Dust Suppression Alternatives 2016 Update · Before even embarking upon a dust suppression...

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Dust Suppression Alternatives 2016 Update June, 2016

Transcript of Dust Suppression Alternatives 2016 Update · Before even embarking upon a dust suppression...

Dust Suppression Alternatives

2016 Update

June, 2016

Contents Overview................................................................................................................... 3

Mandate .................................................................................................................................................... 3

Background ............................................................................................................................................... 3

2016 Update ............................................................................................................................................. 4

Product Descriptions ................................................................................................... 5

Product Application ..................................................................................................... 8

Product Shipping and Cost ......................................................................................... 10

Contacts ................................................................................................................. 14

References .............................................................................................................................................. 16

Overview

Mandate

One outcome of the February 2009 Regional Mayors Forum in Nunavut was a petition to the

territory’s Ministry of Community and Government Services to investigate alternatives to the

use of calcium chloride for dust control on municipal roads.

The Ministry contacted ICURR to conduct a preliminary survey of alternative products, paying

particular attention to:

Costs including weights for shipping

Application process

Required equipment for application

Pros/con for environmental side effects

The Ministry also informed ICURR that Tembind, a lignin-based product, had already been

investigated locally and need not be considered in this survey.

Background

To place the options for consideration in context, it is important to consider the key benefits

for dust control or suppression:

Road maintenance costs can be lowered by reducing loss of aggregates

Road safety can be increased by improving visibility and road surface conditions

Dust-related health issues for humans can be minimized

Negative impacts of dust on wildlife and vegetation can be reduced

Damage to vehicles and equipment can be reduced

The decision on which dust control process is to be used must consider several important

questions:

Is the product environmentally responsible? Does it meet regulatory standards?

Is special equipment required to apply the product?

Are there safety issues for employees and/or contractors in handling the product?

Will there be any need for special storage and warehousing?

How effective is the product in achieving the desired outcome?

What is the required frequency of application? How durable is the product?

Cost?

Before even embarking upon a dust suppression strategy, the road authority should determine

if other elements of road performance have been incorporated into the assessment. Road

design and construction, including crowns, shoulders and drainage should be examined. Are

appropriate surface materials being used? Have reduced speed limits been considered? Is

paving an option?

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2016 Update

The purpose of the update was to identify whether the companies identified in 2009 were still

operational and whether they carried the products that were identified in 2009 or if they had

new products that were developed since 2009 for dust suppression. In addition to conducting

an update on the previously identified companies and their products a search was conducted

into other companies and their dust suppression products which were not considered or may

have not existed in 2009.

Although there have been a few distribution company name changes, eights of the nine

products examined in 2009, are still available for distribution in 2016. These companies were

contacted to obtain an update on their current costs and to determine if there have been any

changes in the products that were identified in 2009. In addition three new companies and

four products were added to the companies identified in 2009 and updated in 2016.

One company which was contacted for an update refused to provide price updates due to their

policy of not providing quotes for non-account holders therefore the 2009 cost estimate was

not able to be updated.

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Product Descriptions The categories of products for dust suppression include:

Hygroscopics (magnesium chloride, calcium chloride, etc)

Lignin derivatives (e.g. Tembec’s Tembind or TDS)

Bitumens, tars and resins

Vegetable oils (canola, soybean, linseed etc)

Synthetic polymer emulsions

Since the chlorides currently in use in Nunavut have been determined to be undesirable, and

a lignan product has already been tested, ICURR did not include any products based on these

compounds in this survey. Bunker C oil was to be considered but has been omitted from this

report due to its negative environmental impacts (Yukon) and the fact that changes to

petroleum refining processes have rendered the product scarce and relatively expensive

(interview with Frank Hall, OGRA).

In most cases, any dust suppressant will be affected to a certain extent by the conditions in

which it is being applied and under which it is expected to perform. The local soil (percentage

of sand, glacial till, clay etc), the drainage conditions, the application process and the

application rates all play into the product’s performance. Similarly, traffic type and density

need to be taken into account. The number of vehicles per day and the type of vehicles

(percentage which are automobiles, light-duty trucks, heavy equipment, ATVs etc) will both

need to be assessed against product features in order to determine the best choice for the

particular situation.

