DUGARD · 2020-03-09 · Standard Features Fanuc 0iTF control 165 /380mm bar capacity with 475mm...

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Transcript of DUGARD · 2020-03-09 · Standard Features Fanuc 0iTF control 165 /380mm bar capacity with 475mm...

Page 1: DUGARD · 2020-03-09 · Standard Features Fanuc 0iTF control 165 /380mm bar capacity with 475mm chuck 940mm maximum turned diameter Available in 4 bed lengths, 1~4m 10m/min rapid

See our website with full brochures, specifications and demonstration videos

DUGARDE x p e r t i s e w i t h I m a g i n a t i o n

www.dugard.com [email protected] 01273 732286DUGARDMachineTools

Page 2: DUGARD · 2020-03-09 · Standard Features Fanuc 0iTF control 165 /380mm bar capacity with 475mm chuck 940mm maximum turned diameter Available in 4 bed lengths, 1~4m 10m/min rapid

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SMEC 1600LMStandard Features

▪ Fanuc 0iTD control

▪ 52mm bar capacity with 210mm chuck

▪ 250mm maximum turned diameter

▪ 262mm maximum turned length

▪ 24/30 m/min rapid traverse X/Z axis

▪ 12 station bi-directional turret

▪ Programmable tailstock quill

SMEC 2500SYStandard Features

▪ Fanuc 32iTB control

▪ 76mm bar capacity with 254mm chuck

▪ 360mm maximum turned diameter

▪ 505mm maximum turned length

▪ 18/12/24m/min rapid traverse X/Y/Z axis

▪ 12 station bi-directional turret

▪ Mill/Drill Y-axis turret with BMT65 tooling

▪ Sub-spindle

▪ Y axis

SMEC PL60LMStandard Features

▪ Fanuc 0iTD/21i control

▪ 139mm bar capacity

▪ 900mm maximum turned diameter

▪ 1050/3,200mm maximum turned length

▪ 12/18m/min rapid traverse X/Z axis, 1m bed

▪ 12/10m/min rapid traverse X/Z axis, 3.2m bed

▪ 12 station bi-directional turret

▪ Programmable tailstock quill & body

▪ Mill/Drill with BMT85 tooling

Dugard 42iTTU Single or Sub SpindleStandard Features

▪ Mitsubushi M700 control

▪ 42mm bar capacity

▪ 10 axes

▪ Twin spindle with C axis

▪ 2 Y axes

▪ 7 turning tool positions plus 1 part off tool

▪ 12 driven tool positions

▪ Robot loading available

▪ B axis option

Dugard 52 / 65 / 76 Twin Turret SYStandard Features

▪ Mitsubushi control

▪ 52mm bar capacity (65mm opt)

▪ 7 axes

▪ Twin spindle with C axis

▪ Y axis

▪ Up to 32 turning tool positions

▪ Up to 32 driven tool positions

Dugard 52TT/ TTS Twin SpindleStandard Features

▪ Syntec PC based control

▪ 52mm bar capacity

▪ Up to 9 axes

▪ Twin spindle with C axis

▪ 2 Y axes

▪ 8 turning tool positions plus 1 part off tool

▪ Up to 18 driven tool positions

▪ B axis option

Dugard 32 Sub SpindleStandard Features

▪ Syntec PC based control

▪ 32mm bar capacity

▪ 7 axes

▪ Twin spindle with C axis

▪ Y axis

▪ Up to 14 turning tool positions

▪ Up to 11 driven tool positions

High Volume Turning CentresMulti-Axis CNC Turning Centres

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An Extensive Range of CNC Turning CentresSMEC Machine ToolsExclusive to Dugard - Machines available with Sub spindle,

Y axis and Mill/Drill

SMEC PL80LM available with 320mm bore

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Large Capacity Production LathesBoxway range of CNC lathes

Production LathesHigh precision slant bed CNC lathes

Standard FeaturesFanuc 0iTF control

12 station bi-directional turret

Programmable tailstock quill MT-4 taper

Standard FeaturesFanuc 0iTD control

10 station bi-directional turret

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Dugard 100 CNC Lathe ▪ 52mm bar capacity with 152mm chuck

