Duplo DB-250 Perfect Binder...E8405 Wiring hose with Wires & connector 1 22 U7307 Terminator (yellow...

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Transcript of Duplo DB-250 Perfect Binder...E8405 Wiring hose with Wires & connector 1 22 U7307 Terminator (yellow...

Page 1: Duplo DB-250 Perfect Binder...E8405 Wiring hose with Wires & connector 1 22 U7307 Terminator (yellow & Green) 1 23 Safety Switch E7310 1 24 E7314 Emission Suppressor 1 (PCB cable/sn2/ls3/ls4)

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http://www.MyBinding.com http://www.MyBindingBlog.com

Duplo DB-250 Perfect Binder

Parts List

Page 2: Duplo DB-250 Perfect Binder...E8405 Wiring hose with Wires & connector 1 22 U7307 Terminator (yellow & Green) 1 23 Safety Switch E7310 1 24 E7314 Emission Suppressor 1 (PCB cable/sn2/ls3/ls4)

DB - 250 PARTS LIST

GBC IS AN ACCO BRANDS COMPANY

Page 3: Duplo DB-250 Perfect Binder...E8405 Wiring hose with Wires & connector 1 22 U7307 Terminator (yellow & Green) 1 23 Safety Switch E7310 1 24 E7314 Emission Suppressor 1 (PCB cable/sn2/ls3/ls4)

15th July, 2004, Version 2.0Starting with Serial #04250021

Page 4: Duplo DB-250 Perfect Binder...E8405 Wiring hose with Wires & connector 1 22 U7307 Terminator (yellow & Green) 1 23 Safety Switch E7310 1 24 E7314 Emission Suppressor 1 (PCB cable/sn2/ls3/ls4)

Table of Contents

1. Frame / Exterior Section………………………………………………………1

2. Notching Station Section……………………………………………………...3

3. Glue Tank Section…………………………………………………………….5

4. Nipping Station Section……………………………………………………….7

5. Clamp Station Section………………………………………………………..10

6. Driving Section……………………………………………………………….13

7. Electricity Section…………………………………………………………….15

Assemble Parts List………………………………………………………………...17

Index………………………………………………………………………………..18

Page 5: Duplo DB-250 Perfect Binder...E8405 Wiring hose with Wires & connector 1 22 U7307 Terminator (yellow & Green) 1 23 Safety Switch E7310 1 24 E7314 Emission Suppressor 1 (PCB cable/sn2/ls3/ls4)

(1) Frame / Exterior Section

ITEM NO PARTS NO DESCRIPTION QTY AREA

1 E4005 Compartment Pillar 1

2 E6001 Main Frame 1

3 E6019 Front Guide 1

4 E6020 Rear Guide 1

5 E6004 PCB Box Bracket 1

6 E6005 Control Panel Bracket 1

7 E6021 Front Cover 1

8 E6007 Rear Cover 1

9 E6025 Control Panel Cover 1

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Page 6: Duplo DB-250 Perfect Binder...E8405 Wiring hose with Wires & connector 1 22 U7307 Terminator (yellow & Green) 1 23 Safety Switch E7310 1 24 E7314 Emission Suppressor 1 (PCB cable/sn2/ls3/ls4)

10 E6023 Front Guide Cover 1

11 E6022 Rear Guide Cover 1

12 E6017 Cover Sheet Holder 1

13 E6018 Control Panel Hanger 2

14 E6201 Glue Tank Top Cover 1

15 E6401 Notching Station Cover 1

16 E6403 Glue Tank Bracket 1

17 E6405 Shipping Bracket 1 1

18 E6406 Shipping Bracket 2 1

19 E6408 Shipping Bracket 3 1

20 E8401 Machine Leg 4

21 E8406 Fuse PCB Cover 1

22 E6024 Notching Bottom Cover 1

23 E8309 Nipping Warning Label 1

24 E8311 Clamp Motion Warning Label 1

25 E8310 Fuse Board Warning Label 1

26 E8313 Ground Label 1

27 E8312 Electric Warning Label 1

28 E8315 PE Label 1

29 E8307 Machine Name Plate 1

30 E6209 Glue Draining Tray 1

31 E8411 Heat Insulation Rubber 1 1

32 E8325 ETL Label 1

33 E6201-1 Glue Tank Cover 1

34 E2009A Left Guide 1

35 E2009B Right Guide 1

36 E6210 Heat Insulation Plate 1

37 E8412 Heat Insulation Rubber 2 1

38 E6001-14 Glue Draining Tray Seat 1

39 E8302 Glue Tank Warning Label 1

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Page 7: Duplo DB-250 Perfect Binder...E8405 Wiring hose with Wires & connector 1 22 U7307 Terminator (yellow & Green) 1 23 Safety Switch E7310 1 24 E7314 Emission Suppressor 1 (PCB cable/sn2/ls3/ls4)

