E n e r g o Cement Plant - Projects

E N E R G O BrasovE N E R G O Brasov

CementCement PlantsPlantsProjects CompletedProjects Completed

The process of production for The process of production for the cementthe cement

1.1. QuarryQuarry

2.2. CrushingCrushing

3.3. Raw material conveyorRaw material conveyor

4.4. HomogenizationHomogenization

5.5. Raw millRaw mill

6.6. FilterFilter

7.7. PreheaterPreheater

8.8. KilnKiln

9.9. CoolerCooler

10.10. Clinker siloClinker silo

11.11. Cement millCement mill

12.12. Packaging and deliveryPackaging and delivery

ENERGO on briefENERGO on briefWho we areWho we are

We are "ENERGO SA" a private company, proud to be among the companies recognized We are "ENERGO SA" a private company, proud to be among the companies recognized by the quality of work done.by the quality of work done.

The company was founded in 1985 as a company specializing in supply of parts and The company was founded in 1985 as a company specializing in supply of parts and components for national power plants system. Since 1995, when it became a private components for national power plants system. Since 1995, when it became a private company was diversified range of products and services covering now different market company was diversified range of products and services covering now different market segments. segments.

With over 25 years experience in the industrial, infrastructure and civil constructions With over 25 years experience in the industrial, infrastructure and civil constructions and with over 15 years of collaboration with major companies in the world of power and with over 15 years of collaboration with major companies in the world of power generation, we believe that we have the necessary strengths to add value to the projects generation, we believe that we have the necessary strengths to add value to the projects that you develop for your clients. that you develop for your clients.

The company operates in an area of 41.000 square meters of which 13,000 square The company operates in an area of 41.000 square meters of which 13,000 square meters are the production space, including metal construction department (cutting, meters are the production space, including metal construction department (cutting, assembling and welding), machining department and department blasting / painting.assembling and welding), machining department and department blasting / painting.

Capabilites includes Engineering, Fabrication, Supply and Erection of structural steel Capabilites includes Engineering, Fabrication, Supply and Erection of structural steel for civil and industrial buildings, energy, environment and renewable energy, public for civil and industrial buildings, energy, environment and renewable energy, public utility works (stadiums, sports arenas) and infrastructure (bridges), different metallic utility works (stadiums, sports arenas) and infrastructure (bridges), different metallic confections (ducts, hoppers, silos) and is able to assimilate new products easily.confections (ducts, hoppers, silos) and is able to assimilate new products easily.

The company's production capacity amounts to 1000 tons / month after modernization The company's production capacity amounts to 1000 tons / month after modernization and upgrading of production line. and upgrading of production line.

Employees are ENERGO characteristic: professionals, scrupulous and able to resolve Employees are ENERGO characteristic: professionals, scrupulous and able to resolve any requirement. Professionalism is certified by various organizations such as: any requirement. Professionalism is certified by various organizations such as: International Institute of Welding ,TÜV SÜDDEUTSCHLAND, SLV Munchen, ISCIR, International Institute of Welding ,TÜV SÜDDEUTSCHLAND, SLV Munchen, ISCIR, Aeronautical Authority , Railway Authority AFERAeronautical Authority , Railway Authority AFER

PROJECT 1PROJECT 1

New production line and clinker New production line and clinker storagestorage

PROJECT 1PROJECT 1New production line and clinker storageNew production line and clinker storage

To achieve marketing objectives, client To achieve marketing objectives, client

investment consisted of expanding investment consisted of expanding

production by building a new line with a production by building a new line with a

capacity of 4,000 tons of clinker / day, capacity of 4,000 tons of clinker / day,

watching all processes from raw material watching all processes from raw material

preparation to storage clinker in silos of preparation to storage clinker in silos of

45,000 tons45,000 tons

ENERGO was appointed to execute and ENERGO was appointed to execute and

deliver steel structures necessary for deliver steel structures necessary for

several objectives of Phase I:several objectives of Phase I:


1.1. Raw Mill BuildingRaw Mill Building2.2. Bucket Elevator Tower Bucket Elevator Tower 3.3. Kiln De-dusting Filter AirKiln De-dusting Filter Air4.4. Slide Support 1Air Slide Support 2Slide Support 1Air Slide Support 25.5. Cooler BuildingCooler Building6.6. Air Slide TowerAir Slide Tower7.7. Supporting Structure Transfer TowerSupporting Structure Transfer Tower8.8. Silo Roof 1Silo Roof 2Silo Roof 1Silo Roof 29.9. Control RoomControl Room10.10. Duct SupportDuct Support11.11. Kiln Dust Bin SupportKiln Dust Bin Support12.12. Clinker Cooler DedustingClinker Cooler Dedusting13.13. Staircase to Penthouse on Silo 2Steel Structure-Penthouse on Silo 1Staircase to Penthouse on Silo 2Steel Structure-Penthouse on Silo 114.14. Kiln Gangway and Stairs between piersKiln Gangway and Stairs between piers15.15. Steel Structure-Penthouse on Silo 2Steel Structure-Penthouse on Silo 216.16. Cable BridgeCable Bridge17.17. Clinker Transport to Storage Conveyor between silosClinker Transport to Storage Conveyor between silos18.18. Gypsum HallGypsum Hall19.19. Beam for Correctives HallBeam for Correctives Hall20.20. Support Stair and platform at electrical roomSupport Stair and platform at electrical room21.21. Airslide support between Sup tower &PreheaterAirslide support between Sup tower &Preheater22.22. Steel structure - Off spec clinker transportSteel structure - Off spec clinker transport23.23. Steel structure - Preheater reinforcementSteel structure - Preheater reinforcement24.24. Gas duct supportGas duct support25.25. Support ConveyorSupport Conveyor26.26. Lift Preheater structureLift Preheater structure27.27. Filler transportFiller transport

Total quantity executed and delivered for Phase I and II Total quantity executed and delivered for Phase I and II was over 6,500 tonswas over 6,500 tons


Components have been delivered simultaneously Components have been delivered simultaneously to several objectives following the installation to several objectives following the installation order established by the clientorder established by the client


Logistics of Complete delivery was Logistics of Complete delivery was provided by ENERGOprovided by ENERGO


The accuracy of execution was essential in The accuracy of execution was essential in order to achieve the best conditions of order to achieve the best conditions of installationinstallation


After completion of phase I, After completion of phase I, ENERGO continued at customer ENERGO continued at customer request execution and delivery for request execution and delivery for objectsobjects belonging belonging Phase II Phase II

PROJECT 2PROJECT 2

Transportation and storage of Transportation and storage of 130,000 To clinker130,000 To clinker

PROJECT 2PROJECT 2 Transportation and storage of 130,000 To clinkerTransportation and storage of 130,000 To clinker

Client investment purpose Client investment purpose was to build a new deposit was to build a new deposit and transport to feed clinker and transport to feed clinker silo of 130,000 tons.silo of 130,000 tons.

ENERGO was appointed to ENERGO was appointed to carry out the work of design carry out the work of design - construction - installation - construction - installation of conveyor and supply - of conveyor and supply - assembly of the roof silo .assembly of the roof silo .


Cylindrical part of the silo was built from Cylindrical part of the silo was built from concrete.concrete.

The roof was made of:The roof was made of:

• 3449 metallic elements assembled with 3449 metallic elements assembled with screwsscrews

• 30 trusses placed radially, forming a 30 trusses placed radially, forming a truncated cone with a diameter of 80 m truncated cone with a diameter of 80 m at the base and a height of 22 m above at the base and a height of 22 m above the 16 m of concrete cylinder.the 16 m of concrete cylinder.

• The structure was fixed in 30 mobile The structure was fixed in 30 mobile supports.supports.


For installation was designed, developed and installed in the For installation was designed, developed and installed in the

center of the silo, a temporary tower that helped to fix the center of the silo, a temporary tower that helped to fix the

central tension ring central tension ring


Petals was installed, pre-assembled on the ground

Installation was done by balancing the weights on cylinder diameter and central ring tension


Final deviation resulting from installation on a Final deviation resulting from installation on a

circumference of about 250 m was 0.01 mcircumference of about 250 m was 0.01 m


Complete assembly of silo roof was done in 5 weeksComplete assembly of silo roof was done in 5 weeks

PROIECT PROIECT Transport si depozitare 130 000 To clinkerTransport si depozitare 130 000 To clinker

Simultaneously was installed conveyor to Simultaneously was installed conveyor to

feed the silofeed the silo

E N E R G O E N E R G O SUCCESS KEYS SUCCESS KEYS

forforCEMENT INDUSTRY PROJECTSCEMENT INDUSTRY PROJECTS

Guaranteeing of technical conditions and quality requirements of projectsGuaranteeing of technical conditions and quality requirements of projects Execution state-of-artExecution state-of-art Delivery Just-in-TimeDelivery Just-in-Time

The promptness in identifying, analyzing and solving various situations createdThe promptness in identifying, analyzing and solving various situations created The accuracy of of documents preparedThe accuracy of of documents prepared

Therefore two major brands of cement:Therefore two major brands of cement:

"Power Passion Performance""Power Passion Performance" and and "For better building""For better building"

Were for ENERGO the way ahead to success and complete satisfaction of their customersWere for ENERGO the way ahead to success and complete satisfaction of their customers

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E n e r g o Cement Plant - Projects

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