▪ 260mm maximum turned diameter

▪ 290mm maximum turned length

▪ 30m/min rapid traverse on X and Z axis

Dugard 200HT/200MC CNC Lathe ▪ 65mm bar capacity with 210mm chuck

▪ 300mm maximum turned diameter

▪ 479mm maximum turned length

▪ 30m/min rapid traverse on X and Z axis

▪ Available with Y axis and sub spindle

Dugard 300P/300MC CNC Lathe ▪ 77mm bar capacity with 252mm chuck

▪ 450mm maximum turned diameter

▪ 700mm maximum turned length

▪ 20m/min rapid traverse on X axis

▪ 24m/min rapid traverse on Z axis

▪ Available with Y axis and sub spindle

Dugard 700L Slant Bed CNC Lathe Standard Features

▪ Fanuc 0iTF control

▪ 165 /380mm bar capacity with 475mm chuck

▪ 940mm maximum turned diameter

▪ Available in 4 bed lengths, 1~4m

▪ 10m/min rapid traverse on X axis

▪ 12m/min rapid traverse on Z axis

▪ 12 station bi-directional turret

▪ Programmable tailstock quill MT-6 taper

Dugard 400/500L/MC/LMCStandard Features

▪ Fanuc 0iTF control

▪ Up to 140mm bar capacity

▪ 650mm maximum turned diameter

▪ 1974mm maximum turned length

18m/min rapid traverse on X and Z axis

▪ 12 station bi-directional turret

▪ Programmable tailstock quill MT-5 taper

Model Shown - Dugard 300P

Model Shown - Dugard 400L

Model Shown - Dugard 350G

Dugard 400 Slant Bed CNC Lathe ▪ Fanuc 0iTF control

▪ 91mm bar capacity with 315mm chuck

▪ 550mm maximum turned diameter

▪ 820mm maximum turned length

▪ 12m/min rapid traverse on X axis

▪ 15m/min rapid traverse on Z axis

▪ 10 station bi-directional turret

▪ Programmable tailstock quill MT-5 taper

Dugard 350G Slant Bed CNC Lathe ▪ Fanuc 0iTF control

▪ 76mm bar capacity with 304mm chuck

▪ 560mm maximum turned diameter

▪ 640mm maximum turned length

▪ 20m/min rapid traverse on X and Z axis

▪ 10 station bi-directional turret

▪ Programmable tailstock quill MT-5 taper

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Large bore, long working length, heavy load slant bed lathe

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Dugard DY860C / DY1000C / DY1100CHeavy duty CNC lathes at competitive prices

Available with Fanuc & Siemens controls

Standard Features

▪ 860 / 1000 / 1100mm swing

▪ Large spindle bore up to 640mm

▪ 1000~16,000mm distance between centres

▪ Air chuck and manual chuck can be installed on both spindle ends

▪ 22kW spindle motor with 30kW option

▪ Heavy duty tailstocks

Perfect Starter VMCsDugard Lunan 500A, 600A & 800ASmall footprint at an unbelievably low price

Available with GSK, Fanuc & Siemens controls

Standard Features

▪ Up to 10,000rpm spindle speed

▪ BT40 spindle nose taper

▪ 5.5kW servo driver for spindle air cooling

▪ Linear guideways on 500A and 600A

500A 600A 800A

X axis 500mm 600mm 800mm

Y axis 320mm 450mm 500mm

Z axis 400mm 500mm 580mm

ATC 10 tools 16 tools 20 tools

Large Capacity Flat Bed CNC LathesDugard DY530C / DY630C / DY730CLarge capacity CNC lathes at competitive prices

Available with Fanuc & Siemens controls

Standard Features

▪ 530 / 630 / 730mm swing

▪ Large spindle bores up to 320mm

▪ Up to 3700mm bed length

▪ 18.5kW spindle drive

▪ 130mm spindle bore

Perfect Starter Multi-Function CNC LatheDugard Lunan 400MF, 500MF, 630MF, 800MFExtremely rigid construction and an unbelievably low cost