(2) Notching Station Section

ITEM NO PARTS NO. DESCRIPTION QTY AREA Remark

1 E3008 Notching Roller Shaft 4

2 E3003 Notching Wheel 1

3 E3004 Notching Roller 4

4 E3005 Notching Position Spacer 2

5 E3009 Notching Position Arm 4 03250004 b4 use E3006

6 E3007-1 Notching Station Body 1 G3001 03250004 b4 use E3007

7 E6304A Notching Cover 1

8 E6304B Notching Cover 1

9 E6303 Notching Position Connector 2 G3001

10 E6402 Notching Station Bracket 2

11 E7103 Notching Motor (M4) 1

12 E7401-W Notching Motor Power Connector Female 1

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Page 8: Duplo DB-250 Perfect Binder...E8405 Wiring hose with Wires & connector 1 22 U7307 Terminator (yellow & Green) 1 23 Safety Switch E7310 1 24 E7314 Emission Suppressor 1 (PCB cable/sn2/ls3/ls4)

13 E8203 Position Connector Spring 2

14 E8303 Notching Warning Label 1

15 E8403 Notching Blade 1

16 U3004 Connecting Rivet 4 G3001

17 U3013 Position Arm Screw 4 G3001 03500004 b4 use U3006

18 U3014 Connecting Rivet 8 G3001 03250004 b4 use U3007A

19 U3009B Notching Base Adjustment Screw 3

20 E6411 Notching Station Plate 1

21 U3012 Connecting Rivet 4 0350004 after use new parts

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Page 9: Duplo DB-250 Perfect Binder...E8405 Wiring hose with Wires & connector 1 22 U7307 Terminator (yellow & Green) 1 23 Safety Switch E7310 1 24 E7314 Emission Suppressor 1 (PCB cable/sn2/ls3/ls4)

(3) Glue Tank Section

ITEM NO PARTS NO. DESCRIPTION QTY AREA Remark

1 E2001-1 Glue Tank Body 1 03250004 b4 used E2001

2 E2010 Glue Meter Shaft 1 03250004 b4 used E2005

3 E2003 Glue Wheel Shaft 1

4 E2004 Glue Scraper Shaft 1

5 E2005 Glue Wheel Bearing 1

6 E2006 Glue Tank Shaft Unit 1

7 E6202 Glue Scraper Plate 1

8 E6203 Glue Heater Cover 1

9 E7305 Glue Tank Heater 1

10 E7306 Glue Tank Temperature Probe 1

11 E7307 Glue Tank Half Temperature Sensor 1

12 E8104 Bearing for Glue Tank Shaft 1

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13 E8204 Glue Meter Spring 1

14 E8305 Glue Level Indicator 1

15 E8404 Glue Adjustment Knob 1

16 U6211 Glue Meter Plate 1 03250004 b4 used U2006

17 U2010 Glue Wheel 1 G2001

18 U2011 Glue Wheel Cover 1 G2001

19 U2012 Glue Accumulator Seat 1 G2002

20 U2013 Glue Accumulator 1 G2002

21 U2018 Glue Adjustment Guide 1 G2003

22 E2008 Glue Adjustment Guide 1 G2003

23 U6202 Glue Meter Connector 1

24 U6207 Glue Adjustment Bracket 1

25 E7317 Glue Tank Temperature Safely Sensor 1 190degrees

26 E2007 Glue Draining Plug 1

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Page 11: Duplo DB-250 Perfect Binder...E8405 Wiring hose with Wires & connector 1 22 U7307 Terminator (yellow & Green) 1 23 Safety Switch E7310 1 24 E7314 Emission Suppressor 1 (PCB cable/sn2/ls3/ls4)

(4) Nipping Station Section

ITEM NO PARTS NO. DESCRIPTION QTY AREA Remark

1 E1001 Nipping Station Base 1

2 E1002 Nipping Station Body Part 1 G1001

3 E1003 Nipping Station Swing Shaft 2

4 E1004-C Lifting Cam for Nipping Station 1

4 E1004 Lifting Cam for Nipping Station 1 For motor with break used

5 E1023 Nipping Plate 2

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Page 12: Duplo DB-250 Perfect Binder...E8405 Wiring hose with Wires & connector 1 22 U7307 Terminator (yellow & Green) 1 23 Safety Switch E7310 1 24 E7314 Emission Suppressor 1 (PCB cable/sn2/ls3/ls4)

