CONTENTStectoweld.com/Literature/Tectoweld DSA.pdf · CONTENTS SECTION 1 - Introduction and ......

47
1 ATI Tectoniks: Unit #1, 1450 W. 228th St., Torrance, CA , 90501 , 1-877-EXOWELD, Fax 310-257-1170 Copperweld ® DSA Cable CONTENTS SECTION 1 - Introduction and Technical Information Part Numbering System .................................................. 2 Symbol Definition ............................................................ 3 Requirements of Electrical Connections ............................. 4 Exothermic Welding ........................................................ 5 Operating Procedure ....................................................... 6 Tools and Accessories ..................................................... 7 Tech Tip: Minimizing Cost, Maximizing Flexibility ................ 10 Section 2 - Connections Catalog Connections Master Index .............................................. 11 W Series-Wire & Cable .................................................. 15 G Series-Wire/Cable to Ground Rod ................................ 27 S Series-Wire/Cable to Plate/Pipe .................................. 35 P Series-Wire/Cable to Terminal Lugs ............................. 45

Transcript of CONTENTStectoweld.com/Literature/Tectoweld DSA.pdf · CONTENTS SECTION 1 - Introduction and ......

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CONTENTS

SECTION 1 - Introduction and Technical Information

Part Numbering System .................................................. 2

Symbol Definition ............................................................ 3

Requirements of Electrical Connections ............................. 4

Exothermic Welding ........................................................ 5

Operating Procedure ....................................................... 6

Tools and Accessories ..................................................... 7

Tech Tip: Minimizing Cost, Maximizing Flexibility ................ 10

Section 2 - Connections Catalog

Connections Master Index .............................................. 11

W Series-Wire & Cable .................................................. 15

G Series-Wire/Cable to Ground Rod ................................ 27

S Series-Wire/Cable to Plate/Pipe .................................. 35

P Series-Wire/Cable to Terminal Lugs ............................. 45

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Part Numbering System and Ordering Information

WE 4/0A-7/#7 WE Connection 4/0 AWG 7/#7

Wire “A” 4/0 AWGWire “B” 7/#7

WE Connection

WT Connection 7/#7 7/#7

WT 7/#7-7/#7

7/#7 7/#7

WT Series Connection

Other Options: Wear Plate Option - Add Suffix "-G" to end of mold part numberHeavy Duty Connections - Add Prefix "HD-" to start of mold part number.Split Crucible Molds - Add Suffix "-S" to end of mold part number.

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Symbol DefinitionsThe following symbols are used throughout this catalog.

Conductor A

Conductor B

Mold Part Number

Mold Price Key

Weld Metal Size

Mold Sealer Type

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Requirements of Electrical Connections

Poor connections (joints) between conductors are often the cause ofelectrical failures. An ideal connection should possess the followingqualities:

1. Maintains contact integrity and electrical continuity;2. When conducting electrical current, connector temperature

should remain lower than that of the conductor;3. Able to withstand overload conditions without melting, burning

or failing;4. Long service life. Will not deteriorate, loosen or corrode when

subjected to weather over time.Of all the varieties of electrical connectors available today, only exothermic welded connectors can meet the above criteria. Throughout the world, exothermic welding has been shown to be the best choice where safety, reliability, current carrying capacity and longevity are critical.

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TectoWeld®

Exothermic Welded ConnectorsThe process of exothermic welding is a method of making electrical connections of copper to copper or copper to steel in which no outside source of heat or power is required. In this process, a special weld metal material is placed into a high temperature resistant mold and ignited. The process of igniting the particles creates extremely high heat and molten metal (exothermic reaction), and produces a molten metal slag. This liquid copper metal flows into the weld cavity, filling any available space and completes the weld. The weld is then allowed to cool and solidify before it is removed from the mold. The mold is ready for the next weld after a brief cleaning with a brush. This entire process takes only seconds to complete.

Exothermic welded connections produce a permanent connection, superior in performance to any known mechanical or pressure type surface-to-surface contact connector. Because the connection produced is a molecular bond, an exothermic welded connection will not loosen or increase in resistance over the lifetime of the installation.

IEEE and NEC standards specifically allow all grounding system connections to be made by exothermic weld. Connections should include, but not be limited to, all wire to wire splices, Tee´s, X´s, etc.; all wire to ground rods, ground rod splices, wire to steel and cast iron, terminal lugs, bus-bar connections and wire to rail connections.

