DV-610AV Service Manual

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ORDER NO. PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2008 2008 Printed in Japan 2 5 3 6 7 1 9 8 12 13 DV-610AV-S RRV3798 DVD PLAYER DV-610AV-S DV-610AV-K THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S). Model Type Power Requirement Region No. Remarks DV-610AV-S WYXZT5 AC 220 V to 240 V 2 DV-610AV-S WVXZT5 AC 220 V to 240 V 2 DV-610AV-S WSXZT5 AC 220 V to 240 V 5 DV-610AV-K WYXZT5 AC 220 V to 240 V 2 DV-610AV-K WSXZT5 AC 220 V to 240 V 5 For details, refer to "Important Check Points for good servicing". T-ZZV JUNE

Transcript of DV-610AV Service Manual

Page 1: DV-610AV Service Manual

PIONEER CORPORATION 4-1, Meguro 1-chome,PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, LonPIONEER EUROPE NV Haven 1087, Keetberglaan 1, 912PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 A

PIONEER CORPORATION 2008

OPEN/CLOSE

HDMI

HOMEMENU RETURN

ENTER

TOP MENU MENU

USBDVD/USB

STANDBY/ON

2 53 6 71

9 81213

DV-610AV-S

Meguro-ku, Tokyo 153-8654, Japang Beach, CA 90801-1760, U.S.A.0 Melsele, Belgium

lexandra Road, #04-01, Singapore 159936

ORDER NO.RRV3798

DVD PLAYER

DV-610AV-SDV-610AV-KTHIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model Type Power Requirement Region No. Remarks

DV-610AV-S WYXZT5 AC 220 V to 240 V 2

DV-610AV-S WVXZT5 AC 220 V to 240 V 2

DV-610AV-S WSXZT5 AC 220 V to 240 V 5

DV-610AV-K WYXZT5 AC 220 V to 240 V 2

DV-610AV-K WSXZT5 AC 220 V to 240 V 5

For details, refer to "Important Check Points for good servicing".

008 Printed in Japan

2T-ZZV JUNE
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SAFETY INFORMATION

This service manual is intended for qualified service technicians ; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trainedto properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING !

THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1 BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR CLASS 1.A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.

LASER DIODE CHARACTERISTICS

FOR DVD : MAXIMUM OUTPUT POWER : 5 mW WAVELENGTH : 650 nmFOR CD : MAXIMUM OUTPUT POWER : 5 mW WAVELENGTH : 780 nm

Additional Laser Caution

∗ : See page 27.

1. • Laser diode is driving with Q2303,Q2305(650 nm LD) and Q2302, Q2304(780 nm LD)on the DVD MT PCB Assy. Therefore, when short-circuit between the emitter and collector of these transistors or the base voltage is supplied for transistors turn on, the laser oscillates. (failure mode) • In the test mode ∗ , there is the mode that the laser oscillates except for the disc judgment and playback. LD ON mode in the test mode oscillates with the laser forcibly.

2. When the cover is open, close viewing through the objective lens with the naked eye will cause exposure to the laser beam.

LABEL CHECK

(Printed on the Rear Panel)

Location: inside of the unit

OPEN/CLOSE

HDMI

HOMEMENU

RETURN

ENTER

TOP MENU

MENU

USB

DVD/USB

STANDBY/ON

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CONTENTS SAFETY INFORMATION..........................................................................................................................................................21. SERVICE PRECAUTIONS ....................................................................................................................................................5

1.1 NOTES ON SOLDERING ...............................................................................................................................................51.2 WHEN REPLACING DVD DECK ....................................................................................................................................51.3 DISC REMOVAL METHOD.............................................................................................................................................6

2. SPECIFICATIONS .................................................................................................................................................................72.1 ACCESSORIES ..............................................................................................................................................................72.2 SPECIFICATIONS...........................................................................................................................................................82.3 DISC/CONTENT FORMAT .............................................................................................................................................92.4 PANEL FACILITILES.....................................................................................................................................................11

3. BASIC ITEMS FOR SERVICE.............................................................................................................................................133.1 CHECK POINTS AFTER SERVICING..........................................................................................................................133.2 PCB LOCATIONS .........................................................................................................................................................143.3 JIGS LIST .....................................................................................................................................................................15

4. BLOCK DIAGRAM...............................................................................................................................................................164.1 OVERALL WIRING DIAGRAM......................................................................................................................................164.2 OVERALL BLOCK DIAGRAM.......................................................................................................................................184.3 DVD LOADER/MPEG BLOCK DIAGRAM.....................................................................................................................194.4 POWER BLOCK DIAGRAM..........................................................................................................................................20

5. DIAGNOSIS.........................................................................................................................................................................215.1 TROUBLE SHOOTING .................................................................................................................................................215.2 METHOD FOR DIAGNOSING DEGRADATION OF THE LDS ON THE PICKUP ASSY .............................................26

6. SERVICE MODE .................................................................................................................................................................276.1 SERVICE MODE PROCEDURE...................................................................................................................................276.2 SERVICE MODE IN ......................................................................................................................................................286.3 DISPLAY SPECIFICATION OF THE SERVICE MODE ................................................................................................296.4 FUNCTIONAL SPECIFICATION OF THE SHORTCUT KEY........................................................................................306.5 FUNCTIONAL SPECIFICATION OF THE SERVICE MODE ........................................................................................31

7. DISASSEMBLY....................................................................................................................................................................328. EACH SETTING AND ADJUSTMENT ................................................................................................................................37

8.1 RE-WRITE FOR DVD FIRMWAVE ...............................................................................................................................379. EXPLODED VIEWS AND PARTS LIST...............................................................................................................................40

9.1 PACKING ......................................................................................................................................................................409.2 EXTERIOR SECTION...................................................................................................................................................429.3 06 DVD MECHA SECTION...........................................................................................................................................44

10. SCHEMATIC DIAGRAM ....................................................................................................................................................4610.1 DVD MT PCB ASSY(1/7) ............................................................................................................................................4610.2 DVD MT PCB ASSY(2/7) ............................................................................................................................................4810.3 DVD MT PCB ASSY(3/7) ............................................................................................................................................5010.4 DVD MT PCB ASSY(4/7) ............................................................................................................................................5210.5 DVD MT PCB ASSY(5/7) ............................................................................................................................................5410.6 DVD MT PCB ASSY(6/7) ............................................................................................................................................5610.7 DVD MT PCB ASSY(7/7) ............................................................................................................................................5810.8 OPERATION PCB ASSY ............................................................................................................................................6010.9 POWER PCB ASSY(1/2) ............................................................................................................................................6210.10 POWER PCB ASSY(2/2) ..........................................................................................................................................6410.11 WAVEFORMS...........................................................................................................................................................66

11. PCB CONNECTION DIAGRAM ........................................................................................................................................6811.2 DVD MT PCB ASSY....................................................................................................................................................6911.3 OPERATION PCB ASSY ............................................................................................................................................7111.4 POWER PCB ASSY....................................................................................................................................................7211.1 LOADING MOTOR and SW ........................................................................................................................................68

12. PCB PARTS LIST ..............................................................................................................................................................74

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1. SERVICE PRECAUTIONS1.1 NOTES ON SOLDERING

1.2 WHEN REPLACING DVD DECK

• For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit. Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs accompanied by reworking of soldering.

• Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 °C. Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 °C in general, although the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of the soldering iron.

Do NOT use a soldering iron whose tip temperature cannot be controlled.

Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting temperatures (hard to melt/easy to harden).

The following lead-free solders are available as service parts:• Parts numbers of lead-free solder: GYP1006 1.0 in dia. GYP1007 0.6 in dia. GYP1008 0.3 in dia.

Before removing Pick Up PCB and DVD PCB connector, short circuit the position shown in Fig. 1 usinga soldering iron. If you remove the DVD Deck with no soldering, the Laser may be damaged.

WHEN REPLACING DVD DECK

[ Removing the DVD Deck ]

[ Installing the DVD Deck ]

Remove all the soldering on the short circuit position after the connection of Pick Up PCB and DVDPCB connector.

NOTE

Fig. 1

Before your operation, please read “PREPARATION OF SERVICING” .Use the Lead Free solder.Manual soldering conditions• Soldering temperature: 320 ± 20 °C• Soldering time: Within 3 seconds• Soldering combination: Sn-3.0Ag-0.5CuWhen Soldering/Removing of solder, use the draw in equipment over the Pick Up Unit to prevent theFlux smoke from it.

•••

Short circuit using asoldering iron.

Pick Up PCB

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1.3 DISC REMOVAL METHOD

The laser diode used for a pickup head may be destroyed with external static electricity.Moreover, even if it is operating normally after repair, when static electricity discharge isreceived at the time of repair, the life of the product may be shortened.Please perform the following measure against static electricity, be careful of destruction of alaser diode at the time of repair.

• Place the unit on a workstation equipped to protect against static electricity, such as conductive mat.• Soldering iron with ground wire or ceramic type is used.• A worker needs to use a ground conductive wrist strap for body.

PREPARATION OF SERVICING

If the stored 4 digit password in the Rating Level menu needs to be cancelled, please follow the stepsbelow.

Set the DVD to the Stand-by Mode.Press and hold the 'STOP' key on the front panel.Simultaneously press and hold the POWER key on the front panel.The 4 digit password has now been cleared.

1.2.3.4.

PARENTAL CONTROL - RATING LEVEL4 DIGIT PASSWORD CANCELLATION

NOTE: The above procedure will reset ALL of the player's settings to the default factory state.

Slide the Rack Loading (White) toward the arrow direction by using a minus driver to release the lock.(Refer to Fig. 1)Manually open the Tray.

Please strongly pushing Rack Loading (White) to release the lock because the tray doesn't go outeasily.

1.

2.

Fig. 1

Rack Loading (White)

DVD Player (Bottom Side)

NOTE:

DISC REMOVAL METHOD AT NO POWER SUPPLY

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2. SPECIFICATIONS2.1 ACCESSORIES

Accessories

• Remote control x1(076E0PP121:DV-610AV-S)(076E0PP131:DV-610AV-K)

• Power cable x1 (1206158802 : WYXZT5, WSXZT5)

• Audio / Video cable(1.2m) x1 (red/white/yellow) (06CPBA2006)

• Dry cell batteries x2 (AA/R6P)

• Warranty Card

• Operating Instructions

(1206138802 : WVXZT5)

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2.2 SPECIFICATIONS

GeneralPower requirements. . . . AC 220 V to 240 V, 50 Hz/60 HzPower consumption. . . . . . . . . . . . . . . . . . . . . . . . . .12 WPower consumption (standby) . . . . . . . . . . . . . . . . 0.8 WWeight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.7 kgDimensions. . . . . . . . . . . 420 mm (W) x 49.5 mm (H) x 215.5 mm (D)Operating temperature . . . . . . . . . . . . . .+5 °C to +35 °COperating humidity . . . . 5 % to 85 % (no condensation)

AV Connector(21-pin connector assignment)AV connector output . . . . . . . . . . . . . . .21-pin connectorThis connector provides the video and audio signals for connection to a compatible colour TV or monitor.

PIN no.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Audio 2/R out3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Audio 1/L out4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GND7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B out8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Status11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G out15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .R out17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GND19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Video out21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GND

Component video outputY (luminance) - Output level . . . . . . . . . . . . 1 Vp-p (75 Ω)PB (color) - Output level. . . . . . . . . . . . . . .0.7 Vp-p (75 Ω)PR (color) - Output level. . . . . . . . . . . . . . .0.7 Vp-p (75 Ω)Jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RCA

S-video outputY (luminance) - Output level . . . . . . . . . . . . 1 Vp-p (75 Ω)C (color) - Output level. . . . . . . . . . . . . .286 mVp-p (75 Ω)Jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-video

Video outputOutput level . . . . . . . . . . . . . . . . . . . . . . . . . 1 Vp-p (75 Ω)Jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RCA

Audio output (1 stereo pair)Output level. . . . . . . . . . . . . . . . . . . .During audio output

200 mVrms (1 kHz, –20 dB)Number of channels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RCA

Audio output (multi-channel / L, R, C, SW, SL, SR)Output level. . . . . . . . . . . . . . . . . . . .During audio output

200 mVrms (1 kHz, –20 dB)Number of channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RCA

HDMI outputHDMI output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19pin

Digital audio characteristicsFrequency response. . . . . . . . . . . . . . . . . . 4 Hz to 44 kHzS/N ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 dBDynamic range . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 dBTotal harmonic distortion. . . . . . . . . . . . . . . . . . .0.0023 %Wow and flutter . . . . . . . . . . . . . . Limit of measurement

(±0.001 %W. PEAK) or lower

Digital outputsCoaxial digital output. . . . . . . . . . . . . . . . . . . . . . . . . RCAOptical digital output . . . . . . . . . . . . . . . . . . . . . . . Optical

AccessoriesRemote control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1AA/R6P dry cell batteries. . . . . . . . . . . . . . . . . . . . . . . . 2Audio/video cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Power cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Warranty card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Operating instructions

The specifications and design of this product are subject to change without notice, due to improvement.

Published by Pioneer Corporation.Copyright © 2008 Pioneer Corporation.

All rights reserved.

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2.3 DISC/CONTENT FORMATDisc/content format playback compatibility

This player is compatible with a wide range of disc types (media) and formats. Playable discs will generally feature one of the following logos on the disc and/or disc packaging. Note however that some disc types, such as recordable CD and DVD, may be in an unplayable format—see below for further compatibility information.

Please also note that recordable discs cannot be recorded using this player.

• This unit will play DVD+R/+RW discs.

• is a trademark of DVD Format/Logo Licensing

Corporation.

• is a trademark of FUJIFILM Corporation.

• Also compatible with KODAK Picture CD

This player supports the IEC’s SuperVCD standard. Compared to the VideoCD standard, SuperVCD offers superior picture quality, and allows two stereo soundtracks to be recorded. SuperVCD also supports the widescreen size.

About DualDisc playbackA DualDisc is a new two -sided disc, one side of which contains DVD content video, audio, etc. while the other side contains non-DVD content such as digital audio material.

The non-DVD, audio side of the disc is not compliant with the CD audio specification and therefore may not play.

The DVD side of a DualDisc plays in this product.

For more detailed information on the DualDisc specification, please refer to the disc manufacturer or disc retailer.

CD-R/-RW compatibility• Compatible formats: CD-audio, Video CD/Super VCD, ISO 9660

CD-ROM* containing MP3, WMA, MPEG-4 AAC, JPEG or DivX video/WMV files*ISO 9660 Level 1 or 2 compliant. CD physical format: Mode1, Mode2 XA Form1. Romeo and Joliet file systems are both compatible with this player.

• Multi-session playback: No

• Unfinalized disc playback: No

• File structure (may differ): Up to299 folders on a disc; up to 648 folders and files (combined) within each folder

DVD+R/+RW compatibilityOnly DVD+R/DVD+RW discs recorded in ‘Video Mode (DVD Video Mode)’ which have been finalized, can be played back. However, some editing made during the recording may not be played back accurately.

DVD-R/-RW compatibility•Compatible formats: DVD-Video, Video Recording (VR)*

* Edit points may not play exactly as edited; screen may go momentarily blank at edited points.

•Unfinalized playback: No

•MP3/WMA/MPEG-4 AAC/JPEG or DivX video/WMV file playback on DVD-R/-RW: Yes

Compressed audio compatibility•Compatible formats: MPEG-1 Audio Layer 3 (MP3), Windows

Media Audio (WMA), MPEG-4 AAC

•Sampling rates: 32 kHz, 44.1 kHz or 48 kHz

•Bit-rates: Any (128 kbps or higher recommended)

•VBR (variable bit rate) MP3/WMA/MPEG-4 AAC playback: No

•WMA lossless encoding compatible: No

•DRM (Digital Rights Management) compatible: No (DRM-protected audio files will not play in this player

•File extensions: .mp3, .wma, .m4a (these must be used for the player to recognize MP3, WMA and MPEG-4 AAC files–do not use for other file types)

Super VCD

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About MPEG-4 AACAdvanced Audio Coding (AAC) is at the core of the MPEG-4 AAC standard, which incorporates MPEG-2 AAC, forming the basis of the MPEG-4 audio compression technology. The file format and extension used depend on the application used to encode the AAC

file. This unit plays back AAC files encoded by iTunes® bearing the extension ‘.m4a’. DRM-protected files will not play, and files encoded with some versions of iTunes® may not play, or filenames may display incorrectly.

Apple and iTunes® are trademarks of Apple Inc., registered in the U.S. and other countries.

WMA (Windows Media™ Audio) compatibilityThis player can playback Windows Media Audio content.

WMA is an acronym for Windows Media Audio and refers to an audio compression technology developed by Microsoft Corporation. WMA content can be encoded by using Windows Media Player for Windows XP, Windows Media Player 9 or Windows Media Player 10 series.

•Windows Media is a trademark of Microsoft Corporation.

•This product includes technology owned by Microsoft Corporation and cannot be used or distributed without a license from Microsoft Licensing, Inc.

About DivX videoDivX is a digital videoformat created by DivX, Inc. This player can play DiviX videos burned on CD-R/-RW/-ROM discs. Keeping the same terminology as DVD-Video, individual DivX video files are called “Titles”. When naming files/titles on a CD-R/-RW disc prior to burning, keep in mind that by default they will be played in alphabetical order.

DivX video compatibility•Official DivX Ultra Certified product.

®

•Plays all versions of DivX video (including DivX 6) with ® ®

standard playback of DivX media files. ®

•File extensions: .avi and .divx (these must be used for the player to recognize DivX video files).Note that all files with the .avi extension are recognized as MPEG4, but not all of these are necessarily DivX video files and therefore may not be playable on this player.

About Windows Media Video (WMV) WMV is an acronym for Windows Media Video and refers to a video compression technology developed by Microsoft Corporation. WMV

content can be encoded by using Windows Media Encoder.®

•This player is compatible with WMV9 files that are encoded by

using the Windows Media Encoder 9 Series, with .wmv as an ®

extension.

•Compatible with size under 720 x 480 pixels/720 x 576 pixels.

•Advanced Profile is not supported.

•DRM-protected video files will not play in this player.

JPEG file compatibility•Compatible formats: Baseline JPEG and EXIF 2.2* still image

files up to a resolution of 3072 x 2048.* File format used by digital still cameras.

•Progressive JPEG compatible: No

•File extensions: .jpg (must be used for the player to recognize JPEG files–do not use for other file types)

PC-created disc compatibilityDiscs recorded using a personal computer may not be playable in this unit due to the setting of the application software used to create the disc. In these particular instances, check with the software publisher for more detailed information.

Discs recorded in packet write mode (UDF format) are not compatible with this player.

Check the DVD-R/-RW or CD-R/-RW software disc boxes for additional compatibility information.

TM

This player can play DivX videos recorded onDVDs, CDs, or USB storage devices. Keepingthe same terminology as DVD-Video,individual DivX video files are called “Titles”.DivX videos will be played in alphabeticalorder.

• DivX, DivX Ultra Certified, and associatedlogos are trademarks of DivX, Inc. and areused under license.

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2.4 PANEL FACILITILES

Front panel

1

2 Disc tray

STANDBY/ON

3

4 Display

5 TOP MENU

6 ENTER & cursor buttons

7 MENU

8 RETURN

9 HOME MENU

10 USB port (Type A)

11 DVD/USB

and

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14

Lights when this player is recognized byanother HDMl or DVI/HDCP compatiblecomponent.

15

16 HDMI indicatorPress to switch the player on or into standby.

Press to pause playback. Press again to

restart.

Press to start or resume playback.

Press to stop the disc (you can resume play-

back by pressing (play)).

Press to open or close the disc tray.

Displays a DVD disc (or DiviX media files) menu —this varies with the disc and may be the sameas the ‘top menu’.

Selects the current menu option.

Returns to the previously displayed menu screen.

Display/exit the on-screen display.

Press to turn to USB mode and return to DVD mode.

Skips to the start of the current track, title or chapter, then to previous tracks/titles/chapters.Skips to the next track, title or chapter.

Displays the ‘top menu’ of a DVD disc—this varies with the disc.

OPEN/CLOSE

HDMI

HOMEMENU RETURN

ENTER

TOP MENU MENU

USBDVD/USB

STANDBY/ON

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Remote control

Press to switch the player on or into standby.

Press to select the audio channel or language.

Press to select a subtitle option.

Press to display the top menu of a DVD disc.

Use to navigate on-screen displays andmenus. Press ENTER to select an option orexecute a command.