6 E1007 Lifting Bracket 1

7 E1008 Bearing Shaft For Lifting Bracket 1

8 E1024 Nipping Slide Block 4 G1002

9 E1010 Nipping Station Timing Shaft 1

10 E1011 Hinge Seat For Nipping Station 2 G1003

11 E1012 Hinge Shaft for Nipping Station 2

12 E1013 Nipping Slide Block Guide 2

13 E1014 Nipping Inner Slide Block 4

14 E1015 Fixed End for Nipping Slide Block 4

15 E1026 Bearing Shaft for Nipping Slide Block 4

16 E1017 Nipping Station Swing Arm 4

17 E1018 Bearing Shaft for Nipping Stop 2

18 E6101T Nipping Table 1

19 E6102 Cover Center Mark 1

20 E6103 Cover Ruler Seat 1

21 E6104 Nipping Sensor Seat 1

22 E6105 Nipping Table Front Cover 1

23 E6106 Nipping Spring Bracket 1 2

24 E6107 Nipping Spring Bracket 2 2

25 E6108T Nipping Table Rear Cover 1

26 E6110 Cover Ruler Holder 1 G1004

27 E7102 Nipping Station Motor (M2) 1 G1005

27 E7102-1 Nipping Station Motor (M2) + Break 1 After June, 2004 machine use

28 E7102-G Nipping Motor Reduced Gear Box 1

29 E7205 Photo Switch (LS3, LS4) 2

30 E7207 Cover Photo Switch (SN2) 1

31 E7401-W Nipping Motor Power Connector-

Female-3P

1 G1005

31 E7402-W Nipping Motor Power Connector-

Female-4P

1 For nipping motor has break use

32 E8101 Nipping Slide Bearing (6000ZZ) 5

33 E8102 Bearing for Nipping Station

(12-16*8L)

8 G1001

34 E8103 Bearing for Nipping Hinge Shaft

(10-14*8L)

2 G1003

35 E8107 Nipping Stop Bearing (608ZZ) 2

36 E8201 Nipping Plate Spring 2

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37 E8202 Cover Ruler Seat Spring 1

38 E8402 Cover Ruler 1 G1004

39 E9002 Nipping Gear 1 1

40 E1027 Cover Position Adjustment 2

41 U4026 Nipping Position Ring 2

42 U6415 Nipping Position Disc 2

43 U9010 Nipping Gear 2 3

44 E8108 Nipping Slide Block Bearing 4 G1002

45 E6111 SN2 Sensor Cover 1

46 E6112 Safety Plate 2

47 E8326 Nipping Table Front Cover Tag 1

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Page 14: Duplo DB-250 Perfect Binder...E8405 Wiring hose with Wires & connector 1 22 U7307 Terminator (yellow & Green) 1 23 Safety Switch E7310 1 24 E7314 Emission Suppressor 1 (PCB cable/sn2/ls3/ls4)

(5) Clamp Station Section

接#19接#21

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Page 15: Duplo DB-250 Perfect Binder...E8405 Wiring hose with Wires & connector 1 22 U7307 Terminator (yellow & Green) 1 23 Safety Switch E7310 1 24 E7314 Emission Suppressor 1 (PCB cable/sn2/ls3/ls4)