Available with GSK, Fanuc & Siemens controls

Standard Features

▪ Up to 500mm swing over bed

▪ Up to 280mm swing over cross slide

▪ 500mm maximum turned diameter

▪ 1400mm maximum turned length

▪ Up to 77mm spindle bore

▪ 20~1620rpm speeds, 3 range gearbox

▪ 25 x 25mm 4 way electrical driven toolpost

▪ 7.5kW motor

DUGARD LUNAN

DUGARD LUNAN

Model Shown - Dugard DY730C

Model Shown - Dugard DY1000C

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5 Axis CNC Machining CentresDugard X5-320, X5-800High Speed 5 Axis Machining Centres

Available with Heidenhain,

Fanuc and Siemens controls

Standard Features

▪ 320mm / 800mm diameter table

▪ 30 station ATC (X5-320)

▪ 32~128 station ATC (X5-800)

▪ 15,000rpm direct drive

spindle speed (X5-320)

▪ 18,000rpm direct drive

spindle speed (X5-800)

▪ Full 5 axis capability

or 4 + 1

▪ Kessler torque

table (X5-800)

5 Axis CNC Machining CentresDugard GTX620High Speed Travelling Column 5 Axis Machining Centre

Available with Heidenhain, Siemens

or Fanuc controls

Standard Features

▪ 12,000 direct drive spindle (15,000/24,000rpm opt)

▪ Large capacity 650mm trunnion table

▪ Large door opening system with exceptional

access to the work area for loading and setting

▪ 40 station ATC (60 opt)

▪ 36m/min rapids

▪ Full 5 axis simultaneous or

4+1 milling capability

Premium Range of CNC VMCsDugard 850, 1000Y Plus &1500Designed for high metal removal rates

Cost Effective CNC VMCsDugard 760XP, 1000XP, 1350XP, 1600XP & 2000XP

More power, faster spindle speeds, more tools

and faster rapids than the original E Range

Available with Fanuc, Siemens & Heidenhain controls

Standard Features

▪ Up to 12,000rpm spindle speed

▪ Compact construction for reduced footprint

▪ BT40 spindle taper as standard, CAT option

▪ 36 station twin arm ATC options (28 on 76XP)

▪ Through spindle coolant

▪ Linear ways on all axes

Wide Span Column Base to Guarantee Maximum Rigidity (model shown - Dugard 1500)

GTX-Combi model2 machines in 1

3 axis & 5 axis in one package

Available with Fanuc, Heidenhain and Siemens controls

Standard Features

▪ High precision, roller linear guides on X, Y, Z axes

▪ 12,000rpm direct drive spindle speed (15,000rpm opt)

▪ Compact construction for reduced footprint - 2.2m x 2m (1000Y Plus)

▪ 30 station twin arm type ATC

▪ Swarf conveyor

▪ Through spindle coolant

Model Shown - Dugard 1000Y Plus

Model Shown - Dugard 760E

Model Shown - Dugard 1000XP

Model Shown - Dugard X5-320

Available with Fanuc, Siemens &

Mitsubushi controls

Standard Features

▪ 10,000~11,000rpm spindle speed (std)

▪ Compact construction for reduced footprint

▪ BT40 spindle taper as standard, (CAT opt)

▪ 20, 24 & 28 station carousel ATC options

▪ Linear ways on all axes

E Range still available at the same great pricesDugard 760E, 1000E & 1350E

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Model Shown - Dugard HD1886B

CNC Bridge Type VMCsDugard RangeLarge capacity and ease of operation with powerful cutting capability

Available with Fanuc, Heidenhain & Siemens controls

Standard Features

▪ Refrigerated ballscrews on X, Y and Z axes

▪ 2200~4200mmm X axis travels

▪ 1200, 1600 & 2700mm optional Y axis travels

▪ 850~1100mm Z axis travel

▪ BT50 6000rpm with 2 step gearbox or BT50 10,000rpm

direct drive spindle

▪ up to 15,000kg table capacity

CNC Heavy Duty 5 Axis Bed MillDugard DBM 21504 boxways base, table is fully supported