Exothermic welding is applicable to materials other than copper, some of these are listed below:

Brass Bronze Cast Iron Columbium Copper-clad Steel Galvanized Steel Monel Niobium Pure Iron Steel Silicon Bronze Stainless Steel Steel Rail Wrought Iron

Advantages of TectoWeld Exothermic Welding:o Current carrying (fusing) capacity equal to or greater than the conductor.o Permanent molecular bond that will not loosen or corrode.o Will not deteriorate with age.o Will withstand repeated faults.o Low labor costs.o No special skills required.o No external power or heat required.o Can be checked visually for quality.o Easily transportable.

Starter Material

Mold cover

Weld MetalCrucible

Metal Disk Mold

Tap HoleConductor A

Weld Cavity Conductor B

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The Welding Procedure

• Dry the mold and cables.• Clean the cables.• Place cable ends in the mold.

• Close the handles to lock the mold.• Drop the metal disk into the crucible.

• Pour the weld metal into the crucible.• Sprinkle the starting powder over the weld metal and onto the lip of the mold.

• Close the cover and ignite.• Open the mold after the metal solidifies.

• Remove slag from mold before next connection .• A completed TectoWeld connection.

1

2

3

4

5

6

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Tools and Accessories

TectoWeld®

Weld Metal #115 This Side Up

Store in Dry Place

Read All Instru

ctions

Contains 10 Weld M

etals

No. xxxxxxxx

ATI Tectoniks

Torra

nce, Calif

ornia

1-877-EXOWELD

www.at i tec.com

Connects Copper-Copper

or Copper-S

teel

All TectoWeld weld metals are also available in the traditional plastic tube packaging. Weld metal tubes are packaged in plastic boxes of 10 or 20 tubes depending on weld metal size. The weld metal types are distinguished by type by the cap color: type A – clear, type B – yellow, type C - orange and type CP -green.

Weld Molds - Precision engineered for optimum results.Each weld mold is designed to give precise and reliable results. Only the finest materials are utilized so that these molds can withstand continuous heat-cooling cycles. All molds are categorized into eleven different price codes according to their connection type. These molds have a minimum service life of approximately 65 connections. However it is not uncommon to achieve 80-100 connections when proper care is taken during usage.

Split Crucible Option - WT and WX type mold may be ordered, as an option, with a split crucible. A split crucible allows the user to quickly and easily access the interior of the weld crucible and tap hole for cleaning and slag removal. To specify the split crucible option, please add the suffix “S” to the end of the mold part number. Example WT 2AS-2AS-S.

Wear Plate Option - The mold will become chipped and worn through rough handling or through normal use. The optional wear plate will prolong the service life of a mold by protecting the mold openings with metal plates. Wear plates are available for the following mold types: WE, WT, WP, GEE, GET, GST and SVES. For other types please contact your authorized agent or the factory. To order the wear plate option, please add the suffix G after the mold part number. Example: WT 4/0A-4/0A-G.

Mold Handle Clamps (CL-2, CL-3, CL-4, CLR series) CL-2 handle clamps are for use with number 2 molds. For molds numbers 3, 5, 7 and 10 the CL-3 handle clamp is appropriate. Molds number 4, 6, 8 and 11 use handle clamp CL-4. The CLR series of clamps are specifically for railroad applications.

Weld Metal (Types, A, B, C & CP) - All TectoWeld weld metals are meticulously packaged in individual moisture proof state of the art foil packs. The starting material is in a separate container within each foil pack; this eliminates weld metal loss due to spoilage and no-start situations. The water proof foil packs increase shelf life and make for easier transportation. Each box of TectoWeld contains either 10 or 20 foil packs depending on the size of

the weld metal. Most connections involving copper wires, bars, pipes and/or grounding rods will use type A weld metal. Type B weld metal is formulated for rail bonding connections, while type C weld metal is used for connections with cast iron components. CP type weld metal is formulated specifically for cathodic protection applications. These types of weld metals can be distinguished from a colored dot next to the weld metal size: type A – no dot, type B – yellow, type C - orange and type CP - green.

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Chain Handle Clamps (CL-3CV, CL-3CH, CL-4CV, CL-4CH) Chain handle clamps are available for making connections to vertical standing or horizontal pipes and beams.