Use for reverse slow motion playback, framereverse and reverse scanning.

Press to start or resume playback.

Press to display the Play Mode menu. (Youcan also get to the Play Mode menu bypressing HOME MENU and selecting PlayMode).Press to jump to the beginning of the current

Press to enter to the USB REC screen.

Display/exit the on-screen display.

Press to open or close the disc tray.

Press to change the camera angle duringDVD multi-angle scene playback.

Press to clear a numeric entry.

Press to turn to USB mode and return to DVD mode.

Skips to the start of the current track, title orchapter, then to previous tracks/titles/chapters.

Press to pause playback; press again torestart.

Displays a DVD disc (or DiviX media files) menu —this varies with the disc and may be the sameas the ‘top menu’.

2 AUDIO

3 SUBTITLE

4 Number buttons

5 TOP MENU

6 ENTER & cursor buttons

7 HOME MENU

and

12 USB REC

13 PLAY MODE

15 ANGLE

16 DVD/USB

17 CLEAR

18 MENU

19 RETURN

23 DISPLAY

24 ZOOM

Press to return to a previous menu screen.

Use for forward slow motion playback, frameadvance and forward scanning.

Press to jump to the next chapter or track.

Press to display information about the discplaying.

Press to change the zoom level.

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3. BASIC ITEMS FOR SERVICE3.1 CHECK POINTS AFTER SERVICING

Check points after servicing (DVD player)

To keep the product quality after servicing, confirm recommended check points shown below.

See the table below for the items to be checked regarding video and audio:

Cleaning

• Before shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools:

Pickup lenses Cleaning liquid : GEM1004

Cleaning paper : GED-008

Position to be cleaned Cleaning tools Position to be cleaned Cleaning tools RemarkRemark Position to be cleaned Cleaning tools Remark

No. Procedure Check points

1 Confirm the firmware version on Service Mode. The version of the firmware must be latest.Update firmware to the latest one, if it is not the latest.

The customer complain must not be reappeared.Video, audio and operations must be normal.2

Confirm whether the customer complain has been solved. If the customer complain occurs with the specific disc, use it for the operation check.

The error rates must be less than 5.0e-4.3

Confirm playback error rates at the innermost and outermost tracks by using the following disc.DVD test disc (GGV1025)

4 Play back a DVD.(Menu operation, Title/chapter search)

Audio and operations must be normal.

5Play back a DVD.(Menu operation, Title/chapter search)

Video, audio and operations must be normal.

6 Check the appearance of the product. No scratches or dirt on its appearance after receiving it for service.

Items to be checked regarding video Item to be checked regarding audio

Block noise Distortion

Horizontal noise Noise

Dot noise Volume too low

Disturbed image (video jumpiness) Volume too high

Too dark Volume fluctuating

Too bright Sound interrupted

Mottled color

5 6 7 8

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14 DV-610AV-S

1 2 3 4

3.2 PCB LOCATIONS

OPERATION PCB ASSY

POWER PCB ASSY

DVD MT PCB ASSY

DVD MECHA ASSY

Mark No. Description Part No.

LIST OF ASSEMBLIES1..DVD MT PCB ASSY A2L502A130

1..OPERATION PCB ASSY A2L502A270(WYXZT5,WVXZT5)

1..OPERATION PCB ASSY A2L506A270(WSXZT5)

> 1..POWER PCB ASSY A2L502A240

1..DVD MECHA ASSY A2L101A650

1 2 3 4

Page 15: DV-610AV Service Manual

15DV-610AV-S

5 6 7 8

A

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D

E

F

3.3 JIGS LIST

Service Remote Control Unit GGF1381 diagnosisName Jig No. Remarks

DVD Test Disc (DVD-Video,NTSC) GGV1025 Operation CheckDVD Test Disc (DVD-Video,PAL)CD Test Disc

GGV1101STD-905

Operation CheckOperation Check

Jigs list

Lubricants and Glues list

Daifree GEM1036 (ZLX-ME413A) Refer to "9.3 DVD MECHA SECTION"

Grease GYA1001 (ZLB-PN397B) Refer to "9.3 DVD MECHA SECTION"

Grease GEM1018 Refer to "9.3 DVD MECHA SECTION"

Name Lubricants and Glues No. RemarkName Lubricants and Glues No. RemarkName Lubricants and Glues No. Remark

5 6 7 8

Page 16: DV-610AV Service Manual

A

B

C

D

E

F

S PIECESITES

VUE SECN ETA

10030 PCB

D

H2

E

LS/R

1

23

16 DV-610AV-S

1 2 3 4

4. BLOCK DIAGRAM4.1 OVERALL WIRING DIAGRAM

321

CP603

321

CP604 4 3 2 1CP

602

USB

CONN

ECTO

R 4 3 2 1

CP60

5

4 3 2 1 CP40

04

11 10 9 8 7 6 5 4 3 2 1

11 10 9 8 7 6 5 4 3 2 1

Vout

B+ GND

OS65

1

123

DEG1

49PC

B270

OPER

ATIO

N PC

B

PCB2

71OP

ERAT

ION2

PCB

DEG1

50

POWERSW2GND

321

321

CP40

02

10 3 29 8 7 6 5 4 1CD

601

DGND

FLDC

+-2

8V

V+3E IR STB

DO (F

to M

)

DI (M

to F

)CL

K

DGND

CD60

5

4 3 2 1

4 3 2 1

3 29 8 7 6 5 4 111 1011

POWERSW2GND

+5V

GND

USB_

DNUS

B_DP

CP60

1

USBN

USBP

USB+

5VGN

D(US

B)

USBN

USB+

5VGN

D(US

B)

USBP

DGND

FLDC

+-2

8VFL

DC-

V+3E IR STB

DO (F

to M

)

DI (M

to F

)CL

K

DGND

FLDC

-

OPERATIONPCB ASSY(WYXZT5,WVXZT5:A2L502A270)(WSXZT5:A2L506A270)

21

CP8102

21

CP8001

21

161514131211109876543

21

161514131211109876543CP501

CONNECTOR

12BL

ADE

WID

E

BLACK

WHITE

21

CD501AC120V_60Hz(US)

OS8101OPTICAL

123

H E

J8102COAXIAL

12

DANS LA NOMENCLATURE DEN'UTILISER QUE CELLS DECRDANGEREUSES AN POINT DE

ATTENTION:LES PIECES REPAREES PAR UCAUTION:SINCE THESE PARTS MARKED BY

DESCRIBED IN PARTS LIST ONLY.CRITICAL FOR SAFETY,USE ONES

ARE

CP5901HDMI CONNECTOR

1

10111213141516171819

23456789

GNDVCC

INPUT

DMGPCB1

DVD MT

DPG017PCB240

POWER PCB

INTERCONNECTION

SPDIFGND 2

121 SPDIF

GND

NCNC

D2+D2-SD2-D1+

D1-S

D0+D0-SD0-

CLK-SCLK-CEC

SCLSDAGND

POWERHOTPLUG

NC

D1-

CLK+

L

N

CP502

P.ON-H(STBY L)

P.CON+12V

P.CON+5V

GND

GND

P.CON+6VGND(M)

AT+3.3VAT+3.3V

CP4003_1

FL DC-FL DC+-28V

GND(D)

GND(USB)USB+5V

32

987654

1

10P.ON-H(STBY L)

P.CON+12V

P.CON+5V

FL DC-FL DC+

GND

GND

P.CON+6V

-28V

GND(M)

GND(D)

AT+3.3VAT+3.3V

GND(USB)USB+5V

CD502

161514131211

1615

32

987654

1

1413121110 DVD MT PCB ASSY

(1/7 - 7/7)(A2L502A130)

POWER PCB ASSY(1/2,2/2)(A2L502A240)

J7304S-VIDEO OUT for HE

1234

56

H1H2

E

H1H2

E

J7302CVBS/Y/U/V

1

23

4

56

1 2 3 4

Page 17: DV-610AV Service Manual

2 12 1

CP40

02

2 1CD

601

DI (M

to F

)CL

K2 1

CP60

1

DI (M

to F

)CL

K

MENCLATQUE CELL

SES AN POREPAREE

ECT

B AS

30)

J7304DEO OUT fo

1234

56

17DV-610AV-S

5 6 7 8

A

B

C

D

E

F

5

4

3

2

1

CP2302

6

5

4

3

2

1

CP2303

24

23

22

21

20

19

2

1

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

CP2301

VRCOM

TRKG DRV

TRKG RTN

FOCS RTN

FOCS DRV

VCC

D

B

VR780(CD)

VRF(RF_OUT)

SW1(DVD/CD)

C

E

VSF

GND

A

VR650(DVD)

GND

GND

LD_DVD(650)

LD_CD(780)

PD/GND

NC

SW(GND)

LIMIT SW

SLD-

SLD+

SPD-

SPD+

LOAD+

LOAD-

GND

OPEN

CLOSE

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

6

5

4

3

2

1 6

5

4

3

2

1

B

A

VRCOM

VR780(CD)

VRF(RF_OUT)

SW1(DVD/CD)

C

VR650(DVD)

GND

LD_DVD(650)

LD_CD(780)

PD/GND

TRKG DRV

TRKG RTN

FOCS RTN

FOCS DRV

VCC

D

E

VS

F

GND

GND

NC

DM-4PBDRIVEDVD

OPTICAL PICK-UP

DED021PCB610

CD2302

BCZ3B05M2603M

5

4

3

2

1

SW-2(CLOSE)

GND(SW)

SW-1(OPEN)

LOADING MOTOR(-)

LOADING MOTOR(-)

2H051602

SSS-28-5SW1

BCZ3B05

JCV9B12M2601

M2602

ESE22MH22SW2

M

M

2H061605CD2301

DED020PCB640

SPINDLE MOTOR(+)

SPINDLE MOTOR(-)

FEED MOTOR(-)

GND(SW)

FEED MOTOR(+)

PICK UO INNER LIMIT SWITCH

6

5

4

3

2

1

DVD MECHA ASSY(A2L101A650)

(SW PCB)

(LOADING MOTOR PCB)

URE DES PIECES.S DECRITESINT DE VUE SECURITE

S PAR UN ETANT

DURING PLAYBACK.MEASURED WITH THE DIGITAL TESTER

NOTE:THE DC VOLTAGE EACH PART WASOF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE.

NOTE:THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME

DMG100PCB130

DVD MT PCB

ION DIAGRAM

SY

r HE

H1H2

E

H1H2

E

J8002LS/RS/C/LFE

1

23

4

56

H1H2E

J8001L/R

1 23

5 6 7 8

Page 18: DV-610AV Service Manual

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18 DV-610AV-S

1 2 3 4

4.2 OVERALL BLOCK DIAGRAM

P.C

ON

+12

V

AC

120V

V+

5H

27M

Hz

-28V

AT+

12V

for

mut

e

AT+

3.3V

P.C

ON

+6V

P.C

ON

+5V

PO

WE

RS

UP

PLY

DV

D L

OA

DE

R(D

M4)

MO

TOR

DR

IVE

RIC

2301

AM

5766

FIP

DR

IVE

R IC

IC

651

PT

6315

4K E

EP

RO

MIC

4001

S-2

4CS

04A

FJ-

TB

- G

E

FIP

HN

V-0

8SS

84

KE

Y

SE

RV

O

RF

SE

RV

O

IR

FP,

ST

B

AS

PD

IF

RESET

LD_D

VD

,LD

_CD

IR10

8MH

zT

V E

ncod

er

MP

EG

-1/2

/JP

EG

VID

EO

DE

CO

RD

ER

RF

OV

ER

AL

L B

LO

CK

DIA

GR

AM

IR R

EC

EIV

ER

(O

S65

1)K

SM

-200

1TC

2P

16M

bit F

LAS

HIC

4004

ES

29LV

160E

B-7

0TG

64M

bit S

DR

AM

IC40

05M

12L6

4164

A-5

TG

SD

A, S

CL

AM

UT

EM

PE

G/M

ICO

N B

LOC

KIC

4002

MT

1389

EX

E/S

-LA

UD

IO C

OD

EC

/IN

TE

RN

AL

DA

C

+1.

8V

A0~

A20

, A

D0~

AD

7M

A0~

MA

11,

DQ

0~D

Q15

RE

SE

T IC

IC40

03R

3112

N29

1A-T

R-

FA

VID

EO

DR

IVE

R 6

CH

ICIC

7301

LA73

054-

TLM

-E

4CH

VID

EO

DA

C

HD

MI

CO

NN

EC

TOR

CP

5901

TX

0+/-

,T

X1+

/-,

TX

2+/-

, T

XC

+/-

CV

BS

OU

T

RG

B O

UT

CO

CO

AX

IAL

OP

TIC

AL

OP

IC80

03/4

/5A

UD

IO D

AC

ICP

CM

1742

KE

/2K

DA

C_X

CS

O, S

CK

, SD

,A

CLK

, AB

CK

, ALR

CK

, A

SD

AT0~

2

IC80

02/7

/8A

UD

IO L

PF

AN

D A

MP

ICR

C45

80ID

R

C

LFE

SR LR

FLD

C+

/-

SL

21 P

IN CV

BS

VUY4C

H B

US

SW

ICIC

7302

SN

74C

BT

3257

PW

R

S_Y

S_C

1 2 3 4

Page 19: DV-610AV Service Manual

19DV-610AV-S

5 6 7 8

A

B

C

D

E

F

4.3 DVD LOADER/MPEG BLOCK DIAGRAM

DV

D L

OA

DE

R/M

PE

G B

LO

CK

DIA

GR

AM

DV

DLo

ader

(DM

-4)

MP

EG

/MIC

ON

ICIC

4002

MT

1389

EX

E/S

-L

X40

0127

MH

z

IOA

, V20

C

RF,

A, B

, C, D

, E, F

, MD

I1

LD_D

VD

, LD

_CD

Q23

02~

2305

LD D

RIV

E

LDO

1, L

DO

2

MO

TOR

DR

IVE

R IC

IC23

01A

M57

66

DM

SO

, FM

SO

, T

RO

PE

N, T

RC

LOS

E,

TR

SO

, FO

SO

, S

TB

Y, V

1P4

T+

/-, F

+/-

,LO

AD

+/-

, M

OT

_SLE

D+

/-,

MO

T_S

PD

L+/-

OP

U

SP

IND

LE/

ST

EP

ING

/S

LED

MO

TOR

LIM

IT, T

RIN

, TR

OU

T,O

PO

, OP

+/-

16M

bit F

LAS

HIC

4004

ES

29LV

160E

B-7

0TG

MA

0~M

A11

, DQ

0~D

Q15

,D

QM

0, D

QM

1, D

BA

0, D

BA

1, S

DC

LK, S

DC

KE

, DW

E#,

D

RA

S#,

DC

AS

#, D

CS

#

A D

A0~

A20

, AD

0~A

D7,

PR

D#,

PC

E#,

PW

R#

64M

bit S

DR

AM

IC40

05M

12L6

4164

A-5

TG

AA

RE

SE

T IC

IC40

03R

3112

N29

1A-

TR

-FA

A

VID

EO

DR

IVE

R 6

CH

ICIC

7301

LA73

054-

TLM

-E

LET

TE

R, I

/XP,

S_Y

, S_C

,R

/CR

, B/C

B, G

/Y, C

VB

S

A, B

35Y U

CV

BS

/Y/U

/VJ7

302

2V

19C

VB

S

21P

IN C

ON

NE

CTO

RJ8

101

1115R

OU

T

G O

UT

167B

OU

T

3L

4CH

BU

S S

W IC

IC73

02S

N74

CB

T32

57P

WR

D

SQ

UE

EZ

E, V

SE

L1

VS

EL1

6C

VB

S

1R

8

VS

EL1

SQ

UE

EZ

E21

PIN

CT

LB

LAN

KIN

G_O

UT

Q81

01, Q

8102

21 P

IN C

TL

Q81

04, Q

8105

DV

D_R

GB

_H_O

UT

SD

A

A...

....A

T+

3.3V

B...

....+

1.8V

C...

....P

.CO

N+

5VD

......

.P.C

ON

+6V

E...

....A

T+

12V

F....

...P.

CO

N+

12V

G...

....-

28V

H...

....V

+5H

EE

PR

OM

ICIC

4001

S-2

4CS

04A

FJ-

TB

-G

E

SC

L

A

IR

IR R

EC

EIV

ER

(O

S65

1)K

SM

-200

1TC

2P

IR

GR

1~G

R8,

P1~

P16

FP

_DI,

FP

_DO

, F

P_S

CK

, ST

BF

IP D

RIV

ER

ICIC

651

PT

6315

FIP

(V

651)

HN

V-0

8SS

84G

A

A

2CO

AX

IAL

JAC

KJ8

102

CO

AX

IAL

AS

PD

IF

1OP

TIC

AL

OS

8001

OP

TIC

AL

S-V

IDE

O J

AC

KJ7

304

43Y C

C

53S

LLF

E

LS/R

S/S

/LF

E J

AC

KJ8

002

6C

2S

R

L/R

JA

CK

J800

1

32R L

IC80

02/7

/8A

UD

IO L

PF

AN

D A

MP

ICR

C45

80ID

R

DA

C_X

CS

O, S

CK

, SD

,A

CLK

, AB

CK

, ALR

CK

, A

SD

AT0~

2IC80

03/4

/5A

UD

IO D

AC

ICP

CM

1742

KE

/2K

A, C

F

D2+

1 3

D1+

4

D1-

6

D0+

7

D0-

9

CLK

+10

D2-

HD

MI C

ON

NE

CTO

RC

P59

01

CLK

-12

HO

TP

LUG

19

PO

WE

R18

SD

A1615

SC

LY OUT

CB OUTCR OUT

RESET

5 6

L590

2

7 8

14 3 2

5 6

L590

1

7 8

14 3 2

Q59

06

HIG

H S

IDE

SW

ICIC

4007

R55

23N

001B

-TR

-F

US

B_F

LAG

US

B_P

_ON

-L

AS

P

5 6 7 8

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20 DV-610AV-S

1 2 3 4

4.4 POWER BLOCK DIAGRAM

SW

ITC

HIN

GT

RA

NS

T50

1

P.C

ON

SW

Q50

5

AC

IN

P.C

ON

+5V

AT+

3.3V

FL

DC

-

-28V

AT+

12V

for

mut

e

P.C

ON

+6V

P.C

ON

+12

V

P.O

N-H

FL

DC

+

Q51

5

P.C

ON

+5V

SW

Q51

0

P.C

ON

+12

V S

W

Q50

4

FL+

P.C

ON

SW

Q50

2

-28V

P.C

ON

SW

VO

LTA

GE

CT

LIC

501

KIA

431A

-AT

PH

OTO

CO

UP

LER

IC50

4P

S25

61A

L1-1

-V(W

)

PO

WE

R C

TL

IC50

2S

TR

-A61

59M

6V R

EG

IC50

3P

Q07

0XF

01S

ZH

RE

G+

1.8V

IC40

06LD

1117

AL-

AD

J-A

A3

-A-R

+1.

8V

HD

MI+

5V R

EG

ICIC

5902

PQ

1K50

3M2Z

PH

V+

5H

PO

WE

R B

LO

CK

DIA

GR

AM

1 2 3 4

Page 21: DV-610AV Service Manual

21DV-610AV-S

5 6 7 8

A

B

C

D

E

F

5. DIAGNOSIS5.1 TROUBLE SHOOTING

POWER DOES NOT TURN ON

Is the voltage at pin 8 and pin 9 of CP502 about 3.3 V

and at pin 5 of CP502 about 5 V?

No

Yes

NoIs there waveform atX4001 about 3.0 Vp-p ?

Check X4001, IC4002 and

peripheral circuit.

Yes

Write DVD FIRMWARE DATA.

Check AT+3.3V line of POWER BLOCK.

Check Q515 and peripheral circuit.

No

Yes

No

DECK DOES NOT ACCEPT

OPEN/CLOSE

Check P.CON 6V line of

POWER BLOCK.

YesIs the lose connection

at CD2302 to DECK ?

Check CD2302

connection to DECK.

Change DVD LOADER.

Is the voltage at pin 8 and 19 of IC2301

about DC 6 V ?

5 6 7 8

Page 22: DV-610AV Service Manual

A

B

C

D

E

F

22 DV-610AV-S

1 2 3 4

DOES NOT LIGHT ON DISPLAY

Yes

Is the voltage at pin 13 and pin 43 of IC651

about 3 V ?

Check AT+3.3V line of

POWER BLOCK.

