E Big war Presn Feb 2006 - Satish Agrawal

8/8/2019 E Big war Presn Feb 2006 - Satish Agrawal

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Project Sales Corp 2006, Satish Agrawal

New GreasesSome Major Application Areas

in the steel industry


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Products Covered1. Molykote G-0103 Grease

2. Molykote G-0106 Grease



5. Molykote P 40 Grease Paste Someapplications as grease


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Molykote G-0103 Grease The Product

Calcium Sulphonate High Performance Grease


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Molykote G-0103 Application Areas

Steel Mill Roll NeckBearings High Temperature resistance

Low oil evaporation Excellent water resistancecharacteristics

Shock handlingcharacteristics


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Slip Seal Mechanismsin sponge iron

industry


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Slip Seal Mechanisms in sponge iron industryKey Characteristics of Desired Lubrication

1.High quality base oil with high viscosity.

2.Good Pumpability through centralized lubrication systems.

3.High drop point to address high temperature requirements.

4.High load carrying capacity to resist extreme pressures,minimize friction and minimize wear.

5.Good film forming capacity to provide a sealing effect in theseal segments.

6.Environmental friendly, should not emit toxic fumes into theatmosphere.


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Molykote G-0103 Application AreasSlip Seal Mechanisms in sponge iron industryMolykote G-0103 Grease designed for Slip Seal Lubrication

1. Base oil viscosity VG 460 with calcium sulphonate thickener and highperformance additives provides a sealing effect with very good film formingcapacity and shear/mechanical stability.

2. Pumpable through centralized lubrication systems. No chocking of system

mechanisms.

3. Service temperature of +180 degree C and drop point of 280 deg C minimummakes it ideal for high temperatures encountered in slip seals and extendrelubrication interval.

4. Excellent load handling capacity (4 Ball Weld Load ASTM D2596 400 kg min)and very good extreme pressure resistance to minimize friction and wear.

5. Environmentally friendly calcium sulphonate thickeners allows reliableoperation at high temperatures and avoid fumes emission.


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Molykote G-0103 Other Potential ApplicationAreas

High Temperature applications currently usingconventional high temperature greases insteel, paper, chem/petrochem industries,power industries.

Potential competitors include Servo HTXX,Super HTXX, Balmerol SC HT1, OKS 460,ALCOM 460.


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Molykote G-0106 Sitela 1Grease

The Product

High Temperature Polyurea Grease with mineral oil Service temperature range of 170 deg and peaks of

200 deg C

ISO VG 460 Drop Point > 250 deg C NLGI 1 consistency Free of lead, heavy metals and other materials

detrimental to environment Pedigree of success in steel mill environment


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Some Application Areas in steel mills Continuous Casters


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Some Application Areas in steel mills

Mud gun and slag wrecking machine Cooling bed conveyor roller bearings


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Other Application Areas

Competition

Bechem M21 EPK and Stabutherm GH 461


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Molykote G-0102 Grease

The Product Calcium-Complex Thickener Mineral Oil 150 cSt at 40 C Oxidation - and Corrosion Inhibitors NLGI 2 High Loads Presence of water and steam

Temperature Range 25 to +140 C Low to Medium Speeds


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Plate Rolling/ Sheet / Wire Rolling Mill Roll NeckBearings


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Wet-end and dry-end bearings in paper mills


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Molykote G-0100 GreaseTrends in ElectricalMotor Lubrication

1. Polyurea greases as it is2. non-conductive3. Moly/ Graphite greases

induce currents to travelthrough bearing causing

pitting, spalling orproducing hot spots whichburn the grease or inducehigh pitch squealing noise.

4. Low vibration low noise

greases


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Molykote G-0100 GreaseApplication Areas

Caster Bed ElectricalMotors

Variable SpeedDrives

ID/ FD Fan Bearings Oven Dryer Bearings

in Paper Mills


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Molykote P 40 Pumpable Paste


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E Big war Presn Feb 2006 - Satish Agrawal

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