DUAL CONTROLLERS ENCLOSURES LIQUID LEVEL … · PUMP CONTROLLERS 222 223 DIP SWITCH POSITION...
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Transcript of DUAL CONTROLLERS ENCLOSURES LIQUID LEVEL … · PUMP CONTROLLERS 222 223 DIP SWITCH POSITION...
PUMP CONTROLLERS
Kwikflo Pump Controllers are distinctive, highly durable and aesthetically attractive. Used for submersible sewage, stromwater, constant pressure systems, hot water circulation systems and transfer pumping systems
220 222THE RANGE SINGLE CONTROLLERS
226 DUAL CONTROLLERS
COMPLETE PACKAGED PUMP SOLUTIONS
232 ENCLOSURES
PUM
P CO
NTRO
LLER
S
235 237LIQUID LEVEL ALARMS UNDERSINK & SULLAGE
Features include :
- Attractive Electronic Keypad- Circuit breaker protected by low voltage control and input circuitry- Lockable main isolator- Auto/O�/Manual operation of both pumps- Thermal overload protection of pump motors- Visual and Audible Alarms c/w Mute Switch- User friendly, clearly labelled Din Rail mounted, Input and Output terminal connection
08
COMPLETE PACKAGED PUMP STATIONS1300 ALLPUMPS (255 786) www.allpumps.com.au
PRODUCT PHOTO
PUMP CONTROLLERS
DUAL PUMP CONTROLLER INTERNAL WIRING
218 219
PUM
P CO
NTRO
LLER
S220 221
PART NO. VOLTAGE RATING INNER DOOR OVERLOAD RATING ENCLOSURE TYPE*
FPC-15000 220Vac NO N/A 201
FPC-15002-AA 240Vac NO 1.6-2.5Amp 102
FPC-15002-A 240Vac NO 2.5-4Amp 102
FPC-15002-B 240Vac NO 4-6Amp 102
FPC-15002-C 240Vac NO 7-10Amp 102
FPC-15002-D 240Vac NO 9-13Amp 102
FPC-15002-E 240Vac NO 12-18Amp 102
FPC-1500-AA 240Vac YES 1.6-2.5Amp 103
FPC-15005-A 240Vac YES 2.5-4Amp 103
FPC-15005-B 240Vac YES 4-6Amp 103
FPC-15005-C 240Vac YES 7-10Amp 103
FPC-15005-D 240Vac YES 9-13Amp 103
FPC-15005-E 240Vac YES 12-18Amp 103
FPC-15006-AA 415Vac NO 1.6-2.5Amp 102
FPC-15006-A 415Vac NO 2.5-4Amp 102
FPC-15006-B 415Vac NO 4-6Amp 102
FPC-15006-C 415Vac NO 7-10Amp 103
FPC-15006-D 415Vac NO 9-13Amp 102
FPC-15006-E 415Vac NO 12-18Amp 102
FPC-15007-AA 415Vac YES 1.6-2.5Amp 103
FPC-15007-A 415Vac YES 2.5-4Amp 103
FPC-15007-B 415Vac YES 4-6Amp 103
FPC-15007-C 415Vac YES 7-10Amp 103
FPC-15007-D 415Vac YES 9-13Amp 103
FPC-15007-E 415Vac YES 12-18Amp 103
APPLICATIONS
Submersible Sewage
Submersible Stormwater
Constant Pressure Systems
Hot-Water Circulation Systems
Transfer Pumping Systems
COMMON FEATURES
Advanced Micro Processor Control Module
Distinctive, Highly durable and aesthetically attractive Electronic Keyboard
Circuit Breaker protected Low Voltage Control & Input Circuitry
Lockable Main Isolator
Individual Pump Isolation
Auto/Off/Manual Operation of Both Pumps
Thermal Overload Protection of Pump Motors
Visual and Audible Alarms c/w Mute Switch
LED Indicator Lights for System Status indication
IP 65 Weather Proof, Powder Coated Metal Enclosures c/w removable gland plate
User friendly, clearly labelled, Din Rail mounted, Input & Output Termi-nal Connection
Individually Serial Numbered and logged for traceablity and product support
Owner Operator, Installation & Operation Manual supplied with each controller
FUNCTIONS
Auto Alternation of Pump Duty
Provision for 4 digital + 1 Analogue input (typically Low Level, Stop/Start, Standby In and High Level)
Delayed Start and Minimum Run Time Feature
Maximum Run Time and Auto Alternation Feature
Maximum Idle Time Feature, for “pump out” of residual in Pump Well situations
Anti Seize/Freeze feature, for Low Use and Seasonal Pumping applica-tions
Smart “Auto Silencing” and “Chirp Mode” audible Alarm
Delayed Standby Pump Start, avoids two motors starting simultaneously
Optional “Time Out” on Manual Pump Mode automatic reset to Auto
Lamp, Strobe and Buzzer Test button
No Flow/Pressure - Inbuilt Timer feature
Level Alarm Delay feature avoiding nuisance tripping
User friendly, clearly labelled, Din Rail mounted, Input and Output Terminal Connection
Interconnectable with Remote Status Indicator panel, via simple data connection
Interconnectable with Building Monitoring System Module, via simple data connection
Building on the success of the FPC-150 Series Single Pump Controller, the new FPC-150-Advanced version, further enhances the “One controller does it all” concept, while at the same time, makes “simplicity of operation” even more user friendly. Although many unique features of the controller are common to all pumping applications, a number of “system specific” optional features, can be enabled or disabled at the flick of a dip switch.
THE RANGESINGLE PUMP CONTROLLERS
THE RANGESINGLE
Australia
®
Common FeaturesSingle Pump Controllers
PUMP ON
POWER ON
LEVEL ALARMSteady - High LevelFlash - Low Level
Steady - OverloadFlash - Prime Loss
PUMP FAULT
MUTE/RESET
Press and hold for3 secs to reset
AUTO
OFF
MAN
PANTONE Blue 072 C
PANTONE 2746 U
PANTONE Cool Gray 3 U
S I N G L E P U M P C O N T R O L L E R
Section 2
“One Controller...................All Applications”
Building on the success of the FPC-150 Series Single Pump Controller, the new FPC-150-Advanced version, further enhances the “One controller does it all” concept, while at the same time, makes “simplicity of operation” even more user friendly. Although many unique features of the controller are common to all pumping applications, a number of “system specific” optional features, can be enabled or disabled at the flick of a dip switch.
