCTURE

®

THE RIGHT PREPARATION... FOR THE PERFECTPROTECTION & FINISH

Proper surface preparation and treatment of article is the first step towards achieving a good quality surface coating finish. Cleaning of the article's surface and treating the article surface with chemicals is the basic step: one of the key surface-finish de�ning steps.

www.intech�nishing.com6 PRETREATMENT PRETREATMENT

This system for online cleaning of articles consists of a tunnel mounted on tanks with allied piping, pumps, spray nozzles for spraying chemicals on articles which are moving on a conveyor. The design is based on conveyor speed, article pro�le & pretreatment timing. The specially designed weldless spray tunnel and locking between zones to limit

chemical carry-over between adjacent chemical zones eliminates chances of chemical leakage. Specially selected heating systems, oil skimmers, indirect heating systems, dosing mechanisms are elements which further contribute for ef�cient and effective output of the spray pre-treatment system.

SPRAY PRETREATMENT

The dip type pretreatment system is a economy solution for achieving surface pre-treatment. Articles are dipped in chemical �lled tanks for required surface treatment. Article movement is customized for optimum production economy.Chemical heating in the dip tanks can be done using thermic �uid, hot water, immersion heaters, gas burners, diesel burners, depending on site and production suitability. Specially selected oil skimmers to control contamination levels in tanks, sludge removal systems further contribute to effective and ef�cient output from the dip pre-treatment system.

l Manual movement of the articles from tank to tank using hoists

l Semi-automatic movement of articles with s p e e d a n d m o v e m e n t o r i e n t a t i o n programmable over head conveyors

l Completely automatic article movement using PLC controlled transporters

DIP PRETREATMENT

Designing the pre-treatment system, requires thorough understanding of surface chemical treatment processes, production volume calculations keeping in mind article geometr y/j ig orientations and consideration of the available space and layout boundaries. Spray or Dip pre-treatment, whichever shortlisted, Intech delivers the optimum solution to build the foundation for the smooth surface �nish expected.

®

PATENTED BOOTH DESIGN THAT GIVES SUPERIOR SURFACE FINISH

www.intech�nishing.com8 POWDER COATING BOOTHS

Highlights of Intech's powder booths are l Pa te n te d m u lt i c yc lo n e d e s i g n fo r

maximum powder recovery. l Ductless booth design resulting in reduced

cleaning time. l Specially designed air �ow resulting in

almost zero powder row from the cutouts.l Trough design which makes optimal use of

the angle of reposel Roll in-roll out mechanism for quick color

change. Recommended for conveyorised

plants requiring quick color change. Multiple sets of booths can be incorporated in one coating line with combination of stationary and roll in-roll out type.

l Pressurized chamber can be incorporated with suction and delivery �lters to maintain air pressure and reduction in dust �ow in the working area.

l Auto recycling system can be provided on the path from powder hopper to powder applicators.

P o w d e r c o a t i n g g i v e s consumers, businesses and industries one of the most economical, long lasting, and most color durable quality finishes available on virtually any type of metal.

Intech offers MS, SS powder coating booths for all scales of production considering manual and automatic applicator systems. Powder recovery, which is the key to achieving powder coating economics, can be done using multicyclone or cartridge �lter. Intechs powder coating booths with the multicyclone recovery system are tested and attested for CE, EX, UL, DEMKO certi�cation. The designs also incorporate patented protection for explosion and �re in the coating booth.

®

HIGH-QUALITYLIQUID PAINTING PLANTS...SHINE BRIGHT ABOVE THE REST

www.intech�nishing.com10 LIQUID PAINTING BOOTHS

l Uniform water waft (wherever applicable) almost eliminating the cleaning/scraping requirements. Pressurization of booths for stringent paint quality demands.

l Air conditioning required to counter temperature and humidity.

l Dry Back Booth - Normally recommended where paint consumption is low. Metallic �lters remove airborne paint particles,

balance the air�ow through the work area and minimize paint accumulation on the exhaust system.

l Water Wash Booth - Designed & engineered to handle all types of spraying application. Water waft & eliminator plates ensure effective over spray pick up & paint arrest. Side draught or Down draught suction options for over spray paint collection.