"Banana" Handle Clamps (CL-3B, CL-4B)) Banana handles are designed specifically for welding operations in narrow trenches. The angled handles allow safe and convenient operation without the need for excavating the corner of the trench for clearance. A tremendous labor and time saver.

Magnetic Handle Clamps (CL-3M, CL-4M) Standard handle clamps fitted with powerful rare earth magnets to allow welding onto vertical flat steel surfaces.

C-Clamp Attachement (CCLAMP3, CCLAMP4)These attachements will fit CL-3 and CL-4 handles to enable them to be attached to the edge of a flat vertical surface (i.e. I-beams, steel doors etc.), allowing the operator to have both hands free during welding. The attachement affixes to the center post of a handle clamp with a cotter pin.

Ground Rod Splice Clamp (GNRDC)Holds 2 ground rods in the vertical position required when splicing together with GVE type molds. Ensures proper spacing of required gap between the upper and lower rod.

Wire Clamp (CBLC)Relieves tension from wires being welded to prevent the wires from pulling out of the mold during welding.

Slag Removal Tools (S-2, S-3)These tools have been designed to assist in the removal of slag from the mold crucible and tap hole. Type S-2 cleaning tools are for use with molds number 1 and 2. All other molds use type S-3 cleaning tool.

Flint Ignitor (IGNITOR)Compact and Convenient:These are mechanical flint ignitors with long service cycles. They produce a large cascade of sparks for ease of igniting the starting material. Worn flints can be replaced.

Ignitor Extension (IG-EX)30 inch extension arm for flint ignitors. Allows operator to have more additional reach.

Mold Sealer, Putty (DX-3)High heat resistant putty allows small leaks and gaps in the mold to be temporarily stopped. Comes in convenient one pound packs.

Mold Sealer, Ceramic Fiber Batting (DX-4)High heat resistant ceramic fiber batting. Used where larger voids need to be filled to ensure proper and complete weld. Generally used with rebar welds.

Wrap Shims (SLV-WRAP)Thin, flexible copper shim strips. Can be wrapped around wires and cables to adapt them to fit a larger mold opening.

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Card Cloth Brush, (CCB-1)Short stiff wire bristles enable efficient cleaning of metal surfaces and wires in preparation for welding. Quality construction on wooden handles ensure long service life.

Flame Resistant Blanket (BLANKET)Heavy Alumina-Silica fiber woven flame resistant blankets. Can be used to protect surounding areas from sparks and heat. 18" x18".

Ratcheting Cable Cutter, (CUTTER1)This compact cable cutter measures only 10” long and is able to cut copper or aluminum cable up to 750 mcm. Precision ratcheting mechanism and high carbon steel blades ensure long service life and clean cable cuts every time.

Trigger Start Torch Head, (TORCHH)A very convenient flame torch for pre-heating of mold and conductors. This torch uses cartridge type gas canisters. The torch simply screws onto the gas cartridge and the flame can be adjusted via the thumb wheel on the torch head.

Mold Cleaning Brush, (MCB-1)This heavy duty brush makes mold cleaning quick and easy. Hefty wooden handles stand up to repeated use. Stiff natural bristles ensure rapid mold cleaning without harming the soft graphite molds.

Steel Disks (Disk-S, Disk-M, Disk-L)Steel Disk designed to contain the exothermic reaction to the upper crucible of a mold until the reaction is complete and ready to weld. Weld metals #45 and smaller use Disk-S, #65-#115 use Disk-M and #150 and larger use Disk-L. Comes in packs of 10.

Welding Tool Kit - A complete kit for exothermic welding operations.This metal tool kit contains everything required for the safe and efficient operationof exothermic welds. Each Kit contains gloves, safety goggles, torch, ignitor, pliers,gripping pliers, screw driver, hammer, cleaning tool, soft brush, wire brush, wirecutter and a metal file.