ITEM NO PARTS NO. DESCRIPTION QTY AREA

1 E5003 Clamp Wheel Seat 2 G5001

2 E5004 Clamp Driving Connector 1

3 E5008 Clamp Worm Support 2

4 E5009 Clamp Left-Right Worm 1 G5002

5 E5010 Clamp Worm Seat 2 G5003

6 E5012 Clamp Wheel Support 2

7 E6502 Clamp Station Cover 1

8 E6512 Clamp Station Body 1

9 E6513A Clamp Adjustment (right) 1

10 E6513B Clamp Adjustment (left) 1

11 E6514A Clamp Cover (right) 1

12 E6514B Clamp Cover (left) 1

13 E6515B Clamp (left) 1

14 E6515A Clamp (right) 1

15 E6516A Clam Beam Block Plate 1

16 E6516B Clamp Beam Block Plate 1

17 E6517 Block Plate for Clamp Wire Hose 1

18 E6519 Clamp Station Wire Connector Seat 1

19 E7104 Clamp Motor (M6) 1

20 E7104-G Clamp Motor Gear Box 1

21 E7206C Clamp Photo Switch (SN1)C 1

21-1 E7206D Clamp Photo Switch (SN1) D 1

22 U7301-W Clamp Motor Power Connector –Female 3P 2

23 E8101 Clamp Worm Bearing (6000ZZ) 6 G5001.G5003.G5004

24 E8304 Clamp Station Ruler for Binding Width 1

25 E9003 Clamp Transmission Gear 1 1

26 U5001 Clamp Transmission Bearing Seat 4 G5004

27 E5007 Clamp Right Worm 1 G5006

28 E5006 Clamp Left Worm 1 G5005

29 U5007 Clamp Left Worm Seat 1 G5005

30 U5006 Clamp Right Worn Seat 1 G5006

31 U5009 Clamp Right Worm Seat 1 G5002

32 U5010 Clamp Left Worm Seat 1 G5002

33 U9013 Clamp Chain Wheel 1

34 E9012 Clamp Transmission Chain 2

35 U9004 Clamp Transmission Gear 2 4

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Page 16: Duplo DB-250 Perfect Binder...E8405 Wiring hose with Wires & connector 1 22 U7307 Terminator (yellow & Green) 1 23 Safety Switch E7310 1 24 E7314 Emission Suppressor 1 (PCB cable/sn2/ls3/ls4)

36 E8311 Clamping Warning Label 1

37 E8308 Clamp Station Warning Label 1

38 E8317 Book/Pad Loading Instruction Label 1

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Page 17: Duplo DB-250 Perfect Binder...E8405 Wiring hose with Wires & connector 1 22 U7307 Terminator (yellow & Green) 1 23 Safety Switch E7310 1 24 E7314 Emission Suppressor 1 (PCB cable/sn2/ls3/ls4)

(6) Driving Section

ITEM NO PARTS NO. DESCRIPTION QTY AREA

1 E4001 Driving Shaft Screw 6

2 E4002 Driving Shaft Slide Seat 2 G4001

3 E4003 Driving Shaft 1

4 E4004 Sprocket Shaft 1 1

5 E4006 Chain Adjustment 1

6 E7101 Main Motor (M1) 1 G4002

7 E7101-G Main Motor Reduced Gear Box 1

8 E7402-W Main Motor Power Connector – Female 1 G4002

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Page 18: Duplo DB-250 Perfect Binder...E8405 Wiring hose with Wires & connector 1 22 U7307 Terminator (yellow & Green) 1 23 Safety Switch E7310 1 24 E7314 Emission Suppressor 1 (PCB cable/sn2/ls3/ls4)

9 E8101 Chain Shaft Bearing 10 G4003

10 E8105 Glue Drum Bearing 1 G4004

11 E8106 Driving Shaft Slide Bearing 2 G4001

12 E9001 Sprocket Gear 1 1

13 U4007 Sprocket Shaft 2 3

14 U9006 Sprocket Gear 2 1 G4004

15 U9007 Sprocket Gear 3 1 G4003

16 E9011 Chain + Connector 1

16-1 E9011-1 Connector for Chain 1

17 E4008-1 Bumper Mounting Block 1 G4005

18 E4008-2 Bumper Rough Adjust 1 G4005

19 E4008-3 Bumper Shaft 1 G4005

20 E4008-4 Bumper Fine Adjust 1 G4005

21 E8206 Bumper Spring 1 G4005

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Page 19: Duplo DB-250 Perfect Binder...E8405 Wiring hose with Wires & connector 1 22 U7307 Terminator (yellow & Green) 1 23 Safety Switch E7310 1 24 E7314 Emission Suppressor 1 (PCB cable/sn2/ls3/ls4)

(7) Electricity Section

ITEM NO PARTS NO. DESCRIPTION QTY AREA Remark

1 E6011 PCB Box Base 2

2 E6012 Temperature Switch Bracket 1

3 E6014 Capacitance Base 1

4 E6015 PCB SSR Cover 1

5 E6016 PCB CPU Cover 1

6 E6404 Photo Switch Bracket 2

7 E7201 TG-200 CPU 1

8 E7202 TG-200 Panel 1

9 E7203 TG-200 SSR 1

9 E7203-1 TG-200 SSR 1 For nipping Motor has break use

10 E7204 TG-200D2 Fuse PCB 1

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Page 20: Duplo DB-250 Perfect Binder...E8405 Wiring hose with Wires & connector 1 22 U7307 Terminator (yellow & Green) 1 23 Safety Switch E7310 1 24 E7314 Emission Suppressor 1 (PCB cable/sn2/ls3/ls4)

11 E7205 Photo Switch (LS1) 1

12 E7205-A Photo Switch (LS2) 1

13 E7301 Switch Power Supply 1

14 E7302 Emergency Switch 1

15 E7303 Main Power Switch 1

16 E7304 Main Power Chord 1

17 E7306 Glue Tank Temperature Probe 1

18 E7308 PCB Cable (26 pin) 1

19 E7309 Control Panel Cable (16 pin) 1

20 E8301 Control Panel Tag 1

21 E8405 Wiring hose with Wires & connector 1

22 U7307 Terminator (yellow & Green) 1

23 E7310 Safety Switch 1

24 E7314 Emission Suppressor 1 (PCB

cable/sn2/ls3/ls4)