Applications
• Submersible Sewage• Submersible Storm Water• Constant Pressure Systems• Hot Water Circulation Systems• Transfer Pumping Systems
Common Features
• Advanced Micro Processor Control Module• Circuit Breaker protected Low Voltage Control and input Circuitry• Lockable Main Isolator• Individual Pump Isolation• Auto/Off/Manual Operation of Pump• Thermal Overload Protection of Pump Motor*• Visual and Audible Alarms c/w Mute Switch• LED Indicator Lights for System Status indication• IP 65 Weather Proof, Powder Coated Metal Enclosures c/w removable gland plate• User friendly, clearly labelled, Din Rail mounted, Input and Output Terminal Connection• Individually Serial Numbered and logged for traceability and product support• Owner/Operator, Installation and Operation Manual supplied with each controller
Hardware
• Provision for 4 digital + 1 Analogue input (typically Low Level, Stop, Start and High Level)• Delayed Start and Minimum Run Time Feature• Maximum Idle Time Feature, for “pump out” of residual in Pump Well situations• Anti Seize/Freeze feature, for Low Use and Seasonal Pumping applications• Smart “Auto Silencing” and “Chirp Mode” audible Alarm• Optional “Time Out” on Manual Pump Mode automatic reset to Auto• Lamp, Strobe and Buzzer Test button• No Flow/Pressure - Inbuilt Timer feature• Level Alarm Delay feature avoiding nuisance tripping• Interconnectable with Remote Status Indicator panel, via simple data connection (see Section 3)• Interconnectable with Building Monitoring System Module, via simple data connection (see Section 3)
Function
PUM
P CO
NTRO
LLER
S222 223
DIP SWITCH POSITION FUNCTION
1/2
Off/Off Mode A: Standard typical float switch configuration (Start, Stop and High Level)
Off/On Mode B: Standard configuration plus low level (Start, Stop, High Level and Low Level)
On/Off Mode C: Standard configuration plus Prime Loss enabled, on low level (Input 1)
On/On Mode D: Pressure Pumping configuration (Lead, Lag and Low Pressure)
3 Off N/A For Dual situation only
4Off Anti-seize timer disabled
On Anti-seize timer 10 seconds every 7 days enabled
5Off When placed in Manual mode, pump remains in Manual mode
On When placed in Manual mode, after 5 minutes the pump will revert to Auto
6Off High Level alarm automatically resets upon open circuit of high level input. High level alarm has 15 minutes delay
On High level alarm can only be reset manually. High level alarm has 5 minute delay
INPUT 1 INPUT 2 INPUT 3 INPUT 4
LOW LEVEL PUMP STOP PUMP START HIGH LEVEL PUMP STATE ALARM
Closed Open/Closed Open Open Off -
Closed Open/Closed Closed Open On -
Closed Open/Closed Closed Closed On High Level (after timeout)
Closed Open/Closed Open Closed On High Level (after timeout)
Open Open/Closed Open Open Off -
Open Open/Closed Closed Open Off Low Level
Open Open/Closed Open Closed Off Low Level
Open Open/Closed Closed Closed On High Level (after timeout)
INPUT FUNCTION
Input 1 Prime Loss
Input 2 Pump Stop
Input 3 Pump Start
Input 4 High Level
INPUT FUNCTION
Input 1 Not Used
Input 2 Working Level pressure switch (set at 400kPa)
Input 3 Not Used
Input 4 Low pressure switch (set at 200kPa)
INPUT FUNCTION
Input 1 Not Used
Input 2 Pump Stop
Input 3 Pump Start
Input 4 High Level
INPUT FUNCTION
Input 1 Low Level
Input 2 Pump Stop
Input 3 Pump Start
Input 4 High Level
This controller can perform control functions for most Single Pump pumping applications. It is more than likely that the control parameters have already been set up for your particular application however; hereunder you will find details of the set up and configuration options.
There are six DIP switches located on the lower side of the control module (diagram), which allows for selecting “mode” and “feature” options, as per the following table:
Start/Stop/High level operation. When the pump start input is closed contact (triggered), the duty pump will be turned on . The pump will remain on until both the pump start and pump stop inputs have turned off (open circuited). Upon high level the pump will run until the pump stop input turns off. In addition to this, there is a maximum idle timer, which will trigger a pump start condition, if the pump has not run for 4 hours, and the stop flow contacts are closed, the pump will continue to run until the stop float contacts open. Input functions are as per table (right)
Start/Stop/High level operation. When the pump start input is closed contact (triggered), the duty pump will be turned on . The pump will remain on until both the pump start and pump stop inputs have turned off (open circuited). Upon high level the pump will run until the pump stop input turns off. In addition to this, there is a maximum idle timer, which will trigger a pump start condition, if the pump has not run for 4 hours, and the stop flow contacts are closed, the pump will continue to run until the stop float contacts open. Input functions are as per table (right)
If there is a low level alarm then the pump will be locked out until the alarm is manually reset. This lockout will only be overridden upon a high level condition where both the Pump Start and High Level inputs are closed.
Note that after high level is triggered, the pump will run until the pump Start and Stop inputs are opened.
As per Mode A, except Input 1 is connected to a prime loss pressure/flow switch. If at any stage, after pump start or whilst the pump is running, the prime loss input opens, for a continuous 2 minute period, a fault is immediately triggered for the pump and the pump is de powered. Input functions are as per table (right)
• Pressure drops to 400kPa. Pump cuts in.• Pressure increases and Pump cuts out• Cycle continues • The controller has inbuilt timers for “Delayed” Start and Stop to obviate pump chatter. Upon Input 1 contact closure, the pump will not start (delay start) for 1 second and will not stop (minimum run time) for 20 seconds (or 21 seconds from close of Input contacts). This “run on” occurs even if Pressure switch contacts open during this initial period. If however run time exceeds 21 seconds, the pump will stop immediately upon “open circuit” occurring.