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Tech Tip: Minimizing Materials and CostsGrid Wire to Ground Rod Connections

250 mcm or Larger

WXWP WT

GETGET

GEP

(1) 2 molds 2 welds

Specified connection

Note: (1) is the most common method

(2) 2 molds 2 welds (3) 2 molds 2 welds

(4) 1 molds 1 weld (5) 2 molds 2 welds (6) 1 mold 2 welds

GET

GETGST

GSTGST

250 mcm or Larger

GET Type

WT Type

1/0 awg

GEE Type

Ground rodGround rod

WT

Often in grounding grids it is common to see main grounding conductors sized at 250 mcm or larger. When wire sizes are at this level or larger, it may become difficult and expensive to make proper connections to ground rods (type GET). Since a single 3/4-inch or 5/8 inch ground rod would not be able to withstand several thousand amperes, a fault current must be distributed across and entire ground grid. Therefore an alternative to weld-ing large gauge wires to ground rods would be to use an intermediary wire between the main grounding conductors and the ground rods. Typically 1/0 AWG wire can be used because this size wire has over 5 times the equiva-lent cross section of a 3/4-inch ground rod. This method not only simplifies the welding procedure, but also offers considerable savings of wire and weld metal. Left Diagram: Right Diagram: Mold Type Weld Metal Mold Type Weld Metal GET 18-250A #200 GEE 18-250A #90 WT 250A-1/0A #90Equivalent Connections to Ground RodsSeveral options for achieving a connection as specified in the engineering drawings are available. All the examples below show electrically equivalent connections as those specified in the engineering drawing represented by the cross and circle symbol.

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MASTER SERIES INDEX

W Series - Wire/ Cable Connections

WE Pg-18 WT Pg-19 WX * WP Pg-22

WF * WL Pg-23 WXL Pg-21 WHY *

WLE * WPT * WPD * WGT *

WVY * WCE * WCT * WCVT *

WVCT * WECV *

* Items marked with an asterisk are by special order only.

Please inquire for details.

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MASTER SERIES INDEX

G Series - Wire to Ground Rod

GEE Pg-26 GET Pg-27 GST Pg-28 GEY *

GEP * GHY * GWY * GVE *

GBN * GBT * GPW * GBVN *

GBVS * GBVE * GBVB * GBHT *

GTE * GEU *

* Items marked with an asterisk are by special order only. Please inquire for details.

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MASTER SERIES INDEX

S Series- Cable To Plate/ Pipe

R Series - Wire/ Cable To Rebar

SHEA Pg-30 SHEB Pg-31 SHTA Pg-32 SHTB Pg-33

SVES Pg-34 SVED Pg-35 SVEU Pg-36 SVTV Pg-37

RHEH * RHXH * RVXH * RVCT *

RVE * RHP * RVP * RHT *

SVTHA * SVTHB Pg-38 SVEH *

* Items marked with an asterisk are by special order only. Please inquire for details.

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MASTER SERIES INDEX

P Series - Wire to Terminal Lug

PK Pg-40 PV * PY * PT *

PL Pg-41 PVD * PHD * PVHT *

PVET * PTHU * PVL *

* Items marked with an asterisk are by special order only. Please inquire for details.

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W SeriesWire To Wire Connections

WE

WT

WXL

WL

WP

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A B

WE

7/#10 7/#10 WE 7/#10-7/#10 3 32 7/#8 7/#8 WE 7/#8-7/#8 3 45 7/#7 7/#7 WE 7/#7-7/#7 3 65 7/#6 7/#6 WE 7/#6-7/#6 3 90 7/#5 7/#5 WE 7/#5-7/#5 3 115 19/#9 19/#9 WE 19/#9-19/#9 3 115 19/#8 19/#8 WE 19/#8-19/#8 3 115 19/#7 19/#7 WE 19/#7-19/#7 3 150 19/#6 19/#6 WE 19/#6-19/#6 3 200

NOTERecommended Tools:CL-3 Handle Clamp. If weld metal is greater than #250 then use CL-4Flint Ignitor, MCB-1 Mold Cleaning Brush, S-3 Slag Removal Tool

7/#10 7/#10 HD-WE 7/#10-7/#10 3 65 7/#8 7/#8 HD-WE 7/#8-7/#8 3 90 7/#7 7/#7 HD-WE 7/#7-7/#7 3 115 7/#6 7/#6 HD-WE 7/#6-7/#6 3 150 7/#5 7/#5 HD-WE 7/#5-7/#5 3 200 19/#9 19/#9 HD-WE 19/#9-19/#9 3 200 19/#8 19/#8 HD-WE 19/#8-19/#8 3 200 19/#7 19/#7 HD-WE 19/#7-19/#7 3 250 19/#6 19/#6 HD-WE 19/#6-19/#6 3 2 X 150

