DSD · SureCut™ Technologies including True Hole® and Rapid Part™ processes. Rapid Part™...

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DSD DSD DSD The Complete Solution The Aviator DSD from C&G Systems is the next generation of precision profile cutting solutions for any job shop or manufacturer. Aviator DSD builds on the strong heritage of our Aviator platform with many improvements. This new machine incorporates: dual-side servo drive motors, planetary gear boxes, a more robust drive system, Clean Deck design, and the latest CNC control systems from Hypertherm. Multi-Process Base machine systems have been pre-configured with conventional or precision plasma systems from 40 amps to 200 amps. Thin gage sheet metal to 1 1/4” plate (32mm), Aviator DSD can handle your toughest plasma cutting jobs. For heavy duty cutting capacity, you may add an oxy-fuel cutting station. Plasma marking or pneumatic air scribe may also be added for engraving bend lines or part numbers on plate. Plasma Productivity Aviator DSD delivers productivity. The Hypertherm EDGE®Pro Ti CNC control provide precision motion control for both high-speed plasma and oxy-fuel cutting. The EDGE®Connect controller is optional. Arc-off time between parts is extremely short with a rapid traverse speed of 750 IPM. The Hypertherm plasma torch height control systems rapidly set pierce height and maintain precise torch to plate distance while cutting. Plasma station collision sensor is standard. Unitized or Free-Standing Designs Aviator DSD is available with unitized water or down-draft cutting tables (4’x4’, 4’x8’, or 6’x12’), or available in 4’, 6’, and 8’ widths up to 28’ long for use with free-standing cutting tables. Rapid Set-Up Aviator DSD with unitized frame ships mostly assembled, so installation is quick and easy. The frame is leveled, cross beam set, tool carriage mounted, and the cables routed. You will be cutting parts within hours. CAD/CAM Software C&G Systems can provide you with a variety of professional CAD/CAM and nesting software packages to meet the demands of your particular application. Aviator DSD Delivers Gage metal to heavy plate, Aviator DSD delivers full- featured CNC productivity at an affordable price. Call C&G Systems at (847) 816-9700 to consult with a sales representative today, or visit us on the web at www.cgsystems.com. Unitized or Free-Standing Cutting Tables Aviator DSD shown with optional equipment. Your Best Value in Precision Shape Cutting Systems.

Transcript of DSD · SureCut™ Technologies including True Hole® and Rapid Part™ processes. Rapid Part™...

Page 1: DSD · SureCut™ Technologies including True Hole® and Rapid Part™ processes. Rapid Part™ intelligently retracts the torch to next pierce height with rapid Z-axis motion, pre-flows

DSDDSDDSD

The Complete Solution The Aviator DSD from C&G Systems is the next generation of precision profile cutting solutions for any job shop or manufacturer. Aviator DSD builds on the strong heritage of our Aviator platform with many improvements. This new machine incorporates: dual-side servo drive motors, planetary gear boxes, a more robust drive system, Clean Deck design, and the latest CNC control systems from Hypertherm.

Multi-Process Base machine systems have been pre-configured with conventional or precision plasma systems from 40 amps to 200 amps. Thin gage sheet metal to 1 1/4” plate (32mm), Aviator DSD can handle your toughest plasma cutting jobs. For heavy duty cutting capacity, you may add an oxy-fuel cutting station. Plasma marking or pneumatic air scribe may also be added for engraving bend lines or part numbers on plate.

Plasma Productivity Aviator DSD delivers productivity. The Hypertherm EDGE®Pro Ti CNC control provide precision motion

control for both high-speed plasma and oxy-fuel cutting.

The EDGE®Connect controller is optional. Arc-off time

between parts is extremely short with a rapid traverse speed of 750 IPM.

The Hypertherm plasma torch height control systems rapidly set pierce height and maintain precise torch to plate distance while cutting. Plasma station collision sensor is standard.

Unitized or Free-Standing Designs Aviator DSD is available with unitized water or down-draft cutting tables (4’x4’, 4’x8’, or 6’x12’), or available in 4’, 6’, and 8’ widths up to 28’ long for use with free-standing cutting tables.

Rapid Set-Up Aviator DSD with unitized frame ships mostly assembled, so installation is quick and easy. The frame is leveled, cross beam set, tool carriage mounted, and the cables routed. You will be cutting parts within hours.

CAD/CAM Software C&G Systems can provide you with a variety of professional CAD/CAM and nesting software packages to meet the demands of your particular application.

Aviator DSD Delivers Gage metal to heavy plate, Aviator DSD delivers full-featured CNC productivity at an affordable price.

Call C&G Systems at (847) 816-9700 to consult with a sales representative

today, or visit us on the web at www.cgsystems.com.

Unitized or Free-Standing Cutting Tables

Aviator DSD shown with optional equipment.

Your Best Value in Precision Shape Cutting Systems.

Page 2: DSD · SureCut™ Technologies including True Hole® and Rapid Part™ processes. Rapid Part™ intelligently retracts the torch to next pierce height with rapid Z-axis motion, pre-flows

Form No. Aviator DSD (10/15) ©C&G Systems Corporation, 2015 www.cgsystems.com

U.S. CUSTOMER SERVICE: 320 East Main Street Lake Zurich, IL 60047 [email protected]

Phone (847) 816-9700 FAX (847) 816-9777 [email protected] [email protected]

DSDDSDDSD

Air Scribe Plate Marking Station

Laser Pointer (Standard with EDGE® Connect)

Oxy-Fuel Torch

Water and Down-Draft Cutting Tables

Exhaust Systems

Dedicated Air Compressors and Dryers

Professional CAD/CAM and Nesting Software Packages

Optional Equipment

Hypertherm EDGE®Pro Ti

CNC Controller with integrated Height Control

Hypertherm MaxPro 200

As Demanding As You Are.