• If the Pressure Switch Input closes circuit as well as the Low Pressure Switch Input, a low pressure timer will begin counting. If this condition exists for a period of 60 seconds, then both pumps are shut down and the system signals a level alarm. this would be typical of a Loss of Prime or Burst Main situation• Pressure switches are normally closed and open on High pressure
Mode A: Standard Configuration
Mode B: Standard Configuration plus Low Level Alarm
Table A
Mode C: Standard Configuration plus Prime Loss
OPERATING DATASINGLE PUMP CONTROLLERS
OPERATING DATASINGLE
Input functions are as follows:
The basic logic on which a High Level Alarm is determined, is set out in the Table A
PUM
P CO
NTRO
LLER
S224 225
External Door Internal Component Layout
OFF
ON
MAIN ISOLATOR
PUMP ON
POWER ON
LEVEL ALARMSteady - High LevelFlash - Low Level
Steady - OverloadFlash - Prime Loss
PUMP FAULT
MUTE/RESET
Press and hold for3 secs to reset
AUTO
OFF
MAN
S I N G L E P U M P C O N T R O L L E R
OFF
CONTROLCIRCUIT
MODESELECT
INPUT2INPUT14-20mA
+ -INPUT3 INPUT4 BMS/
REMOTESTROBE
- +SIREN- +
POWER12Vac
PUMP 1 PUMP 2PUMP 2FAULT
PUMP 1FAULT
KEYPAD CONNECTION PIN 1
500mA
SINGLE PUMPCONTROLLERCOM-30089
240V 10A MAX
Australia
®
IMPORTANT: READ INSTALLTION AND OPERATION MANUAL BEFORE USE
EART
H
ACTI
VE
NEU
TRA
L
ACTI
VE
NEU
TRA
L
PUMP SUPPLY 240Vac
240Vac/12VacTRANSFORMER
Australia
®
General Com
ponent LayoutSingle Pum
p Controllers
Model FPC-15000
Section 2
External Door Internal Component Layout
OFF
ON
MAIN ISOLATOR
PUMP ON
POWER ON
LEVEL ALARMSteady - High LevelFlash - Low Level
Steady - OverloadFlash - Prime Loss
PUMP FAULT
MUTE/RESET
Press and hold for3 secs to reset
AUTO
OFF
MAN
S I N G L E P U M P C O N T R O L L E R
OFF
CONTROLCIRCUIT
MODESELECT
INPUT2INPUT14-20mA
+ -INPUT3 INPUT4 BMS/
REMOTESTROBE
- +SIREN- +
POWER12Vac
PUMP 1 PUMP 2PUMP 2FAULT
PUMP 1FAULT
KEYPAD CONNECTION PIN 1
500mA
SINGLE PUMPCONTROLLERCOM-30089
240V 10A MAX
Australia
®
IMPORTANT: READ INSTALLTION AND OPERATION MANUAL BEFORE USE
EART
H
ACTI
VE
NEU
TRA
L
ACTI
VE
NEU
TRA
L
PUMP SUPPLY 240Vac
240Vac/12VacTRANSFORMER
Australia
®
General Com
ponent LayoutSingle Pum
p Controllers
Model FPC-15000
Section 2
Internal Door Internal Component Layout
OFF
ON
PUMP ON
POWER ON
LEVEL ALARMSteady - High LevelFlash - Low Level
Steady - OverloadFlash - Prime Loss
PUMP FAULT
MUTE/RESET
Press and hold for3 secs to reset
AUTO
OFF
MAN
S I N G L E P U M P C O N T R O L L E R
BUZZER
CONTACTOROFF
CONTROLCIRCUIT
OVERLOAD
INPUT 2STOPLOW
LEVEL
INPUT 1LOW
REDUNDANTSTOP ALARM
INPUT 3START
MEDIUMLEVEL
INPUT 4HIGH
STANDBYLEVEL
FLOAT SWITCH CONNECTIONSSUPPLY 240Vac
EART
H
EART
H
ACTI
VE
NEU
TRA
L
MODESELECT
INPUT2INPUT14-20mA
+ -INPUT3 INPUT4 BMS/
REMOTESTROBE
- +SIREN- +
POWER12Vac
PUMP 1 PUMP 2PUMP 2FAULT
PUMP 1FAULT
KEYPAD CONNECTION PIN 1
500mA
SINGLE PUMPCONTROLLERCOM-30089
240V 10A MAX
Australia
®
IMPORTANT: READ INSTALLTION AND OPERATION MANUAL BEFORE USE
240Vac/12VacTRANSFORMER
OFFOFF
PUMPISOLATOR
PUMP 240Vac
ACTI
VE
NEU
TRA
L
Australia
®
General Com
ponent LayoutSingle Pum
p Controllers
Model FPC-15005
Section 2
Internal Door Internal Component Layout
OFF
ON
PUMP ON
POWER ON
LEVEL ALARMSteady - High LevelFlash - Low Level
Steady - OverloadFlash - Prime Loss
PUMP FAULT
MUTE/RESET
Press and hold for3 secs to reset
AUTO
OFF
MAN
S I N G L E P U M P C O N T R O L L E R
BUZZER
CONTACTOROFF
CONTROLCIRCUIT
OVERLOAD
INPUT 2STOPLOW
LEVEL
INPUT 1LOW
REDUNDANTSTOP ALARM
INPUT 3START
MEDIUMLEVEL
INPUT 4HIGH
STANDBYLEVEL
FLOAT SWITCH CONNECTIONSSUPPLY 240Vac
EART
H
EART
H
ACTI
VE
NEU
TRA
L
MODESELECT
INPUT2INPUT14-20mA
+ -INPUT3 INPUT4 BMS/
REMOTESTROBE
- +SIREN- +
POWER12Vac
PUMP 1 PUMP 2PUMP 2FAULT
PUMP 1FAULT
KEYPAD CONNECTION PIN 1
500mA
SINGLE PUMPCONTROLLERCOM-30089
240V 10A MAX
Australia
®
IMPORTANT: READ INSTALLTION AND OPERATION MANUAL BEFORE USE
240Vac/12VacTRANSFORMER
OFFOFF
PUMPISOLATOR
PUMP 240Vac
ACTI
VE
NEU
TRA
L
Australia
®
General Com
ponent LayoutSingle Pum
p Controllers
Model FPC-15005
Section 2
With DIP Switch 4 set to “On”, the Anti-Seize timer will automatically run the pump for 10 seconds, every 7 days. This pump operation will completely override all inputs including the low level (if enabled). This feature will only run pump that are set in Auto. A pump that has been locked out due to a fault will not run.