Available with Heidenhain, Fanuc & Siemens controls

Standard Features

▪ 1200 x 1200mm indexing table

▪ 2150/1400/1100mm X/Y/Z axis travel

▪ 2000kg table load

▪ 32 tool ATC (horizontal changing)

Model Shown - Dugard LB3216

Unique slideway design

Heavy Duty CNC VMCsDugard HD1363, HD1680, HD1886 & HD2210The unique configuration offers a fully supported table across the full X-axis movement,

eliminating table overhang and X-axis distortion whilst having a 40% smaller footprint

Available with Fanuc, Heidenhain and Siemens controls

Standard Features

▪ Refrigerated ballscrews on X, Y and Z axes

▪ 24/32 station bi-directional twin arm type tool changer

▪ Available in heavy duty boxway or linear roller ways

▪ BT50 geared head 6,000/8,000rpm

▪ Optional BT40 10,000/12,000rpm

direct drive spindle

▪ X axis travels from 1,300~2,200mm

Horizontal Machining CentresDugard H3XP, H5XP, SH500Maximise loading capacity and minimise floor space

Available with Fanuc, Heidenhain and Siemens controls

Standard Features

▪ APC automatic pallet changer - 320 x 320mm (H3XP),

500 x 500mm (H5XP/SH500)

▪ Twin / multi pallet option

▪ Table capacity within guards is 20%

larger than other HMCs

▪ Through spindle coolant

▪ High speed machining

▪ 40 tool ATC

▪ Fast tool change - 1.9 seconds (H3XP),

2.5 seconds (H5XP/SH500)

▪ 12,000rpm spindle speed (15,00rpm opt)

▪ Compact footprint

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Horizontal BorersTOS VARNSDORFStable and rigid structure with cutting edge technology

▪ Available with Fanuc, Heidenhain & Siemens controls

▪ 110/130/150mm spindle diameters

▪ 25 ton table loading available

▪ Automatic pallet changer (opt)

▪ Automatic toolchanger (opt)

▪ Facing head options

▪ Full guarding (opt)

▪ Range of floor borers also

available up to 20m in X axis

Model Shown - Tos Varnsdorf WHN13.8

Vertical Lathes and BorersYOU JILarge capacity and ease of operation with powerful cutting capacity

▪ Available with Fanuc & Siemens controls

▪ Table sizes from 200mm to a maximum of 8m

▪ C axis driven tools

▪ Twin ram available

▪ Pallet changer available

▪ Manual & power chucks

▪ Hydrostatic tables on VTH models

▪ Magnetic chucks available

▪ Grinding options available

Model Shown - YOU Ji VTL2500ATC

CNC Machining CentresMatec3, 4 and 5 axis travelling column machining centres

▪ Available with Heidenhain & Siemens controls

▪ Each machine configured to suit each individual customer’s application

▪ Up to 8000/1200/1300mm X/Y/Z axis travel

▪ Mill/turn machining centres

▪ Up to 42,000rpm spindle speeds

▪ Up to 68kW spindle power

Standard & CNC GrindersDugard - ChevalierHigh precision 3-axis automatic surface grinders with micro processor based control systems

▪ Auto downfeed with roughing and finishing cycles

▪ CNC machine is fitted with “Smart” control with fully enclosed guarding

▪ Servo control system with auto alarm codes

▪ Electro magnetic chuck

▪ Chuck control with variable holding power

▪ Turcite ‘B’ laminated, double “V” type ground guideways

with continuous lubrication

Model Shown - Chevalier FSG1632ADIII

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Model Shown - Matec 40L

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Over 30 Years’ Experience Supplying Machines WorldwideDugard machines are sold through a distribution network in Europe, Russia, the Middle East and the Far East. Quick

deliveries can be achieved due to our stocking power. We have been one of the largest importers of machine tools in the

UK for over 30 years. This is due to our experience in sourcing high quality machines, established distribution network and

dedicated Service, Applications and Spares teams.