System Specifications

Machine Sizes

Integrated Water or Down-Draft Cutting Tables

4’ x 4’ (1.2m x 1.2m), 4’ x 8’ (1.2m x 2.4m), or 6’ x 12’ (1.8m x 3.7m) Effective Nominal Cutting Area

Heavy-Duty Construction with 3/16” Slats on 4” Centers

Free-Standing Models

Available in 4’ (1.2m), 6’ (1.8m), and 8’ (2.4m) Widths

Lengths from 4’ (1.2m) to 28’ (8.5m) Effective Cutting Area

Tool Station Capacity: 3 (Maximum)

1 Plasma Station

1 Oxy-Fuel Station

1 Marking Station

Industrial PC-Based Hypertherm EDGE®Pro Ti or EDGE® Connect CNC

Controller

Integrated Sensor Torch Height Control System

Easy-To-Use TFT Touch Screen Operation

Windows Based Operating System

Sata Hard Drive / 1 GB RAM / USB Ports / Wireless Networking

Optional EDGE Connect CNC Package

Heavy-Duty Drive System

Powerful DC Brushless (EDGE®Pro Ti ) or AC (EDGE® Connect) Servo

Drives

Up To 750 IPM

Heavy Duty Gear Rack with Over-Sized and Hardened Pinions

Precision Planetary 10:1 Gear Boxes with <3 arc min. Backlash

Enclosed Drive System to Protect Machine During Operation

Precision Machined 45# /Yd T-Rail

New Clean Deck Design

Protects Cables and Hoses During Operation

Provides Easy Access for Routine Maintenance and Service

Heavy-Duty Power Track on all Axis for Hose and Cable Management

Plasma Systems

Value Priced 40 to 125 Amp Air Cooled Plasma Systems

200 Amp Liquid-Cooled, 100% Duty-Cycle Oxygen Plasma Systems Optional EDGE Connect

Page 3: DSD · SureCut™ Technologies including True Hole® and Rapid Part™ processes. Rapid Part™ intelligently retracts the torch to next pierce height with rapid Z-axis motion, pre-flows

DXDDXDDXD

Call C&G Systems at (847) 816-9700 to consult with a sales representative

today, or visit us on the web at www.cgsystems.com.

Unitized or Free-Standing Cutting Tables

Aviator DXD shown with optional equipment.

Your Best Value in Precision Shape Cutting Systems.

Rapid Part and True Hole Technology Optimized

The Complete Solution The Aviator DXD from C&G Systems is the next generation of precision profile cutting solutions for any job shop or manufacturer. Aviator DXD builds on the strong heritage of our Aviator platform with many improvements. This new machine incorporates: powerful dual-side servo drive motors, planetary gear boxes, a more robust drive system, Clean Deck design, and the latest plasma cutting technology from Hypertherm.

Heavy-Duty Construction

The new Aviator DXD series builds on the time tested Aviator platform. The powerful dual-side-drive system rides on precision machined tongue-in-groove 45# T-Rails to ensure a smooth and accurate motion.

Aviator DXD Delivers Gage metal to heavy plate, Aviator DXD delivers full-featured CNC productivity at an affordable price. Aviator DXD is the best value in the industry.

Unitized or Free-Standing Designs Aviator DXD is available with unitized water or down-draft cutting tables (4’x4’, 4’x8’, or 6’x12’), or available in 4’, 6’, and 8’ widths up to 28’ long for use with free-standing cutting tables.

The Full Suite

C&G Systems has designed its DXD series of machines around Hypertherm’s Full-Suite of genuine Hypertherm CNC controls, software, torch height controls, and HyPerformance plasma systems, to achieve superior hole quality and significant improvements in productivity.

Plasma Productivity

Hypertherm CNC and Torch Height Controls provide SureCut™ Technologies including True Hole® and Rapid

Part™ processes. Rapid Part™ intelligently retracts the

torch to next pierce height with rapid Z-axis motion, pre-flows gases during IHS or during machine motion, and

optimizes motion between cuts utilizing ProNest® 2017

software. This typically results in an 80% reduction in cut-to-cut cycle time, and a reduction in overall cycle time of 50% (most significant improvements are achieved on plates with high part/pierce counts). The Aviator DXD can be equipped with one of Hypertherm’s HPR XD® HyPerformance plasma systems or the new XPR300™ X-

Definition for production cutting capacity of up to 2” steel, 1.75” stainless, and 1.50” aluminum.

Oxy-Fuel Performance

Aviator DXD can also be equipped with an oxy-fuel station for cutting plate up to 4” thick.