2

25 E7313 Emission Suppressor 2 (control panel

cable)

4

26 E7315 Power Chord Fastener 1

27 E7316 VR Nipping Pressure Control Knob 1

28 E6410 Safety Switch Bracket 1

29 E7310-1 Safety Switch Cover 1

30 E8327 Pressure button Tag 1

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Page 21: Duplo DB-250 Perfect Binder...E8405 Wiring hose with Wires & connector 1 22 U7307 Terminator (yellow & Green) 1 23 Safety Switch E7310 1 24 E7314 Emission Suppressor 1 (PCB cable/sn2/ls3/ls4)

ASSEMBLE PARTS LIST The following parts have to order in assemble:

PARTS NO. ASSEMBLED PARTS PAGE

G1001 Nipping Station Body Assemble E1002,E8102 7.8

G1002 Nipping Side Block Assemble E1024,E8108 8.9

G1003 Nipping Hinge Shaft Assemble E1011,E8103 8

G1004 Cover Ruler Assemble E6110,E8402 8

G2001 Glue Wheel Assemble U2010,U2011 6

G2002 Glue Accumulator Assemble U2012,U2013 6

G2003 Glue Adjustment Assemble U2018,U2019 6

G3001 Notching Cover Linkage Assemble E3009,E6303,U3004

U3013,U3014

3.4

G4001 Driving Shaft Side Assemble E4002,E8106 13

G4002 Chain Assemble E9011,E9011-1 14

G4003 Chain Shaft Assemble E8101,U9007 11

G4004 Glue Drum Assemble E8105,U9006 13.14

G4005 Bumper Assemble E4008-1,E4008-2,E4008-3

E4008-4,E8206

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G5001 Clamp Wheel Assemble E5003,E8101 11

G5002 Clamp Front Worm Assemble E5009,U5009,U5010 11

G5003 Clamp Right Worm Seat Assemble E5010,E8101 11

G5004 Clamp Left Worm Seat Assemble E8101,U5001 11

G5005 Clamp Left Worm Assemble E5006,U5007 11

G5006 Clamp Right Worm Assemble E5007,U5006 11

G6001 Control Panel Cover + Tag E6025 + E8301 16

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Page 22: Duplo DB-250 Perfect Binder...E8405 Wiring hose with Wires & connector 1 22 U7307 Terminator (yellow & Green) 1 23 Safety Switch E7310 1 24 E7314 Emission Suppressor 1 (PCB cable/sn2/ls3/ls4)

INDEX

PARTS NO. DESCRIPTION QTY PAGE ITEM NO

E1001 Nipping Station Base 1 7 1

E1002 Nipping Station Body Part 1 7 2

E1003 Nipping Station Swing Shaft 2 7 3

E1004 Lifting Cam for Nipping Station (with break) 1 7 4

E1004-C Lifting Cam for Nipping Station 1 7 4

E1007 Lifting Bracket 1 7 6

E1008 Bearing Shaft for Lifting Bracket 1 8 7

E1010 Nipping Station Timing Shaft 1 8 9

E1011 Hinge Seat for Nipping Station 2 8 10

E1012 Hinge Shaft for Nipping Station 2 8 11

E1013 Nipping Slide Block Guide 2 8 12

E1014 Nipping Inner Side Black 4 8 13

E1015 Fix End for Nipping Slide Block 4 8 14

E1017 Nipping Station Swing Arm 4 8 16

E1018 Bearing Shaft for Nipping Stop 2 8 17

E1023 Nipping Plate 2 7 5

E1024 Nipping Side Black 4 8 8

E1026 Bearing Shaft for Nipping Slide Block 4 8 15

E1027 Cover Position Adjustment 2 8 40

E2001-1 Glue Tank Body 1 5 1

E2003 Glue Wheel Shaft 1 5 3

E2004 Glue Scraper Shaft 1 5 4

E2005 Glue Wheel Bearing 1 5 5

E2006 Glue Tank Shaft Unit 1 5 6

E2007 Glue Draining Plug 1 6 26

E2008 Glue Adjustment Guide 1 6 22

E2009A Left Guide 1 2 34

E2009B Right Guide 1 2 35

E2010 Glue Meter Shaft 1 5 2

E3003 Notching Wheel 1 3 2

E3004 Notching Roller 4 3 3

E3005 Notching Position Spacer 2 3 4

E3007-1 Notching Station Spacer 1 3 6

E3008 Notching Roller Shaft 4 3 1

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Page 23: Duplo DB-250 Perfect Binder...E8405 Wiring hose with Wires & connector 1 22 U7307 Terminator (yellow & Green) 1 23 Safety Switch E7310 1 24 E7314 Emission Suppressor 1 (PCB cable/sn2/ls3/ls4)