Heavy Duty Versions

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WT

A

B 7/#10 7/#10 WT 7/#10-7/#10 3 45 7/#8 7/#8 WT 7/#8-7/#8 3 65 7/#10 WT 7/#8-7/#10 3 45 2/0A WT 7/#8-2/0A 3 65 4/0A WT 7/#8-4/0A 3 90 7/#7 7/#7 WT 7/#7-7/#7 3 90 7/#8 WT 7/#7-7/#8 3 90 7/#10 WT 7/#7-7/#10 3 45 2/0A WT 7/#7-2/0A 3 90 4/0A WT 7/#7-4/0A 3 115 7/#6 7/#6 WT 7/#6-7/#6 3 115 7/#7 WT 7/#6-7/#7 3 90 7/#6 7/#8 WT 7/#6-7/#8 3 90 7/#10 WT 7/#6-7/#10 3 45 2/0A WT 7/#6-2/0A 3 90 4/0A WT 7/#6-4/0A 3 115 7/#5 7/#5 WT 7/#5-7/#5 3 150 7/#6 WT 7/#5-7/#6 3 115 7/#7 WT 7/#5-7/#7 3 90 7/#8 WT 7/#5-7/#8 3 90 7/#10 WT 7/#5-7/#10 3 90 2/0A WT 7/#5-2/0A 3 90 4/0A WT 7/#5-4/0A 3 150 19/#9 19/#9 WT19/#9-19/#9 3 150 7/#5 WT 19/#9-7/#5 3 150 7/#6 WT 19/#9-7/#6 3 150 7/#7 WT 19/#9-7/#7 3 90 7/#8 WT 19/#9-7/#8 3 90 2/0A WT 19/#9-2/0A 3 90 4/0A WT 19/#9-4/0A 3 150 19/#8 WT 19/#8-19/#8 3 200 19/#9 WT 19/#8-19/#9 3 150 7/#5 WT 19/#8-7/#5 3 150 7/#6 WT 19/#8-7/#6 3 150 7/#7 WT 19/#8-7/#7 3 90 7/#8 WT 19/#8-7/#8 3 90 2/0A WT 19/#8-2/0A 3 90 4/0A WT 19/#8-4/0A 3 150 19/#7 19/#7 WT 19/#7-19/#7 3 200 19/#8 WT 19/#7-19/#8 3 200 19/#9 WT 19/#7-19/#9 3 200 7/#5 WT 19/#7-7/#5 3 150

NOTERecommended Tools:CL-3 Handle Clamp. If weld metal is greater than #250 then use CL-4Flint Ignitor, MCB-1 Mold Cleaning Brush, S-3 Slag Removal Tool

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WT

A

B 19/#7 7/#6 WT 19/#7-7/#6 3 150 7/#7 WT 19/#7-7/#7 3 90 7/#8 WT 19/#7-7/#8 3 90 2/0A WT 19/#7-2/0A 3 90 4/0A WT 19/#7-4/0A 3 150 500MCM WT 19/#7-500A 3 250 19/#6 19/#6 WT 19/#6-19/#6 3 2X150 19/#7 WT 19/#6-19/#7 3 200 19/#8 WT 19/#6-19/#8 3 200 19/#9 WT 19/#6-19/#9 3 200 7/#5 WT 19/#6-7/#5 3 150 7/#6 WT 19/#6-7/#6 3 115 2/0A WT 19/#6-2/0A 3 90 4/0A WT 19/#6-4/0A 3 150 500MCM WT 19/#6-500A 3 2X150 2/0 19/#6 WT 2/0A-19/#6 3 115 19/#7 WT 2/0A-19/#7 3 115 19/#8 WT 2/0A-19/#8 3 115 19/#9 WT 2/0A-19/#9 3 115 7/#5 WT 2/0A-7/#5 3 115 7/#6 WT 2/0A-7/#6 3 90 7/#7 WT 2/0A-7/#7 3 90 7/#8 WT 2/0A-7/#8 3 90 7/#10 WT 2/0A-7/#10 3 65 4/0 19/#6 WT 4/0A-19/#6 3 150 19/#7 WT 4/0A-19/#7 3 150 19/#8 WT 4/0A-19/#8 3 150 19/#9 WT 4/0A-19/#9 3 150 7/#5 WT 4/0A-7/#5 3 150 7/#6 WT 4/0A-7/#6 3 150 7/#7 WT 4/0A-7/#7 3 90 7/#8 WT 4/0A-7/#8 3 90 7/#10 WT 4/0A-7/#10 3 90 250 19/#6 WT 250A-19/#6 3 150 19/#7 WT 250A-19/#7 3 150 19/#8 WT 250A-19/#8 3 150 19/#9 WT 250A-19/#9 3 150 7/#5 WT 250A-7/#5 3 150 7/#6 WT 250A-7/#6 3 150 7/#7 WT 250A-7/#7 3 90 7/#8 WT 250A-7/#8 3 90 7/#10 WT 250A-7/#10 3 90 500MCM 19/#6 WT 500A-19/#6 3 2X150 19/#7 WT 500A-19/#7 3 250 19/#8 WT 500A-19/#8 3 200 19/#9 WT 500A-19/#9 3 200 7/#5 WT 500A-7/#5 3 200 7/#6 WT 500A-7/#6 3 150 7/#7 WT 500A-7/#7 3 115 7/#8 WT 500A-7/#8 3 115