Depending on the application / article to be coated, the production volume, availability of space and facilities, Intech offers selection from the water wash or dry back booths, both in side draft or down draft modes, which can be used for manual or automatic paint application. The auto applicators like bell or disc are mounted on reciprocator unit or can be stationary.

Liquid painting is an excellent option for �nished assembled components and products where other coating technologies may be lesser or not suitable.

Intech offers the complete system for transfer & regulation of paint from paint room to applicator, with addition of centralized fresh air unit, if required. Recommended for quick colour change, the system consists of l Pneumatic paint transfer pumps provided

for transfer of paint & thinner to paint applicator.

l Stainless steel containers for paints with

Paint Kitchen Systemcontinuous type pneumatic stirrer to maintain Feint viscosity.

l Paint distribution from paint containers through pipeline to feed paint applicators with control valves, pressure regulating valves, ball valves, pressure regulators, paint �lters, non return valves for all the colours and thinner with return line.

Highlights of Intech's liquid coating booths

®

EMPHASIS ON POST-TREATMENT FOR SUPERIOR FINISH

www.intech�nishing.com12 OVENS

00.15.00 00.15.00 00.30.00

(Elapsed Time Average Plot) Minor interval=00.30.0000.31.52

283

50.0

75.0

100.0

125.0

150.0

175.0

200.0

TEM

PERA

TURE

212.0225.0

250.0

TIME

Certi�ed with Traveling Temperature Graph Test

Ovens are one of the key elements in paint shops either for water drying after pretreatment and for curing or baking of paint or powder. Baking at the required temperature and for predetermined time span is key for surface �nish and durability. Another important feature desired from ovens is control over heat loss which in turn re�ects in faster heat up of the oven and maintains optimum power consumption. Intech takes pride in pre-testing and delivery of all expected performance parameters for all types of ovens.

Diamond Loop Types Oven Recommended for use with power & free conveyor for higher production volumes, space constraint and longer components. Lateral movement of the article inside the oven ensures complete curing time in compactly designed oven.Camel Back Type Oven Recommended to reduce heat losses through entry and exit due to big article cutouts. The article entry / exit is usually designed from bottom of the ovenIR Oven Recommended for quick drying of components. Diesel/Gas �red Oven with additional IR booster zone can also be offered to reduce the curing time.

l Leak proof joining technique between cassettes to maintain uniform temperature inside ovens, with a rise of only ambient + 15 deg C temperature on the skin (for the powder curing ovens with 220 degree centigrade temperature inside).

l Specially designed heat exchanger (in case of oil �red burners and gas burners - as a p p l i c a b l e ) e n s u r e o p t i m u m f u e l consumption.

l Custom designed air�ow path, aided by the ADBs, to maintain uniform temperature.

Special quick cooling arrangement, a l standard feature of Intech ovens helps during maintenance. Wherever the article geometry demands, the air sealing arrangement is provided, an additional security against heat loss.

Highlights of Intech Powder Curing / Paint Baking / Water Drying Ovens

®

www.intech�nishing.com14 MATERIAL HANDLING EQUIPMENTS

Intech material handling solutions are designed intelligently for optimum results with closed tracks dust-free operation, superior safety, enhanced aesthetics and are totally maintenance free. Wide range of material handling equipment designed as per process requirements, which include transfer, storage, selective supply, queuing, dipping, raising, testing and automatic loading - unloading, indexing etc.

RE-DEFININGMATERIALMANAGEMENT

AerorailThe sophisticated form of overhead chain conveyor with a completely enclosed chain. This medium duty conveyor is mainly used for continuous conveying of material from one point to another, carrying the material through a process station.

Free RailThis is the best & most inexpensive choice for transportation of articles to various Locations with a facility to select route, raise, Lower, tilt, queue or wait. Free trolleys carrying weights up to 80 Kg. or 160 Kg. are pulled manually through enclosed track

Transrail Conveyor with totally �exible handling. The upper track carries powered chain with trolleys on lower track. Trolley can move with main chain or can be stopped / diverted or dropped vertically & can re-enter the main line at any Location.

MegarailMost suitable for higher load carrying capacity ranging from 180 kg to 700 kg & rugged working conditions, the conveyor comprises of I-Beam Track, two wheel trolleys & forged link chain.