Page 4: DSD · SureCut™ Technologies including True Hole® and Rapid Part™ processes. Rapid Part™ intelligently retracts the torch to next pierce height with rapid Z-axis motion, pre-flows

System Specifications

Machine Sizes

Integrated Water or Down-Draft Cutting Tables

4’ x 4’ (1.2m x 1.2m), 4’ x 8’ (1.2m x 2.4m), or 6’ x 12’ (1.8m x 3.7m) Effective Nominal Cutting Area

Heavy-Duty Construction with 3/16” Slats on 4” Centers

Free-Standing Models

Available in 4’ (1.2m), 6’ (1.8m), and 8’ (2.4m) Widths

Lengths from 4’ (1.2m) to 28’ (8.5m) Effective Cutting Area

Tool Station Capacity: 2 (Maximum)

1 Plasma Station

1 Oxy-Fuel Stations

Industrial PC-Based Hypertherm EDGE® Pro or EDGE® Connect CNC Controller

Easy-To-Use TFT Touch Screen Operation

Windows Based Operating System

SATA Hard Drive / 1 GB RAM / USB Ports / Networking / Wireless

Hypertherm Sensor™ THC or ArcGlide® THC

Integrated Laser Pointer

Heavy-Duty Drive System

Powerful 400 Watt AC Servo Drives

Up To 1,000 IPM (25.4m/min)

Heavy Duty Gear Rack with Over-Sized and Hardened Pinions

Precision Planetary 10:1 Gear Boxes with <3 arc min. Backlash

Precision Machined 45#/yd T-Rail

New Clean Deck Design

Protects Cables and Hoses During Operation

Provides Easy Access for Routine Maintenance and Service

Heavy-Duty Power Track on all Axis for Hose and Cable Management

Plasma Systems

Hypertherm HPR-130XD, 260XD® or XPR300™

100% Duty-Cycle Precision Plasma Systems

Hypertherm MaxPro 200® Oxygen Plasma

Magnetic Plasma Torch Break-Away (Standard)

Form No. Aviator DXD (10/15) ©C&G Systems Corporation, 2015 www.cgsystems.com

U.S. CUSTOMER SERVICE: 320 East Main Street Lake Zurich, IL 60047 [email protected]

Phone (847) 816-9700 FAX (847) 816-9777 [email protected] [email protected]

DXDDXDDXD

Oxy-Fuel Torch

Water and Down-Draft Cutting Tables

Exhaust Systems

Dedicated Air Compressors and Dryers

Advanced Hypertherm Nesting Software Packages

Optional Equipment

Hypertherm EDGE® Connect

Controller

As Demanding As You Are.

Aviator DXD Master Carriage shown with Hypertherm

HPR-260XD Plasma Torch, ArcGlide THC Lifter, Collision Sensor, and Oxy-Fuel Torch.

Page 5: DSD · SureCut™ Technologies including True Hole® and Rapid Part™ processes. Rapid Part™ intelligently retracts the torch to next pierce height with rapid Z-axis motion, pre-flows

SSDSSDSSD

The Complete Solution The Aviator SSD from C&G Systems is the next generation of conventional profile cutting solutions that can grow with your company. Aviator SSD builds on the strong heritage of our Aviator platform with many improvements. This new machine incorporates: single-side servo drive motor, planetary gear boxes, a more robust drive system, Clean Deck design, and the latest CNC control systems from Hypertherm. Aviator SSD is also the industry’s first machine to offer a dual-side drive upgrade package, so as your business and requirements grow, Aviator SSD can be field upgraded to a dual-side drive (DSD) system to handle precision plasma power sources.

Multi-Process Base machine systems have been pre-configured with conventional plasma systems from 40 amps to 200 amps. Thin gage sheet metal to 1 1/4” plate (32mm), Aviator SSD can handle your toughest plasma cutting jobs. For heavy duty cutting capacity, you may add an oxy-fuel cutting station. Plasma marking or pneumatic air scribe may also be added for engraving bend lines or part numbers on the plate.

Plasma Productivity Aviator SSD delivers productivity. The Hypertherm EDGEPRO-Ti CNC controls provides precision motion control for both high-speed plasma and oxy-fuel cutting.

Arc-off time between parts is extremely short with a rapid traverse speed of 500 IPM (12.7m/min.). The Hypertherm Sensor Ti plasma torch height control systems rapidly set pierce height and maintain precise torch to plate distance while cutting.

Unitized or Free-Standing Designs The Aviator SSD is available with a unitized water or down-draft cutting table (4’x4’, 4’x8’, or 6’x12’), or available in 4’ or 6’ widths up to 20’ long for use with free-standing cutting tables.

Rapid Set-Up Aviator SSD with unitized frame ships mostly assembled, so installation is quick and easy. The frame is leveled, cross beam set, tool carriage mounted, and the cables routed. You will be cutting parts within hours.

CAD/CAM Software C&G Systems can provide you with a variety of professional CAD/CAM and nesting software packages to meet the demands of your particular application.

Aviator SSD Delivers Gage metal to heavy plate, Aviator SSD delivers full-featured CNC productivity at an affordable price and the ability to grow with you. Call to see why Aviator SSD is the best value in the industry.

Call C&G Systems at (847) 816-9700 to consult with a sales representative

today, or visit us on the web at www.cgsystems.com.

Economical

Durable Steel Construction

Unitized or

Free-Standing

Field Upgradeable to Dual-Side Drive

(DSD) Aviator SSD shown with optional equipment.

Your Best Value in Precision Shape Cutting Systems.