NOTERecommended Tools:CL-3 Handle Clamp. If weld metal is greater than #250 then use CL-4Flint Ignitor, MCB-1 Mold Cleaning Brush, S-3 Slag Removal Tool

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WT

A

B 7/#10 7/#10 HD-WT 7/#10-7/#10 3 90 7/#8 7/#8 HD-WT 7/#8-7/#8 3 115 7/#10 HD-WT 7/#8-7/#10 3 90 2/0A HD-WT 7/#8-2/0A 3 150 4/0A HD-WT 7/#8-4/0A 3 200 7/#7 7/#7 HD-WT 7/#7-7/#7 3 150 7/#8 HD-WT 7/#7-7/#8 3 `150 7/#10 HD-WT 7/#7-7/#10 3 90 2/0A HD-WT 7/#7-2/0A 3 150 4/0A HD-WT 7/#7-4/0A 3 200 7/#6 7/#6 HD-WT 7/#6-7/#6 3 200 7/#7 HD-WT 7/#6-7/#7 3 150 7/#6 7/#8 HD-WT 7/#6-7/#8 3 150 7/#10 HD-WT 7/#6-7/#10 3 90 2/0A HD-WT 7/#6-2/0A 3 150 4/0A HD-WT 7/#6-4/0A 3 250 7/#5 7/#5 HD-WT 7/#5-7/#5 3 250 7/#6 HD-WT 7/#5-7/#6 3 200 7/#7 HD-WT 7/#5-7/#7 3 150 7/#8 HD-WT 7/#5-7/#8 3 150 7/#10 HD-WT 7/#5-7/#10 3 150 2/0A HD-WT 7/#5-2/0A 3 150 4/0A HD-WT 7/#5-4/0A 3 250 19/#9 19/#9 HD-WT19/#9-19/#9 3 250 7/#5 HD-WT 19/#9-7/#5 3 250 7/#6 HD-WT 19/#9-7/#6 3 250 7/#7 HD-WT 19/#9-7/#7 3 150 7/#8 HD-WT 19/#9-7/#8 3 150 2/0A HD-WT 19/#9-2/0A 3 150 4/0A HD-WT 19/#9-4/0A 3 250 19/#8 HD-WT 19/#8-19/#8 3 2 X 150 19/#9 HD-WT 19/#8-19/#9 3 250 7/#5 HD-WT 19/#8-7/#5 3 250 7/#6 HD-WT 19/#8-7/#6 3 250 7/#7 HD-WT 19/#8-7/#7 3 150 7/#8 HD-WT 19/#8-7/#8 3 150 2/0A HD-WT 19/#8-2/0A 3 150 4/0A HD-WT 19/#8-4/0A 3 250 19/#7 19/#7 HD-WT 19/#7-19/#7 3 2 X 200 19/#8 HD-WT 19/#7-19/#8 3 2 X 150 19/#9 HD-WT 19/#7-19/#9 3 2 X 150 7/#5 HD-WT 19/#7-7/#5 3 2 X 150

NOTERecommended Tools:CL-3 Handle Clamp. If weld metal is greater than #250 then use CL-4Flint Ignitor, MCB-1 Mold Cleaning Brush, S-3 Slag Removal Tool