With DIP Switch 4 set to “On”, the Anti-Seize timer will automatically run the pump for 10 seconds, every 7 days. This pump operation will completely override all inputs including the low level (if enabled). This feature will only run pump that are set in Auto. A pump that has been locked out due to a fault will not run.
With DIP Switch 6 set to “Off”, the High Level Alarm will automatically reset once the high level input opens circuit. The controller will also use the alternate high level alarm delay.
Typically used for Stormwater applications. High Level Alarm delay in this mode is 5 minutes. Setting this DIP Switch to “On”, will cause the High Level Alarm to remain active until the controller is reset. The High Level Alarm will use the standard High Level Alarm activation delay. Typically used for Sewage applications. High Level Alarm delay in this mode is 5 minutes.
By pressing the Mute/Reset button on the keypad continuously for a period of 5 seconds, the Strobe, Siren and Indicator Lights will be powered up for inspection.
To reset all faults on the controller, press and hold the Mute/Reset button on the keypad continuously for a period of 3 seconds until an acknowledgement beep is heard.
A Pump Fault is indicated for two types of faults. A Thermal Overload will be indicated by way of a steady Fault Indicator light. A Prime loss fault will be indicated by way of a flashing Fault Indicator light. Both types of faults can be reset by way of the Fault Reset button.
A High Level Alarm is indicated by way of a steady Level Alarm Indicator light. A Low Level/Low Pressure Alarm is indicated by way of a Flashing Level Alarm light.
The Audible Alarm is programmed to sound for 5 minutes continuously, unless muted, and will thereafter automatically silence and enter “Chirp” mode. In Chirp mode the Audible Alarm will sound briefly (2 seconds) every 5 minutes.
Anti-Seize Timer
Anti-Seize Timer
Level Alarms
High Level Alarm Reset
Audible and Visual Alarm Test
Fault Reset
Pump Fault
Auto Silencing Alarm Feature
OPERATING DATASINGLE PUMP CONTROLLERS
OPERATING DATASINGLE
PUM
P CO
NTRO
LLER
S226 227
PART NO. VOLTAGE RATING INNER DOOR OVERLOAD RATING ENCLOSURE TYPE*
FPC-30000 220Vac NO N/A 201
FPC-30010-AA 240Vac NO 1.6-2.5Amp 102
FPC-30010-A 240Vac NO 2.5-4Amp 102
FPC-30010-B 240Vac NO 4-6Amp 102
FPC-30010-C 240Vac NO 7-10Amp 102
FPC-30010-D 240Vac NO 9-13Amp 102
FPC-30010-E 240Vac NO 12-18Amp 102
FPC-30020-AA 240Vac YES 1.6-2.5Amp 103
FPC-30020-A 240Vac YES 2.5-4Amp 103
FPC-30020-B 240Vac YES 4-6Amp 103
FPC-30020-C 240Vac YES 7-10Amp 103
FPC-30020-D 240Vac YES 9-13Amp 103
FPC-30020-E 240Vac YES 12-18Amp 103
FPC-30030-AA 415Vac NO 1.6-2.5Amp 102
FPC-30030-A 415Vac NO 2.5-4Amp 102
FPC-30030-B 415Vac NO 4-6Amp 102
FPC-30030-C 415Vac NO 7-10Amp 103
FPC-30030-D 415Vac NO 9-13Amp 102
FPC-30030-E 415Vac NO 12-18Amp 102
FPC-30040-AA 415Vac YES 1.6-2.5Amp 103
FPC-30040-A 415Vac YES 2.5-4Amp 103
FPC-30040-B 415Vac YES 4-6Amp 103
FPC-30040-C 415Vac YES 7-10Amp 103
FPC-30040-D 415Vac YES 9-13Amp 103
FPC-30040-E 415Vac YES 12-18Amp 103
FPC-30220 240Vac YES TBA 104
FPC-30240 415Vac YES TBA 104
FPC-32020 240Vac YES TBA 104
FPC-32040 415Vac YES TBA 104
FPC-32220 240Vac YES TBA 104
FPC-32240 415Vac YES TBA 104
APPLICATIONS
Submersible Sewage
Submersible Stormwater
Constant Pressure Systems
Hot-Water Circulation Systems
Transfer Pumping Systems
COMMON FEATURES
Advanced Micro Processor Control Module
Distinctive, Highly durable and aesthetically attractive Electronic Keyboard
Circuit Breaker protected Low Voltage Control & Input Circuitry
Lockable Main Isolator
Individual Pump Isolation
Auto/Off/Manual Operation of Both Pumps
Thermal Overload Protection of Pump Motors
Visual and Audible Alarms c/w Mute Switch
LED Indicator Lights for System Status indication
IP 65 Weather Proof, Powder Coated Metal Enclosures c/w removable gland plate
User friendly, clearly labelled, Din Rail mounted, Input & Output Terminal Connection
Individually Serial Numbered and logged for traceablity and product support
Owner Operator, Installation & Operation Manual supplied with each controller
FUNCTIONS
Auto Alternation of Pump Duty
Provision for 4 digital + 1 Analogue input (typically Low Level, Stop/Start, Standby In and High Level)
Delayed Start and Minimum Run Time Feature
Maximum Run Time and Auto Alternation Feature
Maximum Idle Time Feature, for “pump out” of residual in Pump Well situations
Anti Seize/Freeze feature, for Low Use and Seasonal Pumping applications
Smart “Auto Silencing” and “Chirp Mode” audible Alarm
Delayed Standby Pump Start, avoids two motors starting simultaneously
Optional “Time Out” on Manual Pump Mode automatic reset to Auto
Building on the success of the FPC-300 Series Dual Pump Controller, the new FPC-300-Advanced version, further enhances the “One controller does it all” concept, while at the same time, makes “simplicity of operation” even more user friendly. Although many unique features of the controller are common to all pumping applications, many “system specific” optional features, can be enabled or disabled at the flick of a switch.