E3009 Notching Position Arm 4 3 5

E4001 Driving Shaft Screw 6 13 1

E4002 Driving Shaft Slide Seat 2 13 2

E4003 Driving Shaft 1 13 3

E4004 Sprocket Shaft 1 1 13 4

E4005 Compartment Pillar 1 1 1

E4006 Chain Adjustment 1 13 5

E4008-1 Bumper Mounting Block 1 14 17

E4008-2 Bumper Rough Adjust 1 14 18

E4008-3 Bumper Shaft 1 14 19

E4008-4 Bumper Fine Adjust 1 14 20

E4010

E5003 Clamp Wheel Seat 2 11 1

E5004 Clamp Driving Connector 1 11 2

E5006 Clamp Right Worm 1 11 28

E5007 Clamp Left Worm 1 11 29

E5008 Clamp Worm Support 2 11 3

E5009 Clamp Left-Right Worm 1 11 4

E5010 Clamp Worm Seat 2 11 5

E5012 Clamp Wheel Support 2 11 6

E6001 Main Frame 1 1 2

E6001-14 Glue Draining Tray Seat 1 2 38

E6004 PCB Box Bracket 1 1 5

E6005 Control Panel Bracket 1 1 6

E6007 Rear Cover 1 1 8

E6011 PCB Box Base 2 15 1

E6012 Temperature Switch Bracket 1 15 2

E6014 Capacitance Base 1 15 3

E6015 PCB SSR Cover 1 15 4

E6016 PCB CPU Cover 1 15 5

E6017 Cover Sheet Holder 1 2 12

E6018 Control Panel Hanger 2 2 13

E6019 Front Guide 1 1 3

E6020 Rear Guide 1 1 4

E6021 Front Cover 1 1 7

E6022 Rear Guide Cover 1 2 11

E6023 Front Guide Cover 1 2 10

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Page 24: Duplo DB-250 Perfect Binder...E8405 Wiring hose with Wires & connector 1 22 U7307 Terminator (yellow & Green) 1 23 Safety Switch E7310 1 24 E7314 Emission Suppressor 1 (PCB cable/sn2/ls3/ls4)

E6024 Notching Bottom Cover 1 2 22

E6025 Control Panel Cover 1 1 9

E6101T Nipping Table 1 8 18

E6102 Cover Center Mark 1 8 19

E6103 Cover Ruler Sear 1 8 20

E6104 Nipping Sensor Seat 1 8 21

E6105 Nipping Table Front Cover 1 8 22

E6106 Nipping Spring Bracket 1 2 8 23

E6107 Nipping Spring Bracket 2 2 8 24

E6108T Nipping Table Rear Cover 1 8 25

E6110 Cover Ruler Holder 1 8 26

E6111 SN2 Sensor Cover 1 9 45

E6112 Safety Plate 2 9 46

E6201 Glue Tank Top Cover 1 2 14

E6201-1 Glue Tank Cover 1 2 33

E6202 Glue Scraper Plate 1 5 7

E6203 Glue Heater Cover 1 5 8

E6209 Glue Draining Tray 1 2 30

E6210 Heat Insulation Plate 1 2 36

E6303 Notching Position Connector 2 3 9

E6304A Notching Cover 1 1 3 7

E6304B Notching Cover 2 1 3 8

E6401 Notching Station Cover 1 2 15

E6402 Notching Station Bracket 2 3 10

E6403 Glue Tank Bracket 1 2 16

E6404 Photo Switch Bracket 2 15 6

E6405 Shipping Bracket 1 1 2 17

E6406 Shipping Bracket 2 1 2 18

E6408 Shipping Bracket 3 1 2 19

E6410 Safety Switch Bracket 1 16 31

E6411 Notching Station Plate 1 4 20

E6502 Clamp Station Cover 1 11 7

E6512 Clamp Station Body 1 11 8

E6513A Clamp Adjustment (Right) 1 11 9

E6513B Clamp Adjustment (Left) 1 11 10

E6514A Clamp Cover (Right) 1 11 11

E6514B Clamp Cover (Left) 1 11 12

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Page 25: Duplo DB-250 Perfect Binder...E8405 Wiring hose with Wires & connector 1 22 U7307 Terminator (yellow & Green) 1 23 Safety Switch E7310 1 24 E7314 Emission Suppressor 1 (PCB cable/sn2/ls3/ls4)