Heavy Duty Versions

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WT

A

B 19/#7 7/#6 HD-WT 19/#7-7/#6 3 250 7/#7 HD-WT 19/#7-7/#7 3 150 7/#8 HD-WT 19/#7-7/#8 3 150 2/0A HD-WT 19/#7-2/0A 3 150 4/0A HD-WT 19/#7-4/0A 3 250 500MCM HD-WT 19/#7-500A 3 2 X 200 19/#6 19/#6 HD-WT 19/#6-19/#6 3 2 X 150 19/#7 HD-WT 19/#6-19/#7 3 2 X 200 19/#8 HD-WT 19/#6-19/#8 3 2 X 150 19/#9 HD-WT 19/#6-19/#9 3 2 X 150 7/#5 HD-WT 19/#6-7/#5 3 2 X 150 7/#6 HD-WT 19/#6-7/#6 3 250 2/0A HD-WT 19/#6-2/0A 3 150 4/0A HD-WT 19/#6-4/0A 3 2 X 150 500MCM HD-WT 19/#6-500A 3 2 X 250 2/0 19/#6 HD-WT 2/0A-19/#6 3 200 19/#7 HD-WT 2/0A-19/#7 3 200 19/#8 HD-WT 2/0A-19/#8 3 200 19/#9 HD-WT 2/0A-19/#9 3 200 7/#5 HD-WT 2/0A-7/#5 3 200 7/#6 HD-WT 2/0A-7/#6 3 150 7/#7 HD-WT 2/0A-7/#7 3 150 7/#8 HD-WT 2/0A-7/#8 3 150 7/#10 HD-WT 2/0A-7/#10 3 115 4/0 19/#6 HD-WT 4/0A-19/#6 3 250 19/#7 HD-WT 4/0A-19/#7 3 250 19/#8 HD-WT 4/0A-19/#8 3 250 19/#9 HD-WT 4/0A-19/#9 3 250 7/#5 HD-WT 4/0A-7/#5 3 250 7/#6 HD-WT 4/0A-7/#6 3 250 7/#7 HD-WT 4/0A-7/#7 3 150 7/#8 HD-WT 4/0A-7/#8 3 150 7/#10 HD-WT 4/0A-7/#10 3 150 250 19/#6 HD-WT 250A-19/#6 3 250 19/#7 HD-WT 250A-19/#7 3 250 19/#8 HD-WT 250A-19/#8 3 250 19/#9 HD-WT 250A-19/#9 3 250 7/#5 HD-WT 250A-7/#5 3 250 7/#6 HD-WT 250A-7/#6 3 250 7/#7 HD-WT 250A-7/#7 3 150 7/#8 HD-WT 250A-7/#8 3 150 7/#10 HD-WT 250A-7/#10 3 150 500MCM 19/#6 HD-WT 500A-19/#6 3 2 X 150 19/#7 HD-WT 500A-19/#7 3 2 X 200 19/#8 HD-WT 500A-19/#8 3 2 X 150 19/#9 HD-WT 500A-19/#9 3 2 X 150 7/#5 HD-WT 500A-7/#5 3 2 X 150 7/#6 HD-WT 500A-7/#6 3 250 7/#7 HD-WT 500A-7/#7 3 200 7/#8 HD-WT 500A-7/#8 3 200

NOTERecommended Tools:CL-3 Handle Clamp. If weld metal is greater than #250 then use CL-4,Flint Ignitor, MCB-1 Mold Cleaning Brush, S-3 Slag Removal Tool