COMMON FEATURESDUAL PUMP CONTROLLERS
OPERATING DATADUAL
PUM
P CO
NTRO
LLER
S228 229
INPUT 1 INPUT 2 INPUT 3 INPUT 4
LOW LEVEL PUMP STOP PUMP START HIGH LEVEL PUMP STATE ALARM
Closed Open/Closed Open Open Off -
Closed Open/Closed Closed Open On -
Closed Open/Closed Closed Closed Both On High Level (after timeout)
Closed Open/Closed Open Closed Both On High Level (after timeout)
Open Open/Closed Open Open Off -
Open Open/Closed Closed Open Off Low Level
Open Open/Closed Open Closed Off Low Level
Open Open/Closed Closed Closed Both On High Level (after timeout)
DIP SWITCH POSITION FUNCTION
1/2
Off/Off Mode A: Standard typical float switch configuration (Start, Stop and High Level)
Off/On Mode B: Standard configuration plus low level (Start, Stop, High Level and Low Level)
On/Off Mode C: Standard configuration plus Prime Loss enabled, on low level (Input 1)
On/On Mode D: Pressure Pumping configuration (Lead, Lad and Low Pressure)
3Off N/A For Dual situation only
On Operating pump alternates each time a pump start is triggered or after 30 minutes continous running
4Off Anti-seize timer disabled
On Anti-seize timer 10 seconds every 7 days enabled
5Off When placed in Manual mode, pump remains in Manual mode
On When placed in Manual mode, after 5 minutes the pump will revert to Auto
6Off High Level alarm automatically resets upon open circuit of high level input. High level alarm has 15 minutes delay
On High level alarm can only be reset manually. High level alarm has 5 minute delay
INPUT FUNCTION
Input 1 Not Used
Input 2 Pump Stop
Input 3 Pump Start
Input 4 High Level
INPUT FUNCTION
Input 1 Prime Loss
Input 2 Pump Stop
Input 3 Pump Start
Input 4 High Level
INPUT FUNCTION
Input 1 Not Used
Input 2 Working Level pressure switch (set at 400kPa)
Input 3 Not Used
Input 4 Low pressure switch (set at 200kPa)
INPUT FUNCTION
Input 1 Low Level
Input 2 Pump Stop
Input 3 Pump Start
Input 4 High Level
This controller can perform control functions for most Dual Pump pumping applications. It is more than likely that the control parameters have already been set up for your particularapplication however; hereunder you will find details of theset up and configuration options.
There are six DIP switches located on the lower side of the control module, which allows for selecting “mode” and “feature” options,as per the following table:
Start/Stop/High level operation. When the pump start input is closed contact (triggered), the duty pump will be turned on . The pump will remain on until both the pump start and pump stop inputs have turned off (open circuited). Upon high level the pump will run until the pump stop input turns off. In addition to this, there is a maximum idle timer, which will trigger a pump start condition, if the pump has not run for 4 hours, and the stop flow contacts are closed, the pump will continue to run until the stop float contacts open. Input functions are as per table (right)
As per Mode A, except it has an active Low Level input. The low level input must be closed for pump start and pump stop inputs to function. The High level input however, will still override the Low level and run the pump. Input functions are as per table (right)
If there is a low level alarm then the pump will be locked out until the alarm is manually reset. This lockout will only be overridden upon a high level condition where both the Pump Start and High Level inputs are closed.
Note that after high level is triggered, the pump will run until the pump Start and Stop inputs are opened.
As per Mode A, except Input 1 is connected to a prime loss pressure/flow switch. If at any stage, after pump start or whilst the pump is running, the prime loss input opens, for a continuous 2 minute period, a fault is immediately triggered for the pump and the pump is de powered. Input functions are as per table (right)
• Pressure drops to 400kPa. Pump cuts in.• Pressure increases and Pump cuts out• Cycle continues • The controller has inbuilt timers for “Delayed” Start and Stop to obviate pump chatter. Upon Input 1 contact closure, the pump will not start (delay start) for 1 second and will not stop (minimum run time) for 20 seconds (or 21 seconds from close of Input contacts). This “run on” occurs even if Pressure switch contacts open during this initial period. If however run time exceeds 21 seconds, the pump will stop immediately upon “open circuit” occurring.