No

Replace V651 or IC651.

NO PLAYBACK PICTURE OF AV

JACK

Is there video signal at pin 33

of IC7301 ?

Change IC7301.

No

Yes

No

Yes

Check J7302 and peripheral

circuit.

Is there a signal at pin 187 of

IC4002 ?

Check IC4002 and

peripheral circuit.

1 2 3 4

Page 23: DV-610AV Service Manual

23DV-610AV-S

5 6 7 8

A

B

C

D

E

F

NO DIGITAL AUDIO ON

PLAYBACK OF COAXIAL JACK

Is there waveform at pin 2 of J8102

about 0.5Vp-p?

Check connection at RCA

Cable.

Yes

Yes

No

No

Change IC4002.

Is there waveform at pin 215 of IC4002

about 3.3 Vp-p ?

Check Q8103 and

peripheral circuit.

NO ANALOG AUDIO ON

PLAYBACK

Is there AUDIO signal at pins 7 and 8

of IC8003 ?

Yes

Is there waveform atpins 1,2 and 3 of

IC8003 ?

Is there voltage atpin 6 of IC8003 about 5 V ?

No

Check J8001 and peripheral

circuit.

Yes

Yes

No

NoCheck AT+5V

Change IC4002. Change IC8003.

5 6 7 8

Page 24: DV-610AV Service Manual

A

B

C

D

E

F

24 DV-610AV-S

1 2 3 4

NO 5.1CH AUDIO ON

PLAYBACK

Is there AUDIO signal atpins 7 and 8 of IC8003,IC8004 and IC8005 ?

Yes

Is there waveform at pins 1, 2 and 3 of IC8003,

IC8004 and IC8005 ?

Yes

Check J8001, J8002 and

peripheral circuit.

No

No

Check AT+5V.

Change IC4002.

NoIs there voltage at pin 6of IC8003, IC8004 and

IC8005 about 5 V ?

Yes

Change IC8003,

IC8004 and IC8005.

NO OPTICAL OUT

Check P.CON +D5V line.Is there voltage at pin2 of OS8101 about 5 V?

Yes

No

Change OS8101.

No

YesIs the waveform at pin 1of OS8101 about 2.5 V ?

REFER TO "NO DIGITAL

AUDIO ON PLAYBACK OF

COXIAL JACK"

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Symptoms That May Occur When Any Of The Following ICs Is In FailureIC Symptoms

EEPROM(DVD MT PCB Assy : IC4001)

User's data cannot be stored in memory.The ID number is lost.

16M Flash ROM(DVD MT PCB Assy : IC4004)

The power cannot be turned on.Downloading of the firmware cannot be performed.

DVD IC(DVD MT PCB Assy : IC4002)

Any kind of symptoms (no power, a failure in any of the servo, video and audio systems, etc.) may be generated, because the DVD processing is performed by a single chip.

64M SDRAM(DVD MT PCB Assy : IC4005)

No power.Block noise is generated during playback.

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5.2 METHOD FOR DIAGNOSING DEGRADATION OF THE LDS ON THE PICKUP ASSY

C40

4

C40

4

W80

4

R4058

W83

2

W822

C23

03C

2302

B40

14

NR2301

W84

5

C40

86

DMG100A

R40

60

C40

71C

4080

C40

81

C40

82

C59

21

C40

88C

4068

C40

72

C40

73C40

54

C41

01

C41

20

C40

52

C40

64R

4001

C40

55C

4051

R40

14

R40

04

C40

22

C40

40

C40

25

R4044

C40

21

R4054

C40

29

R40

39

C40

36W

813

C40

37

R40

03

C40

20

C40

08C

4009

R40

05

C41

05

C40

05C

4019

C40

13

C40

17

C40

16C

4015

C40

14

C40

26W816

R40

20

C40

27C

4028

C40

33

R40

22C

4034

C40

35C

4041

C40

43

C40

49

C40

48

C40

46

C40

61

R40

69R

4068

C40

84

C40

65R

4006

R40

08

C41

10

C40

66

C40

67

D73

09D

7312

D73

08

D73

11

R73

21

D7310

D73

07

C73

30

B73

01C

7317

C73

02

C73

13

R73

15 C73

05

R40

67C

4083

R40

66C

4074

R4065R4064

R40

61R

4002

W80

4

C80

54

Q8009

C80

30

C80

06

R80

99

C80

51

R80

63R

8064

C80

55 R8066

C80

62

C80

46 R80

61

R80

75

R80

87

R80

82

Q8019 Q8021

C80

05

R80

96

Q8010

Q8008

D80

03

R80

21

D80

05

R8002

R8025

C80

39

C80

13

D80

06

R80

03R8017

R80

46

R80

12

R80

54C

8052

C80

57

R80

58R

8055

C80

44 R80

52

R80

31

R80

48

C80

56R

8077 Q8017

R8069

R80

76

C80

10

R80

36

C80

49

R8053

R80

50

C80

59

C80

09

R80

45

R80

68C

8053

R80

74 Q8015

R80

72

R80

92R

8093

R4058

W83

2

W822

W82

1

R40

50

R4051

C40

30

C40

12

R4026

C23

03C

2302

R40

40

W86

8

W81

9

W85

6R

4009

C41

28

W807

B40

14

C59

01

B40

15

R8065

B40

18

Q4004

C41

30

B40

16

R80

59

W864

W86

2

C41

31

NR4003

R40

34

NR2301

Q7302

R40

48

D4005

W84

4

R40

21

C80

25

Q5906

C59

20

W84

5

R80

67

C80

63Q8020

R7304

R73

05R

7316

R7317

W84

8

W85

1W

850

R8020

Q4002

B73

04

C40

86

C40

75

W85

8

W82

0

W84

0

W878

B8001

R80

06

DMG100A

Case when this diagnosis is required : When playback of any disc, including a test disc (DVD: GGV1025, CD: STD-905), cannot be performed

How to diagnoseIn the case mentioned above, degradation of the laser diodes (LDs) mounted on the PICKUP Assy is suspected.Measure the voltage between the two ends of one of the resistors mentioned below.

Measure the voltage between the two ends of NR2301 on the DVD MT PCB Assy. If the voltage is 0.17 V or higher, the 650-nm LD is degraded.

No playback of a DVD :

Measure the voltage between the two ends of NR2301 on the DVD MT PCB Assy. If the voltage is 0.20 V or higher, the 780-nm LD is degraded.

No playback of a CD :

If the measurements show degradation of an LD, replace the PICKUP Assy.

DVD MT PCB ASSY

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6. SERVICE MODE6.1 SERVICE MODE PROCEDURE

POWER ON

DSC -

GGF1381Service moderemote controlunit

GGF1381Service moderemote controlunit

<TRAY OPEN> <TRAY CLOSE>

OPEN/CLOSE(Player)

OPEN/CLOSE

Press the play key ( ) of the normal remote control unit.

(Player)

An address is displayed

OR

ESC

<PLAY>ESC TEST

CHECKDVD, CD

DVD disc

POWER

ON

OFF

POWER

DISC SET

Notes:• After going into service mode, if you play back the disc, "DISC-NON" is displayed.• The video signal and the audio signal are outputted during the servicemode.• The SKIP key and the SCAN key are effective during the service mode.

SERVICE MODE: PLAY

SERVICE MODE: OFF

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6.2 SERVICE MODE IN

Service Mode Functional Specification� Service mode entry In the power ON state, press the [ESC] (A8-5F) key and [TEST / RANDOM] (A8-5E) key in order of the Service mode remote control unit. • Light the all FL and LEDs. • OSD displays test mode.

Note: * When pressing the keys of something, the FL displays "NO DISC" and the LED lighting disappears.

� Release the Service mode • Turn off the power. • Press the [ESC] (A8-5F) key of the remote control unit.

� LD ON DVD : Press the [TEST] (A8-5E) and [1] (A8-01) keys in order, and turn on the laser diode (650n). CD : Press the [TEST] (A8-5E) and [4] (A8-04) keys in order, and turn on the laser diode (780n).

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6.3 DISPLAY SPECIFICATION OF THE SERVICE MODE

Character in bold : Item name: Information display

1

56

1011

89

3

2

12

15

13

14

� Address indication The address being traced is displayed in number. (as for the DVD, indication of decimal number is possible.) DVD : ID indication (hexadecimal number, 8 digits) [∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗] CD : ID indication [∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗]

� Code indication of remote control unit [R − ∗ ∗ ∗ ∗] In case of double code, display a 2nd code.

� Main unit keycode indication [K − ∗ ∗]

� Tracking status [TRKG − ∗ ∗ ∗] Tracking on : [ON] Tracking off : [OFF]

� Spindle status [SPDL − ∗ ∗ ∗] [OFF], [CLV]

� Mechanism (loading) position value [M − ∗ ∗] Unknown : [01] or [41] Open state : [04] Close state : [08] During opening : [12] During closing : [22]

� Slider position [S − ∗ ∗ ∗ ∗] In Side Switch ON : [01] In Side Switch OFF : [00]

Output video system [V − ∗ ∗ ∗ ∗] NTSC system : [NTSC] PAL system : [PAL] Automatic setting : [AUTO] Scart terminal output [SK − ∗ ∗] (Display only the WY model which can do the output setting of scart terminal.) VIDEO : [00] S-VIDEO : [01]

RGB : [02]

Disc sensing [DSC − ∗ ∗ ∗] The type of discs loaded is displayed. [DVD], [CD ], [VCD], [ ]

� Jitter value [J − ∗ ∗ ∗ ∗] Note:Don't use it.

� Version of the FL controller [FL: ∗ ∗ ∗ ∗]

Region setting of the player [REG: ∗] Setting value : [1] to [6]

� Destination setting of the FL controller [MDL: ∗ ∗ ∗ ∗ / ∗ ∗ ∗] Four characters in the front represent code 01. Three characters in the back represent the destination code. J: /J, K: /KU, /KC, /KU/KC, R: /RL/RD, RAM : /RAM, LB: /LB, WY: /WY

� Version of the flash ROM [VERSION: ∗∗∗∗∗∗∗∗]

7

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6.4 FUNCTIONAL SPECIFICATION OF THE SHORTCUT KEY

• Service mode indication (ESC + CHP/TIM keys)ID AddressThe error rate is always displayed in exponential notation, e.g., ∗.∗ ∗ e - ∗, for both DVDs and CDs.EDC/ID/AV 1 error history (ID Address, EDC/ID Error, last eight errors)

• Calculation of the average error rate (ESC + "5" [Service mode remote control unit] keys)The average of the last eight error rates is calculated and indicated in exponential notation. After the calculation is completed, "OK" or "NG" is displayed. If "NG" is displayed, the disc tray will open (for both DVDs and CDs)For DVDs: OK with 5.0e-4 or less, for CDs: OK with 7.6e-3 or less

• Indication of model information (ESC + CHAP keys)The items from 12 to 15 of the SERVICE MODE Indications are displayed. However, in the indications, S in the standard test mode is changed to CHIP VERSION, and M is changed to FL VERSION.

• Region confirmation mode (ESC + A.MON [Service mode remote control unit] + "1"-"8" [Service mode remote control unit] keys)After you press the A.MON key while holding the ESC key pressed and then input the region number, if the number is different from that set in the unit, an error message is displayed, and the tray opens.

Command Contents ConditionsRemote Control

Key NameRemote

ControlCodeMemory clear and region / revision indication CLEAR (∗1) A8-45

Average value measurement of DVD error rate 5 (∗1) A8-05

CD error rate measurement 5 (∗1) A8-05

Scart terminal output : VIDEO

WY, models equipped with Scart terminal

AUDIO AF-BE

Scart terminal output : S-VIDEO SUBTITLE AF-36

Scart terminal output : RGB ANGLE AF-B5

Progressive OFFOnly for progressive models

R_SKIP A3-9D

Progressive ON F_SKIP A3-9C

ZOOM ON (X2 -> X4 -> x1) ZOOM AF-37

Service mode indication (error rate indication, etc.) CHP/TIM (∗1) A8-13

Model information indication CHAP (∗1) A8-40

Title search Input mode IN Title No. input Search execution

SIDE A (∗1)Numbers (∗1)

PLAY (∗1)

A8-4DA8-00 to A8-09

A8-17

Region confimation mode A.MON (∗1)Numbers (∗1)

A8-1EA8-01 to A8-08

Only during normal playback, the following shortcut keys can be assigned by pressing a required key after pressing the ESC key of the remote control unit. To quit, press the ESC key

∗1 : Service mode remote control unit

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6.5 FUNCTIONAL SPECIFICATION OF THE SERVICE MODE Display during Service Mode To enter Service Mode, press the CHP/TIM key while holding the ESC key pressed. To quit, press the ESC key.

Service mode display 1 ID Address 2 Error rate (always displayed), in exponential notation ERROR RATE : ∗ ∗ ∗ ∗ ∗ ∗ ∗ ( ∗ ∗ ∗ ∗ )

• Calculation of the average error rate For DVDs: OK with 5.0e-4 or less, for CDs: OK with 7.6e-3 or less

3 EDC/ID error history (ID Address, EDC/ID errors, last eight errors)

Note: ∗ Error of AV1 is not supported in this player.

Number of error

Indication plan contents

Character in bold : Item name: Information display

12

3

ex) For DVDs

• Step 1

e-

e -6 : OK e -5 : OK e -4 : Refer to Step 2 e -3 : NG e -2 : NG

• Step 2

e -4

3.0e -4 : OK4.0e -4 : OK5.0e -4 : OK6.0e -4 : NG7.0e -4 : NG

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7. DISASSEMBLY

1. REMOVAL OF MECHANICAL PARTSAND P.C. BOARDS 1.

2.

3.4.

Short circuit the position shown in Fig. 1-3 using asoldering iron. If you remove the DVD Deck with nosoldering, the Laser may be damaged.Disconnect the following connectors:(CP2301, CP2302 and CP2303).Remove the 4 screws (1).Remove the DVD Deck in the direction of arrow.

1-3: DVD DECK (Refer to Fig. 1-3)

Fig. 1-3

DVD Deck

Short circuit using asoldering iron.

Pick Up PCB

(1)

(1)

(1)

(1)

NOTE

Before your operation, please read “PREPARATION OFSERVICING”.Use the Lead Free solder.Manual soldering conditions• Soldering temperature: 320 ± 20 °C• Soldering time: Within 3 seconds• Soldering combination: Sn-3.0Ag-0.5CuWhen Soldering/Removing of solder, use the drawingequipment over the Pick Up Unit to keep the Flux smokeaway from it.When installing the DVD Deck, remove all the solderingon the short circuit position after the connection of Pick UpPCB and DVD MT PCB connector.

1.

2.3.

4.

5.

1-4: DVD MT PCB (Refer to Fig. 1-4)

1.2.3.

Remove the 5 screws (1).Remove the 4 screws (2).Remove the DVD MT PCB in the direction of arrow.

Fig. 1-4

DVD MT PCB

(1) (1)

(2)

(2)

(2)

(2)

(1)

(1)

(1)

CAUTIONBe careful not to remove the FFC cable forcibly, becausethe FFC cable may be damaged.

1-1:

Remove the 5 screws (1).Remove the Top Cabinet in the direction of arrow (A).Disconnect the following connectors: (CP4002 andCP4004).Unlock the 4 supports (2).Remove the Front Cabinet in the direction of arrow (B).Remove the 11 screws (3).Remove the Operation PCB in the direction of arrow (C).

TOP CABINET/FRONT CABINET AND OPERATION(Refer to Fig. 1-1)

1.2.3.

4.5.6.7.

Fig. 1-1

(B)

(A)

Top Cabinet

Front Cabinet

(C)

Operation PCB

Operation PCB

(C)

(1)

(1) (1)

(1)

(1)

(2)(2)

(2)

(2) (3)(3)

(3)

(3)(3)

1-2: POWER PCB (Refer to Fig. 1-2)

1.

2.3.4.

Disconnect the following connectors:(CP502 and CP8001).Remove the 4 screws (1).Remove the 3 screws (2).Remove the Power PCB in the direction of arrow.

Fig. 1-2

Power PCB(2)

(1)

(2)(2)

(1)

(3)(3)

(1)(1)

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2. REMOVAL OF DVD DECK PARTS

2-1: TRAY (Refer to Fig. 2-1-A)

METHOD AT NO POWER SUPPLY)

Tray.

1. Set the Tray opened. (Refer to the DISC REMOVAL

2. Unlock the 2 supports � and draw it while sagging the

Fig. 2-1-A

Tray

Push to Sag

Push to Sag

Loader Ass'y

NOTE

1. In case of the Tray installation, install them as the circledsection of Fig. 2-1-B so that the each markers are met.

2-2: TRAVERSE ASS'Y (Refer to Fig. 2-2-A)

1. Remove the screw �.2. Unlock the 2 supports �.3. Remove the Insulator (R) from the Loader Sub Ass'y.4. Remove the Traverse Ass'y.

Fig. 2-2-A

Tray

Loader Ass'y

Fig. 2-1-B

Insulator (R)

NOTE

1. Disassemble only the DVD DECK PARTS parts listedhere. Minute adjustments are needed if the disassemblyis done. If the repair is needed except listed parts,replace the DVD MECHA ASS'Y.

NOTE

1. In case of the Traverse Ass'y, install it from (1) to (4) in

2. In case of the Traverse Ass'y installation, hook the wireorder. (Refer to Fig. 2-2-B)

on the Loader Ass'y as shown Fig. 2-2-C.

Traverse Ass'y

Loader Sub Ass'y

Fig. 2-2-BCheck Lock

Traverse Ass'y

Rack Loading

Loader Ass'y (Bottom Side)

Holder Traverse

Fig. 2-2-C

Loader Ass'y

Check Hook

Loading Belt

Loading Sub Ass'y

Gear Pulley

2-3: LOADING MOTOR PCB ASS'Y/ LOADING BELT(Refer to Fig. 2-3-A)

1. Remove the Loading Belt.2. Remove the screw �.3. Remove the Loading Motor PCB Ass'y.4. Remove the 2 screws �.5. Remove the Loading Motor.6. Remove the Gear Pulley.

Fig. 2-3-A

Loading Motor PCB Ass’y

• Screw Torque: 2.0 ± 0.3kgf•cm

• Screw Torque: 2.5 ± 0.3kgf•cm (Screw �)• Screw Torque: 1.0 ± 0.3kgf•cm (Screw �)

��

�� ��� �����

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BROWN (1)

WHITE (2)

NOTE

1. In case of the Pulley Motor installation, check if the value

2. When installing the wire of the Loading Motor PCB Ass'y,

3. When installing the Loading Motor PCB Ass'y, install it

4. In case of the Loading Motor PCB Ass'y installation, hook

of the Fig. 2-3-B is correct.

install it correctly as Fig. 2-3-C.Manual soldering conditions• Soldering temperature: 320 ± 20 °C• Soldering time: Within 3 seconds• Soldering combination: Sn-3.0Ag-0.5Cu

correctly as Fig. 2-3-D.

the wire on the Loader Sub Ass'y as shown Fig. 2-3-E.

Fig. 2-3-B

7.0 ± 0.1 mm

Safety surface for pressingof the insert.

Loading Motor

Pulley Motor

Check HookLoading Motor PCB Ass’y

Loading Motor PCB Ass’yFig. 2-3-C

Fig. 2-3-E

Check Hook

Fig. 2-3-D

Rack Loading

BA

The Lever should be positionbetween A and B.

Check Hook

Rack Loading

Loader Sub Ass’y

Gear Main

2-4: RACK LOADING/MAIN GEAR/PULLEY GEAR(Refer to Fig. 2-4-A)

1. Unlock the support � and remove the Gear Pulley.2. Remove the Gear Main.3. Press down the catcher � and slide the Rack Loading.

Gear Pulley

Fig. 2-4-A

NOTE

1. In case of the Rack Loading installation, hook the Rack

2. When installing the Gear Main, take care the direction ofLoading on the Loader Sub Ass'y as shown Fig. 2-4-B.

up or down as shown Fig. 2-4-C.

