DSI - Westbury Aluminum Railing Training

Larry Burkholder, CFPTraining Manager

Boxed Railing System

A A “Green”“Green” Railing System Railing System

Using a minimum 40% post-industrial content in Using a minimum 40% post-industrial content in the aluminum billet prior to extrusionthe aluminum billet prior to extrusion

Zero Volatile Organic Compound (VOC) emission Zero Volatile Organic Compound (VOC) emission from the powder coating processfrom the powder coating process

Qualifies for LEEDS Points as established by USGBCQualifies for LEEDS Points as established by USGBC

Style Names

SeriesNumber

ProductDescription

ModelName

C10*/C101 2-Rail Railing System Tuscany

C20 2-Rail Railing System w/Architectural Balusters Montego

C30*/C301 3-Rail Railing System Riviera

C30R*/C301R 3-Rail Railing System w/Rings Riviera "R"

C31*/C311 3-Rail Railing System w/all spindles extending to top rail Riviera I

C32*/C321 3-Rail Railing System w/every other spindle extending to top rail Riviera II

C33*/C311 3-Rail Railing System w/every third spindle extending to top rail Riviera III

C34*/341 3-Rail Railing System w/every fourth spindle extending to top rail Riviera IV

C70* 2-Rail Glass Panel Railing System Veranda

•Passes International Builders Code with a Code Compliance Research Report # 0163

• Can be installed on all commercial projects with no height restrictions

Satin BlackSatin Black

DSI 101Bronze Fine Texture

DSI 106SilverDSI 125

Sandy ShoreDSI 122

Black Fine TextureDSI 106

Gloss BeigeDSI 104

Gloss WhiteDSI 102

ChocolateDSI 124

Ninety BronzeDSI 131

ClayDSI 128

Speckled WalnutDSI 121

White Fine TextureDSI 123

Color Selection

Color Selectors

• Westbury Color Selector is 4” X 6”

• Westbury Mini Color Selector is 2” X 3 ½”

• Both include all Westbury standard colors

Architectural Grade Powder Coating Options

•AAMA 2604 Architectural Custom Colors•Contact DSI Customer Service for quotation

• Upgraded AAMA 2605 Architectural Custom Colors• Contact DSI Customer Service for quotation

•Customer specified custom colors•Contact DSI Customer Service for quotation

Architectural CoatingTouch Up Options

Three Step Order Process

• Step 1• Determine Westbury options needed for your project:

• Model/Style, Color, Height, Length, Straight, Stair

• Step 2• Determine Westbury post style if project requires posts:

• 2”, 2 ½, 2 ½’ Power Post, 4”, 6”• Straight and corner crossover available for 2” and 2 ½” Power Post

• Step 3• Determine Westbury special hardware or accessories:

• Flat or ball post cap• Magena Star Lights• Left/Right angle swivel mounts• Special rise and run stair swivel mounts• Compound swivel mounts

Key Sales Features

• Manufactured and extruded in the USA• Architectural Grade Powder Coating with a Lifetime Limited Warranty and a five year weathering guarantee based on PCI and AAMA certifications• Posts with a leveling feature• Uninterrupted stair and straight crossover options• Assembles without screws, welds, rivets or fasteners at s spindle rail connection points• CCRR#0163 testing documentation meeting IBC, IRC, and FBC codes up to 42” tall and 8’ long including posts.• Twelve standard colors• Boxed/Packaged system. Everything needed between the posts is packaged in the box

• Custom colors optional with unlimited color choices.Custom colors optional with unlimited color choices.

• Railing in a box with rails, spindles and mounts.Railing in a box with rails, spindles and mounts.

• Secure factory packaging that will eliminate freight damage.Secure factory packaging that will eliminate freight damage.

• Lifetime Limited Warranty with five year weathering (AAMA 2604) Lifetime Limited Warranty with five year weathering (AAMA 2604) warrantywarranty

• Hidden screws on all mounts.Hidden screws on all mounts.

• Enclosed extrusions on top, mid or bottom rail.Enclosed extrusions on top, mid or bottom rail.