Given that most product testing has been conducted in southern Canada and the United

States, product selection for use in far northern locales should probably be preceded by testing

under local conditions and on tundra soils. It is important to stress that the manufacturer’s

recommended application rates need to be followed to guarantee results.

There are many companies in North America selling dust suppressant products for roads and

this report does not attempt to be comprehensive or recommend one product over another.

The sampling attempts to provide an array of alternative products representing different

product categories and including both Canadian and American suppliers capable of delivering

in the volumes required.

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Table 1. Selected non-chloride, non-lignan dust suppressants

Product Company Product Type Environmental

Impact*

Dust Stop Cypher Environmental

Winnipeg, Manitoba

Polymer

Proprietary formula

(modified polysaccharide)

Organic,

biodegradable,

renewable resource,

non-toxic

DSF65 Petro Canada

Calgary, Alberta

Petroleum-based

iso-paraffinic fluid

Non-toxic, “readily

biodegradable”

RDS Milligan Biofules

Foam Lake, Saskatchewan

Vegetable Oil (Canola) Biodegradable,

renewable resource

Entac ENS Solutions Ltd

Beamsville, Ontario

Tall Pitch Oil (organic liquid

pine rosin emulsions - not a

lignosulphonate)

Organic, non-toxic,

biodegradable

(100%)

EnviroKleen Hydrograss Technologies

North Oxford, Mass

Petroleum Emulsion

Synthetic Isoalkane

Biodegradable

(60%), non-toxic

EK 35 Hydrograss Technologies

North Oxford, Mass

Petroleum Emulsion

Synthetic Isoalkane

Biodegradable

(60%), non-toxic

Syntech EDC Syntech

Toledo, Ohio

Hygroscopic, agriculturally

engineered from renewable

resources, contains some

chloride)

Biodegradable, non-

toxic, non-leaching

PetroTac Syntech

Toledo, Ohio

Modified Bitumen Biodegradable, non-

toxic, non-leaching

Dustkill Dustkill, Columbus Indiana Agriculturally derived oil Bio-degradable, non-

toxic

BioRain Dustkill, Columbus Indiana Agriculturally derived oil Bio-degradable, non-

toxic

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Adherex Envirosafe Chemicals

Canada, North Battleford

Saskatchewan

Vegetable (Canola Oil) Non-hazardous

Dustless DirtGlue Enterprises,

Amesbury MA

Organic Blend

Proprietary formula

Non-hazardous, non-

corrosive

*MSDS sheets or equivalent data is available from most suppliers on their web sites

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Product Application Application of dust suppressant products can be either topical or worked into the surface via

grading or scarification. Some products are applied as supplied and others require additional

handling (e.g. mixing, pumping, heating, compacting etc). Products come in a variety of forms

including liquids, emulsions, powders etc. Curing times are often dependent upon climate

conditions at the time of application and can also vary significantly from product to product.

The durability of dust suppressants depends upon the type of product used, its application,

the amount of rainfall, the temperature and the amount of traffic. Some product durability is

enhanced with each subsequent application.

Table 2. Application

Suppressant Product

Preparation

Topical/

Mixed Application Rate Equipment

Dust Stop

Liquid

Concentrate

Mix with water Topical 1 gal/2m2 Tanker truck with spray bar and

agitator or recirculating pump

DSF65 No dilution Topical 0.5 to 2L/m2 Tanker truck with spray bar

RDS No dilution,

liquid

Topical 1L/m2 Tanker truck with spray bar

Entac Mix with water Topical Varies and

customizable

based on surface

type and number

of applications

Tanker truck with spray bar,

aerial application available from

company.

EnviroKleen No dilution Topical and

mixed

4L/6.5m2 Tanker truck with spray bar

EK 35 No dilution Topical and

mixed

4L/6.5m2 Tanker truck with spray bar

Syntech EDC Straight or

diluted with

water

Topical and

mixed

0.10-0.50

gal/square yard

Tanker truck with spray bar and

pump

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PetroTac Dilution, liquid Topical and

mixed

0.05-0.5 gallons

per square yard

Tanker truck with spray bar and

pump

Dustkill Liquid, no

dilution

Topical 1 gallon/50 ft2 Tanker truck with spray bar

BioRain Liquid mixed

with water

Topical Any type of spraying device

Adherex Liquid mixed

with water

Topical 1L/m2 Water truck with circulating

pump

Dustless Liquid, no

dilution

Topical Minimum

application

0.02Gal/sq. ft.