The basic logic on which a High Level Alarm is determined, is set out in the Table A
Mode A: Standard Configuration
Mode B: Standard Configuration plus Low Level Alarm
Mode C: Standard Configuration plus Prime Loss
Mode D: Pressure Pumping Configuration
Table A
COMMON FEATURESDUAL PUMP CONTROLLERS
OPERATING DATADUAL
Input functions are as follows:
PUM
P CO
NTRO
LLER
S230 231
External Door Internal Component Layout
OFF
ON
P U M P 1 P U M P 2
D U A L P U M P C O N T R O L L E R
AUTO
OFF
AUTO
OFF
MAN MANMUTE/RESET
PUMP ONPUMP ONFAULT FAULT
LEVELALARM
POWERON
Steady - OverloadFlash - Prime Loss
Steady - OverloadFlash - Prime Loss
Press and holdfor 3 secs to reset
Steady - High LevelFlash - Low Level
BUZZER
CONTACTOR CONTACTOR
OVERLOAD OVERLOAD
OFFOFFOFFOFFOFF
MODESELECT
INPUT2INPUT14-20mA
+ -INPUT3 INPUT4 BMS/
REMOTESTROBE
- +SIREN- +
POWER12Vac
PUMP 1 PUMP 2PUMP 2FAULT
PUMP 1FAULT
KEYPAD CONNECTION PIN 1
500mA
DUAL PUMPCONTROLLERCOM-30089
240V 10A MAX
Australia
®
IMPORTANT: READ INSTALLTION AND OPERATION MANUAL BEFORE USE
240Vac/12VacTRANSFORMER
SUPPLY
PUMP 1ISOLATOR
PUMP 2ISOLATOR
PUMP 1 PUMP 2
CONTROLCIRCUIT
BREAKER
HighActiv
e
Activ
e
Neut
ralINPUT SWITCHES
Level Level LevelNeut
ral
Input 2 Input 3
Earth
Activ
e
Neut
ral
240Vac 12Vdc Connections
PUM
P 2
Earth
PUM
P 1
EarthInput 4
Stop Start
PUMP 1 PUMP 2
Australia
®
General Com
ponent LayoutD
ual Pump Controllers
Section 1
Model FPC-30010
External Door Internal Component Layout
OFF
ON
P U M P 1 P U M P 2
D U A L P U M P C O N T R O L L E R
AUTO
OFF
AUTO
OFF
MAN MANMUTE/RESET
PUMP ONPUMP ONFAULT FAULT
LEVELALARM
POWERON
Steady - OverloadFlash - Prime Loss
Steady - OverloadFlash - Prime Loss
Press and holdfor 3 secs to reset
Steady - High LevelFlash - Low Level
BUZZER
CONTACTOR CONTACTOR
OVERLOAD OVERLOAD
OFFOFFOFFOFFOFF
MODESELECT
INPUT2INPUT14-20mA
+ -INPUT3 INPUT4 BMS/
REMOTESTROBE
- +SIREN- +
POWER12Vac
PUMP 1 PUMP 2PUMP 2FAULT
PUMP 1FAULT
KEYPAD CONNECTION PIN 1
500mA
DUAL PUMPCONTROLLERCOM-30089
240V 10A MAX
Australia
®
IMPORTANT: READ INSTALLTION AND OPERATION MANUAL BEFORE USE
240Vac/12VacTRANSFORMER
SUPPLY
PUMP 1ISOLATOR
PUMP 2ISOLATOR
PUMP 1 PUMP 2
CONTROLCIRCUIT
BREAKER
HighActiv
e
Activ
e
Neut
ralINPUT SWITCHES
Level Level LevelNeut
ral
Input 2 Input 3
Earth
Activ
e
Neut
ral
240Vac 12Vdc Connections
PUM
P 2
Earth
PUM
P 1
EarthInput 4
Stop Start
PUMP 1 PUMP 2
Australia
®
General Com
ponent LayoutD
ual Pump Controllers
Section 1
Model FPC-30010
Internal Door Internal Component Layout
BUZZER
CONTACTOROFF
CONTROLCIRCUIT
CONTACTOR
OVERLOAD OVERLOAD
240Vac/
12Vac
TRAN
SFO
RM
ER
OFFOFF
PUMP 1ISOLATOR
PUMP 1 PUMP 2
OFFOFF
PUMP 2ISOLATOR
MODESELECT
INPUT2INPUT14-20mA
+ -INPUT3 INPUT4 BMS/
REMOTESTROBE
- +SIREN- +
POWER12Vac
PUMP 1 PUMP 2PUMP 2FAULT
PUMP 1FAULT
KEYPAD CONNECTION PIN 1
500mA
DUAL PUMPCONTROLLERCOM-30089
240V 10A MAX
Australia
®
IMPORTANT: READ INSTALLTION AND OPERATION MANUAL BEFORE USE
CodedAUX
Data
SUPPLY Output BMS
Neu
tral
Input 1Low
PU
MP
2 E
arth
240Vac PU
MP
1 E
arth
Act
ive
Neu
tral
Act
ive
Neu
tral
Level
Input 2StopLevel
Input 4High
Level
Input 3StartLevelEa
rth
Act
ive
PUMP 1 PUMP 2
INPUT SWITCHES12Vdc Connections
OFF
ON
P U M P 1 P U M P 2
D U A L P U M P C O N T R O L L E R
AUTO
OFF
AUTO
OFF
MAN MANMUTE/RESET
PUMP ONPUMP ONFAULT FAULT
LEVELALARM
POWERON
Steady - OverloadFlash - Prime Loss
Steady - OverloadFlash - Prime Loss
Press and holdfor 3 secs to reset
Steady - High LevelFlash - Low Level
Australia
®
General Com
ponent LayoutD
ual Pump Controllers
Section 1
Model FPC-30020
Internal Door Internal Component Layout
BUZZER
CONTACTOROFF
CONTROLCIRCUIT
CONTACTOR
OVERLOAD OVERLOAD
240Vac/
12Vac
TRAN
SFO
RM
ER
OFFOFF
PUMP 1ISOLATOR
PUMP 1 PUMP 2
OFFOFF
PUMP 2ISOLATOR
MODESELECT
INPUT2INPUT14-20mA
+ -INPUT3 INPUT4 BMS/
REMOTESTROBE
- +SIREN- +
POWER12Vac
PUMP 1 PUMP 2PUMP 2FAULT
PUMP 1FAULT
KEYPAD CONNECTION PIN 1
500mA
DUAL PUMPCONTROLLERCOM-30089
240V 10A MAX
Australia
®
IMPORTANT: READ INSTALLTION AND OPERATION MANUAL BEFORE USE
CodedAUX
Data
SUPPLY Output BMS
Neu
tral
Input 1Low
PU
MP
2 E
arth
240Vac PU
MP
1 E
arth
Act
ive
Neu
tral
Act
ive
Neu
tral
Level
Input 2StopLevel
Input 4High
Level
Input 3StartLevelEa
rth
Act
ive
PUMP 1 PUMP 2
INPUT SWITCHES12Vdc Connections
OFF
ON
P U M P 1 P U M P 2
D U A L P U M P C O N T R O L L E R
AUTO
OFF
AUTO
OFF
MAN MANMUTE/RESET
PUMP ONPUMP ONFAULT FAULT
LEVELALARM
POWERON
Steady - OverloadFlash - Prime Loss
Steady - OverloadFlash - Prime Loss
Press and holdfor 3 secs to reset
Steady - High LevelFlash - Low Level
Australia
®
General Com
ponent LayoutD
ual Pump Controllers
Section 1
Model FPC-30020
With DIP switch 3 set to “Off”, the unit will alternate as usual, each time a pump start condition occurs. Additionally, the controller will automatically alternate pump duty if a pump has been running continuously for 30 minutes (maximum run timer). Setting this DIP switch to “On” will cause the controller to operate in “Circulation Mode” where duty will only alternate once the pump has run for 6 hours of accumulated time.
