DYNAMIC INDOOR ROWER HANDLE DRIVE CORD REPLACEMENT · Page 2 0115 P2 photo G Procedure Step 3:...
Transcript of DYNAMIC INDOOR ROWER HANDLE DRIVE CORD REPLACEMENT · Page 2 0115 P2 photo G Procedure Step 3:...
CONCEPT2.COMPage 1 0115
Materials Needed
•7/16”wrench(11mm)•ReplacementHandleDriveCord
Procedure Overview •Removehandledrivecordfromdriveplatehook•Removehandlefromhandledrivecord•Installnewhandledrivecord•Reinstallhandle
Step 1: Remove Handle Drive Cord from Drive Plate Hook
Removetheshuttlechannelcoverandsetaside.Itwillbereinstalledinstep3.Slidethefootcarriagetothefrontlegassemblyandremovethehandlefromthehandlehook.
Slidethefootcarriagebacktowardtherearofthemachine.Reachinsidetheslotintheshuttlechannel,placetwofingersunderthedrivecordandliftupslightlytocreateslack.SeephotoA.
Keepingthedrivecordlifted,slowlyslidethefootcarriagetothefrontlegassemblyagainandusetheslacktounhookthecordfromthedriveplatehook. SeephotoB.
Allowtheshuttletoretractuntilitcomestoastopinsidetherearleg.SeeimageC.Pushtheloopedendofthehandledrivecorddownthroughtheshuttle(betweenthetwopulleys)andthenremovethehandledrivecordfromtheshuttlechannelbypullingitoutfromthefrontofthemachine.
Step 2: Remove Handle from Handle Drive Cord
Usinga7/16”wrench,unscrewthetwonutsthatholdthehandleu-boltinplace.Youmayneedtopushtheu-boltfurtherintothehandletoaccessthenuts.SeephotoD.Withthetwonutsremoved,pulltheu-boltoutofthehandleandremovethehandlefromthehandledrivecordbarrel.Discardoldhandledrivecord.
Procedure
DYNAMIC INDOOR ROWER HANDLE DRIVE CORD REPLACEMENT
imageC
photoD
photoB
Shuttle
photoA
CONCEPT2.COMPage 2 0115
photoG
Procedure
Step 3: Install Replacement Handle Drive Cord
Pushtheloopedendofthehandledrivecordupthroughtheslotinthebottomoftheshuttlechannelsothatitisdirectlybehindthelowerpulley.SeephotoE.Pullallofthehandledrivecordoutofthetopoftheshuttlechannelandsetitonthefloor.
Attheoppositeendofthemachinewheretheshuttlechannelmeetstherearleg,reachintotheslotintheshuttlechannelandgrasptheshuttle.Pulltheshuttleupthroughtheslotintheshuttlechannelsothatitisexposed.SeephotoF.
Pushtheloopedendofthehandledrivecordupthroughtheshuttle(betweenthetwopulleys)andoverthehandledrivecordpulley.SeephotoG.
Pullthehandledrivecordtowardthefrontlegassemblysothatalltheslackistakenuparoundthedrivecordpulley.SeephotoH.
Slidethefootcarriageallthewaytotheendoftherailnearthefrontlegassembly.Hooktheloopedendofthehandledrivecordovertheexposedtipofthedriveplatehook.SeephotoI.
photoF
photoH
photoI
DYNAMIC INDOOR ROWER HANDLE DRIVE CORD REPLACEMENT
photoE
CONCEPT2.COMPage30115
photoN
Procedure
photoM
Tuckthehandledrivecorddownintotheslotintheshuttlechannelsothattheknotoftheloopedendisinsidetheshuttlechannelandbehindthedriveplatehook.Pullbackonthehandledrivecordtoensurethattheloopisfullyseatedatthebaseofthedriveplatehook.Checktheknottoensureitisnotrubbingagainstthetopoftheshuttlechannel.Ifitisrubbing,removetheloopfromthedriveplatehookandrotateitsothatthetailoftheknotispointingdownandawayfromthetopoftheshuttlechannel. SeephotoJ.
Reinstalltheshuttlechannelcover.SeephotoK.
Runthedrivecordbarrelaroundthetoppulleyofthefrontlegassembly.SeephotoL.
Step 4: Reinstall Handle on Replacement Handle Drive Cord
Toreinstallthehandleonthereplacementdrivecord,passtheu-boltthroughtheholesintheblackbarrelandthroughthegreenwearsleeveinsidethecordloop.SeephotoM.Reattachtheu-bolttothehandlebyreinstallingthetwonuts.
Pullthehandletowardthefootcarriageuntilitcanbeplacedinthefootcarriagehandlehook.SeephotoN.
FootCarriageHandleHook
DYNAMIC INDOOR ROWER HANDLE DRIVE CORD REPLACEMENT
TopPulley
DriveCordBarrel
photoL
photoJ
photoK