Tanker Truck with spray bar

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Product Shipping and Cost

Obviously, in shipping these products any great distance, the shipping costs can be the single

largest expense. Product pricing in almost all cases will vary depending upon the quantities

ordered, and shipping costs will vary based on the weights of the product and the distances

to be shipped.

The products are generally available in bags (50 to 55 pounds) or totes if they are in powdered

formats and 450 pound drums or 2000 plus pound totes if they are liquid. Bulk shipments are

available for most products will result in better pricing for both product and shipping costs.

Most product manufacturers indicate that surface condition is a factor in product efficiency

and surface preparation costs will only be known on a case by case basis. This can range from

no surface preparation required to extensive grading, scarification and drainage work. Clearly,

the more preparation required prior to application will have an impact on cost.

Application rates vary from product to product. Even with the same product, suppliers often

specify a range of application rates depending upon road and climate conditions.

Application equipment costs in many cases will be no greater than current costs where typical

water trucks with sprayer attachments are used. However, in some cases, products will

necessitate the addition of agitators or pumps which will need to be factored in to cost

estimates.

The durability of the product is another factor to be considered when evaluating cost.

Durability claims vary widely from product to product and those claims will need to be

evaluated on a case by case basis. Some products would need multiple applications per season

while others claim to need only one. Most products must be reapplied after reworking the

surface for maintenance but at least one claims to continue to be effective after reworking.

After the initial application, some products are applied at the same rate for all subsequent

applications while others can be applied at significantly reduced rates on subsequent

applications (as little as 30% of the 1st application). All of these elements can have a dramatic

effect on the cost.

In comparing costs, the relative environmental impacts, while difficult to quantify, should be

factored in. Also, when compared to chloride based products, all of the products surveyed for

this report do not have the corrosive qualities on machines and equipment normally

associated with chlorides.

Finally, product handling and storage is different from product to product. Emulsions require

careful handling and cleaning of equipment, some products work best when applied in warm

weather and others claim to be easily applied in below freezing weather. This may result in

incremental costs or savings for the road authority.

The cost estimates in the table that follows are based on application rates that are either the

recommended rate or the highest rate for maximum results and durability. Lower rates might

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be appropriate in certain cases. The costs are also based on pricing provided for non-bulk

orders.

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Table 3. Product shipping options and cost

Product/Source Shipping options Product Cost*

Dust Stop Liquid

Cypher International

Winnipeg, MB

1000 Litre totes and bulk $4.33/Litre of concentrate (2016) (CND)

Pricing customizable based on surface type

and number of applications

DSF65

Petro Canada

Calgary, AB

250 Litre drum or bulk $3.08/Litre (2009 estimate)

Contacted in 2016, company policy will not

allow for price estimate without account and

quote details.

RDS

Milligan Bio-Tech

Foam Lake, SK

205 Litre drum

1000 litre totes or bulk

$1.25/Litre (2016 estimate) (CND)

Entac

ENS Solutions Ltd

Beamsville ON

275 Gal tote or bulk

tankers

55 gallon drums (new in

2016)

$1.54/Litre of 55% concentrate (CND)

(2016 estimate)

EnviroKleen

Hydrograss Tech

North Oxford, Mass

55 Gal drum (475 lbs)

275 Gal tote (2300 lbs)

$10.50/Gal (2009) (awaiting reply)

(3.78L)

EK 35

Hydrograss Tech

North Oxford, Mass

55 Gal drum (475 lbs)

275 Gal tote (2300 lbs)

$9.25/Gal (2009) (awaiting reply)

(3.78L)

EDC

Syntech

Toledo, Ohio

55 Gal drum (605 lbs)

275 Gal tote (3025 lbs)

Bulk

$2.25/Gal (USD) (bulk – prices based on

4500-5800 gallon loads) (2016 prices)

$893.75/Tote (USD) (275 gallons)

$206.25/drum (USD) (55 gallons)

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*All costs are exclusive of shipping and application.