Page 6: DSD · SureCut™ Technologies including True Hole® and Rapid Part™ processes. Rapid Part™ intelligently retracts the torch to next pierce height with rapid Z-axis motion, pre-flows

System Specifications

Machine Sizes

Integrated Water or Down-Draft Cutting Tables

4’ x 4’ (1.2m x 1.2m), 4’ x 8’ (1.2m x 2.4m), or 6’ x 12’ (1.8m x 3.7m) Effective Nominal Cutting Area

Heavy-Duty Construction with 3/16” Slats on 4” Centers

Free-Standing Models

Available in 4’ (1.2m) or 6’ (1.8m) Widths

Lengths from 4’ (1.2m) to 20’ (6.1m) Effective Cutting Area

Tool Station Capacity: 2 (Maximum)

1 Plasma Station

1 Oxy-Fuel Station

1 Marking Station

Industrial PC-Based Hypertherm EDGEPRO-Ti CNC Control

Integrated Torch Height Control System

Available Hypertherm Sensor Ti, Torch Height Control

Easy-To-Use 15” TFT Touch Screen

Windows XPE Based Operating System

40GB Hard Drive / 1 GB RAM

USB Ports

Heavy-Duty Drive System

Powerful Integrated DC brushless Servo Drives

Up to 500 IPM (12.7m/min)

Heavy Duty Gear Rack with Over-Sized and Hardened Pinions

Precision Planetary 10:1 Gear Boxes with <3 arc min. Backlash

Enclosed Drive System to Protect Machine During Operation

Precision Machined 45# T-Rail

New Clean Deck Design

Protects Cables and Hoses During Operation

Provides Easy Access for Routine Maintenance and Service

Heavy-Duty Power Track on all Axis for Hose and Cable Management

Plasma Systems

Value Priced 40 to 125 Amp Air Cooled Plasma Systems

100 to 200 Amp Water-Cooled, 100% Duty-Cycle Conventional Plasma Systems

Plasma Station Collision Sensor (Standard)

Form No. Aviator DSD (10/15) ©C&G Systems Corporation, 2015 www.cgsystems.com Printed in U.S.A.

U.S. CUSTOMER SERVICE: 320 East Main Street, Lake Zurich, IL 60047 [email protected]

Phone (847) 816-9700 FAX (847) 816-9777 [email protected] [email protected]

SSDSSDSSD

Air Scribe Plate Marking Station

Fiber-Optic or Wireless Network

Oxy-Fuel Torch

Water and Down-Draft Cutting Tables

Exhaust Systems

Dedicated Air Compressors and Dryers

Professional CAD/CAM and Nesting Software Packages

Optional Equipment

Aviator SSD is equipped with the Hypertherm EDGEPRO-Ti CNC Controller with integrated

Height Control System.

Aviator SSD Master Carriage shown with Hypertherm

Plasma Torch, Ti Lifter, and Collision Sensor.

As Demanding As You Are.

Page 7: DSD · SureCut™ Technologies including True Hole® and Rapid Part™ processes. Rapid Part™ intelligently retracts the torch to next pierce height with rapid Z-axis motion, pre-flows

DSDDSDDSD

Call C&G Systems at (847) 816-9700 to consult with a sales representative

today, or visit us on the web at www.cgsystems.com.

Your Best Value in Precision Shape Cutting Systems.

Challenger DSD system shown with options

Heavy-Duty Dual-Side Drive

Versatile and Expandable The Challenger DSD is your best value for high-production conventional or precision plasma, as well as heavy duty oxy-fuel cutting applications. A time-proven design featuring sturdy, long-lasting components will boost your production to new levels. The Challenger DSD is available in standard cutting widths of 6’, 8’ or 10’ (1.8m, 2.4m, or 3m). Rail extensions may be added to increase the standard 12’ (3.7m) effective cutting length up to 52’ (15.8m).

CNC Controls

Challenger DSD is available with Hypertherm’s EDGE Connect CNC Control. This industrial PC-based controls run in a user-friendly yet powerful Windows 10 environment and have 19” TFT touch-screen monitors.

Heavy-Duty Construction

The new Challenger DSD series builds on the time tested Challenger platform. A powerful dual-side drive system replaces the traditional single-side drive, and rides on precision machined and hardened tongue-in-groove 90# T-Rails mounted on 6” x 8” (150mm x 200mm) steel tube pedestals. To ensure a smooth and accurate motion, crowned truck wheels with self-cleaning wipers are used.

Challenger DSD also features new Clean Deck design, which provides maximum protection for cables and hoses, while providing easy access for routine maintenance and service.

Plasma Productivity

A variety of integrated torch height control systems from Hypertherm are available to meet the demands of high-volume production. Pierce heights are accurately set prior to each arc start and torch-to-plate distance is precisely maintained during cutting. These systems utilize fast response servo motors for optimal cut quality. Challenger DSD can be equipped with a wide variety of conventional or precision plasma systems up to 400 Amps from Hypertherm for production cutting capacity of up to 2” in steel, 1.75” stainless, and 1.5” aluminum.

Oxy-Fuel Performance

Challenger DSD can be equipped with up to 4 oxy-fuel stations. Heavy-duty high performance oxy-fuel components are your guarantee of superior productivity. The optional gas system includes twin sets of high and low pre-heat regulators to produce fast pierce rates and balanced torch flames, even with multiple torches. A domed high-flow oxygen regulator provides adjustable pierce rate control and outstanding flow capacity. The standard Victor MT318 torch is designed for cutting plate up to 12” (300mm) thick.

Page 8: DSD · SureCut™ Technologies including True Hole® and Rapid Part™ processes. Rapid Part™ intelligently retracts the torch to next pierce height with rapid Z-axis motion, pre-flows

Form No. Challenger (03/12) ©C&G Systems, Corporation., 2012 www.cgsystems.com Printed in U.S.A.

U.S. CUSTOMER SERVICE: 320 East Main Street, Lake Zurich, IL 60047 [email protected]

Phone (847) 816-9700 FAX (847) 816-9777 [email protected] [email protected]

As Demanding As You Are.