Specifications

• 36” and 42” Railing Heights

•Boxed 3’, 4’, 5’, 6’, 7’, and 8’ sections

•Section is measured from inside of post to inside of post

•Boxed stair rail sections in the same lengths

•Post leveling feature for uneven decks

• All hardware is zinc die cast for improved corrosion resistance

Specifications

• 0.75” x 0.75” (0.053” wall) spindles spaced 3.875” 0.75” x 0.75” (0.053” wall) spindles spaced 3.875”

•.75” (.060” wall) round spindle spaced 3.875” .75” (.060” wall) round spindle spaced 3.875”

• 1.75” (0.090” wall) W x 1.375” (0.085” wall) top rail 1.75” (0.090” wall) W x 1.375” (0.085” wall) top rail

• 1.75” (0.090” wall) W x 1.25” (0.120” wall) mid and 1.75” (0.090” wall) W x 1.25” (0.120” wall) mid and

bottom railbottom rail

• 6005 T6 aluminum alloy with zinc die cast hardware and 6005 T6 aluminum alloy with zinc die cast hardware and stainless steel fastenersstainless steel fasteners

• Certified PCI 4000 A2 (AAMA 2604) and A3 (AAMA 2605) Certified PCI 4000 A2 (AAMA 2604) and A3 (AAMA 2605) architectural powder coatingarchitectural powder coating

• Twelve standard colors Twelve standard colors

Specifications

CCRR# 0163

• Westbury has a CCRR-0163 number

• CCRR is an acronym for Code Compliance Research Report

• Testing completed by ATI Evaluation Services, York, PA

• Tested as specified by ICC-ES 273

• Meets International Building Codes (IBC), International Residential Codes

(IRC) and Florida Building Code (FBC)

• Test Includes C10, C30R, C31, C32, C33, and C34 up to 42” tall and

96” in length and C70 42” tall and 72” in length

• Power Post required for commercial installations.

•Post listed below have a post levelling feature and flairsPost listed below have a post levelling feature and flairs

• 2” x 2” x 37” or 43” (0.090” wall) posts 2” x 2” x 37” or 43” (0.090” wall) posts

• 2” x 2” x 47” or 53” (0.090” wall) stair posts. 2” x 2” x 47” or 53” (0.090” wall) stair posts.

• 2” X 2” X 36” or 42” (0.090” wall) straight or corner crossover posts 2” X 2” X 36” or 42” (0.090” wall) straight or corner crossover posts

• 2.5” X 2.5” (0.125” wall) residential post2.5” X 2.5” (0.125” wall) residential post

• 2.5” X 2.5” (0.125” wall) commercial Power Post (IBC codes)2.5” X 2.5” (0.125” wall) commercial Power Post (IBC codes)

• 4” and 6” Decorative posts (.090” wall) 37”, 43”, 47”, & 53”4” and 6” Decorative posts (.090” wall) 37”, 43”, 47”, & 53”

• 4” Decorative sleeves (.065”) wall 37”, 43”, 47”, & 53”4” Decorative sleeves (.065”) wall 37”, 43”, 47”, & 53”

• Facia mount and core drill posts offered Facia mount and core drill posts offered

Post Options

2 ½” Power Post

• Meets IBC Commercial Code requirements• Base is screwed to the post with 6 screws and welded around the entire post

Deco Post

• 4” and 6” aluminum posts• Flat Cap or Ball Cap (6” flat cap only)• Leveling feature standard• 2 part flair for 4” post• 1 piece flair for 6” post• Available in standard post lengths• Crossover hardware Is not available

Post leveling systemstandard on all posts

Two part snap together zinc die cast flair available for posts

Packaging

• 2 each 4’ C10 sections and 4 posts shown

• Sections include rails, spindles, hardware, and instruction sheets

• Post include leveling feature and 2 shims

• Caps and flairs sold as a separate SKU

Rail Designs

Top Rail Mid Rail Bottom Rail

Note: PVC Insert Baluster Retainers

• Screws provided to attach to Westbury post• Wall mounts can attach to a wall or other post types

Standard Post Mounts

Crossover Mounts

Straight Crossover

Stair Crossover

CornerCrossover

Standard Stair Mounts Angle 29° to 41° Rise

• Excellent Aesthetics

• Excellent adjustability

• can utilize straight cuts

• Section itself will only rack up to 36 degrees

Swivel Stair Mounts 0° to 42° Rise

Stair Rail Parameters

• Straight railing sections will rise from 0° to 10°

• Rout dimension is 0.79” X 0.81”

• 0° rise or straight rail will use standard straight rail mounts

• 1° to 10° rise require stair swivel stair mounts

• Sections can be purchased with or without mounts to accommodate this application


• Stair Rail from 11° to 28° rise

• Rout dimension of standard stair rail is .79” (W) X 1.02” (L)

• Optional custom routes are available for a cleaner look if standard route leaves unacceptable spaces beside the spindle

• 11° to 28° rise will use swivel stair mounts



• Rout dimension of standard stair rail is .79” (W) X 1.02” (L)

• Optional custom routes are available for a cleaner look from 29° to 32°. This should be very rare

• Stair mounts included with standard stair sections will accommodate 29° to 32° rise

• Standard (IBC code) rise is 32° to 36° (7” rise and 11” run)



• Rout dimension is customized to customer specific rise and run

• Swivel stair mounts to be sold unless a customer requests standard stair mounts.