TransporterThe use of transporter is mainly aimed at improving productivity and quality in pretreatment, and similar type of multi tank dipping processes, where dipping & transfer of items is either being done manually or by hoist.l No chance of error.l Guaranteed consistency.l Cuts cost leading to increase in pro�ts.l Monitoring at every stage possible.l Complete record of process available. l Remote supervision.

®

APPLICATORS - POWDER

MANUAL APPLICATORSCharjet- LDelivering high ef�ciency output and high paint saving, Charjet L, is electrostatic painting equipment. Paint is charged at 70 KV DC (-ve), which is lower than conventional painting. Air pressure is also lower than conventional painting ensuring lesser pollution and uniform coating coverage.Sagar/SaritaAirless or airless electrostatic applicators delivering pressurized paint through special nozzles are recommended for painting of heavy articles, or heavy painting requirements. There is no compressed air used for automation. Intech also supplies HVLP and high automation VXL guns for manual painting.

AUTOMATIC APPLICATORSElectrostatic centrifugal bell & discThey use the centrifugal force, caused by a rotating belt or disc shaped electrode-cum-applicator. Paint is dispensed through metered paint dispensing pumps or pressure feed containers. Quick colour changes are offered through paint circulation systems in Paint Kitchens. Electromechanical reciprocators and frequency controlled motors offer rotation at speeds to suit application and paints.

In case of bell applicators, the rotating head is mounted on vertical reciprocators. Back to back bell systems are common for straight - through conveyorised paint shops.

APPLICATORS - LIQUID

CREATING SURFACES THAT MAKE LASTING IMPRESSIONS

ADDING LUSTERTHROUGH TECHNOLOGY

www.intech�nishing.com16

MANUAL APPLICATORSMagnumThe new age powder coating gun is based on concept of low energy generation. A unique device providing safety with enriched powder charging and uniform powder �ow. It is lightweight & well balanced due to its molded parts of modern polymer.l It gives safety with enriched powder charging.l The unique external path leads to uniform powder �ow. l This gun is lightweight & well balanced due to its moulded parts of modern polymer.l Now you can spray metallic powder without changing Nozzle.l Reduced spares consumption.

AUTOMATIC APPLICATORSAuto Gun - SA17The SA17 - powder coating gun gives all the advantages of SH17, with a higher output voltage of 100 kv, resulting in higher transfer ef�ciency. Numbers of guns are mounted either horizontally or vertically as per article geometry on the reciprocator.

Reciprocator-EMR Highly preferred for automatic painting / powder coating applicators, stat�eld endures a smooth, consistent �ow of powder/ paint for uniform article coating with a settable stroke length from multiple guns.Featuresl Eliminates labour up to 95%l Human error reduced to a great extent.l Audio-visual alarms for errors/faults.l Consistent coating quality-no room for human fatigue or error.

®

i-Boost is the Information Booster of your production line which collates all the information of your surface coating plant to boost your decision making capability. A real time monitoring and control system, i-Boost displays, records and reports p a r a m e t e r s r e l a t e d t o productivity progress. It also provides controls for the user to operate some elements of the production �oor. i-Boost uses a large Digital LED screen for recreating your shop-�oor's layout, displaying real time status of parameters being monitored,

through the users hardwired network. User is also sent reminder prompts for routine maintenance and guided for tackling breakdown. A perfect partner for generating all production related data and enabling remote monitoring & control of production - i-Boost is an information booster which will enhance productivity through smart monitoring and control. With the introduction of this new age information boost system, Intech continues to be the pioneer and alpha in the surface coating industry

www.intech�nishing.com18 i-BOOST

3D view of conveyorised powder coating plant.

®

SOME OF OUR ESTEEMED CLIENTS

Intech Surface Coating Pvt. Ltd.H.O. & Works:Mutha Road, Pirangut - 412 115, Pune (India)Tel.: +91 20 66570100 Fax: +91 20 22922134E-mail: projects@intech�nishing.com Website: www.intech�nishing.com

Regional Of�ces:l l l Mumbai Delhi Bengalooru

Technical changes reserved

www.sam

anvaycom

munications.com

www.yashprabha.com

ISCP

L/Ca

t./04

/201

7/10

00

®