Duo-Presentation-Compaclub-180407-Duo-Max & … Technology for Centralized Lubrication One...

TPL

Advanced Technology for Centralized Lubrication

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Almost every rotating machine or shaft has two support bearings. Two support bearings mean Two lubrication points


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Gear Reducer

Compressor

Cooling Tower Fan

ID Fan

Rolling Mill

Centrifugal PumpElectric Motor

Crane Hoist

SPL SPL TPL


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One(1) DUO TPL(Two Point Lubricator)

Two(2) SPL Single Point Lubricators VS

TPL


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1. Overview

2. Construction

3. Features and Advantages

4. Applications

5. Technical Data

6. Dimension

1. Contents

Two Point Lubricator


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Conventional single point lubricators including gravity type grease cups, spring loaded grease cups, gas expansion lubricators, motor-driven lubricators can feed lubricant to only one lubrication point!

1. Overview

Hanil lubtec’s two point lubricator DUO presents unique features.

DUO can feeds to 2 lubrication points at the same time without

additional tool or valve. DUO replaces 2 SPL(single point lubricators).

Also DUO can be converted to a single point lubricator dedicated to a

lubrication point and vice versa.

Moreover DUO can produce much higher output pressure up-to rated

130bar than any other lubricator ever.

!! Presents Unique and Invincible Features !!



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2. Construction of the Unit

Simple construction, easy and trouble-free operation

① Cartridge Cover

② Spring

③ Push Plate

④ Bellows Cartridge

⑤ Side Outlet ⑥ Pump Casing

⑦ Converter Plate

⑧ Power Pack

⑨ Lower Outlet ⑩ Electric Motor

⑪ Pumping Unit ⑫ Gear Unit ⑬ Control Panel ⑭ Cartridge Seat

⑤

④

③

② ①

⑧

⑦

⑨

⑩

⑥

⑪

⑫

⑬

⑭



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One Lubricator Feeds 2 Lubrication Points

DUO has built-in 2 outlets in itself and feeds 2 lubrication points at the same time without additional divider valve or tools

Convertible to Single Point Lubricator

With cross-porting mechanism integrated in the DUO, it can be converted to single point lubricator and vice versa.

High Operating Pressure

DUO produces high output pressure up-to rated 130bar(1885psi) due to its precision and robust pump mechanism so that it can feed NLGI #2 grease to lubrication points far away from the lubricator and a lot of lubrication points with additional divider valves or injectors.

Stand-alone DUO-MAX and Lube system application DUO-PRO Available

DUO-MAX model basically runs stand-alone with 3.7VDC Li-ion battery pack but can be interlocked to net operating hours of serviced machine. DUO-PRO model runs with DC-DC converter(12/24 VDC to 4.5VDC) and applicable to centralized lubrication system including progressive system, single-line system and dual-line system.

3. Features and Advantages


www.hanillubtec.comTwo Point Lubricator


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Two Outlets

Single Outlet

Converter Plate


Easy Conversion between TPL and SPL 2 outlets => 1 outlet 1 outlet => 2 outlets

Up-to Max. 1885psi (130bar) Lubrication to lots of points

through divider valves



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Various Control Modes AvailableUnder interlock mode

Duo-Max stops working during Machine maintenance & downtime So as to prevent over lubrication

Easy battery replacement &

External power connection

Fan/Blower

CNC Machine Tools

Injection Molding Machine

4. Application

Motor/Generator/Pump


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Chain/Conveyor

Overhead Crane Paper Machine/Calendar/Belt Press

Robotics/Automation


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4. Application


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5. Technicalal Data

No. Item

1 Model Duo-Max Duo-Pro2 Qt'y of Outlets3 Output Volume4 Connection, Side5 Connection, Lower6 Operating Press., Max. 130 bar 150 bar7 Operating Press., Stall 170 bar 170 bar8 Motor Voltage 3.7VDC, Max. 1.0A 4.5VDC, Max. 1.0A9 Power Source 3.7VDC Li-ion Battery(18650), External 3.7VDC DC-DC Converter(12/24VDC to 4.5VDC)10 Temp. Range11 Lubricant12 Lubricant Container for Grease13 Lubricant Container for Oil14 Level Control15 Application to Lubrication system Stand-alone operation, Pregressive system Pregressive system, Singlie-line/Dual-line system

16 Controller HCB-TP-S HCB-TP-I

17 Pump operation parameter

1. Month: Period to empty cartridge2. Hour: Pumping Interval3. Interlock(Hour): Machine operating hour4. Interlock(Count): Signals from Machine5. Shot: Number of pump discharge

1. REST: Timer, Machine counter2. RUN: Timer, Cycle counter3. Monitoring of pressure build-up: Timer4. Pressure venting: Timer

18 Month 0.25, 0.5, 1 - 24(1 month increment) N/A19 Hour Timer 0 - 99hrs N/A20 Interlock Hour Timer 0 - 99hrs N/A21 Interlock Count Counter 1 - 99times22 Shot Counter 0 - 99times N/A23 REST Timer N/A 0 - 999hrs or 0 - 999min24 REST Counter N/A 0 - 999times25 Run Timer N/A 0 - 999min or 0 - 999sec26 Run cycle counter N/A 0 - 999times27 Monitor Timer N/A 0 - 999min or 0 - 999sec28 Vent Timer N/A 0 - 999min or 0 - 999sec

29 Add-up FunctionInterlock Hour Timer, Interlock Count Counter:Add-up of operating signal from machine

REST Timer, REST counter: Add-up of "ON"hour(count) regardless of repetitive power ON-OFF

-20℃ ~ 70℃

Description

2 outlets or 1 outlet(Convertible)0.11cc/outlet(0.22cc/cycle)

PT 1/8" female or PF 1/4" femalePT 1/4" male or PF 1/4" male

Grease up-to NLGI #2, Mineral Oil

Positive monitoring by built-in level switch

Bellows Cartridge: 125cc, 250cc, 500cc, 1000cc Refillable Reservoir: 500cc, 1000ccOil Reservoir: 500cc, 1000cc


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6. Dimension

Duo-Max 250cc(125cc)


106.5

98 93

98

58.1

18

2.1

25

67

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