System Specifications

Standard Cutting Widths of 6’, 8’ or 10’ (1.8m, 2.4m, or 3m)’

Standard Effective Cutting Length is 12’ (3.7m).

Rail Extensions in 4’, 8’, and 16’ (1.2m, 2.4m, and 4.9m) Increments up

to 52’ (15.8m) Available.

Welded Steel Construction

Standard Heat Shields

Cutting Station Capacity

5 Stations Maximum

Up To 2 Plasma Stations

Up To 4 Oxy-Fuel Stations

1 Marking Station

Industrial PC-Based Hypertherm EDGE Connect CNC Control

Easy-To-Use 19” TFT Touch Screen Operation

Windows 10 Based Operating System

SS Hard Drive / 1 GB RAM / USB Ports / Networking

AC Dual-Side Servo Drives

Up To 750 IPM

Precision Heavy-Duty Gear Boxes

Plasma Systems

40 to 125 Amp Air Cooled Plasma Systems

200 to 400 Amp Water-Cooled, 100% Duty-Cycle

Conventional and Precision Plasma Systems from Hypertherm

Plasma Station Collision Sensor (Standard)

1.25” Wide Precision Machined and Hardened Ways

Hardened 90#, Tongue-In-Groove T-Rail System

New Clean Deck Design

Protects Cables and Hoses During Operation

Provides Easy Access for Routine Maintenance and Service

Heavy-Duty Power Track on all Axis for Hose and Cable Management

Optional Equipment

Up To 5 Plasma and Oxy-Fuel Cutting Stations

Plate Marking Station

Air Exhaust or Water Cutting Tables

Exhaust Systems

Dedicated Air Compressors & Dryers

Professional CAD/CAM and Nesting Software Packages

Hypertherm Edge-Pro CNC Control.

New Clean Deck design provides maximum

protection for cables and hoses, while providing easy access for routine

maintenance and service.

Challenger DSD Master Carriage Equipped with Hypertherm

HPR-260XD torch, ArcGlide THC with collision sensor, and Oxy-Fuel

DSDDSDDSD

Page 9: DSD · SureCut™ Technologies including True Hole® and Rapid Part™ processes. Rapid Part™ intelligently retracts the torch to next pierce height with rapid Z-axis motion, pre-flows

DXDDXDDXD

Call C&G Systems at (847) 816-9700 to consult with a sales representative

today, or visit us on the web at www.cgsystems.com.

Your Best Value in Precision Shape Cutting Systems.

Versatile and Expandable The Challenger DXD is your best value for high-production precision plasma, as well as heavy duty oxy-fuel cutting applications. A time-proven design featuring sturdy, long-lasting components will boost your production to new levels. The Challenger DXD is available in standard cutting widths of 6’, 8’ or 10’ (1.8m, 2.4m, or 3m). Rail extensions to increase the standard 12’ (3.7m) effective cutting length up to 52’ (15.8m).

The Full Suite

C&G Systems has designed its DXD series of machines around Hypertherm’s Full-Suite of genuine Hypertherm CNC controls, software, torch height controls, and HyPerformance plasma systems, to achieve superior hole quality and significant improvements in productivity.

Heavy-Duty Construction

The new Challenger DXD series builds on the time tested Challenger platform. The powerful dual-side-drive system rides on precision machined and hardened tongue-in-groove 90# T-Rails and is mounted on 6” x 8” (150mm x 200mm) steel tube pedestals. To ensure a smooth and accurate motion, crowned truck wheels with self-cleaning wipers are used.

Plasma Productivity

Hypertherm CNC and Torch Height Controls provide SureCut™ Technologies including True Hole® and

Rapid Part™ processes. Rapid Part™ intelligently

retracts the torch to next pierce height with rapid Z-axis motion, pre-flows gases during IHS or during machine motion, and optimizes motion between cuts utilizing

ProNest® 2017 software. This typically results in an

80% reduction in cut-to-cut cycle time, and a reduction in overall cycle time of 50% (most significant improvements are achieved on plates with high part/pierce counts). The Challenger DXD can be equipped with one of Hypertherm’s HPR XD® HyPerformance

plasma systems or the new XPR300™ X-Definition for

production cutting capacity of up to 2” steel, 1.75” stainless, and 1.50” aluminum.

Oxy-Fuel Performance

Challenger DXD can be equipped with up to 4 oxy-fuel stations. Heavy-duty high performance components are your guarantee of superior productivity. The optional gas system includes twin sets of high and low pre-heat regulators to produce fast pierce rates and balanced torch flames, even with multiple torches. A domed high-flow oxygen regulator provides adjustable pierce rate control and outstanding flow capacity. The standard torch is designed for cutting plate up to 12” thick.

Heavy-Duty Dual-Side Drive Rapid Part™ and True Hole® Enabled

Challenger DXD system shown with options

Page 10: DSD · SureCut™ Technologies including True Hole® and Rapid Part™ processes. Rapid Part™ intelligently retracts the torch to next pierce height with rapid Z-axis motion, pre-flows

DXDDXDDXD

Form No. Challenger (04/17) ©C&G Systems, Corporation., 2017 www.cgsystems.com Printed in U.S.A.

U.S. CUSTOMER SERVICE: 320 East Main Street, Lake Zurich, IL 60047 [email protected]

Phone (847) 816-9700 FAX (847) 816-9777 [email protected] [email protected]

As Demanding As You Are.

System Specifications

Standard Cutting Widths of 6’, 8’ or 10’ (1.8m, 2.4m, or 3m)

Standard Effective Cutting Length is 12’ (3.7m).