With DIP Switch 4 set to “On”, the Anti-Seize timer will automatically run the pumps for 10 seconds, every 7 days.This pump operation will completely override all inputs including the low level (if enabled). This feature will only run pumps that are set in Auto. This “Pump Run”, will alternate between Pump 1 and Pump 2. A pump that has been locked out due to a fault will not run.
With DIP Switch 6 set to “Off”, the High Level Alarm will automatically reset once the high level input opens circuit The controller will also use the alternate high level alarm delay.Typically used for Stormwater applications. High Level Alarm delay in this mode is 5 minutes.Setting this DIP Switch to “On”, will cause the High Level Alarm to remain active until the controller is reset. The High Level Alarm will use the standard High Level Alarm activation delay. Typically used for Sewage applications. High Level Alarm delay in this mode is 5 minutes.
By pressing the Mute/Reset button on the keypad continuously for a period of 5 seconds, the Strobe, Siren and Indicator Lights will be powered up for inspection.
A Pump Fault is indicated for two types of faults. A Thermal Overload will be indicated by way of a steady Fault Indicator light. A Prime loss fault will be indicated by way of a flashing Fault Indicator light. Both types of faults can be reset by way of the Fault Reset button.
The Audible Alarm is programmed to sound for 5 minutes continuously, unless muted, and will thereafter automatically silence and enter “Chirp” mode. In Chirp mode the Audible Alarm will sound briefly (2 seconds) every 5 minutes.
A feature of the controller is that it has a start delay on “Second Pump Start Up”. This feature means that overloading the power supply is avoided effectively with a staggered start of both pumps.
With DIP Switch 5 set to “On”, the pump will only remain in Manual Mode for 5 minutes, after which time it will automatically revert to Auto.
To reset all faults on the controller, press and hold the Mute/Reset button on the keypad continuously for a period of 3 seconds until an acknowledgement beep is heard.
A High Level Alarm is indicated by way of a steady Level Alarm Indicator light. A Low Level/Low Pressure Alarm is indicated by way of a Flashing Level Alarm light.
Maximum Run &Alternation Mode
Anti-Seize Timer
High Level Alarm Reset
Manual Mode Time Out
Fault Reset
Level Alarms
Audible & Visual Alarm Test
Pump Fault
Auto Silencing Alarm Features
Second Pump-Start Delay
COMMON FEATURESDUAL PUMP CONTROLLERS
OPERATING DATADUAL
PUM
P CO
NTRO
LLER
S232 233
ENCLOSURE 201 - 300H X 200W X 150D
Material Mild Steel Sheet
Material Thickness 1.5mm
Color Epoxy Polyester
Powder Coated
RAL 7035
IP Rating IP65
FEATURES
External door has one lock
Complete with galvanised mounting plate (1.8mm)
ENCLOSURE 202 - 300H X 300W X 150D
Material Mild Steel Sheet
Material Thickness 1.5mm
Color Epoxy Polyester
Powder Coated
RAL 7035
IP Rating IP65
FEATURES
External door has one lock
Complete with galvanised mounting plate (1.8mm)
300
ENCLOSURE - 102 400Hx300Wx150D Material: Mid Steel SheetMaterial Thickness: 1.5mmCoating: Epoxy Polyester powder coatedColour: Ral 7035IP Rating: IP65 Features:* External Door has one lock* Complete with galvanised mounting plate (1.8mm) Replacement Code: FFB-40431
150
400
300
ENCLOSURE - 102 400Hx300Wx150D Material: Mid Steel SheetMaterial Thickness: 1.5mmCoating: Epoxy Polyester powder coatedColour: Ral 7035IP Rating: IP65 Features:* External Door has one lock* Complete with galvanised mounting plate (1.8mm) Replacement Code: FFB-40431
150
400
SPECIFICATIONSENCLOSURES
SPECIFICATIONSENCLOSURES
ENCLOSURE - 201 300Hx200Wx150D Material: Mid Steel SheetMaterial Thickness: 1.5mmCoating: Epoxy Polyester powder coatedColour: Ral 7035IP Rating: IP65 Features:* External Door has one lock* Complete with galvanised mounting plate (1.8mm) Replacement Code: FFB-30321
150
200
300
ENCLOSURE - 201 300Hx200Wx150D Material: Mid Steel SheetMaterial Thickness: 1.5mmCoating: Epoxy Polyester powder coatedColour: Ral 7035IP Rating: IP65 Features:* External Door has one lock* Complete with galvanised mounting plate (1.8mm) Replacement Code: FFB-30321
150
200
300
ENCLOSURE - 202 300Hx300Wx150D Material: Mid Steel SheetMaterial Thickness: 1.5mmCoating: Epoxy Polyester powder coatedColour: Ral 7035IP Rating: IP65 Features:* External Door has one lock* Complete with galvanised mounting plate (1.8mm) Replacement Code: FFB-30331
150
300
300
ENCLOSURE - 202 300Hx300Wx150D Material: Mid Steel SheetMaterial Thickness: 1.5mmCoating: Epoxy Polyester powder coatedColour: Ral 7035IP Rating: IP65 Features:* External Door has one lock* Complete with galvanised mounting plate (1.8mm) Replacement Code: FFB-30331
150
300
300
ENCLOSURE 102 - 400H X 300W X 150D
Material Mild Steel Sheet
Material Thickness 1.5mm
Color Epoxy Polyester
Powder Coated
RAL 7035
IP Rating IP65
FEATURES
External door has one lock
Complete with galvanised mounting plate (1.8mm)
ENCLOSURE 103 - 400H X 300W X 200D
Material Mild Steel Sheet
Material Thickness 1.5mm
Color Epoxy Polyester
Powder Coated
RAL 7035
IP Rating IP65
FEATURES
External door has one lock
Complete with galvanised mounting plate (1.8mm)
Inner Door is attached with spring loaded hinges for quick release
ENCLOSURE - 103 400Hx300Wx200D Material: Mid Steel SheetMaterial Thickness: 1.5mmCoating: Epoxy Polyester powder coatedColour: Ral 7035IP Rating: IP65 Features:* External Door has two lock* Inner Door is attached with spring loaded hinges for quick release* Complete with galvanised mounting plate (1.8mm) Replacement Code: FFB-40432
200
300
400
ENCLOSURE - 103 400Hx300Wx200D Material: Mid Steel SheetMaterial Thickness: 1.5mmCoating: Epoxy Polyester powder coatedColour: Ral 7035IP Rating: IP65 Features:* External Door has two lock* Inner Door is attached with spring loaded hinges for quick release* Complete with galvanised mounting plate (1.8mm) Replacement Code: FFB-40432
200
300
400
PUM
P CO
NTRO
LLER
S234 235
High Level
Low Level
The MATelec Liquid Level Alarms are designed to provide warning indication when storage (Effluent, Grey Water or Rain Water etc) tank is either empty or full. Warning indication is determined by a float switch. Warnings are; Audio (buzzer), Visual (LED Pilot Light and/or Strobe). The Buzzer can be muted via a mute button. If not muted the Audible buzzer will automatically silence after 5 minutes. If a continuously sounding audible alarm is required, this can be done by changing the Jumper position on the circuit board (See FIGURE 1). The visual alarms will continue to remain on, until the alarm condition is eradicated. A standard feature of the Level Alarm is a ‘Voltage Free’ (5Amp rated) output for connection to auxiliary devices. Controller can be installed up to 50m from the tank being monitored. Float Switch cabling is ‘safe’, low voltage circuitry.
