Dyplast Polyiso - The Product for Building Sustainability

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up to 365 days = 1 year 10,950 days = 30 years 30 days = 1 month Electric Power Plants: US power grid mix includes coal, natural gas, fuel oil, nuclear energy, hydropower, biomass, wind, geothermal energy, etc. 3.2 KWh of “source” energy are needed for 1 KWh of electricity delivered to the “site”. Natural Gas: Includes all activities required to extract, produce and deliver thermal energy to customers. 1.16 Btu of “source” energy are needed for 1 Btu of gas delivered to the “site”. Polyiso Installation: Raw Material Manufacture: Includes processing of raw materials for making chemicals such as diphenylmethane diisocyanate (MDI), polyester polyol, pentane blowing agent, and additives such as flame retardants and catalysts/surfactants. Recycled materials are used for manufacturing facer and some chemicals such as polyester polyol. Polyiso: The Product for Building Sustainability Raw Material Extraction and Refining: Involves extraction of crude oil and natural gas, mining of coal, cultivation of crops, refining of crude oil into benzene, pentane, diesel, propane, etc. Polyiso Use: Rigorous Whole Building Energy Analysis based on the US DOE EnergyPlus simulation program was applied to estimate energy savings and GWP emissions prevented during the use phase. Integrated whole building simulation is essential for modeling realistic energy consumption. ASHRAE 90.1 Appendix G procedures were followed to provide credible data on energy consumption comparisons. Energy savings from increasing insulation from R-15.3 to R-20.4 amount to 15 million MJ, with embodied energy being only 5% compared to the energy saved. Energy savings from increasing insulation from R-15.3 to R-30.6 total 31 million MJ, while the embodied energy for additional insulation is only 7% compared to the energy saved. Global Warming Potential (GWP) emissions prevented in the use phase by increasing insulation from R-15.3 to R-20.4 are nearly 1 million kg CO2-equivalent, while GWP emissions generated from all other life cycle phases are about 4% compared to GWP emissions prevented. GWP emissions prevented in the use phase by increasing insulation from R-15.3 to R-30.6 total 2.1 million kg CO2-equivalent, while the GWP emissions contributed from all other phases are only 6% compared to GWP emissions prevented. ASHRAE 90.1-2004 Minimum Standard 2.5” Polyiso R-15.3 ASHRAE 90.1-2007 Minimum Standard 3.3” Polyiso R-20.4 Beyond the Code 5” Polyiso R-30.6 2 layers of 2.5” Polyisocyanurate Foam Insulation Steel Deck Polyiso ASHRAE 90.1 2004 Compliant Wall End-of-life (EOL): Involves transportation to and disposal of insulation in a local solid waste landfill. Functional Unit: Polyiso insulation with a specified minimum thermal resistance for a one-story 125,000 ft 2 retail building roof over a 30-year insulation life. Increased levels of polyisocyanurate (polyiso) insulation save energy and prevent Global Warming Potential (GWP) emissions during polyiso use that far outweigh energy and GWP emissions associated with making, transporting, installing and managing polyiso at end-of-life. 12501 NW 38th Ave. Miami, FL 33054 (305) 921-0100 Embodied Energy & GWP: Based on current polyiso manufacturing and use for commercial roofing in North America, life cycle inventory methods from ISO 14040 were used to estimate “cradle to end-of-life” energy and GWP emissions. 35 30 25 20 15 10 5 0 -5 Energy Saved Embodied Energy R20 vs R15 R30 vs R15 Million MJ 2.5 2 1.5 1 0.5 0 -0.5 GWP Prevented GWP from Making, Installing, etc. R20 vs R15 R30 VS R15 Million kg CO 2 - Equiv. Energy Savings in Use vs Embodied Energy in Polyiso GWP Prevented in Use vs GWP from All Other Life Cycle Phases Example for building in Chicago, IL W h o l e B u i l d i n g E n e r g y A n a l y s i s ( W B E A ) Building Envelope Human Activity Other Equipment HVAC Lighting Heat & Mass Balance and Building Systems Simulations agents. The chemical mix reacts as it travels on a belt through an environmentally con- trolled tunnel, free-rising into continuous bunstock. Polyiso buns are cut into sheets or blocks for building insulation applications where lami- nate may be applied, or fabricated into shapes for piping insulation. The product is then shipped to the end-user and installed. Polyiso Manufacturing: Major chemical raw materials (MDI, polyester polyol) are mixed with additives and blowing

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The Product for Building Sustainability

Transcript of Dyplast Polyiso - The Product for Building Sustainability

Page 1: Dyplast Polyiso - The Product for Building Sustainability

u p t o 3 6 5 d a y s = 1 y e a r 1 0 , 9 5 0 d a y s = 3 0 y e a r s 30 days = 1 month

Electric Power Plants:US power grid mix includes coal, natural gas, fuel oil, nuclear energy, hydropower, biomass, wind, geothermal energy, etc. 3.2 KWh of “source” energy are needed for 1 KWh of electricity delivered to the “site”.