• Rout dimension is customized to customer specific rise and run

• Stair swivel mounts are the only choice

Swivel Angle Mount

Compound Swivel Mounts

Welded Corner Options

Adjustable Height Bottom Rail Supports

Included with C10 Tuscany and C20 Montego 7’ and 8’ lengths, all Riviera three rail models 5’, 6’, 7’, and 8’ lengths, and radius sections

Decorative AluminumPorch Posts

• 0.090” wall• 4” & 6”• 8’, 9’, & 10’ tall•Will support in excess of 10,000 pounds

Mounting Hardware

Capital &Base

4” and 6” Deco Porch Posts

Deco Post, Porch Post, C10 Tuscany,And ScreenRail Screen Room System.

Multi color kits can be ordered as shown below

Curved or Radius Sections

Measurement of Straight Axis

Railing Line

Offset to Railing line

• Customer provides distance of a straight axis and the distance from the center of the straight axis to the fence line for each radius

• Engineering will determine the radius with this information

• Too many variables exist in the field for order entry to do take-offs for radius sections

• Customer is responsible to order quantity of sections in each radius

• We recommend ordering sections extra long and fitting on the jobsite

• 1-26 inch offset

Curved or Radius Sections

C10 (C101 Round Spindle)TuscanyTwo Rail System

• Architectural Balusters may need to be spaced closer on radius sections to retain less than 4" clearance.

• The last Baluster may need to be spaced closer to the post to retain less than 4" clearance.

C20 Montego(Architectural Balusters)

Montego(Style C20)

Riviera(Style C30/C301)

6' Section

NOTE: 7' and 8' Sections will have one spindle in themiddle between the top and mid rails for extra support.

Riviera(Style C30/C301)

Riviera "R"(Style C30R/C301R)

6' Section

Riviera "R"(Style C30R/C301R)

6' Stair Section

Riviera "R"(Style C30/C301)

Riviera I(Style C31/C311)

6' Section

Riviera I(Style C31/C311)

Riviera II(Style C32/321)

Sections

3'

4'

5' 6'

7'

8'

Riviera II(Style C32/C321)

Riviera III(Style C33/C331)

Sections

3'

4'

5' 6'

7'

8'

Riviera III(Style C33/C331)

'

'

Riviera IV(Style C34/C341)

Sections

3'

4'

5' 6'

7'

8'

Riviera IV(Style C34/C341)

• Available in 3', 4', 5', and 6' lengths.• 36" and 42" tall.• Solid glass panel system.• Top and bottom rails are the same shape as all other

Westbury models.

C70 Veranda(Glass Railing System)

• EPDM rubber gaskets inside the top and bottom rails.

• EPDM rubber is the same type of material used on automotive windshields.

• Tempered glass is seated 1/2 inch in the EPDM gasket on the top rail and bottom rail after installation.

• Gasket is the full length as the glass panel on the top rail and bottom rail.

• 2 7/8" air-space on either end of solid panel.• All stair rail glass is special order

Veranda(Glass Railing System)

Veranda(Glass Railing System)

• ¼” Residential tempered glass standard• 3/8” Commercial tempered glass (required for IBC) code optional. • Tempered glass cannot be altered in the field• ¼” tempered glass in stock for 3’, 4’, 5’, and 6’ sections 36” and 42” tall• Other glass dimensions special order• Veranda can be purchased without glass infill• Veranda aluminum components are packaged like other Westbury models

Veranda Glass Railing

Veranda(Style C70)

C70 Veranda

Walk Gates

Walk gates offered for all Westbury models

• Fully welded to match all railing styles• Self closing and lockable polymer D & D Hardware System• Optional powder coated stainless steel hinge and gravity latch system• 36” X 36”• 36” X 48”• 42” X 36”• 42” X 48”• All dimensions are for the opening

Walk Gate HardwareWalk Gate HardwareMagna-Latch, Z-Lock, Lokk Latch Deluxe, Tru-Close HingeMagna-Latch, Z-Lock, Lokk Latch Deluxe, Tru-Close Hinge

Displays

C10/C101

C30R/C31C301R/C311R

C30/C301

C70 withClear Glass

Displays

6” X 8” Bronze and Gray Panels

C70 Gray Glass and Satin Black Powder Coating

C70 Bronze Glass and BronzeMetallic Powder Coating

Banner

Power Post Display

C10 Floor Display

• 4” Hand Held

• 4” Table Top (Shown)

• 6”” Hand Held (Shown)

• 6” Table Top

Deco Post Displays

4” and 6”Table TopDisplays

4” and 6” Deco Porch Posts

Mini Floor Display

• 36” tall with metal base

• Westbury C-10 with Falcon/TRX

• White vinyl with Black Fine Texture Powder Coating

Waterfall Floor Display

• 36” tall with 4’ • metal base

• Waterfall design

• Westbury C10 with Falcon/TRX

• Falcon/TRX with half vinyl and half “B”Series spindles

• White vinyl with Black Fine Texture powder Coating

Waterfall Floor Display

DeluxeFloor Display

•Displays 26 products.