PetroTac

Toledo, Ohio

55 Gal drum (500 lbs)

275 Gal tote (2310 lbs)

$3.05/Gal (USD) (bulk) (2016)

Dustkill

Columbus, Indiana

275 Gal totes, 55 gallon

drums and 5 gallon

containers

$2.75/Gal (USD) (2016)

BioRain

Columbus Indiana

4900 Gal bulk tankers

18,500 Gal railcar

$1.75/Gal (USD) (2016)

Adherex 1000 Litre totes $1.80/ Litre (CDN) (2016)

~ 0.60/Litre (CDN) diluted

Dustless

Amesburry, MA

275 Gal totes

Bulk Tankers

$8.5/Gal (USD) (2016)

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Contacts

Cypher Environmental Ltd

391 Campbell St

Winnipeg, Manitoba R3N 1B6

Darryl Chuback

Tel: 204-489-1214 x 108

Cell: 204-997-4175

http://www.cypherenvironmental.com/

Petro Canada

P.O. Box 2844

150 – 6th Avenue S.W.

Calgary, Alberta T2P 3E3

1-866-355-3369, 403-296-8000

http://www.petro-canada.ca/default.aspx

Milligan BioFuels Inc

Box 130, 907 Highway 16E

Foam Lake, Saskatchewan S0A 1A0

306-272-6284, 1-866-388-6284

www.milliganbiotech.com/

ENSSolutions Ltd

Paul Goulet, 416-960-4713 Cell: 416-617-0904

4306 Bartlett Rd.

Beamsville. Ontario. L0R 1B1

http://www.entacemulsions.com/

Hydrograss Technologies

157 Southbridge Road,

North Oxford, Massacheussetts, 01537

Paul Nigosian, 508-726-7695, 1-800-853-5393

http://www.hydrograsstech.com/

SynTech

520 East Woodruff, Toledo Ohio 43604

Ted Leslie, 1-800-537-0288

http://www.syntechproducts.com/

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Dustkill LLC.

6921 East 600 North

Columbus, IN 47203

David Streitelmeier

[email protected]

(317) 446-7672

1(877) 350-2645

http://www.arenadust.com/

Envirosafe Chemicals Canada

James Davey

10011 Thatcher Avenue

Po Box 1792

North Battleford, Saskatchewan,

(306) 446-0505

http://www.envirosafechem.com/

DirtGlue Enterprises, LLC

Chris Rider

[email protected]

83 Middle Street

Amesbury, MA 01913

978-388-3312

https://www.dirtglue.com

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References

Dust control for Unpaved Roads, National Guide to Sustainable Municipal Infrastructure

(InfraGuide), October 2005

Dust Palliative Application and Selection Guide, Bolander et al, U.S. Department of

Agriculture,1999 http://www.ecy.wa.gov/programs/air/pdfs/Dust_Palliative.pdf

Potential Environmental Impacts of Dust Suppressants: Avoiding Another Times Beach, An

Expert Panel Summary Las Vegas, Nevada May 30-31, 2002, U.S. Environmental

Protection Agency 2004, Piechota et al.

http://www.epa.gov/esd/cmb/pdf/dust.pdf

Testing of Dust Suppressants for Water Quality Impacts, Karen Irwin et al, U.S.

Environmental Protection Agency, 2008.

http://www.epa.gov/region09/air/dust/DustSuppressants-sept2008.pdf

Alaska Rural Dust Control Alternatives, (DRAFT), Sierra Research for the Alaska Department

of Environmental Conservation, 2006

http://www.epa.gov/region09/air/dust/DustSuppressants-sept2008.pdf

Dust Suppressants, Environment Yukon, Government of Yukon. Retrieved on March 3, 2009

from

http://environmentyukon.gov.yk.ca/monitoringenvironment/EnvironmentActandRegu

lations/dustsuppres.php

Telephone interviews with each company contact, February 25 to March 6, 2009.

Telephone Interviews with each company contact, June 8th to June 9th, 2016.

Telephone interview with Frank Hall, Ontario Good Roads Association (OGRA), March 2, 2009.