E6515A Clamp (Right) 1 11 13

E6515B Clamp (Left) 1 11 14

E6516A Clamp Beam Block Plate (Right) 1 11 15

E6516B Clamp Beam Block Plat (Left) 1 11 16

E6517 Block Plate for Clamp Wire Hose 1 11 17

E6519 Clamp Station Wire Connector Seat 1 11 18

E7101 Main Motor (M1) 1 13 6

E7101-G Main Motor Reduced Gear Box 1 13 7

E7102 Nipping Station Motor (M2) 1 8 27

E7102-1 Nipping Station Motor (M2) with Break 1 8 27

E7102-G Nipping Motor Reduced Gear Box 1 8 28

E7103 Notching Motor (M4) 1 3 11

E7104 Clamp Motor (M6) 1 11 19

E7104- G Clamp Motor Gear Box 1 11 20

E7201 TG-200 CPU 1 15 7

E7202 TG-200 Panel 1 15 8

E7203 TG-200 SSR 1 15 9

E7203-1 TG-200 SSR (for nipping motor has break) 1 15 9

E7204 TG-200D2 Fuse PCB 1 15 10

E7205 Photo Switch (LS1/Ls3/LS4) 3 8.15. 29.11

E7205-A Photo Switch (LS2) 1 15 12

E7206C Clamp Photo Switch (SN1) 1 11 21

E7206D Clamp Photo Switch (SN1) 1 11 21-1

E7207 Cover Photo Switch (SN2) 1 8 30

E7301 Switch Power Supply 1 15 13

E7302 Emergency Switch 1 16 14

E7303 Main Power Switch 1 16 15

E7304 Main Power Chord 1 16 16

E7305 Glue Tank Heater 1 5 9

E7306 Glue Tank Temperature Probe 1 16 17

E7307 Glue Tank Half Temperature Sensor 1 5 11

E7308 PCB Cable(26 pin) 1 16 18

E7309 Control Panel Cable (16 pin) 1 16 19

E7310 Safety Switch 1 16 26

E7310-1 Safety Switch Cover 1 16 32

E7313 Emission Suppressor2 (control panel cable) 4 16 28

E7314 Emission Suppressor 1 (PCB Cable/sn2/ls3/ls4) 2 16 27

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E7315 Power Chord Fastener 1 16 29

E7316 VR Nipping Pressure Control Knob 1 16 30

E7317 Glue Tank Temperature Safely Sensor 1 6 25

E7401-W Notching/Nipping Motor Power Connector-

Female

4 3.8.14. 3.8.16

E7402-W Main Motor Power Connector- Female 2 8.13 31.18

E8101 Chain Shaft/Clamp Worn/Nipping Slide Bearing

(6000ZZ)

21 8.11.13 32.23.9

E8102 Bearing for Nipping Station (12-16*8L) 8 8 33

E8103 Bearing for Nipping Hinge Shaft (10-14*8L) 2 8 34

E8104 Bearing for Glue Tank Shaft 1 5 12

E8105 Glue Drum Bearing 1 14 10

E8106 Driving Shaft Slide Bearing 2 14 11

E8107 Nipping Stop Bearing (608ZZ) 2 8 35

E8108 Nipping Slide Block Bearing 4 9 44

E8201 Nipping Plate Spring 2 8 36

E8202 Cover Ruler Sear Spring 1 8 37

E8203 Position Connector Spring 2 3 13

E8204 Glue Meter Spring 1 5 13

E8206 Bumper Spring 1 14 21

E8301 Control Panel Tag 1 16 23

E8302 Glue Tank Warning Label 2 2 39

E8303 Notching Warning Label 1 4 14

E8304 Clamp Station Ruler for Binding Width 1 11 24

E8305 Glue Level Indicator 1 6 14

E8307 Machine Name Plate 1 2 29

E8308 Clamp Station Warning 1 12 37

E8309 Nipping Warning Label 1 2 23

E8310 Fuse Board Warning Label 1 2 25

E8311 Clamp Motion Warning Label 2 2.11. 24.36

E8312 Electric Warning Label 1 2 27

E8313 Ground Label 1 2 26

E8315 PE Label 1 2 28

E8317 Book/Pad Loading Instruction Label 1 12 37

E8325 ETL Label 1 2 32

E8326 Nipping Table Front Cover Tag 1 9 47

E8327 Stress Button Tag 1 16 30

22

Page 27: Duplo DB-250 Perfect Binder...E8405 Wiring hose with Wires & connector 1 22 U7307 Terminator (yellow & Green) 1 23 Safety Switch E7310 1 24 E7314 Emission Suppressor 1 (PCB cable/sn2/ls3/ls4)