Fig. 2-4-B

Rack Loading

Check Hook

Fig. 2-4-C

Main Gear

Up Side

Down Side

2-5: CLAMPER ASS'Y (Refer to Fig. 2-5-A)

clockwise, then unlock the 3 supports �.1. Press the Clamper and rotate the Plate Clamper

2. Remove the Plate Clamper, Magnet Clamper and Clamper.

Plate Clamper

Magnet Clamper

Fig. 2-5-A

Main Frame

Clamper�

��

Loader Sub Ass'y (Bottom Side)

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F

Holder Traverse

Insulator (F)

Traverse Ass'y

Insulator (F)

Insulator (R)

NOTE

1. In case of the Clamper Ass'y installation, install correctlyas Fig. 2-5-B.

Fig. 2-5-B

Plate Clamper

Clamper

2-6: HOLDER TRAVERSE/INSULATOR (F)/INSULATOR

1. Remove the Holder Traverse.2. Remove the 2 Insulator (F).3. Remove the Insulator (R).

Fig. 2-6-A

(R) (Refer to Fig. 2-6-A)

NOTE

1. In case of the Insulator (F) installation, install correctly as Fig. 2-6-B.

Fig. 2-6-B

Traverse Holder

Insulator (F)

2-7: SWITCH PCB ASS'Y/GEAR MIDDLE/GEAR FEED/ RACK FEED ASS'Y/FEED MOTOR (Refer to Fig. 2-7-A)

1. Unlock the support �.2. Remove the Gear Middle.3. Remove the screw �.4. Remove the Rack Feed Ass'y.5. Remove the screw �.6. Remove the Switch PCB Ass'y.7. Remove the screw �.8. Remove the Gear Feed.9. Remove the 2 screws �.10. Remove the Feed Motor.11. Remove the Gear Motor.

Gear Middle

Gear Motor

Feed Motor

• Screw Torque: 1.3 ± 0.3 kgf•cm (Screw �)• Screw Torque: 3.0 ± 0.3 kgf•cm (Screw �)• Screw Torque: 1.0 ± 0.3 kgf•cm (Screw �, �)

Switch PCB Ass'y

Rack Feed Ass'y

Gear Feed

Fig. 2-7-A

Traverse Ass'y��

NOTE

1. When installing the Rack Feed Ass'y, push both ends to

2. In case of the Gear Motor installation, check if the value

3. When installing the wire of the Switch PCB Ass'y, install

4. After the assembly of the Traverse Ass'y, hook the wire

align the teeth as shown Fig. 2-7-B. Then install it.

of the Fig. 2-7-C is correct.

it correctly as Fig. 2-7-D.Manual soldering conditions• Soldering temperature: 320 ± 20 °C• Soldering time: Within 3 seconds• Soldering combination: Sn-3.0Ag-0.5Cu

on the Traverse Ass'y as shown Fig. 2-7-E.

[OK] [NG]

Fig. 2-7-B

Rack Feed Ass'y

PushPush

Fig. 2-7-C

8.0 ± 0.2 mm

Safety surface for pressingof the insert.

Feed Motor

Gear Motor

Check Lock

Pickup lenesesGEM1004GED-008

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Traverse Ass'y

Check Hook

Check Hook

Check Hook

Fig. 2-7-E• Loosen the wire in the direction of the arrow.

Check Hook

~ FEED MOTOR ~

WHITE (4)

BROWN (3)

~ SPINDLE MOTOR ~

YELLOW (2)

GREEN (1)

Fig. 2-7-D

Switch PCB Ass'y

• Install wire from (1) to (4) in order.

[ 24 pin FFC ]

shown from Fig. 2-8.

2-8: FFC WIRE HANDLING

1. When installing the FFC, fold it correctly and install it as

positions for the FFC.1. Do not make the folding lines except the specified

NOTE

Fig. 2-8

Printing Surface Fold

79 ± 1 mm

Reinforcement Plate

To Pick Up PCB

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8. EACH SETTING AND ADJUSTMENT8.1 RE-WRITE FOR DVD FIRMWAVE1. PurposeAfter replacing the DVD MT PCB Assy, be sure to update the firmware to the latest version. The firmware of the Assy for service may not be the latest.

3. Procedures for updating the firmwareHow to update:1 Turn on the main unit and open the disc tray.2 Place the disc for updating in the disc tray and close the tray.3 Press the PLAY button.

4 Updating of the firmware is completed.

2. Procedures for creating the disc for updatingNecessary tools:1 PC with a CD-R/CD-RW drive2 Blank CD-R or CD-RW3 Firmware file (∗∗∗∗∗.BIN)

How to create:1 Start up the program for writing to CD.2 Load a blank disc in the CD-R/CD-RW drive.3 Enter "PIONEER" as the volume label.4 Select the .BIN file.5 Write the latest version of the firmware in ISO 9660 format.

While the screen shown at left is being displayed, updating is in progress.DO NOT TURN OFF THE POWER DURING UPDATING.

When the screen with the Pioneer logo is displayed, updating is completed.The time required for updating is about 2 minutes.

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38 DV-610AV-S

1 2 3 4

4. How to confirm the version of the firmwarePress the ESC then the CHAP key on the remote control unit for servicing. The version of the firmware is labeled ROM NUMBER. Check if the version is the latest one.

YJC8223A

AREA:WY

20

02A6

1.16

1389FE

ROM NUMBER

REGION:2

REG CHK

SUM CHK

FL VERSION

CHIP VERSION

How to interpret the version code:

Number of releases on the same release date

Release date:(Example:2008.2.23) 8: Year 2: Month (1-9 [Jan-Sep], A-C [Oct-Dec]) 23: Day

Fixed

Y J C 8 2 2 3 A

5. Troubleshooting� If updating of the firmware failed If the main unit was turned off during updating, it cannot initialize and start up again properly. In such a case, replace the flash ROM on the DVD MT PCB Assy.� If updating of the firmware using the disc for updating failed • Was the disc for updating recognized properly? Check if the volume label of the disc is PIONEER. • Is playback of a disc other than the disc for updating possible? If playback of a test CD is also impossible, a reading section, such as PU, may be defective. In such a case, repair the defective part first. If playback of a test CD is possible, the disc for updating may be defective. Check for any scratches or foreign matter, such as fingerprints, on the reading surface. If no problem is found with the disc, create a new disc for updating again.

1 2 3 4

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39DV-610AV-S

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A

B

C

D

E

F

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40 DV-610AV-S

1 2 3 4

9. EXPLODED VIEWS AND PARTS LIST

9.1 PACKING

Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.The mark found on some component parts indicates the importance of the safety factor of the part.Therefore, when replacing, be sure to use parts of identical designation.Screws adjacent to mark on product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual.(In the case of no amount instructions, apply as you think it appropriate.)

NOTES:

WVXZT5Only

ExceptWVXZT5

WSXZT5 Only

WVXZT5 Only

1 2 3 4

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41DV-610AV-S

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(1) PACKING SECTION PARTS LIST

(2) CONTRAST TABLE DV-610AV-S/WYXZT5, /WVXZT5, /WSXZT5, DV-610AV-K/WYXZT5 and WSXZT5 types are constructed the same except for the following:

Mark No. Description Part No.

> 1 Power Cable See Contrast table (2)

2 Audio/Video Cable 06CPBA2006

3 Remote Control See Contrast table (2)

4 Package Pad 792WHAA237

5 . . . . . . . .

6 Operating Instructions (E) See Contrast table (2)

7 Operating Instructions (E/I) See Contrast table (2)

8 Operating Instructions (G/F) See Contrast table (2)

9 Operating Instructions (S/D) See Contrast table (2)

10 Operating Instructions (R) See Contrast table (2)

11 . . . . . . . .

12 . . . . . . . .

13 Package See Contrast table (2)

14 Gift Box See Contrast table (2)

Mark No. Description Part No.

Mark No. Symbol and Description DV-610AV-S/

WYXZT5DV-610AV-S/

WVXZT5DV-610AV-S/

WSXZT5DV-610AV-K/

WYXZT5DV-610AV-K/

WSXZT5

> 1 Power Cable 1206158802 1206138802 1206158802 1206158802 12061588023 Remote Control 076E0PP121 076E0PP121 076E0PP121 076E0PP131 076E0PP1316 Operating Instructions (English) Not used J2L50501A Not used Not used Not used7 Operating Instructions J2L50221A Not used Not used J2L50221A Not used

(English, Italian)8 Operating Instructions J2L50222A Not used Not used J2L50222A Not used

(German, French)

9 Operating Instructions J2L50223A Not used Not used J2L50223A Not used(Spanish, Dutch)

10 Operating Instructions (Russian) Not used Not used J2L50601A Not used J2L50601A13 Package 792WHAA252 792WHAA253 792WHAA252 792WHAA252 792WHAA25214 Gift Box 793WCDD677 793WCDD788 793WCDD775 793WCDD714 793WCDD774

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42 DV-610AV-S

1 2 3 4

9.2 EXTERIOR SECTION

4A

BD

A

C

BD

C

1 2 3 4

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43DV-610AV-S

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D

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(1) EXTERIOR SECTION PARTS LIST

(2) CONTRAST TABLE DV-610AV-S/WYXZT5, /WVXZT5, /WSXZT5, DV-610AV-K/WYXZT5 and WSXZT5 types are constructed the same except for the following:

Mark No. Description Part No.

1 DVD MT PCB Assy A2L502A130

2 OPERATION PCB Assy See Contrast table (2)

3 . . . . . . . .

> 4 POWER PCB Assy A2KL502A240

5 DVD MECHA ASSY A2L101A650

6 Shield,21Pin 761WSA0237

7 . . . . . . . .

8 . . . . . . . .

9 Plate,Cover power 755WPAA035

10 Holder,FFC 761WPA0396

11 Cushion,Leg VEB1349

12 Cabinet,Top See Contrast table (2)

13 Spring Earth 743WKAA015

14 Cushion 65TS10-7.5 8965TS0610

15 . . . . . . . .

16 Screw,Tap Tite(B)-R (3x5.5) 815223055U

17 Screw,Tap Tite(B) (3x6.0) See Contrast table (2)

18 Screw,Tap Tite(B)Pan (3x6) 810913060U

19 Screw,Tap Tite(P) (2.6x8) 811022680U

20 Screw,Tap Tite(P) Bind WH7 8110I2680U

21 Screw Pan 810213060U

22 Sheet DVD 723674A001

23 Front Cabi Assy See Contrast table (2)

24 Flap, DVD 712WPAA171

25 Spring, Flap-DVD 743WKA0052

26 Cord Connector (CD502) 06E82G3301

27 Cord Jumper (CD601) 122H0B1003

28 Cord Jumper (CD7301) 122H0C3002

29 Cord Jumper (CD605) 06CU241203

30 Flat Cable WAL6815038

31 Spring Earth 753WUAA013

Mark No. Description Part No.

Mark No. Symbol and Description DV-610AV-S/

WYXZT5DV-610AV-S/

WVXZT5DV-610AV-S/

WSXZT5DV-610AV-K/

WYXZT5DV-610AV-K/

WSXZT5

2 OPERATION PCB Assy A2L502A270 A2L502A270 A2L506A270 A2L502A270 A2L506A27012 Cabinet, Top 702WSBA075 702WSBA075 702WSBA075 702WSBA076 702WSBA07617 Screw,Tap Tite(B) (3x6.0) 810923060U 810923060U 810923060U 810923060S 810923060S23 Front Cabi Assy 7A701B096A 7A701B096A 7A701B096A 7A701B0173A 7A701B173A

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44 DV-610AV-S

1 2 3 4

9.3 06 DVD MECHA SECTION

Applying positions AA, AB and AC for the grease are displayed for this section.Check if the correct grease is applied for each position.

NOTE:CLASS MARK

GREASE AA

AB

PART NO.

GEM1018

GYA1001

ACGEM1036

Cannot supply separately.If the repair is needed, replace the LOADER SUB ASS'Y.

PCB610(LOADING MOTOR PCB ASS'Y)

CD2302

Do not replace the parts. Because, minute adjustments are needed if this condition is disassembled further more.If the repair is needed, replace the DVD MECHA ASS'Y.

(SW PCB ASS'Y)

AB

AB

AB

AA

AB

AB

AB

SW1

PCB640

CD2001

SW2

CD2301

AC

AC

AB Lubricating OilGYA1001

DaifreeGEM1036

Pickup lenesesGEM1004GED-008

GreaseGEM1018

Note :

Lubricating OilGYA1001

1 2 3 4

Page 45: DV-610AV Service Manual

45DV-610AV-S

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C

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E

F

06 DVD MECHA SECTION PARTS LIST

Mark No. Description Part No.

1 . . . . . . . .

2 Gear,Middle 92P100117A

3 Loading Motor 1515S98004

4 Pulley,Motor 92P100097A

5 FEED Motor 1515S98004

6 Cord Jumper (CD2001) 12C14O2202

7 Cord Jumper (CD2302) 12C1051601

8 Insulator (F) 92P200013A

9 Belt,Loading 92P200015A

10 Insulator (R) 92P200016A

11 Frame,main 92P100119A

12 Tray (R) 92P100151A

13 Holder ,Traverse 92P100125A

14 Gear,Pulley 92P100123A

15 Gear,Main 92P100124A

16 Gear,Feed 92P100116A

17 . . . . . . . .

18 Plate, Clamper 92P000023A

19 LOADER SUB ASSY (R) 92AAA0024A

20 Clamper 92P100122A

21 Screw,Pan (M1.7x3 P3) 814011730U

22 Screw,Pan (M1.7x2.3 P3) 814011723U

23 Rack,Loading 92P100121A

24 Gear,Motor 92P100088A

25 Feed Rack Assy 92AAA0017A

26 Screw,T-Tite(B) (M1.7x5.0 P3) 813381750U

27 Screw,Gear Feed 92P700007A

28 Cord Jumper (CD2301) 12C1061601

29 Switch (SW1) 0515S32003

30 Push Switch (SW2) 0500101036

31 Screw,Tap Tite(P) (2.6x8) 811022680U

32 Sems.Tap Tite(P) (2x8) 816112080U

33 Screw (Bind 2x8) 811022080U

5 6 7 8

Page 46: DV-610AV Service Manual

A

B

C

D

E

F

104105106107

214215216217

R400

110K

TP40

44

W80

7C4

024

0.00

15B

C402

3 470

6.3V

YK_P

B401

4EB

MS1

6080

8A1

02_R

DC45

NR40

014D

03W

GJ03

30T5

E

V+3

RXD

TXD

C

NC

ICE

APLL

CAP

APLL

VDD

GPIO

12SP

DIF/

GPIO

23UP

3_5/

TXD

UP3_

4/RX

DUP

3_1

3.2

3.3 0

33

1.3

3.3

1.7

46 DV-610AV-S

1 2 3 4

10. SCHEMATIC DIAGRAM10.1 DVD MT PCB ASSY(1/7)

IC4002MT1389EXE/S-L

MPEG/MICON IC

101102103

218219220221222223224225226227228229230231232233234235236237238239240241242243244245246247248249250251252253254255256

110

100

1112

1314

1516

1718

192

2021

2223

2425

2627

2829

330

3132

3334

3536

3738

394

4041

4243

4445

4647

4849

550

5152

5354

5556

5758

596

6061

6263

64

65 66 67 68 69

7

70 71 72 73 74 75 76 77 78 79

8

80 81 82 83 84 85 86 87 88 89

9

90 91 92 93 94 95 96 97 98 99

R402

2

100K

R403

533

R4046 10

R401

4

10K

R4059

10K

R4050 33R4047 33

R4039

5.1K +-1%

R404

333

R404

033

R403

833

R4024

750K

R4015 13K +-1%R4016 8.2K +-1%

R4017 22KR4018 13K +-1%R4019 13K +-1%

R4026

6.8

R4025100K

R400

4

10K

R400

568

0K

R402

710

0

R4020 15K

R4054 10K

TP40

34TP

4033TP

4015

TP40

16TP

4017

TP40

18TP

4019

TP40

20TP

4021

TP40

22TP

4023

TP40

25TP

4024

TP40

26TP

4027

TP40

28

TP40

31

TP40

32

TP41

03

TP40

14

TP4013

TP4011

TP40

30TP

4029

TP4012

TP4109

TP4107TP4108

TP4009

TP4007

TP4001TP4002TP4003TP4004TP4005TP4006

TP4008

TP4010

TP4036

W816

W83

3

W851

W83

0

W858(R4053)

W815

W813

C403

4

20P

CH

C4075

56P CH

C402

0

0.1

B

C406

3 10 (212

5)B

C404

9

11P

CH

C4019

0.1 B

C404

3

0.1

B

C4013 0.1 B

C400

7

0.1

B

C40470.001 B

C404

40.

047

B

C404

20.

047

B

C403

10.

033

BC4

032

0.1

B

C40210.1 B

C405

10.

1B

C4028

0.1 B

C4014 1 BC4015 1 BC4016 1 BC4017 1 BC4103 1 B

C402

5

0.1

B

C40260.1 B

C405

5

0.1

B

C413

1

100P

CH

C402

2

0.1

B

C4005

0.1 B

C410

50.

0022

B

C400

90.

015

BC4

008

0.1

B

C400

327

0PCH

C400

227

0PCH

C400

10.

0022

B

C4033

0.001 B

C403

5

0.1

BC4

041

0.1

B

C404

60.

1B

C4027 0.1 B

C403

8

0.1

B

C403

7

4.7

(212

5) B

C401

2

10(212

5) BC4

029

0.1

B

C406

14.

7(212

5) B

C404

8

12P

CH

C403

6

0.1

B

C403

0

10(212

5) B

IC40

01S-

24CS

04AF

J-TB

-GE

EEPR

OM 4

K IC

1 2 3 4

5678

C406

010

006.

3VYK

_P

X4001

100GT0272027MHz

Q4004KTC3875S_Y_RTK

STBY POWER CTL

B401

6EB

MS1

6080

8A1

02_R

DC45

B401

8EB

MS1

6080

8A1

02_R

DC45

B4010BLM18BD102SN1

NR40

034D

03W

GJ01

03T5

E

V1P4 V+

3

ACLK

ABCK

V+3D

V+1R

8D

ALRC

KAS

DAT0

ASDA

T1AS

DAT2

ADAC

_GND

ABCDEF

MDI1LDO1LDO2V1P4

DMSOFMSO

TRCLOSETROPEN

TRSOFOSOOPOOP+OP-

TROUTTRIN DSTBY A

V20LIMIT B

IOA CRF RF

D_GND

EF

MDI1LDO2LDO1

FP_DOSTB

FP_DIFP_SCK

V+3D V20USB_P_ON-L

USB_FLAG V1P4USBPUSBN

USB_GNDIR

MA0MA1MA2MA3 OPOMA4 OP-MA5 OP+MA6 DMSOMA7MA8 FMSOMA9 TROPEN

MA10MA11 TRSO

SDCKESDCLK FOSO

DBA0DBA1DCS# USBP

DRAS#DCAS# USBNDWE# V+3DDQM0DQM1

DQ0DQ1 V+1R8DDQ2DQ3DQ4DQ5 USB_P_ON-LDQ6 USB_FLAGDQ7DQ8DQ9 IOA

DQ10DQ11 A2DQ12 A3DQ13DQ14 A4DQ15 A5

A0 A6A1 A7A2A3 A8A4 A18A5 A19A6A7 V+3DA8A9

UWR#

URD#

A10 SDAA11 SCLA12A13A14A15A16A17A18A19A20AD0AD1AD2AD3

PWR#

A16

A15

A14

A13

A12

A11

A10

A20

PCE#

PRD#

AD0

AD1

AD2

AD3

AD4

AD5

AD6

AD7

A17

AD4 A9 A1 A0

AD5AD6AD7

PWR#

FP_S

CK

V+1R

8D

FP_D

I

FP_D

O

PCE# STB

SCL

SDA

PRD#

FROM/TO MEMORY/USB

FROM/TO LOADER/MOTOR DRIVE

NCNC

NNC

1.47

0.6

3.18

NCNC

65666768

254

253

255

256

XIOWR

RFGCIREFAVDD3AGNDDVDADVDBDVDCDVDDDVDRFIPMAMBMCMDSASBSC/TNISD/TPIMDI1MDI2LDO2LDO1SVDD3

RFLVL/RFONSGND

CSO/RFOP

V2REFV20VFEFOEFOTEOTEZISLVOP_OUTOP_INNOP_INPDMOFMOTROPENPWMPWMOUT1/_ADIN0TROFOOAGND18_DMPLLAVDD18_DMPLLUSB_DPUSB_DMVDD33_USBVSS33_USBPAD_VRTVDD18_USBVSS18_USBUSB_XTALO/GPIO15USB_XTALI/GPIO14FG/GPIO16IOA22/GPIO18DVDD18IOA2IOA3IOA4IOA5IOA6IOA7HIGHA0IOA18IOA19

DVDD33

A16HIGHA7

IOA2

0

IOA0

ADAC

VDD3

XTAL

O

HRZFCCRTPLP

RFGND

OSP

RFRP

ACRF

RPDC

RFVD

D3AD

CVSS

ADCV

DD3

LPFO

P

LPFI

PLP

FIN

PLLV

DD3

PLLV

SS

LPFO

N

JITF

NJI

TFO

RFVD

D18

RFGN

D18

XTAL

I

SADC

VSS1

8SA

DCVD

D18

ADAC

VSS3 CH

7CH

8AD

ACVD

D1AD

ACVD

D2CE

NTER AL

S ALAV

CM AR ARS

LFE

ADAC

VSS1

ADAC

VSS2

APLL

VSS

UP3_

0UP

1_7/

SDA

UP1_

6/SC

LUP

1_5/

VSDA

UP1_

4/VS

TBUP

1_3/

VSCK

UP1_

2/GP

IO19

DVDD

33XU

RDXU

WR

DVDD

18

A17

DVSS

33AD

7AL

EIO

A21/

GPIO

17AD

6AD

5AD

4AD

3AD

2DV

SS18

AD1

AD0

XIOO

EIO

A1XI

OCS

HIGH

A1HI

GHA2

HIGH

A3HI

GHA4

HIGH

A5HI

GHA6

IOCE

#

IOW

R#

RFV3

3 RFVDD3PLLVDD3

NCNC

VCC

SCL

WP

SDA

NC NC NC GND

WP

SDA

NC NC NC GND

0 0 0 0

3.3

3.3

3.30

OSN1.10.9

0000

1.62.22.22.22.2

2.02.00.20.22.53.33.3

000

2.72.01.41.31.31.31.21.71.61.91.3

01.41.31.4

01.9

00

3.30

0.81.9

03.33.7

00

1.92.02.12.11.92.12.62.32.3

0

3.3

3.3

3.30

0.5

1.7

3.3

1.9

1.9

2.1

1.1

2.0 0 0

1.9 0

1.8

1.8 0

1.1

1.1

1.4

1.5

1.3

0.1

1.2

1.2 0 0

2.1

1.8

3.2

3.2

3.3

3.2

3.2

3.1

3.0

3.30

1.4

001.5

0 1.7

1.5

1.3

1.6

3.3

0 3.3

1.4

1.5

1.7

1.5

3.2

0.8

0.6

1.0

0.5

1.9

0 1.9

3.3

0 0 0 3.3

3.3

0 1.6

1.0

1.6

0 0 0W857

1 4

1 2 3 4

Page 47: DV-610AV Service Manual

2212222232245

10097 98 99

R403

533

3333

R404

333

C406

3 10 (212

5)B0.