Natural Gas:Includes all activities required to extract, produce and deliver thermal energy to customers. 1.16 Btu of “source” energy are needed for 1 Btu of gas delivered to the “site”.

Polyiso Installation:

Raw Material Manufacture:Includes processing of raw materials for making chemicals such as diphenylmethane diisocyanate (MDI), polyester polyol, pentane blowing agent, and additives such as �ame retardants and catalysts/surfactants.

Recycled materials are used for manufacturing facer and some chemicals such as polyester polyol.

Poly iso : The Product for Bui ld ing Sustainabi l i ty

Raw Material Extraction and Re�ning:Involves extraction of crude oil and natural gas, mining of coal, cultivation of crops, re�ning of crude oil into benzene, pentane, diesel, propane, etc.

Polyiso Use:Rigorous Whole Building Energy Analysis based on the US DOE EnergyPlus simulation program was applied to estimate energysavings and GWP emissions prevented during the use phase. Integrated whole building simulation is essential for modeling realistic energy consumption. ASHRAE 90.1 Appendix G procedures were followed to provide credible data on energy consumption comparisons.

Energy savings from increasing insulation from R-15.3 to R-20.4 amount to 15 million MJ, with embodied energy being only 5%compared to the energy saved. Energy savings from increasing insulation from R-15.3 to R-30.6 total 31 million MJ, while theembodied energy for additional insulation is only 7% compared to the energy saved.

Global Warming Potential (GWP) emissions prevented in the use phase by increasing insulation from R-15.3 to R-20.4 are nearly1 million kg CO2-equivalent, while GWP emissions generated from all other life cycle phases are about 4% compared to GWPemissions prevented. GWP emissions prevented in the use phase by increasing insulation from R-15.3 to R-30.6 total 2.1 million kgCO2-equivalent, while the GWP emissions contributed from all other phases are only 6% compared to GWP emissions prevented.

ASHRAE 90.1-2004 Minimum Standard2.5” Polyiso R-15.3

ASHRAE 90.1-2007 Minimum Standard3.3” Polyiso R-20.4

Beyond the Code5” Polyiso R-30.62 layers of 2.5”

Polyisocyanurate Foam InsulationSteel Deck

Polyiso

ASHRAE 90.1 2004Compliant Wall

End-of-life (EOL):Involves transportation to anddisposal of insulation in a localsolid waste land�ll.

Functional Unit: Polyiso insulation with a speci�ed minimum thermal resistancefor a one-story 125,000 ft 2 retail building roof over a 30-year insulation life.

Increased levels of polyisocyanurate (polyiso) insulation save energy and prevent Global WarmingPotential (GWP) emissions during polyiso use that far outweigh energy and GWP emissions associatedwith making, transporting, installing and managing polyiso at end-of-life.

12501 NW 38th Ave.Miami, FL 33054

(305) 921-0100

Embodied Energy & GWP:

Based on current polyiso manufacturing and use for commercial roo�ng in North America, life cycle inventorymethods from ISO 14040 were used to estimate “cradle to end-of-life” energy and GWP emissions.

35

30

25

20

15

10

5

0

-5

Energy SavedEmbodied Energy

R20 vs R15 R30 vs R15

Mill

ion

MJ

2.5

2

1.5

1

0.5

0

-0.5

GWP PreventedGWP f rom Making, Installing, etc.

R20 vs R15 R30 VS R15

Mill

ion

kg C

O2 -

Equi

v.

Energy Savings in Use vsEmbodied Energy in Polyiso

GWP Prevented in Use vs GWP fromAll Other Life Cycle Phases

Example for building in Chicago, IL

Whole Building Energy Analysis (WBEA)

Building Envelope

Human Activity

Other Equipment

HVAC

Lighting

Heat & Mass Balance andBuilding Systems Simulations

agents. The chemical mix reacts as it travels on a belt through an environmentally con-trolled tunnel, free-rising into continuous bunstock.

Polyiso buns are cut into sheets or blocks for building insulation applications where lami-nate may be applied, or fabricated into shapes for piping insulation. The product is then shipped to the end-user and installed.

PolyisoManufacturing:Major chemical raw materials (MDI, polyester polyol) are mixed with additives and blowing