Rail Extensions in 4’, 8’, and 16’ (1.2m, 2.4m, and 4.9m) Increments up to

52’ (15.8m) Available.

Welded Steel Construction

Standard Heat Shields

Cutting Station Capacity (5 station Maximum)

Up To 2 Plasma Stations

Up To 4 Oxy-Fuel Stations

Dual-Side Drive with 750 Watt AC Servo Motors

Up To 600 IPM

Precision Heavy-Duty Gear Boxes

Industrial PC-Based Hypertherm EDGE® Connect CNC Controller

Easy-To-Use TFT Touch Screen Operation

Windows Based Operating System

SS Hard Drive / 1 GB RAM / USB Ports / Networking

Optimized Process and Torch Height Settings

Hypertherm Sensor™ THC

Integrated Laser Pointer

Plasma Systems

Hypertherm HPR 130XD®, 260XD®, 400XD® or XPR300™

100% Duty-Cycle Precision Plasma Systems

Hypertherm MaxPro 200® Oxygen Plasma

Magnetic Plasma Torch Break-Away (Standard)

1.25” Wide Precision Machined and Hardened Ways

Hardened 90#, Tongue-In-Groove T-Rail System

New Clean Deck Design

Protects Cables and Hoses During Operation

Provides Easy Access for Routine Maintenance and Service

Heavy-Duty Power Track on all Axis for Hose and Cable Management

Optional Equipment

Up To 5 Plasma and Oxy-Fuel Cutting Stations

Air Exhaust or Water Cutting Tables

Exhaust Systems

Dedicated Air Compressors & Dryers

Advanced Professional Nesting Software Packages

Hypertherm EDGE® Connect

Controller

New Clean Deck design provides maximum

protection for cables and hoses, while providing easy access for routine

maintenance and service.

Hypertherm XPR300™ Plasma

Page 11: DSD · SureCut™ Technologies including True Hole® and Rapid Part™ processes. Rapid Part™ intelligently retracts the torch to next pierce height with rapid Z-axis motion, pre-flows

Speed

Precision

Durability

Versatility

Expand Your Options with Crossfire

The Highly Customizable Precision Shape Cutting System

Speed At 900 IPM, Crossfire is fast and reliable. Powerful AC servo drives provide the power, and state-of-the-art industrial PC-based controllers provide the sophistication to increase operator productivity. Crossfire is available in turnkey configurations to take advantage of Rapid Part and True Hole Technology from Hypertherm, These packages integrate CNC controls, software, torch height control systems, and plasma power supplies to optimize cut and hole quality, improve material utilization, and reduce cycle times.

Precision Crossfire was designed with precision in mind. The system maintains a positional accuracy of better than .010” and a repeatability of .002” in an 8’ x 8’ area as certified by an independent laser calibration and certification company. With such capabilities, Crossfire is always on target.

Durability Crossfire is engineered to operate in 100% duty-cycle, 24/7 environments. From the 90# flame-hardened T-rails, precision ground linear ways on the cross-axis, to the heavy steel I-beam construction of the gantry, all components used on Crossfire are designed to provide smooth, long-lasting, low-maintenance operation. Crossfire is engineered for the long run.

Versatility Crossfire is designed to be a highly configurable platform. Systems are available in 6’, 8’, 10’, and 12’ widths, with custom sizes available. Crossfire’s standard 12’ length can also be extended to 150’ to meet the longest cutting requirements or to accommodate multiple cutting tables. Crossfire can be equipped with as many as 5 cutting stations and a marking station to accommodate multiple plasma and/or oxy-fuel combinations. A variety of heavy-duty water and down-draft cutting tables are also available. No matter what the job, you can’t miss with Crossfire.

Always On Target.

Crossfire system shown with options.

Call C&G Systems at (847) 816-9700 to consult with a sales representative

today, or visit us on the web at www.cgsystems.com.

Your Best Value in Precision Shape Cutting Systems.

Page 12: DSD · SureCut™ Technologies including True Hole® and Rapid Part™ processes. Rapid Part™ intelligently retracts the torch to next pierce height with rapid Z-axis motion, pre-flows

Dual-Side Drive Plasma / Oxy-Fuel

Highly Customizable

System Specifications

Standard Cutting Widths From 6’ - 12’ (1.8m-3.7m)

Custom Widths Available

Length:

Standard Effective Cutting Length: 12’ (3.7m)

Extensions Up To 150’ (45.7m) Available In 4’ (1.2m), 8’ (2.4m), and 16’ (4.9m) Increments

Cutting Station Capacity: 5 (Maximum)

Up To 2 Plasma Stations

Up To 4 Oxy-Fuel Stations

1 Marking Station

Industrial PC-Based Hypertherm Connect CNC Control

Easy-To-Use 19” TFT Touch Screen Operation

Windows 10 Based Operating System

SS Hard Drive / 1 GB RAM

USB Ports / Networking

Hypertherm Sensor THC Torch Height Control

Magnetic Plasma Collision Sensor (Standard)

900 IPM Dual-Side Drive Package

1500 Watt AC Servo Drives

Precision Machined and Hardened Linear Ways

Hardened 90#, Tongue-In-Groove T-Rail System

Helical Planetary Direct Drive Gear Boxes

Enclosed Power-track On All Axis / Standard Heat Shields

Turnkey Optimized Packages Available

Hypertherm Optimized for Rapid Part and True Hole Technology

Available Zoned Down Draft Cutting Tables

Available Air Filtration Systems

Pedestal Mounted Control Panel

Conventional or Precision Plasma Systems up to 400 Amps

Band Drive Slave-Torch Positioning

Plate Marking Station

Air Exhaust or Water Cutting Tables

Exhaust Systems

Dedicated Air Compressors and Dryers

Professional CAD/CAM and Nesting Software Packages

Crossfire is Equipped with Hypertherm Edge Connect CNC Control

Optional Equipment

Form No. Crossfire (01/12) ©C&G Systems Corporation, 2012 www.cgsystems.com Printed in U.S.A.