1B

C413

1

10SN1

ACLK

ABCK

ALRC

KAS

DAT0

FP_S

CKFP

_DI

NCNC

AVCM AR AR

SUP

1_4/

VSTB

UP1_

3/VS

CKUP

1_2/

GPIO

193.

23.

2

3.1

3.0

1.0

1.6

47DV-610AV-S

5 6 7 8

A

B

C

D

E

F

101102103104105106107108109110111112113114115116117118119120121122123124125126127128

1291

3013

1132

1331

3413

5136

1371

3813

9140

1411

4214

3144

1451

4614

7148

1491

5015

1152

1531

5415

5156

1571

5815

9160

1611

6216

3164

1651

6616

7168

1691

7017

1172

1731

7417

5176

1771

7817

9180

1811

8218

3184

1851

8618

7188

1891

9019

1192

193194195196197198199200201202203204205206207208209210211212213214215216217218219220

R400

110K

R4002

2.2K +-1%

R4061 51K

R4084

4.7K

R4003 33K

R404

033

R403

833

R400

810K

R400

610

KR4064 150+-1%

R4065 150+-1%

R4066 150+-1%

R4067 150+-1%

R4068 150+-1%

R4069 150+-1%

R4083 47R4082 33

R4034

100

R4051 220

R4071 33R4070 33

R4060 33

R40092.7K +-1%

TP4110

TP41

06

TP40

48TP

4051

TP40

52TP

4053

TP40

54

TP40

55TP

4056

TP40

57TP

4058

TP40

59

TP4087

TP4082TP4081

TP4079TP4080

TP4078

TP4076TP4077

TP4088

TP4075

TP4073TP4074

TP4072

TP4070TP4071

TP4069

TP4083TP4084TP4085TP4086

TP4061

TP4060

TP4067

TP4062

TP4068

TP4066

TP40

63

TP40

90

TP40

44

TP40

46

TP40

49TP

4089

TP40

65

TP4040TP4104

TP4042TP4105

W80

4

W846

W80

7

W85

0

W820

C40680.1 B

C411

010

0PCH

C40690.0056 B

C402

40.

0015

B

C405

4

220P

CH

C4091

1 B

C40820.1 B

C408

40.

1B

C406

40.

1B

C4088

0.1 B

C40830.1 B

C40800.1 B

C40740.1 B

C406

61

B

C406

70.

1B

C406

5

0.1

BC4

117

100P

CH

C4104

0.01 B

C40710.1 B

C4128

0.01 B

100P

CH

C4081

0.1 B

C4072

0.1 BC4073

0.1 B

C4130

0.1 B

C4011

4716VYK_P

C402

3 470

6.3V

YK_P

IC40

03R3

112N

291A

-TR-

FARE

SET

IC

1 2 3

45

B4015EBMS160808A102_RDC45

B400

7BL

M18

BD22

1SN1

D

B401

4EB

MS1

6080

8A1

02_R

DC45

SDG

Q40022SK3019_TLSW

NR40024D03WGJ0330T5E

NR40

014D

03W

GJ03

30T5

E

DURING PLAYBACK.MEASURED WITH THE DIGITAL TESTER

NOTE:THE DC VOLTAGE EACH PART WASOF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE.

NOTE:THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME

V+3

SD SCK

V+3A

ASPD

IF

STBY

TRIN

I/XP

V+1R

8

XMM

UTE

XAM

UTE

VSEL

1PW

DN#

TROU

T

V+1R

8

V+1R

8D

ASDA

T1AS

DAT2

DAC_

XCS0

TRCL

OSE

LETT

ERSQ

UEEZ

E

ADAC

_GND

SDSCKDAC_XCS0VSEL1 XAMUTELETTER XMMUTESQUEEZE ALRCKI/XP

V+3V ABCKR/CR ACLKB/CB ASDAT0G/Y ASDAT1CVBS ASDAT2S_C ASPDIFS_Y

D_GND

D_GND

V+5HS_YV+3HDVDD18S_CPWDN#V+1R8V+3CVBSV+3A

ADAC_GNDG/Y

D_GNDB/CBR/CR

TX2+TX2-TX1+

V+3DTX1- HDMI_SDAHDMI_SCLTX0+HPDTX0-TXC-TXC+TXC+TXC- TX0-TX0+DVDD18 TX1-TX1+TX2-TX2+A_GND

V+3H

V+5H

HDMI_SCLHDMI_SDA

HPD

MA4MA5MA6MA7MA8MA9MA11

SDCKESDCLK V+3D

RXDMA3TXDMA2

D_GNDMA1MA0MA10DBA1DBA0

DCS#DRAS#DCAS#DWE#DQM1

LIMITDQ8

DQ15

DQ14

DQ13

DQ12

DQ11

DQ10

DQ9

DQM

0

DQ7

DQ6

DQ5

DQ4

DQ3

DQ2

DQ1

DQ0

RESET

FP_D

O

V+3

V+3D

STB

SCL

SDA

RXD

TXD

IR

FROM/TO HDMI

FROM/TO POWER PORT

TO VIDEO

TO AUDIO/JACK

PCB130DMG100

MPEG/MICON/DSP SCHEMATIC DIAGRAM

NCNC

3.10

4.88

3.2

NCNC

NC

127128

192191190189

ICE XR

ESET

IR RD7

RD6

RD5

RD4

RD3

DVDD

33RD

2RD

1RD

0RD

15

RD10RD9

DQM1

XRCS

RA10

RA2

RCLKCKE

RA9RA8

TXCNTXCP

TX0P

TX1P

TX2P

CDACVDDBY

DACV

DDC

LFE

ADAC

VSS1

ADAC

VSS2

APLL

CAP

APLL

VSS

APLL

VDD

GPIO

11GP

IO12

SPDI

F/GP

IO23

DVDD

18GP

IO10

GPIO

9

TS_E

RROR

DVDD

33

TS_P

WM

TS_S

YNC

TS_C

LKTS

_VAL

IDTS

_DAT

A7TS

_DAT

A6TS

_DAT

A5TS

_DAT

A4TS

_DAT

A3TS

_DAT

A2TS

_DAT

A1TS

_DAT

A0

VREF

DACVSSCCVBS

DACVDDAG

DACVSSABR

TX2NAVDD18_TX0

AGND18_TX0

TX1NAGND18_TX1

TX0NAVDD18_TX1

AGND18_TX2AGND33_TX

AVDD33_TXEXT_CAP

AVDD33_VPLLEXT_RES

AGND33_VPLLGPIO8_HPLG

GPIO7_DDC_CLKDVDD18

GPIO6_DDC_DAGPIO5GPIO4

DVDD33RA4RA5RA6RA7

RA11DVSS33

DVDD33RA3

DVDD18RA1RA0

BA1BA0

XRASXCAS

XRWE

DVDD33GPIO20/SD_CMD

RD8

125126

RD12RD11

GPIO

21/S

D_CL

KDQ

M0

GPIO

22/S

DD0/

INT

123124 RD13

RD14

UP3_

5/TX

DUP

3_4/

RXD

UP3_

1UP

3_0

UP1_

7/SD

AUP

1_6/

SCL

UP1_

5/VS

DA

NC

V_OU

T

VSS

NCCT

VDD

3.3 3.3 0

0

1.8V

3.3V

1.9

NC

3.3

3.3

3.3

3.2

3.3 0

3.2

2.9

2.0

3.3

0.2

1.0

0.8

0.7

1.1

1.3

1.0

1.1

1.3

1.0

1.0

1.3

1.0

1.3

1.1

1.1

FSDADVSSB

000.53.30.7

0.43.30.4

0.70.7

1.01.01.91.11.0

1.11.1

1.01.0

3.23.21.3

0.15.01.85.00.3

3.31.61.61.61.50.10.1

00

3.31.63.31.52.11.81.80.60.1

1.42.73.12.93.12.0

0 0 0 1.3

3.3

1.7

1.9

0 0 0 0 3.3

3.3

3.3

002.9

03.3

03.3

03.3

1.1

3.3

1.2

2.91.1

3.3

00

0

1.8

0

0

0

0

0

0

0

3

2

DVD MT PCB ASSY (1/7)(A2L502A130)

5 6 7 8

Page 48: DV-610AV Service Manual

A

B

C

D

E

F

4A-5TGHz SDRAM

CK.H THE DE EACH P

AG

V

VD

V

LD

A10

V

W

C

R

BA0/

BA1/

V

VD

V

48 DV-610AV-S

1 2 3 4

10.2 DVD MT PCB ASSY(2/7)

SH4001YQ-12

IC4005 M12L641664Mbit(4M*16) 166M

2829

3031

3233

3435

3637

3839

4041

4243

4445

4647

4849

5051

5253

54

IC4004 ES29LV160EB-70TG16Mbit FLASH IC

110

1112

1314

1516

1718

192

2021

2223

242526

2728

29

3

3031

3233

3435

3637

3839

4

4041

4243

4445

4647

48

56

78

9

R4044

10K

C412

0

0.1

B

C4102

0.1 B

C4101

0.1 B

C4062

0.001 BC4040

1 B

C405

0

1000

6.3V

YK_P

DURING PLAYBAMEASURED WIT

NOTE:THE DC VOLTAG

OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE.NOTE:THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME

DQ0DQ1DQ2DQ3DQ4 DQ15

A17 A16DQ5DQ6DQ7 A15DQ8DQ9

DQ10 DQ14A14

DQ11DQ12DQ13 DQ13

A0 A13DQ14DQ15MA0 AD7 A12MA1MA2MA3 DQ12

A11MA4MA5MA6 DQ11

AD6 A10MA7MA8MA9 A9

MA10MA11DWE# DQ10

AD5 A20SDCKEDQM1DQM0 DQ9

DCAS#DRAS#

DBA1 AD4 PWR#DBA0

SDCLKDCS# DQ8

A0A1A2A3A4A5 AD3A6A7A8 DQM1A9

A10A11 SDCLK

AD2 A19A12A13A14 SDCKE

A18A15A16A17 AD1 A8A18A19A20 MA11

A7AD0AD1AD2 MA9

AD0 A6AD3AD4AD5 MA8

PRD# A5AD6AD7

PRD# MA7A4

PCE#PWR#

USB_P_ON-L MA6PCE# A3

USB_FLAGUSBNUSBP MA5

A1 A2USB_GND

IRFP_DO MA4

STBFP_DI

FP_SCKV+3D

V+3FLDC-

-28VFLDC+

V+3ED_GND

V+5V_USB

MEMORY/USB SCHEMATIC DI

FROM/TO POWER PORT

FROM/TO MPEG/MICON/DSP

NC

VSS

DQ15

VSSQ

DQ12

DQ11

VSSQ

DQ10

DQ9

VDDQ

DQ8

VSS

UDQM

CLK

CKE

NC

A9

A11

VSS

A4

A5

A6

A7

A8

NC/RFUNC

NC

0.0

1.7

1.7

1.7

1.7

1.7

1.7

1.7

1.9

1.7

1.9

0.0

1.5

3.3

1.5

1.5

0.0

1.5

1.5

3.3

1.5

1.5

0.0

1.5

0.0

DQ13

VDDQ

DQ14

0

0

1.4

2.6

2.6

1.4

1.2

1.6

1.6

3.3

1.3

0.9

1.6

2.5

1.5

1.6

1.3

2.5

1.5

0.8

1.0

1.7

1.6

0.8

0

0.7

0.6

1.2

1.3

1.9

0.7

1.2A16

VSS

VSS

CE#

A0

A15

A14

A13

A12

A11

A9

A8

A10

A19

D7

D14

D6

D13

D5

D12

D4

VCC

D11

D3

D10

D2

D9

D1

D8

D0

NC

NC

NC

NC

NC

NC

NC

OE#

RESET#

RY/BY#

0

D15/A1

NC (WP#/ACC)

0

0.1

0

0

3.3

A7

A6

A5

A4

A3

A2

A1

A18

A17

0.1

1.6

0.7

1.4

1.6

1.3

1.6

1.7

2.5

1.6

NC

NC

NC

NC

WE#

NC

BYTE#

1 2 3 4

Page 49: DV-610AV Service Manual

IC4005 M64Mbit(4M*

2829

3031

3233

3435

3637

3839

4041

4243

4445

4647

4849

5051

5253

540.

1B

DURINGMEASUR

:THE DC V

ATIC

VSS

DQ15

VSSQ

DQ12

DQ11

VSSQ

DQ10

DQ9

VDDQ

DQ8

VSS

UDQM

CLK

CKE

NC

A9

A11

VSS

A4

A5

A6

A7

A8

NC/RFU

DQ13

VDDQ

DQ14

49DV-610AV-S

5 6 7 8

A

B

C

D

E

F

CAUTION: DIGITAL TRANSISTOR

12L64164A-5TG16) 166MHz SDRAM IC

110

1112

1314

1516

1718

192

2021

2223

2425

2627

34

56

78

9

Q4003KRC103SRTK

USB_P_ON-H

D4005

EC31QS04

(SCHOTTKY 3.0A)

CP4004A2001WV2-4P

1234

L4001DLP11SN201HL2L

1

2 3

4

CP400200_6232_011_006_800+

1

1011

23456789

D4003

AVRL161A1R1NT

D4002

AVRL161A1R1NT

R4021

10KR4

010

100K

R400

7

10K

R404

8

22K

TP4050

TP4035

W844

W83

7

W84

8

C413

3

100P

CH

C413

4

33P

CH

C413

5

100P

CH

C413

2

33P

CH

C411

5

1B

C4123

0.1 B

C4052

0.1 B

C407

6

0.1

B

C412

2

100P

CH

C411

4

1B

C407

7

0.1

B

C414

3

0.00

1B

C414

2

100

10V

YK_P

C407

8

1025

VKA

_P

IC4007R5523N001B-TR-F

HIGH SIDE SW IC

12

3 45

PLAYBACK.ED WITH THE DIGITAL TESTEROLTAGE EACH PART WAS

DQ7

DQ6

DQ5

DQ4

DQ3

V+3

V+5V_USB

DQ2

DQ1USB_FLAG

DQ0

USB_P_ON-LDQM0

DWE#

DCAS#

DRAS#

DCS#FLDC-

DBA0 -28VFLDC+

DBA1 D_GND

MA10 V+3EIR

MA0 FP_DOSTB

MA1 FP_DIFP_SCK

MA2

MA3

USBN

USBP

USB+5V

DIAGRAM

0

03.3

PCB130DMG100

FROM/TO DISPLAY

DQ0

DQ1

DQ2

VSSQ

DQ3

DQ4

VDDQ

DQ5

DQ6

VSSQ

DQ7

LDQM

A10/AP

A0

A2

A1

A3

VDD

3.3

1.5

3.3

1.5

1.5

0.0

1.5

1.5

3.3

1.5

1.5

0.0

1.5

3.3

2.0

3.3

3.3

3.3

3.3

3.3

1.0

0.0

1.7

1.7

1.7

1.7

3.3

WE#

CAS#

RAS#

CS#

BA0/A13

BA1/A12

VDD

VDDQ

VDD

EN

GND

/FLG VIN

VOUT 5.3

5.3

0

3.3

3.3

DGND

FLDC+-28VFLDC-

V+3EIR

STBDO (F to M)

DI (M to F)CLK

DGND

USBNUSBP

USB+5VGND(USB)

DVD MT PCB ASSY (2/7)(A2L502A130)

W810

W806

W805

5 6 7 8

Page 50: DV-610AV Service Manual

A

B

C

D

E

F

R2312

8.2K +-1

R2325

470 +-1

DURINMEASU

E:THE DC

IOA

DR

50 DV-610AV-S

1 2 3 4

10.3 DVD MT PCB ASSY(3/7)

DANS LA NOMENCLATURE DES PIECES.N'UTILISER QUE CELLS DECRITESDANGEREUSES AN POINT DE VUE SECURITE

:LES PIECES REPAREES PAR UN ETANTATTENTION:SINCE THESE PARTS MARKED BYCAUTIONDESCRIBED IN PARTS LIST ONLY.CRITICAL FOR SAFETY,USE ONES

ARE

CP2301LD07T2-24ND-03

PICK-UP(GOLD)

1

10111213141516171819

2

2021222324

3456789

CP230200_6232_005_006_800+

LOADING

12345

CP230300_6232_006_006_800+

SLED/SPINDLE

123456

Q230

6UM

6K1N

VR C

TL

1 2 3

456

R2309

10K

R2316

3.3K

R2313

10K +-1%

R2329_1

1 1/4W(2125)

R233

8

10K

R234

2

680K

R2310

10K

R2307

100K

R230

8

10K

R2306

100K

R2304

10K

R231

9

150K

R233

1

150K

JG2304JG2305

JG2306

JG2309

JG2310JG2311JG2312

JG2313

JG2314

JG2315

JG2316JG2317JG2318JG2319

JG2308JG2307

JG2320JG2321JG2322

JG2323

JG2302

TP2324TP2325TP2326TP2327TP2328

JG2303

TP2330

TP2333

W802

C2301 0.1 B

C2302

0.1 B

C2303 0.1 B

C2323

0.1 B

C232

2

0.00

22B

C23110.1 B

C2307

0.1 B

C2304 10016V KA_P

C2306

10010VYK_P

Q2301KTC3875S_Y_RTK

VCR_CTL

NOT

V+5S

V+5S

FV20

EDC

IOARFBA

MDI1

T+T-F+F-

LOAD-

FMSO

TRSO

STBY

LOAD+V+6ATROUT

TRIN

OPO

OP-OP+

LIMITMOT_SLED-MOT_SLED+

MOT_SPDL+

MOT_SPDL-V+3F

MOT

_SLE

D+M

OT_S

LED-

T- T+

LOADER/MOTOR

5.0

0.0

0.0

LOAD+LOAD-

GNDOPEN

CLOSE

NC

SW(GND)LIMIT SW

SLD-SLD+SPD-SPD+

VRCOM

TRKG DRVTRKG RTN

FOCS RTNFOCS DRV

VCC

D

B

VR780(CD)