E8401 Machine Leg 4 2 20

E8402 Cover Ruler 1 8 38

E8403 Notching Blade 1 4 15

E8404 Glue Adjustment Knob 1 6 15

E8405 Wiring Hose with Wires and connector 1 16 24

E8406 Fuse PCB Cover 1 2 21

E8411 Heat Insulation Rubber 1 1 2 31

E8412 Heat Insulation Rubber 2 1 2 37

E9001 Sprocket Gear 1 1 12 14

E9002 Nipping Gear 1 1 8 39

E9003 Clamp Transmission Gear 1 1 11 25

E9011 Chain 1 14 16

E9011-1 Connector for Chain 1 14 16-1

E9012 Clamp Transmission Gear 2 2 11 32

U2010 Glue Wheel 1 6 17

U2011 Glue Wheel Cover 1 6 19

U2012 Glue Accumulator Seat 1 6 19

U2013 Glue Accumulator 1 6 20

U2018 Glue Adjustment Guide 1 6 21

U3004 Connecting Rivet 4 4 16

U3009B Notching Base Adjustment Screw 3 4 19

U3012 Connecting Rivet 1 4 4 21

U3013 Position Arm Screw 4 4 17

U3014 Connecting Rivet 2 8 4 18

U4007 Sprocket Shaft 2 3 14 13

U4026 Nipping Position Ring 2 8 41

U5001 Clamp Transmission Bearing Seat1 4 11 26

U5006 Clamp Right Worm Seat 1 11 30

U5007 Clamp Left Worm Seat 1 11 29

U5009 Clamp Front Right Worm Seat 1 11 31

U5010 Clamp Front Left Worm Seat 1 11 32

U6202 Glue Meter Connector 1 6 23

U6207 Glue Adjustment Bracket 1 6 24

U6211 Glue Meter Plate 1 6 16

U6415 Nipping Position Disc 2 8 42

U7301-W Clamp Motor Power Connector- Female 2 11 22

U7307 Terminator (yellow & Green) 1 16 22

23

Page 28: Duplo DB-250 Perfect Binder...E8405 Wiring hose with Wires & connector 1 22 U7307 Terminator (yellow & Green) 1 23 Safety Switch E7310 1 24 E7314 Emission Suppressor 1 (PCB cable/sn2/ls3/ls4)

U9004 Clamp Transmission Gear 2 4 11 35

U9006 Sprocket Gear 2 1 14 14

U9007 Sprocket Gear 3 1 14 15

U9010 Nipping Gear 2 3 8 43

U9013 Clamp Chain Wheel 1 11 33

24

Page 29: Duplo DB-250 Perfect Binder...E8405 Wiring hose with Wires & connector 1 22 U7307 Terminator (yellow & Green) 1 23 Safety Switch E7310 1 24 E7314 Emission Suppressor 1 (PCB cable/sn2/ls3/ls4)

24

PARTS NO. DESCRIPTION QTY PAGE ITEM NO

U5009 Clamp Front Right Worm Seat 1 11 31

U5010 Clamp Front Left Worm Seat 1 11 32

U6202 Glue Meter Connector 1 6 23

U6207 Glue Adjustment Bracket 1 6 24

U6211 Glue Meter Plate 1 6 16

U6415 Nipping Position Disc 2 8 42

U7301-W Clamp Motor Power Connector- Female 4 16 21

U9004 Clamp Transmission Gear 2 4 11 35

U9006 Sprocket Gear 2 1 14 14

U9007 Sprocket Gear 3 1 14 15

U9010 Nipping Gear 2 3 8 43

E9011 Chain 1 14 16

U9013 Clamp Chain Wheel 1 11 33

Page 30: Duplo DB-250 Perfect Binder...E8405 Wiring hose with Wires & connector 1 22 U7307 Terminator (yellow & Green) 1 23 Safety Switch E7310 1 24 E7314 Emission Suppressor 1 (PCB cable/sn2/ls3/ls4)
Page 31: Duplo DB-250 Perfect Binder...E8405 Wiring hose with Wires & connector 1 22 U7307 Terminator (yellow & Green) 1 23 Safety Switch E7310 1 24 E7314 Emission Suppressor 1 (PCB cable/sn2/ls3/ls4)
Page 32: Duplo DB-250 Perfect Binder...E8405 Wiring hose with Wires & connector 1 22 U7307 Terminator (yellow & Green) 1 23 Safety Switch E7310 1 24 E7314 Emission Suppressor 1 (PCB cable/sn2/ls3/ls4)
Page 33: Duplo DB-250 Perfect Binder...E8405 Wiring hose with Wires & connector 1 22 U7307 Terminator (yellow & Green) 1 23 Safety Switch E7310 1 24 E7314 Emission Suppressor 1 (PCB cable/sn2/ls3/ls4)