U.S. CUSTOMER SERVICE: 320 East Main Street, Lake Zurich, IL 60047 [email protected]

Phone (847) 816-9700 FAX (847) 816-9777 [email protected] [email protected]

As Demanding As You Are.

Available Hypertherm XPR 300 Series Plasma System

Page 13: DSD · SureCut™ Technologies including True Hole® and Rapid Part™ processes. Rapid Part™ intelligently retracts the torch to next pierce height with rapid Z-axis motion, pre-flows

Taurus 2000t

12’ wide model shown with optional equipment

Large Format Plasma & Oxy-Fuel Cutting Machine

Call C&G Systems at (847) 816-9700 to consult with a sales representative

today, or visit us on the web at www.cgsystems.com.

Your Best Value in Precision Shape Cutting Systems.

Model 2000 -Pedestal Mount

Model 3000 -Floor Mount

Taurus Models 2000 and 3000 Taurus is a highly configurable, large-format, precision shape cutting system designed to operate in 100% duty cycle, 24/7 environments. Taurus can be configured for conventional or precision plasma cutting, as well as for multi-head oxy-fuel applications. With pedestal mounted, floor mounted, or tucked rails, Taurus provides a variety of configurations available in standard widths from 8’ (2.4m) to 26’ (7.9m), and can be extended to over 150’ (45.7m) in length.

High Capacity Plasma & Oxy-Fuel This large format machine is capable of carrying up to a total of 10 cutting stations. Taurus can carry up to 4 Plasma stations with power to 800 amps, and up to 8 Oxy-fuel stations. Standard Victor MT318 oxy-fuel torches are designed to cut plate up to 12” (300mm) thick.

Precision Controls Taurus can be configured with a variety of industrial PC-based CNC controls from Hypertherm. Turnkey configurations are available to take advantage of Rapid Part and True Hole Technology from Hypertherm, packages integrate CNC controls, software, torch height control systems, and plasma power supplies to optimize cut and hole quality, improve material utilization, and reduce cycle times.

Dual-stage planetary gear-heads mounted directly to 1500 Watt Digital AC servos.

Heavy Duty Frame & Rail System Rugged all-steel frame and rail system components are designed to perform in severe environments. Large diameter crowned and hardened truck wheels with self-cleaning wipers glide over precision machined, tongue-in-groove sections of hardened 90# T-Rail. Precision AGMA gear rack insures repeatability and accuracy throughout the entire cutting envelope. All components used on Taurus are designed to provide smooth, long-lasting, low-maintenance operation in the harshest environments.

Options C&G Systems offers a full line of options to configure and customize your Taurus. Options include: adjustable slave stations for multiple plasma or oxy-fuel torches, heat shields, plate marking system, heavy-duty zoned down-draft or water cutting tables, exhaust systems, dedicated compressor systems, wireless communication package, as well as professional CAD/CAM and nesting software packages to optimize system performance and maximize material yield.

Page 14: DSD · SureCut™ Technologies including True Hole® and Rapid Part™ processes. Rapid Part™ intelligently retracts the torch to next pierce height with rapid Z-axis motion, pre-flows

System Specifications Heavy All-Steel Frame and Rail System Construction

Standard Cutting Widths From 8’ - 26’ (2.4M - 7.9m) Custom Widths Available Upon Request

Standard Cutting Length: 12’ (3.7m) Extensions Available In 4’ (1.2m), 8’ (2.4m), and 16’ (4.9m)

Increments up to 150’ (45.7m)

Cutting Station Capacity: 10 Stations Maximum Up to 4 Plasma Stations Up to 8 Oxy-Fuel Stations 1 Marking Station

Industrial PC-Based CNC Controls: Hypertherm EDGE Connect Easy-To-Use Touch Screen Operation Windows 10 Operating System SS Hard Drive / 1 GB RAM / USB Ports

Hypertherm Sensor THC Height Controls Magnetic Plasma Collision Sensor (Standard)

750 IPM Dual-Side Drive Package 1500 Watt AC Servo Drive System

Precision Machined And Hardened Linear Ways

Hardened 90#, Tongue-In-Groove T-Rails Pedestal Mounted, Floor Mounted, or Tucked Rail Systems

Enclosed Power-Track On All Axis Turnkey Optimized Packages Available

Hypertherm Optimized for Rapid Part and True Hole Technology

Optional Equipment Conventional Or Precision Plasma Up To 800 amps Oxy-Fuel Torches with Cable Drive Slave-Torch Positioning Plate Marking Station Down-Draft Air Exhaust or Water Cutting Tables Exhaust Systems Dedicated Air Compressors & Dryers Professional CAD/CAM And Nesting Software Packages

Taurus Master Carriage Configured With Plate

Marker, Plasma Station With Torch Height Control & Collision Sensor, and Three Oxy-Fuel Cutting

Stations.

Hypertherm EDGE Connect CNC Control.