VRF(RF_OUT)SW1(DVD/CD)

C

E

VSF

GND

AVR650(DVD)

GND

GNDLD_DVD(650)

LD_CD(780)PD/GND

NC

Track

Sled

0.0 0.0 0.0

0.2 4.9 0.0

1S1D

1G 2D2S2G

1 2 3 4

Page 51: DV-610AV Service Manual

R2

10

R2316

3.3K

R23

10K

R2310

10K

R2304

10K

W802

C23110.1 B

C2307

0.1 B

MOT

.0

51DV-610AV-S

5 6 7 8

A

B

C

D

E

F

Q2304KTA1504S_Y_RTK

LD DRIV for CD

Q2305KTA1504S_Y_RTK

LD DRIV for DVD

Q2302KTA1504S_Y_RTK

LD DRIV for CD

Q2303KTA1504S_Y_RTK

LD DRIV for DVD

IC2301 AM5766MOTOR DRIVER IC

110

1112

131415

1617

1819

2

2021

2223

2425

2627

28

293

30

45

67

89

309

K

R2312

8.2K +-1%

R2325

470 +-1%

13

+-1% R2317

8.2K +-1%

R2311

18K +-1%

R2318

10K

R2327

10K

TP2332

TP2301

TP2331

TP2329

JG2329

TP2342JG2330

TP2341

JG2301

C2325_1

100P CH

C23120.1 B

C2308

0.01 B

C2305

0.1 B

C232

0

100

10V

YK_P

C232

1

100

10V

YK_P

NR23014D03WGJ04R7T5E

DURING PLAYBACK.MEASURED WITH THE DIGITAL TESTER

NOTE:THE DC VOLTAGE EACH PART WAS OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE.NOTE:THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME

IOA

V20ABCD

V+3F EFMDI1LDO2LDO1IOALDO1V1P4LIMITTROUTTRINSTBYDMSOFMSOTRCLOSETROPENTRSOFOSOLDO2OPOOP+OP-RF

V+3FV+5SV+6AD_GNDM_GND

V1P4

FOSO

DMSO

TROP

EN

TRCL

OSE

MOT

_SPD

L-M

OT_S

PDL+

LOAD

+LO

AD-

F+ F-

FROM POWER PORT

FROM/TO MPEG/MICON/DSP

OR DRIVE SCHEMATIC DIAGRAM

PCB130DMG100

NC 2.03

3.5

13.2

13.2

0

0

1.38

2.92

2.81

2.88

2.82

5.56

3.24

13.2

5.77

NCNC

NCNC

3.34

5.6

NC

2.77

2.91

1.69

3.25

3.26

3.22

5.76

0

3.51

1.46

1.27

13.13

13.13

Vcc1

VOTR-

VOTR+

VOSL+

VOSL-

VOFC-

VOFC+

REGO 1

VINSL+

REGO 2

TRB_1

VINFC

REV

FWD

VOTK-

VOTK+

VOLD+

VOLD-

VCTL

Vcc2

GND

VINLD

TRB_2

VINTK

BIAS

MUTE

PGNDPGND

OPOUT

OPIN

3.3

0

3.3

0

3.33.3

3.12.5 2.5

3.1

2.0 2.0

DVD MT PCB ASSY (3/7)(A2L502A130)

5 6 7 8

Page 52: DV-610AV Service Manual

A

B

C

D

E

F

R80

10K

%

1

%

%

R804

10K +

C805

4

1B

C804

4C8

045

C807

3C8

043

YK_P

100

10V

YK_P

C805

0

K_P

C804

7

100

10V

YK_P

NGE WIT LATEST A

52 DV-610AV-S

1 2 3 4

10.4 DVD MT PCB ASSY(4/7)

IC80

03PC

M17

42KE

/2K

AUDI

O DA

C (L

,R) I

C

1

10111213141516

2 3 4 5 6 7 8

9

IC80

05PC

M17

42KE

/2K

AUDI

O DA

C (L

s,Rs

) IC

1

10111213141516

2 3 4 5 6 7 8

9

IC80

04PC

M17

42KE

/2K

AUDI

O DA

C (C

,Lfe

) IC

1

10111213141516

2 3 4 5 6 7 8

9

D800

3

UDZS

NP6.

8B

CP8001A2001WV-2A(CU223002)

12

Q800

3RN

1907

(T5L

_F_T

)

MUT

E CT

L1 2 3

456

Q800

2RN

1907

(T5L

_F_T

)

MUT

E CT

L1 2 3

456

Q800

4RN

1907

(T5L

_F_T

)

MUT

E CT

L1 2 3

456

Q8001KTA1505S-Y-RTK/P

P.CON+3.3V

Q8013KTA1504S_Y_RTK

MUTE CTL

Q8014KTA1504S_Y_RTK

MUTE CTL

Q8012KTA1504S_Y_RTK

MUTE CTL

Q8020KRC103SRTK

MUTE CTL

D8004

MA111

D8005

MA111

D8006

MA111

R8003

100

R8024 5.6K

R8035

10K +-1%

R802

9

4.7K

R8020 2.2KR8002

100

R8001

100

R804

9

680K

R805

4

680K

R806

5

22K

R802

6

5.6K

R8019 2.2K

R802

1

2.2K

R8022

2.2K

R800

9

1K

R800

5

10K

R8008

10

R8007

10

R8006

10

R801

2

22K

R8018

10

R8017

10

R802

7

4.7K

R8036

10K +-1

R803

10K +-1

R8033

10K +-1

R802

5

680K

R802

8

4.7K

R8038 6.8K

R8023 6.8K

TP8004TP8011

TP8001

TP8002

TP8003

W879

W878

W81

9

C8026

0.0022 CH

C8025

330P CH

C803

4

0.1

B

C800

4

1B

C804

9

1B

C805

2

1B

C803

7

0.1

B

C801

5

0.1

B

C801

4

0.1

B

C803

01B

C803

9

1B

C801

91

B

C800

2

1B

C801

7

1B

C801

30.

001

B

C803

6

0.1

B

C8023

CH

C802

0

1B

C8040

10010V

C8032

10010V YK_P

C804

8

C8035

10010V YK_P

C803

1 220

6.3V YK

_P

C802

8 220

6.3V YK

_P

C802

7

4716

VYK

_P

C8041

10010V Y

C802

9

1000

6.3V YK

_P

C8033

10010V YK_P

C8072

10010V YK_P

C801

610

25V

KA_P

IC80

01TC

7SHU

04FU

(TE8

5L_F

INVE

RTER

IC

1 2 3

45

Q8009KTC3875S_Y_RTK

REF GEN

Q8011KTC3875S_Y_RTK

REF GEN

Q8010KTC3875S_Y_RTK

REF GENQ8008

KTC3875S_Y_RTK

REF GEN

B8001MMZ1608R102CT

DURING PLAYBACK.MEASURED WITH THE DIGITAL TESTER

NOTE:THE DC VOLTAGE EACH PART WASOF PRINTING AND SUBJECT TO CHA

NOTE:THIS SCHEMATIC DIAGRAM IS THE

V+12

AT

XAMUTEXMMUTE

SDSCK

DAC_XCS0ABCK XMMUTE

ALRCK SDACLK

ASPDIF SCK

ASDAT0 DAC_XCS0ASDAT1 ACLK1ASDAT2

V+3AV+12

V+12ATV+5A

D_GND

ABCK1ASDAT2ALRCKV+5AV+3A3

V+12ATXMMUTESD

V+3A SCKDAC_XCS0V+3A3ACLK1

V+3A2

V+3A1V+5A

AUDIO_LAUDIO_R

GNDABCK1ASDAT1ALRCKV+5A

ABCK ABCK1 V+3A2

ABCK0

V+12AT

V+12XAMUTESD

ACLK1 SCKDAC_XCS0

ACLK0

ACLK

ABCK0ASDAT0ALRCKV+5AV+3A1

AL AR

FROM MPEG/MICON/DSP

AUDIO/JACK SCHEMATIC DIAGRAM

0

02.6 2.6

000

000

0 1.63.2

Q2

Q1

000

0 1.63.2

FROM POWER PORT

TO VIDEO

Q2

Q1

(CP8102)

NC

CS SCK

ZERO

RZER

OAVC

OMGN

D_A

PCM

MCK

ZERO

L/M

ASI

PCM

BCK

PCM

DATA

PCM

LRCK

GNDD

VCC

VOUT

LVO

UTR

VDD

SPDIFGND

GND_

AVC

OMZE

RORZ

EROA

ZERO

L/M

ASISC

KCSPC

MM

CKPC

MBC

KPC

MDA

TAPC

MLR

CKGN

DDVD

DVC

CVO

UTL

VOUT

R

1.51.6

0.9

5.8

6.312.5

12.5

5.8

6.3

5.8

12.56.3

6.8

6.312.5

NC

03.

34.

92.

52.

42.

4

3.1

3.1

0

000

1.6

1.6

1.5

1.5

0

3.3

4.8

2.4

02.4

3.2003.2

3.2

1.6

NC2.

4

1.6 0

1.5

PCM

MCK CS SC

K SIZE

ROL/

MA

ZERO

RZER

OAVC

OMGN

D_A

VOUT

RVO

UTL

VCC

VDD

GNDD

PCM

LRCK

PCM

DATA

PCM

BCK

NC

1.5 0

3.3

4.8

2.4

2.4

02.4

3.2

003.2

3.2

1.6

1.60

0

0

3.3 3.3

2.7

NC 1.50 0

1.63.3

GND

VCC

1.51.60.9

VREF_F

VREF_S

VREF_C

00

Q2

Q1

5.0

0.0022

1 2 3 4

Page 53: DV-610AV Service Manual

R8035

10K +-1%

R804

9

680K

R805

4

680K

TK

D SUBJECTDIAGRAM

AL

53DV-610AV-S

5 6 7 8

A

B

C

D

E

F

H1H2

E

H1H2

EJ8002

RCA-405A(CUSN)-06

LS/RS/C/LFE1

23

4

56

CAUTION: DIGITAL TRANSISTOR

H1H2

EJ8001RCA-207B(CUSN)-02

L/R1

23R8041

10K +-1%

R807

0

22K

R8096

220 +-1%

R8052

10K +-1%

R8048

18K +-1%

R8092

220 +-1%

R806

9

22K

R8053

10K +-1%

R8046

10K +-1%

R804518K +-1%

R8055

18K +-1%

R8061

10K +-1%

R8059

18K +-1%

R806

5

22K

R8071

220 +-1%

R8094

220 +-1%

R8078

220 +-1%

R8095

220 +-1%

R8050

18K +-1%

R8058

10K+-1%

R8076

220 +-1%

R8093

220 +-1%

R8036

10K +-1%

R8031

10K +-1%

R8033

10K +-1%

R8043

10K +-1%

R806

8

22K

R8072

220 +-1%

R8063

10K +-1%

R8064

18K +-1%

R806

7

22K

R8073

1K

R8074

1K

R8077

1K

R8079

1K

R8099

220 +-1%

R8087

220 +-1%

R8088

1K

R8090

1K

R8091

1KR8080

220 +-1%

R8085

1K

R8082

220 +-1%

R8081

220 +-1%

R806

6

22K

R807

5

22K

TP8019

TP8017

TP8013

TP8015

TP8014

TP8012

W86

8

C806

7

0.1

B

C805

7

100P

CH

C804

9

1B

C805

2

1B

C804

6

560P

CH

C805

4

1B

C805

9

100P

CH

C804

4

560P

CH

C806

4

0.1

B

C804

5

560P

CH

C805

6

100P

CH

C805

1

560P

CH

C805

3

100P

CH

C807

3

560P

CH

C806

3

0.1

B

C804

3

560P

CH

C800

9

330P

CH

C806

2

100P

CH

C805

5

100P

CH

C801

0

330P

CH

C800

7

330P

CHC8

006

330P

CH

C800

5

330P

CH

C800

8

330P

CH

IC80

07RC

4580

IDR

AUDI

O LP

F&AM

P IC

1234

5 6 7 8

IC80

02RC

4580

IDR

AUDI

O LP

F&AM

P IC1234

5 6 7 8

IC80

08RC

4580

IDR

AUDI

O LP

F&AM

P IC

1234

5 6 7 8

C8040

10010V YK_P

C8066

4716V YK_P

C8061

4716V YK_P

C8060

4716V YK_P

C8065

4716V YK_P

C804

8

100

10V

YK_P

C805

0

100

10V YK

_P

C8041

10010V YK_P

C804

7

100

10V

YK_P

C806

8

4716

VYK

_P

C8069

4716V YK_P

C8058

4716V YK_P

Q80162SD1306NE

MUTE SW

Q80152SD1306NE

MUTE SW

Q80172SD1306NE

MUTE SW

Q80182SD1306NE

MUTE SW

Q80212SD1306NE

MUTE SW

Q80232SD1306NE

MUTE SW

Q80192SD1306NE

MUTE SW

Q80242SD1306NE

MUTE SW

TO CHANGE WITHOUT NOTICE. IS THE LATEST AT THE TIME

V+12

COAX

IAL

CENT

ER

SL SR LFE

AUDI

O_R

AUDI

O_L

AR

L R

PCB130DMG100

SL SR C LFE

5.7

5.7

5.7

0

+-

-+

+VS

-VS

5.7

5.7

12.25.7

+-

-+

+VS

-VS

5.7

5.7

5.7

5.7

5.7

5.7

12.2

0

+-

-+

+VS

-VS

0 5.7

5.7

5.7

12.25.7

5.7

5.7

00.6

0

0

0.60

0.60

0

0

00.6

0

0

-0.7

00

-0.7

0

0

-0.7

0-0.7

0

DVD MT PCB ASSY (4/7)(A2L502A130)

8

5

6

9

10

7

W87

0

5 6 7 8

Page 54: DV-610AV Service Manual

A

B

C

D

E

FING ANDEMATIC D

54 DV-610AV-S

1 2 3 4

10.5 DVD MT PCB ASSY(5/7)

IC7301 LA73054VIDEO DRIVER 6CH IC

110

1112

1314

1516

1718 19

2

2021

2223

2425

2627

2829

3

3031

3233

3435

36

45

67

89

Q7302KRC103SRTK

P-H/I-L

R7315

1K

TP7303

TP7302

W877

W889

C7309

1 B

C7313

0.1 B

C7302

0.1 B

C7317

0.1 B

C7305

1 B

C7308

1 B

C7307

1 B

C7306

1 B

C7304

0.1 BC7

319

100

10V YK

_P

C731210010V YK_P

DURING PLAYBACK.MEASURED WITH THE DIGITAL TESTER

NOTE:THE DC VOLTAGE EACH PART WASOF PRINT

NOTE:THIS SCH

CVBS

SQUEEZE

LETTER

AUDIO_LS_C

AUDIO_R

S_YSQUEEZE

VSEL1LETTER

CVBSS_C VSEL1S_YG/Y G/Y

B/CBR/CRI/XP

B/CB

R/CR

I/XP

P-H/I-L

V+5D_GND

V+6A

VSEL

1

FROM AUDIO/JACK

FROM/TO MPEG/MICON/DSP

VIDEO SCHEMATIC DIAGRAM

FROM POWER PORT

1.2

0

2.8

0

0

5

2.9

0

0

0

2

0

0

2

5

0

0

0

2.5

2.4

2.5

0

2.8

5

0

2.6

0

0

2.7

0

2.8

0

0

0

2.7

5

0

(1D=H,2D=L)

(1D=H,2D=L)DRIVE2

(ON=H,OFF=L)

(ON=H,OFF=L)

(9dB=H,6dB=L)

(P=H,I=L)

(RGB=H,YUV=L)

(MIX=H,OFF=L)

(9dB=H,6dB=L)

LPF

IN SW

AMP1

DRIVE1

VCC21

CVBS out

GND21

C out

C-DC out

GND22

Y1 out

GND23

GND24

Y2 out

VCC22

CB out

GND25

CR out

GND26

REG

GND12

CR in

AMP2

CB in

MUTE2

Y2 in

YC-MIX

Y1 in

GND11

C in

LE

SQ

MUTE1

CVBS in

VCC1

3.40

1 2 3 4

Page 55: DV-610AV Service Manual

OFNOTE:TH

55DV-610AV-S

5 6 7 8

A

B

C

D

E

F

CP7301IMSA-9604S-12C

VIDEO/AUDIO for 21PIN

1

101112

23456789

J7304DIN-409A

S-VIDEO OUT for HE12

34

56

IC7302SN74CBT3257PWR

4CH BUS SW IC

1

1011

1213

1415

16

23

45

67

8 9

H1H2

E

H1H2

EJ7302

RCA-405A(CUSN)-08

CVBS/Y/U/V

1

23

4

56

CAUTION: DIGITAL TRANSISTOR

D731

2

MA1

11

D730

9

MA1

11

D731

1

MA1

11

D730

8

MA1

11

D731

0

MA1

11

D730

7

MA1

11

R730

1

10K

R731

7

75 1/10

W+-

1%

R731

6

75 1/10

W+-1%

R731

9

1.2K

R732

1

1.2K

R730

5

75 1/10

W+-

1%

R730

4

75 1/10

W+-

1%

R732

0

1.2K

R730

2

751/

10W

+-1% R7

303

751/

10W

+-1%

TP7301

C733

0

0.1

B

C732

2

0.00

1B

C732

9

470

6.3V

YK_P

C731

8

1000

6.3V

YK_P

C731

6

1000

6.3V

YK_P

C731

4

470

6.3V

YK_P

C731

5

470

6.3V

YK_P

B730

1BL

M18

BD10

2SN1

B730

2BL

M18

BD10

2SN1

B730

4BL

M18

BD10

2SN1

B730

5BL

M18

BD10

2SN1

PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE.IS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME

VSEL

1

AUDI

O_R

AUDI

O_L

SQUE

EZE

21PIN-G/D-Y

21PIN-B/D-U

21PIN-R/D-VP-H/I-L_RGB-H

ASP/FS

(CP503)

PCB130DMG100

CVBS

VU Y

RGB-HR

B

G

GNDCVBS

AUDIO RGND

AUDIO L

FS

GND

GND

C Y

ASP

S_Y

S_C

CVBS

3.33.3

1.8

2.4

2.6

1.3

2.5

2.5

2.4

2.4

1.3

5.0

0

0

GND

VCC

2B1

2B2

2A

1B2

1A

4B1

4B2

4A

3B1

3B2

3A

/OE1B1

S

NC

NC

NC

FROM/TO POWER

DVD MT PCB ASSY (5/7)(A2L502A130)

11 12

16 15

1314

5 6 7 8

Page 56: DV-610AV Service Manual

A

B

C

D

E

F

N

56 DV-610AV-S

1 2 3 4

10.6 DVD MT PCB ASSY(6/7)

W855

W856

W861

OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE.NOTE:THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME

V+3DV+5HTX2+TX2-TX1+TX1-TX0+TX0-TXC+TXC-HPD

HDMI_SCLHDMI_SDA

D_GND

A_GND

A_GND

HDMI SCHEMATIC DIAGRAM

FROM/TO MPEG/MICON/DSP

W863

W865

1 2 3 4

Page 57: DV-610AV Service Manual

57DV-610AV-S

5 6 7 8

A

B

C

D

E

F

CP5901E110001-11

HDMI CONNECTOR

1

10111213141516171819

23456789

L5902EXC28CG900U

12

345

67

8

L5901EXC28CG900U

12

345

67

8

Q590

6UM

6K1N

SW

123

4 5 6

R591

9

1.5K

R592

0

1.5K

W862

W864

W840

C592

1

10(212

5) BC5901

0.01 B

C592

5

100P

CH

C592

0

0.1

B

B5901EBMS160808A102_RDC45

S DG

Q59022SK3019_TL

SW

DURING PLAYBACK.MEASURED WITH THE DIGITAL TESTER

NOTE:THE DC VOLTAGE EACH PART WAS

TX2+

TX2-

TX1+

TX1-

TX0+

TX0-

TXC+

TXC-

V+5H

HDMI_SCLHDMI_SDA

HPD

V+3D

4.895.06 4.82

5.074.894.82

PCB130DMG100

0 0

3.4

NC

TX2+

TX1+

TX1-TX0+

TX0-

TXC-

TXC+

D2+D2-SD2-D1+

D1-S

D0+D0-SD0-

CLK-SCLK-CEC

SCLSDAGND

POWERHOTPLUG

NC

D1-

CLK+

TX2-

1S1D

1G2D2S 2G

DVD MT PCB ASSY (6/7)(A2L502A130)

W853

C5907

10P CH

5 6 7 8

Page 58: DV-610AV Service Manual

A

B

C

D

E

F

C409

9

C409

8

1B

DURMEA

TE:THE

58 DV-610AV-S

1 2 3 4

10.7 DVD MT PCB ASSY(7/7)

DANS LA NOMENCLATURE DES PIECES.N'UTILISER QUE CELLS DECRITESDANGEREUSES AN POINT DE VUE SECURITE

:LES PIECES REPAREES PAR UN ETANTATTENTION:SINCE THESE PARTS MARKED BYCAUTIONDESCRIBED IN PARTS LIST ONLY.CRITICAL FOR SAFETY,USE ONES

ARE

C409

5

476.