Expert ise with imagination since 1939

MachineToolsDUGARD

Dugard Head OfficeUnited Kingdom, Hove

Dugard RUSRussia, Moscow

MTI LimitedPoland, Rybnik

Dugard Middle EastUAE, Dubai & Saudi Arabia

Austria / MJ Tradserv GmbH

Belarus / Unimatic

Belgium / Mondiale

Croatia / Dugard International

Czech Republic / CNC Inaxes

Denmark / Pedersen

Estonia / Cybertopia

Finland / Ausennuspalvelu Juha Keskinen Oy

France / BLI Machine Tools

Germany / SMEC Werkzeugmaschinen GmbH

Greece / Microsol

Holland / Dijkink Machinery

Hungary / GO98

Italy / TMT di Trevellato Costanzo

Kazakhstan / Dugard Rus

Latvia / Dugard International

Poland / MTI Ltd

Portugal / Starmill

Romania / Dugard International

Russia / Dugard Rus

Serbia / Dugard International

Slovakia / Profika

Slovenia / Dugard International

Sweden / Abene

Switzerland / Braendle GmbH

Ukraine / Unimatic

UAE / Dugard Middle East

International Distribution Network

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A Well Respected Family Business Since 1939Established in 1939 by the late Charles Dugard, C Dugard Ltd has always been a family business. Started just one month and

one day before the outbreak of World War 2, Dugard were involved in munitions manufacturing for the war effort. Then,

after the war ended we started supplying standard used machine tools to sub-contractors. Dugard grew gradually over the

years, eventually incorporating ranges of new standard machines and finally introducing CNC machinery in 1978. Then in

1982 the company relocated to our current purpose built 30,000 sq ft showroom in Hove.

Today Dugard have gone from strength to strength, supplying high quality machine tools worldwide, though now, Charles’s

sons Eric and Bob are Managing Director and Chairman respectively. We’ve got an annual turnover of £22 million, offices

and showrooms in Hove, Rybnik in Poland, Moscow and Dubai and we represent an impressive selection of manufacturers

including SMEC Machine Tools, Tos Varnsdorf, You Ji, Kiwa, Edel, Matec and Chevalier as well as our own Dugard brand of

machine tools.

Dugard Sales TeamThe Dugard head office is in Hove, East Sussex and that’s a brilliant place for a machine demonstration with one of our sales

team. However, our sales team are based all over the UK so if you need any help or information they’re never far away and

they can always pop in to see you.

Dugard Technical SupportMuch of the company’s success stems from Dugard’s reputation of providing first class after sales support and service. We

have an extensive team which covers machine service, spare parts and programming assistance. We are confident that we

can action all queries and requests quickly and economically.

Applications Department Our team of applications engineers is available before and after a machine is installed at a customer’s site, offering

programme training and advice on our full range of machines, anything from programming and tooling advice to control

communications and parameters.

Service Department With factory trained service engineers to install and commission all the new machines sold in addition to making

breakdown visits, we have a busy team working all areas of the country. In the event of a breakdown our in-house

technical support staff initially offers advice over the phone, we aim to have engineers out on an emergency breakdown

the next working day. Every reported fault is of the utmost importance to us so we will endeavour to have it fixed as soon

as possible.

Spares and Accessories Department Our Head Office in Hove has 2,000 square feet of dedicated spare parts storage. We also have a small team in Taiwan

allowing us to liaise with our suppliers (both old and new), ensuring that an extensive range of spare parts is always

available. We supply the Dugard CNC range of machines to dealers throughout Europe and the rest of the world. This

makes our main facility in the UK the central hub for machines and spares.

Horizontal Machining CentresKiwaAffordable state of the art Japanese technology, Kiwa make horizontal machining achievable for any machine shop

▪ Expandable tool and pallet

technology, upgradable at

customer’s site

▪ From 2 pallet , 120 tool

machine to 6 or 8 pallet

machine with 220 tools

▪ Unique hybrid slideway

design combines roller and

boxways for

increased speed and rigidity

▪ Smallest footprint, just 1.53m

wide (KH-4100)

▪ Ultra high speed rapids - up to 80,000mm/min (KH-400)

▪ Direct drive spindle up to 15,000rpm

▪ Built-in spindle up to 20,000rpm

▪ Horizontal 5 or 4+1 axis for optimal chip clearance

Model Shown - Kiwa KH-4100