Model 2000 -Pedestal Mount

Model 3000 -Floor Mount

Form No. Taurus (01/12) ©C&G Systems Corporation, 2012 www.cgsystems.com Printed in U.S.A.

U.S. CUSTOMER SERVICE: 320 East Main Street Lake Zurich, IL 60047 [email protected]

Phone (847) 816-9700 FAX (847) 816-9777 [email protected] [email protected]

Taurus Master Carriage Configured

with Six Oxy-Fuel Cutting Stations.

As Demanding As You Are.

Page 15: DSD · SureCut™ Technologies including True Hole® and Rapid Part™ processes. Rapid Part™ intelligently retracts the torch to next pierce height with rapid Z-axis motion, pre-flows

Model 2000 -Pedestal Mount

Model 3000 -Floor Mount

Large Format Plasma & Oxy-Fuel Cutting Machine

Call C&G Systems at (847) 816-9700 to consult with a sales representative

today, or visit us on the web at www.cgsystems.com.

Your Best Value in Precision Shape Cutting Systems.

Taurus Models 2000 and 3000 Taurus is a highly configurable, large-format, precision shape cutting system designed to operate in 100% duty cycle, 24/7 environments. Taurus can be configured for conventional or precision plasma cutting, as well as for multi-head oxy-fuel applications. With pedestal mounted, floor mounted, or tucked rails, Taurus provides a variety of configurations available in standard widths from 8’ (2.4m) to 26’ (7.9m), and can be extended to over 150’ (45.7m) in length.

High Capacity Plasma & Oxy-Fuel This large format machine is capable of carrying up to a total of 10 cutting stations. Taurus can carry up to 4 Plasma stations with power to 800 amps, and up to 8 Oxy-fuel stations. Standard Victor MT318 oxy-fuel torches are designed to cut plate up to 12” (300mm) thick.

Precision Controls Taurus can be configured with a variety of industrial PC-based CNC controls from Hypertherm. Turnkey configurations are available to take advantage of Rapid Part and True Hole Technology from Hypertherm. These packages integrate CNC controls, software, torch height control systems, and plasma power supplies to optimize cut and hole quality, improve material utilization, and reduce cycle times.

Dual-stage planetary gear-heads mounted directly to 1500 Watt AC servos provide exacting motion control and ultra smooth cut surfaces.

Heavy Duty Frame & Rail System Rugged all-steel frame and rail system components are designed to perform in severe environments. Large diameter crowned and hardened truck wheels with self-cleaning wipers glide over precision machined, tongue-in-groove sections of hardened 90# T-Rail. Precision AGMA gear rack insures repeatability and accuracy throughout the entire cutting envelope. All components used on Taurus are designed to provide smooth, long-lasting, low-maintenance operation in the harshest environments.

Options C&G Systems offers a full line of options to configure and customize your Taurus. Options include: adjustable slave stations for multiple plasma or oxy-fuel torches, heat shields, plate marking system, heavy-duty zoned down-draft or water cutting tables, exhaust systems, dedicated compressor systems, wireless or fiber-optic communication package, as well as professional CAD/CAM and nesting software packages to optimize system performance and maximize material yield.

Taurus 3000t

14’ wide model shown with optional equipment

Page 16: DSD · SureCut™ Technologies including True Hole® and Rapid Part™ processes. Rapid Part™ intelligently retracts the torch to next pierce height with rapid Z-axis motion, pre-flows

Available Hypertherm XPR 300 Plasma

Taurus Equipped With Hypertherm EDGE Connect CNC.

Model 2000 -Pedestal Mount

Model 3000 -Floor Mount

Form No. Taurus (10/15) ©C&G Systems Corporation, 2015 www.cgsystems.com Printed in U.S.A.

U.S. CUSTOMER SERVICE: 320 East Main Street Lake Zurich, IL 60047 [email protected]

Phone (847) 816-9700 FAX (847) 816-9777 [email protected] [email protected]

As Demanding As You Are.

System Specifications Heavy All-Steel Frame and Rail System Construction

Standard Cutting Widths From 8’ - 26’ (2.4M - 7.9m) Custom Widths Available Upon Request

Standard Cutting Length: 12’ (3.7m) Extensions Available In 4’ (1.2m), 8’ (2.4m), and 16’ (4.9m)

Increments up to 150’ (45.7m)

Cutting Station Capacity: 10 Stations Maximum Up to 4 Plasma Stations Up to 8 Oxy-Fuel Stations 1 Marking Station

Industrial PC-Based CNC Controls: Hypertherm EDGE Connect Easy-To-Use 19” Touch Screen Operation Windows 10 Based Operating System SS Hard Drive / 1 GB RAM / USB Ports

Hypertherm Sensor THC Torch Height Control Plasma Station Collision Sensor (Standard)

750 IPM Dual-Side Drive Package 1500 Watt AC Servo Drive System

Precision Machined And Hardened Linear Ways

Hardened 90#, Tongue-In-Groove T-Rails Pedestal Mounted, Floor Mounted, or Tucked Rail Systems

Enclosed Power-Track On All Axis Turnkey Optimized Packages Available

Hypertherm Optimized for Rapid Part and True Hole Technology

Optional Equipment Conventional Or Precision Plasma Up To 800 amps Oxy-Fuel Torches with Cable Drive Slave-Torch Positioning Plate Marking Station Wireless Communication Package Down-Draft Air Exhaust or Water Cutting Tables Exhaust Systems Dedicated Air Compressors & Dryers Professional CAD/CAM And Nesting Software Packages

Taurus Configured with

Six Oxy-Fuel Cutting Stations.