3VKA

_P

IC4006LD1117AL-ADJ-AA3-A-RREG+1.8V IC

123

CP4003_1A2001WV2-16P

1

10111213141516

23456789

R401

3

39+-

1%R4012

68+-1%

R4011

12

TP4064

W843

W845

C409

3

1B

C408

6

1B

C411

2

0.00

1B

C409

4

0.1

B

C409

6

1B

NO

POWER PORT SCHEMATIC DIAGRAM

FROM/TO POWER

(CP502)

USB+5VGND(UUSB)

ADJVIN VOUT

1.8 0.63.3

GNDP.CON+5V

FL DC-FL DC+

AT+3.3V

P.CON+12V

GND(M)

GND(D)

P.CON+6V

AT+3.3V

-28V

P.ON-H

GND

AT+12V for MUTE

1 2 3 4

Page 59: DV-610AV Service Manual

63-A-R

1

39+-

1% C409

6

DJ

59DV-610AV-S

5 6 7 8

A

B

C

D

E

F

IC5902 PQ1K503M2ZPHHDMI+5V REG(300mA) IC

12

3 45

6

IC4009BA00BC0WFP

13

V+5USB REG(1.3W/1A) IC

1 2 4 56

R592

1

22K

R590

1

10K

R4072

15K+-1%

R4063

10K R4073

220

R407

4

4.7K

+-1%

R4058

100

R402

8

10K

TP4038

W822

W821

W842

W826W832

W841

W839

W849

C409

9

0.00

1B

C409

8

1B

C592

4

0.1

B

C592

2

1B

C592

3

0.01

B

C4119

100PCH

C414

0

0.00

1 B

1B

C405

6

0.01

B

C414

1

100

10V

YK_P

C413

7

1025

V KA_P

C410

0

470

6.3V

YK_P

B4001

EBMS160808A102_RDC45

B4002EBMS160808A102_RDC45

DURING PLAYBACK.MEASURED WITH THE DIGITAL TESTER

NOTE:THE DC VOLTAGE EACH PART WASOF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE.

NOTE:THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME

V+3AV+5A V+5A

V+12AT V+12ATV+12 V+12

D_GND

V+5 V+5

V+6A

V+6A V+6AV+5S V+5SV+3F V+3F

M_GNDD_GND

V+5H

V+5HV+3H V+3H

DVDD18 DVDD18V+1R8ADAC_GNDPWDN#

V+3 V+3V+3E

V+1R8 V+3

V+3EFLDC-FLDC+-28VD_GND

V+5V_USB

FROM/TO MEMORY/USB

TO VIDEO

(VIDEO/OPT/COAX)

TO AUDIO/JACK

(MPEG/SDRAM/FLASH/RESET)

PCB130DMG100

FROM/TO MPEG/MICON/DSP

TO HDMI

TO LOADER/MOTOR DRIVE

(MOTOR)(OPU)(F/E)

(AUDIO AMP)(AUDIO MUTE)

(AUDIO DAC)

VOUT

GND

NRON/OFF

GND

VIN5.8

0

5.4

5

0

1.2

(CORE)

(HDMI)(HDMI)

0

V_C V_ADJV_OUTGNDV_IN

6.0 1.34.7 5.3

(FIP/LED/IR)

DVD MT PCB ASSY (7/7)(A2L502A130)

C590

6

0.01

B

5 6 7 8

Page 60: DV-610AV Service Manual

A

B

C

D

E

F

110

11

123

23

43 44

56

78

9

111213

1B

C676

C658

476.

3V KA_P

AND SUATIC DIA

P1 GR8

GR7

2

1

STB

VDD

0

LED1

LED2

LED4

CLK

VDD

0

K2

K1

DI

DO

OSC

LED3

-25.

1-2

5.1

-20.

5

PEA

P2 P1 G8 G7

60 DV-610AV-S

1 2 3 4

10.8 OPERATION PCB ASSY

IC651PT6315

FIP DRIVER IC

114151617181920212223

2425

2627

2829

3031

3233

34 35 36 37 38 39 40 41 42 4SW663

EVQ11L05R

PLAYSW662

EVQ11L05R

+SKIP

SW660

EVQ11L05R

STOP

SW667

EVQ11L05R

POWER

SW653

EVQ11L05R

ENTER

SW654

EVQ11L05R

RIGHT

SW657

EVQ11L05R

UP

SW659

EVQ11L05R

LEFT

SW661

EVQ11L05R

HOMEMENU

SW666

EVQ11L05R

EJECT

SW665

EVQ11L05R

PAUSESW664

EVQ11L05R

-SKIP

SW652

EVQ11L05R

DOWN

SW658

EVQ11L05R

TOPMENU

SW656

EVQ11L05R

MENU

SW655

EVQ11L05R

RETURN

V651 HNV-08SS84

1415161718192021222324252627283132

Vout

B+GND

OS651KSM-2001TC2P

123

D660

LTL-

1CHE

E-00

2A

HDM

I LED

(RED

)

CP60

3B2

013H

02-3

P

123

CP60

4B2

013H

02-3

P

123

D652 1SS133D651 1SS133

D655 1SS133D654 1SS133

D657 1SS133D656 1SS133

D659 1SS133D658 1SS133

R666

47 1/4W

R664

330

1/4W

TP66

2

C651

0.1

B

C675

C653

C674

476.

3VKA

_P

DURING PLAYBACK.MEASURED WITH THE DIGITAL TESTER

NOTE:THE DC VOLTAGE EACH PART WASOF PRINTING

NOTE:THIS SCHEM

IR

V+3E

P16

P15

P14

P13

P12

P11

P10

P9 P8 P7 P6 P5 P4 P3 P2

SW

SW

P8 P9 P10

P11

P12

P13

P14

P15

P16

P7

P6

P5

P4

P3

P2

P1

GR8

GR7

GR6

GR5

GR4

GR3

GR2

GR1

LED

IRV+

3E

GND

SW1

SW2

PCB271

DISPLAY SCHEMATIC DIAGRAM

NC

NC1223

-12.0

-6.0

-18.0

-19.0 -15.6-19.0-9.5-13.0-9.5-12.6-13.0-6.0

34 44

NC

NC

NC

-18.0

-18.0

-18.0

-18.0

-18.0

-18.0

-18.0

-18.0

-16.0 -16.0 -16.0 -16.0-16.0

GND

P16

P15

P14

P13

P12

P11

P10P9P8

P7P6

GR12

P5

P4

P3

P2

P1

-28V

GR10

GR11

GR9

GR8

GR7

GR6

GR5

GR4

GR3

GR2

GR1

GND

-16.0-18.0-18.0-18.0

3.3

3.3

LED

V+3E

IR

-26.

8-2

6.8

-26.

8-2

0.5

-20.

5-2

2.7

-20.

5-2

0.5

-22.

7-2

6.8

-26.

8-2

0.5

-22.

7-2

2.7

-26.

8

-19.

7-1

9.7

FL+

FL+

P16

P15

P14

P13

P12

P11

P10

DVDCD TRACK ALL RE

P9 P8 P7 P6 P5 P4 P3

GND PO

WER

SW2

GND

POW

ERSW

2GN

D

DEG150

(OPERATION2 PCB)

SW667:POWERSwitch

1 2 3 4

Page 61: DV-610AV Service Manual

IC

1516

40 41

171819

OF POTE:THIS

P7 P6 P5

P14

P15

GR3

GR2

-19.0 -15.0

.0 -16.0 -16

P15

P14

GR3

GR2

-20.

5-2

0.5

-22.

7

LL

P7 P6 P5

61DV-610AV-S

5 6 7 8

A

B

C

D

E

F

OPERATION PCB ASSY(WYXZT5, WVXZT5 : A2L502A270)(WSXZT5 : A2L506A270)

SwitchesSW652 : DOWNSW653 : ENTERSW654 : RIGHTSW655 : RETURNSW656 : MENUSW657 : UPSW658 : TOP MENUSW659 : LEFTSW660 : STOPSW661 : HOME MENUSW662 : + SKIPSW663 : PLAYSW664 : – SKIPSW665 : PAUSESW666 : EJECT

110

11

121314

23

4

42 43 44

56

78

9

SW66

8

EVQ1

1L05

R

USB

110111213141516 256789

CP602USB-A1D102F-4B4N

USB CONNECTOR

1234

CD6012H0B1003

FFC(1.0mm pitch)

CD605CU241203

SHIELD CABLE

D665

1SS1

33

D669

1SS1

33

MS1

_2

CP605A2001WR2-4P

1234

CP60100_6232_011_102_800+

1

1011

23456789

R657

10K

R656

1K R658

10K

R662

100K

R654

2.2

R655

1K

TP66

2

W80

3

W806(W802)

W804

C611

47P

CH

C610

47P

CH

C675

1B

C676

0.1

B

C608

0.01 BC658

0.1

B

C654

0.01

B

C601

1B

C604

33P CHC605

1 B

C653 47

6.3V KA

_P

B601

HCB2012K-600T25

(60 OHM 2.5A)

B602

HCB2

012K

-600

T25

(60

OHM

2.5

A)

RINTING AND SUBJECT TO CHANGE WITHOUT NOTICE. SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME

FLDC-

FLDC+

P4 P3 P2 P1 GR8

GR7

GR6

GR5

GR4

GR3

GR2

GR1

SW2-28V

SW1USB+5V

P16

USBNUSBP

STB

FP_SCK

FP_DI

FP_DO USB+5V

USBPUSBN

FP_SCKFP_DISTBFP_DOIRV+3E

GR1

LED

FLDC+-28VFLDC-

V+3E

GND

FROM/TO MPEG/MICON/DSP

PCB270DEG149

STB

12

VDD

3.2

0

0

0.6

LED1

LED2

LED4

CLK

VDD

44

.0 0

0

2.9

3.2

0.7

3.4

NC

K2

K1

DI

DO

OSC

GND

P16

GR1

GND

LED3

0

0

0

NC

NC

NC

3.3

3.3

+5V

GND

USB_DNUSB_DP

-25.

1-2

5.1

-25.

1-2

5.1

-25.

1-2

5.1

-25.

1-2

5.1

-20.

5-2

6.8

-26.

8-2

6.8

-22.

3-2

2.3

FL-

FL-

REPEAT A B

P4 P3 P2 P1 G8 G7 G6 G5 G4 G3 G2 G1

DGND

FLDC+-28VFLDC-

V+3EIR

STBDO (F to M)

CLK

DGND

DI (M to F)

USBN

USB+5VGND(USB)

USBP1

C612

0.1 B

5 6 7 8

Page 62: DV-610AV Service Manual

A

B

C

D

E

F

R510_1

2.7 1W

R511

68 1/4

C520

C521

1000

16V

ZLP

C523

527

240-F

D510

F26-F

E

R518

33K

R516 10

14

1/4W

R517

12K

1%C5

22

ITAL TESRT WAST TO CHA IS THE

62 DV-610AV-S

1 2 3 4

10.9 POWER PCB ASSY(1/2)

F501T1.6A_L_250V

50T016H

L501SS11V-03550NT-CH

COIL,LINE FILTER

1 2

3 4

FH501EYF-52BCY

FH502EYF-52BCY

IC504PS2561AL1-1-V(W)

PHOTO COUPLER IC

123

4

R502

_1

1.5

1W

1.6A 250V

1.6A 250V

REPLACE ONLY WITH THE SAME TYPE FUSE:FOR CONTINUED PROTECTION AGAINST FIRE HAZARD,CAUTION

N'UTILISER QUE DES FUSIBLE DE MEME TYPE:POUR UNE PROTECTION CONTINUE LES RISQUES D'INCEIEATTENTION

IC501 KIA431A-ATVOLTAGE CTL IC

123

R507

10 1/4W

J501YKE31-0148N

AC INLET

12

T50181291354

10

11

12

13

14

15

16

2

3

4

6

7

8 9

CD501_2 06158802

AC220V-240V_50Hz/60Hz(EU)

SH501YQ-12

DANS LA NOMENCLATURE DES PIECES.N'UTILISER QUE CELLS DECRITESDANGEREUSES AN POINT DE VUE SECURITE

:LES PIECES REPAREES PAR UN ETANTATTENTION:SINCE THESE PARTS MARKED BYCAUTIONDESCRIBED IN PARTS LIST ONLYCRITICAL FOR SAFETY,USE ONES

ARE

C511

_2

4740

0VNH

G

D508

MTZ

J5.6

B

D506

1N4005-EIC

D503

1N4005-EIC

D515

1S40-E

D509

RL10

6F-E

D519

1F5-E

D

SR

S

D512

1H3-

D513

1H3-E

D502

1N4005-EIC

D511

1F5-

E

D505

1N4005-EIC

R513

6.8K

R503

1.5M

1/2W

R515

1K

R5

1K

R505

22 1/4W

R512

100K

1/2W

R504

680K

C515

0.01

400V

PP

C505

100P

2KV

R

C540

0.0068 B C503

0.1 B

C508

680P

CH

C514

470P500V B

C502

0.22

275V

ECQU

L

C513 47

P2K

VSL

C516

0.00

3325

0VKX

IC50

2ST

R-A6

159M

POW

ER C

TL IC

1 2 3 4

5678

C506

2.2

50V

KA_P

C509

1050

VYK

_P

B501

W4B

RH3.

5X6X

1.0X

2

DURING PLAYBACK.MEASURED WITH THE DIG

NOTE:THE DC VOLTAGE EACH PAOF PRINTING AND SUBJEC

NOTE:THIS SCHEMATIC DIAGRAM

POWER SCHEMATIC DIAGRAM

1.6A 250V{F501}

1.6A 250V{F501}

2.3904.69

NC

0

0

0

0

0

0

130

130

130

-22.5

-22.5

NN

L

GNDOUT IN

9.90

3.9 10.9

NC

0

0

0

NCDDOC

P

VCC

GND

FB/O

LPST

ARTU

P

17.5 3.90.1

130 130 130

0

0 NC

CHASSIS GND

* The parts except mark cannot be changed. On that occasion, replace whole Assy.

1 2 3 4

Page 63: DV-610AV Service Manual

IC501 KIAVOLTAGE C

23

D

1S

13

K

R515

1K C54

0.0068

PLAYBACKED WITH TOLTAGE EING AND EMATIC D

069

GNDOUT

63DV-610AV-S

5 6 7 8

A

B

C

D

E

F

IS NON POLAR ONE.THE ALUMI ELECTROLYTIC CAPACITOR MARKED NPTHE RESISTOR MARKED F IS FUSE RESISTOR.NOTE:

L503

22uHTSL0808

L505

22uH

R529_1

220 1W

R510_1

2.7 1W

431A-ATTL IC

1

R511

68 1/4W

Q506KTA1504S_Y_RTK

PROTECT

IC503PQ070XF01SZH

+6V REG (DVD MOTOR) IC

1 2 3 4

C520

100

50V

YK_P

CD502E82G3301

CORD CONNECTOR

CD73012H0C3002

FFC(1.25mm pitch)

CD6003TD-OR0201R

TM601076E0PP121 BT601

R6P(AR)XICI

UM-4

C521

1000

16V

ZL_P

C523

470

25V

YK_P

C526

470

6.3V

YK_P

CP502A2001WV2-16P

1

10111213141516

23456789

CP503IMSA-9604S-12C

A/V for 21PIN

1

101112

23456789

D517

MTZ

J2.2

B

D523

MTZ

J3.6

B

D533

MTZJ2.2B

D531

MTZ

J27B

D528

MTZ

J5.1

B

D535

MTZ

J5.1

B

D536

MTZ

J3.0

B

CAUTION: DIGITAL TRANSISTOR

Q503KTA1504S_Y_RTK

-28V CTL

Q504KTA1281-Y(GP)

FL+ P.CON SW

Q513KTA1504S_Y_RTK

FL+ CTL

Q510 KTA1281-Y(GP)P.CON+12V SW

Q505KRC102SRTK

P.CON SW

D534

1SS133

D521

1SS1

33

D520

1SS1

33

D522

1SS1

33

515

40-E

D519

1F5-E

D527

SR240-F

D510

SF26-F

D512

1H3-E

R518

3.3K

+-1%

R531

10K

R546

3.3K +-1%

R545

22K+-1%

R524

1K1/

4W

R519

3.3K

R539

4.7K

R523

22K

R527

100

R506

100

R538

22K

R516 10

R509 1K

R530 56

01/

4WR5

44

10K

R548

1K

R528

22K1/4W

R514

1K 1/4W

R526

6.8K

+-1%

R540

680

R543

4.7K

+-1%

R541

5.6K

+-1%

R542

470

+-1%

R517

1.2K

+-1%

R525

100

R547

22

R536

10K

R537

1K

R534

100 1/4W

W817

W825

C501

0.01

B

C524

100P

CH

0

B C503

0.1 B

C541

0.01 B

C536

220

6.3V

YK_P

C517

220

25V

YK_P

C528

2.2

50V

KA_P

C527

100

10V

YK_P

C522

1000

6.3V

ZL_P

C519

2235

VYK

_P

C531 10

016

VYK

_P

C538

220

6.3V

YK_P

C535 33

016

V YK_P

Q501KTC3875S_Y_RTK

PROTECT

Q502 KTC3209-Y(GP)-28V P.CON SW

Q515 2SD1835S/T-AAP.CON+5V REG

Q512KTC3875S_Y_RTKFL+ CTL

Q509KTC3875S_Y_RTK

REG+12V CTL

Q511KTC3875S_Y_RTK

REG+12V CTL

B502HCB2012K-600T25

(W023)

.HE DIGITAL TESTER

ACH PART WASSUBJECT TO CHANGE WITHOUT NOTICE.IAGRAM IS THE LATEST AT THE TIME

W81

9

GND

P.CON+D5VAT+3.3VP.CON+12VAMP_A_OUT_RAMP_A_OUT_LG/Y_VIDEOB/U_VIDEOR/V_VIDEOCVBS/C_VIDEOP-H/I-L_RGB-HASP/FSA_GND

G/Y_VIDEO

B/U_VIDEO

R/V_VIDEOP-H/I-L_RGB-H

ASP/FSCVBS/C_VIDEO

AMP_A_OUT_L

AMP_A_OUT_R

FROM/TO VIDEO

FROM/TO POWER PORT

(CP4003_1)

DPG017PCB240

TO 21PIN/D-TERMINAL/DIGITAL

6.80.6

0

2.8

0

0

2.39

NC

0

9.9

0

3.2

03.2

P.CON+12V

P.CON+5V

FL DC-FL DC+

GND

GNDAT+12V for MUTE

P.CON+6V

-28V

GND(M)

GND(D)

AT+3.3VAT+3.3V

P.ON-H(STBY L)

IN

GNDAUDIO L

GNDAUDIO R

RGB-H

CVBSFS

G

B

RGND

GND

(CP7301)

19.0

0.60

28.428.4

27.8

5.8

5.17.0

19.719.0

20.7

ACCESSORY

GND(USB)USB+5V

IN GNDOUT ADJ

7.0 5.9 0 1.2

20.8

21.521.6

4.5

12.35.0

4.5

12.95.1

12.612.3

12.9

POWER PCB ASSY (1/2)(A2L502A240)

5 6 7 8

Page 64: DV-610AV Service Manual

A

B

C

D

E

F

Q8K

D

6

3

YK_P

6.3

R

8001)

DIFND

03.2

3.3

64 DV-610AV-S

1 2 3 4

10.10 POWER PCB ASSY(2/2)

D810

5

MTZ

J6.8

B

D810

3

MTZ

J6.8

BD8

104

MTZ

J6.8

B

CP8102E822340112

Q8102KTA1504S_Y_RTK

21PIN CTL DRV

Q8104KRC104SRTK

DVD_RGB_H_OUT

D810

1

1SS1

33

R8105

390 1/4WR8101

4.7K

R812

0

11/

4W

R810

8

8.2K

R810

4

6.8K

R810

3

470

1/4W

R810

2

56KC8

101

0.00

1B

C810

6

0.00

1B

C810

5

0.1

B

C811

4706.3V

Q8101KTC3875S_Y_RTK

21PIN CTL IN

B8101

MMZ1608R102CT

DURING PLAYBACK.MEASURED WITH THE DIGITAL TESTE

NOTE:THE DC VOLTAGE EACH PART WASOF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE.