• Working solar and LV lights and transformer included

• Offered with Falcon/TRX, C10, C30, C70, CHR, Magena Star

• Wood base with generic deck board

DeluxeFloor Display

Components

1⅜" Handrail (.140” wall)

InternalConnector

Collar Rings

Handrail Return

Wall Return

Handrail Elbows(5°, 31°, 34°, and 36°)

90° Handrail Elbow

Inside Corner Mount

Internal End Cap

Wall Mount

ADA compliant and meets IBC & IRC codes8’ 12’ & 16’ lengths

Certified PCI4000 A2 (AAMA 2604)And A3 (AAMA 2605) Architectural

Grade Powder Coating

•Certification program created by the Powder Coating Institute

•ISO or QS9000 type of certification

•164 point powder coating operations audit

•Conducted annually

•A2 is certification for AAMA 2604

•A3 is certification for AAMA 2605

•Third party AAMA test results required every 18 months

•Only company in the fence and railing industry with the

PCI4000 A2 (AAMA 2604) and A3 (AAMA 2605) certification

Certified PCI4000 A2 (AAMA2604)And A3 (AAMA 2605)

Verified AAMA 2604-13 Compliant

Optional Verified AAMA 2605-13 Compliant


Companies Verified AAMA 2604-13 Compliant as listed on www.aamanet.org

November 1, 2013

http://www.aamanet.org/

Companies Verified AAMA 2605-13 Compliant

November 1, 2013, www.aamanet.org

AAMA Performance Requirementsfor Pigmented Organic Coatings Defined


Warranty

The Marketing Edge

• Located on the coast in Gulfport, MS• Photo taken 4 ½ years after installation• Westbury Railing System has a Certified PCI 4000 A2 (AAMA 2604) architectural grade powder coating • Steel deck and framework fabricated by a local fabricator• Polyester TGIC Powder Coating matched when installed• Westbury has a Lifetime Limited and a 5 year weathering warranty• Westbury warranty states the color will not fade more than 5 Delta E color units and retain 30% of its gloss level for 5 years• Westbury is the only metal railing system with a weathering warranty• See the difference over time• Sell the difference over time

Two Overhead Conveyor PCI 4000 CertifiedTwo Overhead Conveyor PCI 4000 CertifiedPowder Coating Systems Powder Coating Systems

Line 1•New 2005•450’ Conveyor•5 Stage aluminum pretreat•10 Automatic and 2 manual powder guns•Spray to waste powder booth

Line 2•New 2013•850’ Conveyor•5 Stage aluminum pretreat process•18 Automatic and 2 manual powder guns•Reclaim powder booth in an environmental r room

10 Step Powder Coat Process10 Step Powder Coat Process

Step 1—Raw incoming aluminum is never exposed to outdoor elements. Aluminum is inspected and free of blemishes. Fabricatedcomponents are fixtured (background) and hung on the overhead conveyor

Step 2—Product enters pretreatment to remove fabrications oils and debris. The First stage is a heated acidic cleanerStep 3—City water rinseStep 4---Recycling R/O water rinseStep 5—Fresh R/O water rinseStep 6---Dried in place aluminum sealer

Step 7---Product exits the pretreatment process and a 200 MPH air blast removes water drops (left).

Step 8---Product enters and exitsa dry off oven and is ready to have the powder coating applied(right)

Step 9—Product enterspositive pressure climatecontrolled environmentalroom. Photo eyes readproduct and determine how many of the 18 gunswill be used. One preautomatic and one postautomatic manual gunsare available if needed.Full reclaim quick colorchange booth by ITW

DSI’s powder coating is aCustom Blended PremiumPigmented Super Durable Polyester TGIC(triglycidyl Isocyanurate) Architectural GradePowder Coating

Step 10—Product enters andexits 400° cure stage. After cure stage product is unloadedand sent to assembly or packaging work cells.

Ten pretreatment titration checksare completed and logged twiceper shift. Ten QC checks, onproduct coming off the powdercoating line, are completedand logged every hour

Have a prosperous 2014!

Thank you…good selling!

The Clear Choice

DSI - Westbury Aluminum Railing Training

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Transcript of DSI - Westbury Aluminum Railing Training