FPC-12651 Liquid Level Alarm - DeluxeDimensions:
180mm (h) x 90mm (d) x 230mm (w)
FPC-12650 Liquid Level Alarm - Standard Dimensions :
85mm (h) x 55mm (d) x 125mm (w)
Circuit Board (Figure 1)
SPECIFICATIONSENCLOSURES
THE RANGE
ENCLOSURE 104 - 400H X 400W X 250D
Material Mild Steel Sheet
Material Thickness 1.5mm
Color Epoxy Polyester
Powder Coated
RAL 7Q35
IP Rating IP65
FEATURES
External door has one lock
Complete with galvanised mounting plate (1.8mm)
Inner Door is attached with spring loaded hinges for quick release
ENCLOSURE - 104 400Hx400Wx200D Material: Mid Steel SheetMaterial Thickness: 1.5mmCoating: Epoxy Polyester powder coatedColour: Ral 7035IP Rating: IP65 Features:* External Door has two lock*Inner Door is attached with spring loaded hinges for quick release* Complete with galvanised mounting plate (1.8mm) Replacement Code: FFB-40442
400
200
400
ENCLOSURE - 104 400Hx400Wx200D Material: Mid Steel SheetMaterial Thickness: 1.5mmCoating: Epoxy Polyester powder coatedColour: Ral 7035IP Rating: IP65 Features:* External Door has two lock*Inner Door is attached with spring loaded hinges for quick release* Complete with galvanised mounting plate (1.8mm) Replacement Code: FFB-40442
400
200
400
FPC-12650 & FPC-12651
LIQUID LEVEL ALARMS
PUM
P CO
NTRO
LLER
S236 237
TO SEWE R
MAINS WA TE R
DRAI
N
DRAI N
MAINS WA TE R
MUTE
LIQUID LEVEL ALARM
POWER ALARM
POWER SUPPL YTO DISH WA SHER
TO SEWE R
MAIN S WA TE R
DRAI
N
DRAI N
MAIN S WA TE R
MUTE
LIQUID LEVEL ALARM
POWER ALARM
TO SEWE R
MAIN S WA TE R
DRAI
N
DRAI N
MAIN S WA TE R
POWER SUPP LYTO DISH WA SHER
MUTE
LIQUID LEVEL ALARM
POWER ALARM
TO SEWE R
MAIN S WA TE R
DRAI
N
DRAI N
MAINS WA TE R
POWER SUPP LYTO DISH WA SHER
DRIP TR AYW ITH MOISTURE SENSING PROB E
MUTE
LIQUID LEVEL ALARM
POWER ALARM
PART NO. DESCRIPTION VALVE TYPE FLOAT SWITCH ENCLOSURE TYPE
FPC-12659 Level Alarm c/w Valve Interlock 25mm 9006 NRB
2.5mm Cable Poly
FPC-12660 Level Alarm c/w Dishwasher Interlock N/A 9006 NRB
2.5mm Cable Poly
FPC-12661 Level Alarm c/w Valve & Dishwasher Interlock 25mm 9006 NRB
2.5mm Cable Poly
FPC-12662Level Alarm c/w Valve &
Dishwasher Interlock & Drip Tray Moisture Sensor
25mm 9006 NRB2.5mm Cable Poly
In instances where undersink /sullage chamber pump systems are installed, there is often a requirement for a High Level Alarm to provide audible and visual indication. MATelec has further developed this Alarm Panel to provide additional features such as Dishwasher Interlock and Water Supply Interlock.
In the event of High Level the Dishwasher Interlock System immediately isolates power to the Dishwasher, insuring that no further ‘inflow’ to the chamber occurs. Similarly, in the event of a High Level the Valve Interlock System isolates water flow to the sink by way of pulsing a solenoid valve closed, ensuring no further black water is discharged from the sink into the chamber. Another feature of this system is that, in the event of a power failure (the pump not being able to pump), the valve is automatically pulsed closed.
The systems are supplied in ‘Kit Form’ complete with Level Switch, Valve and GPO (for Dishwasher) and no High Voltage connections are required. Common to all systems is the Visual and Audible (which can be muted) alarms.
Level Alarm c/w Valve Interlock Level Alarm c/w Valve & Dishwasher Interlock & Drip Tray Moisture Sensor
Level Alarm c/w Valve & Diswasher Interlock
Level Alarm c/w Dishwasher Interlock
UNDERSINK/SULLAGE CONTROLLERS & ALARMSPUMP CONTROLLERS
UNDERSINK/SULLAGE
SCHEMATICS