NOTE:THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME

P.CON+D5V

AT+3.3V

P.CON+12V

P-H/I-L_RGB-H

ASP/FS

AMP_A_OUT_R

AMP_A_OUT_L

G/Y_VIDEO

B/U_VIDEO

R/V_VIDEO

CVBS/C_VIDEO

A_GND

21PIN/D-TERMINAL/DIGITAL SCHEMATIC DIAGRAM

FROM POWER

(CP

SPG

0

03.2

11.4

0

0

11.412.1

12.1

1 2 3 4

Page 65: DV-610AV Service Manual

CPE812

10404SRTK

B_H_OUT

6

HE DIGITACH PART

0

3.2

65DV-610AV-S

5 6 7 8

A

B

C

D

E

FCAUTION: DIGITAL TRANSISTOR

Q8105KRA102SRTK

DVD_RGB_H_OUT

J8101MRC-021V-07_A

21PIN CONNECTOR

1

10

11

12

13

14

15

16

17

18

19

220

213

4

5

6

7

8

9

OS8101RFT5CB1

OPTICAL

123

H E

J8102RCA-117-01

COAXIAL

12

L810110uH 0405

8102223401

CAUTION: DIGITAL TRANSISTOR

R810

7

1.8K

R812

4

100K

R8114

220 1/10W+-1%R8115

220 1/10W+-1%

R8123

68+-1%

R812

2

220

R8106

2.4K

R812

1

3.9K

R8110

68 1/10W+-1%

R8112

68 1/10W+-1%

R8113

75 1/10W+-1%

R8111

68 1/10W+-1%

R8109

68 1/10W+-1%

TP8101

TP8102

C8119

1 B

C810

3

150P

CH

C811

6

33P

CH

C810

7

0.00

1B

C811

1

0.00

1B

B

C812

0

0.1

B

C8118

10010V YK_P

C8104

150V KA_P

C8114

4706.3V YK_P

C8115

10006.3V YK_P

C8113

470.3V YK_P

C8112

10006.3V YK_P

Q8103KTC3875S_Y_RTK

COAXIAL DRV

L TESTERWAS

C812

1

100P

ASPDIF

COAXIAL

D_GND

21PIN_R

21PIN_L

21PIN_CTL

G/Y_VIDEO_OUT

B/U_VIDEO_OUT

R/V_VIDEO_OUT

BLANKING_OUT

CVBS_VIDEO_OUT

GNDVCC

INPUT

DPG017PCB240

(CP8001)

NC

NC

NC

NC

NC

4.9

2.1

2.7

SPDIFGND

03.2

3.3

0

* The parts except mark cannot be changed. On that occasion, replace whole Assy.

POWER PCB ASSY (2/2)(A2L502A240)

5

6

8

7

1

2

3

4

5 6 7 8

Page 66: DV-610AV Service Manual

A

B

C

D

E

F

66 DV-610AV-S

1 2 3 4

10.11 WAVEFORMS

MPEG/MICON/DSPVIDEO

AUDIO/JACK

Note : The encircled numbers denote measuring point in the schematic diagram.

1

2

3

4

5

6

7

8

9

10

11

DVD MT PCB ASSY

12

13

14

15

IC4002-pin238 (XTALO)V:200 mV/div. H:500 μs/div.

IC4002-pin146 (SDCLK)V:0.5 V/div. H:2 ns/div.

IC4002-pin215 (ASPDIF)V:1.0 V/div. H:200 ns/div.

IC4002-pin231 (ACLK)V:1.0 V/div. H:20 nsec/div.

J8001-pin3 (L_Out)V:1.0 V/div. H:500 μsec/div.

J8001-pin2 (R_Out)V:1.0 V/div. H:500 μsec/div.

J8002-pin3 (SL_Out)V:1.0 V/div. H:500 μsec/div.

J8002-pin2 (SR_Out)V:1.0 V/div. H:500 μsec/div.

J8002-pin6 (CENTER_Out)V:1.0 V/div. H:500 μsec/div.

J8002-pin5 (LFE_Out)V:1.0 V/div. H:500 μsec/div.

J7302-pin6 (CVBS_Out)V:200 mV/div. H:10 μsec/div.

J7302-pin5 (Y_Out)V:500 mV/div. H:10 μsec/div.

J7302-pin3 (U_Out)V:500 mV/div. H:20 μsec/div.

J7302-pin2 (V_Out)V:500 mV/div. H:20 μsec/div.

J7304-pin3 (S_Y_Out)V:500 mV/div. H:20 μsec/div.

1 2 3 4

Page 67: DV-610AV Service Manual

67DV-610AV-S

5 6 7 8

A

B

C

D

E

F

OPERATION PCB ASSYIC651-pin5 (OSC)V:500 mV/div. H:1 μsec/div.

21PIN/D-TERMINAL/DIGITAL

DISPLAY

DVD MT PCB ASSY

16

J7304-pin4 (S_C_Out)V:500 mV/div. H:10 μsec/div.

1

1

2

3

4

5

6

7

8

J8101-pin11 (G/Y_Video_Out)V:500 mV/div. H:20 μsec/div.

J8101-pin7 (B/U_Video_Out)V:500 mV/div. H:20 μsec/div.

J8101-pin15 (R/V_Video Out)V:500 mV/div. H:20 μsec/div.

J8101-pin19 (CVBS_Video_Out)V:500 mV/div. H:20 μsec/div.

J8101-pin1 (21PIN_R)V:1.0 V/div. H:200 μsec/div.

J8101-pin3 (21PIN_L)V:1.0 V/div. H:200 μsec/div.

J8102-pin2 (COAXIAL_Out)V:500 mV/div. H:200 nsec/div.

OS8101-pin1 (OPTICAL_Out)V:1.0 V/div. H:200 nsec/div.

POWER PCB ASSY

5 6 7 8

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11. PCB CONNECTION DIAGRAM

11.1 LOADING MOTOR and SW

NOTE FOR PCB DIAGRAMS :1. Part numbers in PCB diagrams match those in the schematic diagrams.2. A comparison between the main parts of PCB and schematic diagrams is shown below.

3. The parts mounted on this PCB include all necessary parts for several destinations. For further information for respective destinations, be sure to check with the schematic diagram.4. View point of PCB diagrams.Symbol In PCB

DiagramsSymbol In SchematicDiagrams

Part Name

B C E

D

D

G

G

S

S

B C E

B C E

D G S

B C E B C E

B C E

Transistor

Transistorwith resistor

Field effecttransistor

Resistor array

3-terminalregulator

CapacitorConnector

P.C.Board Chip Part

SIDE A

SIDE B

SIDE A SIDE A

SIDE B SIDE B

SWLOADING MOTOR (INSERTED PARTS)

LOADING MOTOR (CHIP MOUNTED PARTS)

DED021A

DED021A DED020A

SW

2 CD

2301

M2602 M2601

SW1

CD2302M2603

15

WH

BR

BRWH

YE

GR

1 2 3 4

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69DV-610AV-S

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A

B

C

D

E

F

11.2 DVD MT PCB ASSY

SIDE A SIDE A

1

65129

193

R5919

R5920

IC4005

IC40

02

NR4002

X4001

C40

69

R4082R4083

R40

71R

4070

C4050

C41

23

CP2303C

P23

02

IC40

04

CP

4002

R40

84C

4091

C41

04

W84

6

C4114C4115

NR4001

R40

35

C41

33

CP2301

W82

6

C4098

C4112C4093

R4011R4012

C4099

B40

02

C4095

C40

94

IC4006

C40

96

R40

13

B40

01C

4056

IC59

02

C5923

R5921 C5922R5901C5924

W815

R40

18

R40

19

R40

17

R40

15R

4016

C40

32C

4031

C4042

C40

44

C40

47R

4024

R4025R40

27

R40

46R

4047

C4011

R73

20

R73

19

IC73

01

C7329

CP8001

C7316

C7314C7315

J730

2

C7318

CP7301

B7305

J730

4

R73

01

W877

B73

02

C7319C7312

C73

09C

7308

C7307C7306C7304

C8067Q8011

D80

04

R8001R8041

C8040C8036

C8041

R80

18

IC8003C8016

C8050

R8038R8023Q8012

R8081

Q80

23R

8085

R8090R8088R8091

C8027

C8068

R80

80

Q80

24

IC8008C8058

C8069

C8017

C8029

J800

1

IC8007

IC8002

C80

02

R80

09R

8005

Q80

01

C8045

R80

24

R80

26Q8014

C8035

R80

35

C8048 C8033

C8061

C8060 R80

19

C8032

C8072

C8047

R80

33

C8065

C8066

J800

2 IC8004

IC8005

R80

29

R80

22

R80

94R

8071

R80

73

R8049

R8027

R80

95

R8078

R80

79

R8070

Q8016

Q8018

C80

43

C8073

C8026

C8019

C8014C8037

C8064

C80

23

C8020

C8034 C8015

R4038

C80

07

Q80

13

C80

08

C4119

C41

03

R40

43

C4060

W83

3

IC2301

Q2303

Q2305

C2321

Q2302 Q2304

C2320

R23

06R

2307

Q23

01R

2308

R23

09

R23

38

R2319

R2331R2342C2322C2323C2312

C23

05

R2317

R2311

C23

11R

2310

C23

07

W80

2

R2325R2312 R2313

C2306

R2304

C2301

C8028

C8031

IC4001

W85

5

IC7302

C7322

C4117

C40

24

R23

16

C40

63

W889

C40

62

C4023

C4100

W83

9

W86

1

W843

R8043

R4059

Q8004

Q80

03

Q2306

CP4003_1

C4142

IC4007C4078

Q4003

R40

07R

4010

IC8001

C80

04

IC40

09

W84

9

C4137

C41

40R

4074

R40

73R

4072

C4141

C41

35

C41

34

C41

22C

4132

B59

01

R40

63

W83

0

L59

01L

5902

B40

10

W83

7

CP

5901

R73

02R73

03

C2304

C59

25

IC4003

C41

43

CP

4004

Q8002

R2329_1

Q5902

D40

02

D40

03

C41

02

R80

28

R4028

C4077

C40

76

C23

08R

2318

R2327

C40

03

C40

02

C4001

C40

07

C4038

L4001

C8038

W87

9

W842

W841

C2325_1

R80

07R

8008

SH40

01

B40

07

DMG100A

DVD MT PCB ASSY

5 6 7 8

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70 DV-610AV-S

1 2 3 4

SIDE B SIDE B

R40

60

C40

71C

4080

C40

81

C40

82

C59

21

C40

88C

4068

C40

72

C40

73C40

54

C41

01

C41

20

C40

52

C40

64R

4001

C40

55C

4051

R40

14

R40

04

C40

22

C40

40

C40

25

R4044C

4021

R4054

C40

29

R40

39

C40

36W

813

C40

37

R40

03

C40

20

C40

08C

4009

R40

05

C41

05

C40

05C

4019

C40

13

C40

17

C40

16C

4015

C40

14

C40

26

W816

R40

20

C40

27C

4028

C40

33

R40

22C

4034

C40

35C

4041

C40

43

C40

49

C40

48

C40

46

C40

61

R40

69R

4068

C40

84

C40

65R

4006

R40

08

C41

10

C40

66

C40

67

D73

09D

7312

D73

08

D73

11

R73

21

D7310

D73

07

C73

30

B73

01C

7317

C73

02

C73

13

R73

15 C73

05

R40

67C

4083

R40

66C

4074

R4065R4064

R40

61R

4002

W80

4

C80

54

Q8009

C80

30

C80

06

R80

99

C80

51

R80

63R

8064

C80

55 R8066

C80

62

C80

46 R80

61

R80

75

R80

87

R80

82

Q8019 Q8021

C80

05

R80

96

Q8010

Q8008

D80

03

R80

21

D80

05

R8002

R8025

C80

39

C80

13

D80

06

R80

03R8017

R80

46

R80

12

R80

54C

8052

C80

57

R80

58R

8055

C80

44 R80

52

R80

31

R80

48

C80

56R

8077 Q8017

R8069

R80

76

C80

10

R80

36

C80

49

R8053

R80

50

C80

59

C80

09

R80

45

R80

68C

8053

R80

74 Q8015

R80

72

R80

92R

8093

R4058

W83

2

W822

W82

1

R40

50

R4051

C40

30

C40

12

R4026

C23

03C

2302

R40

40

W86

8

W81

9

W85

6R

4009

C41

28

W807

B40

14

C59

01

B40

15

R8065

B40

18

Q4004

C41

30

B40

16

R80

59

W864

W86

2

C41

31

NR4003

R40

34

NR2301

Q7302

R40

48

D4005

W84

4

R40

21

C80

25

Q5906

C59

20

W84

5

R80

67

C80

63Q8020

R7304

R73

05R

7316

R7317

W84

8

W85

1W

850

R8020

Q4002

B73

04

C40

86

C40

75

W85

8

W82

0

W84

0

W878

B8001

R80

06

DMG100A

DVD MT PCB ASSY

1 2 3 4

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11.3 OPERATION PCB ASSY

SIDE A SIDE B

OP

ER

AT

ION

PC

B A

SS

Y

OP

ER

AT

ION

PC

B A

SS

Y

23

34

1

12

SW

667

D66

0

SW

665

SW

664

SW

662

SW

660

SW

663

W02

1

SW

666

D65

9

D657

D65

8

SW

668

D656

D655

D654

D652

W017

SW

661

SW

658

SW

659

SW

652

SW

655

SW

656

W00

1

D65

1

SW

657

SW

654

W005

W004

W016

W013

W012

W014

D665

R66

4

W018

W02

2

C67

4

C65

3

R666

W006

W011

W00

2

W019

W020

V65

1

CP

601

CP

605

W007

CP603

CP604

W02

3

CP602

OS

651

SW

653

W80

4

W00

3

D667

C651

R657

C611

R655

R658

C610 R656

IC651

C654

B601

C675

R66

2

R65

4

C605

C604

C676

C658

C601

C608

W80

3B

602

W806

DE

G14

9A

DE

G15

0A

DE

G14

9A

DE

G15

0A

GA

30C

5

GA

30C

5

5 6 7 8

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11.4 POWER PCB ASSY

SIDE A SIDE A

J810

1O

S81

01J8

102

J501

FH502FH501 F501 L50

1

C502

R50

3

D505

D502

D503

D506

T501

IC502D511

W00

6

W00

3

D51

3

C51

4

IC50

4

C509

C505

R512

C506

D50

8

C513

R50

7

W002

B501

SH501

R505

C516

IC501

D51

5

D527

C517

C522 C520

D512

D510C521

C523

IC503

C531

W013W012

Q515

C535

W021

W81

7

C527

R511

D517D534

W022

W007

W01

7

Q502

C528

R52

8

R53

0

W00

8C538

L503

C8104

C8118

CP503

D8104L8101

D8101

R81

03

R81

05

C8112

D81

03

C8113

D81

05

C8114

W02

3

C8115

R81

20

W018

C536

L505

W015

D528

C526

W01

4

W011

W019

W009

D533

R53

4W

005

W010

D53

6

D535D531

C519D52

3

D52

0D52

2

D521

R514

CP502

W004

CP8102

W001

C515

D51

9

Q504

Q510

R510_1

R52

9_1

R502_1

W016

D509

C511_2

R52

4

W825

R50

8

POWER PCB ASSY

DPG017A

RISK OF FIRE- REPLACE AS MARKED.

GA30C5

L

N

1 2 3 4

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SIDE B SIDE B

R50

4

C50

8

Q509Q511

R54

0

R54

3

R54

2

R54

1

R52

6

R50

9

R52

5

R54

7

C50

1

R51

9

Q505

R54

5

R81

24

Q8103

B81

01R

8122

R81

23

C81

03

R81

21R

8106

R81

07

C81

20

C81

19

R81

14

C81

11

R81

15

C81

07R

8111

R81

02

Q8102 Q8101

R81

04R

8108

R81

10

R81

12

R81

01

R81

13C

8116

Q8105

Q8104

C81

01

C81

06

R53

6

Q503

R53

1

R54

8

R53

7

Q513

R54

4

Q512

R51

5C

540

C50

3R

513

R51

8

R51

6

R51

7

R53

9

Q506

R50

6

R53

8

R52

7

Q501

R52

3

C54

1

C81

05

B50

2

R81

09

R54

6C

524

DPG017A

POWER PCB ASSY

5 6 7 8

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74 DV-610AV-S

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12. PCB PARTS LIST

- Meaning of the figures and others in the parentheses in the parts list. Example) IC 301 is on the point (face A, 91 of x-axis, and 111 of y-axis) of the corresponding PC board. IC 301 (A, 91, 111) IC NJM2068V

5 6 2 1

1 R 0 R 5 0

5 6 1

4 7 3

NOTES: - Parts marked by “NSP” are generally unavailable because they are not in our Master Spare Parts List. - The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. - When ordering resistors, first convert resistance values into code form as shown in the following examples. Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47 k ohm (tolerance is shown by J = 5%, and K = 10%). 560 Ω → 56 × 101 → 561 ...................................................................RD1/4PU J 47 kΩ → 47 × 103 → 473 ...................................................................RD1/4PU J 0.5 Ω → R50 .................................................................................................RN2H K 1 Ω → 1R0 .................................................................................................RS1P K Ex.2 When there are 3 effective digits (such as in high precision metal film resistors). 5.62 kΩ → 562 × 101 → 5621 .................................................................RN1/4PC F

Mark No. Description Part No.

LIST OF ASSEMBLIES1..DVD MT PCB ASSY A2L502A130

1..OPERATION PCB ASSY A2L502A270(WYXZT5,WVXZT5)*

1..OPERATION PCB ASSY A2L506A270(WSXZT5)*

> 1..POWER PCB ASSY A2L502A240

(*) A2L502A270 and A2L506A270 have same service parts.But they are NOT COMPATIBLE.

Mark No. Description Part No.

DVD MT PCB ASSYSEMICONDUCTORS

IC 2301 IC AM5766 I1UFV5766SIC 4001 IC S-24CS04AFJ-TB-GE I5HJ0S04A0IC 4002 IC MT1389EXE/S-L IC8K0389SXIC 4003 IC R3112N291A-TR-FA IE1F0291A0IC 4004 IC ES29LV160EB-70TG S2L502AF01

IC 4005 IC M12L64164A-5TG IF9J0164AEIC 4006 IC LD1117AL-ADJ-AA3-A-R I1YF9117A0IC 4007 IC R5523N001B-TR-F I1ZF0N0010IC 4009 IC BA00BC0WFP-E2 I07F0C0WF0IC 5902 IC PQ1K503M2ZPH I0GF9K5030

IC 7301 IC LA73054-TLM-E I03FG30540IC 7302 IC SN74CBT3257PWR I5CJ032570IC 8001 IC TC7SHU04FU I55F004FU0IC 8003-8005 PCM1742KE/2K I17F042KE0IC 8008 IC RC4580IDR I04J045800

OTHERSJ 7302 RCA JACK 060R451013J 7304 JACK 063R700013J 8001 RCA JACK 060R451012J 8002 RCA JACK 060R451014CP 5901 CONNECTOR PCB SIDE 06GEYJ3048

X 4001 CRYSTAL (27 MHz) 100GT02720

OPERATION PCB ASSYSEMICONDUCTORS

IC 651 IC PT6315 IF4K063150

SWITCHESSW 652-667SWITCH TACT 0504R01T38

OTHERSCP 602 CONNECTOR PCB SIDE 06G5AA1002V 651 TUBE FLUORESCENT 096F80R401OS 651 REMOTE RECEIVER 077Q040004

POWER PCB ASSYRESISTORS> R 511 R,FUSE 68 OHM 1/4W R65584680J

OTHERSJ 8101 SOCKET, 21PIN 063D100050J 8102 RCA JACK 060R401122CP 8102 CORD CONNECTOR 06E8223401OS 8101 OPTICAL DEVICE 07AA000011

Mark No. Description Part No.

1 2 3 4