Heavy Duty Versions

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WXL

7/#10 7/#10 WXL 7/#10-7/#10 5 90 7/#8 7/#8 WXL 7/#8-7/#8 5 150 7/#10 WXL 7/#8-7/#10 5 115 7/#7 7/#7 WXL 7/#7-7/#7 5 200 7/#8 WXL 7/#7-7/#8 5 200 7/#10 WXL 7/#7-7/#10 5 150 7/#6 7/#6 WXL 7/#6-7/#6 5 250 7/#7 WXL 7/#6-7/#7 5 200 7/#8 WXL 7/#6-7/#8 5 200 7/#10 WXL 7/#6-7/#10 5 150 7/#5 7/#5 WXL 7/#5-7/#5 5 250 7/#6 WXL 7/#5-7/#6 5 250 7/#7 WXL 7/#5-7/#7 5 200 7/#8 WXL 7/#5-7/#8 5 200 19/#9 19/#9 WXL 19/#9-19/#9 5 2X150 7/#5 WXL 19/#9-7/#5 5 2X150 7/#6 WXL 19/#9-7/#6 5 2X150 7/#7 WXL 19/#9-7/#7 5 250 7/#8 WXL 19/#9-7/#8 5 250 19/#8 19/#8 WXL 19/#8-19/#8 5 2X200 19/#9 WXL 19/#8-19/#9 5 2X200 7/#5 WXL 19/#8-7/#5 5 2X150 7/#6 WXL 19/#8-7/#6 5 2X150 7/#7 WXL 19/#8-7/#7 5 250 7/#8 WXL 19/#8-7/#8 5 250 19/#7 19/#7 WXL 19/#7-19/#7 5 500 19/#8 WXL 19/#7-19/#8 5 500 19/#9 WXL 19/#7-19/#9 5 500 7/#5 WXL 19/#7-7/#5 5 2X200 7/#6 WXL 19/#7-7/#6 5 2X200 7/#7 WXL 19/#7-7/#7 5 2X150 7/#8 WXL 19/#7-7/#8 5 250 19/#6 19/#6 WXL 19/#6-19/#6 5 3X250 19/#7 WXL 19/#6-19/#7 5 3X200 19/#8 WXL 19/#6-19/#8 5 3X200 19/#9 WXL 19/#6-19/#9 5 500 7/#5 WXL 19/#6-7/#5 5 500 7/#6 WXL 19/#6-7/#6 5 500 7/#7 WXL 19/#6-7/#7 5 2X200 7/#8 WXL 19/#6-7/#8 5 2X150

A

B

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7/#10 7/#10 HD-WXL 7/#10-7/#10 5 150 7/#8 7/#8 HD-WXL 7/#8-7/#8 5 250 7/#10 HD-WXL 7/#8-7/#10 5 200 7/#7 7/#7 HD-WXL 7/#7-7/#7 5 2 X 150 7/#8 HD-WXL 7/#7-7/#8 5 2 X 150 7/#10 HD-WXL 7/#7-7/#10 5 250 7/#6 7/#6 HD-WXL 7/#6-7/#6 5 2 X 200 7/#7 HD-WXL 7/#6-7/#7 5 2 X 150 7/#8 HD-WXL 7/#6-7/#8 5 2 X 150 7/#10 HD-WXL 7/#6-7/#10 5 250 7/#5 7/#5 HD-WXL 7/#5-7/#5 6 2 X 200 7/#6 HD-WXL 7/#5-7/#6 6 2 X 200 7/#7 HD-WXL 7/#5-7/#7 5 2 X 150 7/#8 HD-WXL 7/#5-7/#8 6 3 X 150 19/#9 19/#9 HD-WXL 19/#9-19/#9 6 2 X 250 7/#5 HD-WXL 19/#9-7/#5 6 2 X 250 7/#6 HD-WXL 19/#9-7/#6 6 2 X 250 7/#7 HD-WXL 19/#9-7/#7 6 2 X 200 7/#8 HD-WXL 19/#9-7/#8 6 2 X 200 19/#8 19/#8 HD-WXL 19/#8-19/#8 6 3 X 200 19/#9 HD-WXL 19/#8-19/#9 6 3 X 200 7/#5 HD-WXL 19/#8-7/#5 6 2 X 250 7/#6 HD-WXL 19/#8-7/#6 6 2 X 250 7/#7 HD-WXL 19/#8-7/#7 6 2 x 200 7/#8 HD-WXL 19/#8-7/#8 6 2 x 200 19/#7 19/#7 HD-WXL 19/#7-19/#7 6 4 x 200 19/#8 HD-WXL 19/#7-19/#8 6 4 x 200 19/#9 HD-WXL 19/#7-19/#9 6 4 x 200 7/#5 HD-WXL 19/#7-7/#5 6 3 x 250 7/#6 HD-WXL 19/#7-7/#6 6 3 x 250 7/#7 HD-WXL 19/#7-7/#7 6 2 x 250 7/#8 HD-WXL 19/#7-7/#8 6 2 x 200 19/#6 19/#6 HD-WXL 19/#6-19/#6 6 5 x 200 19/#7 HD-WXL 19/#6-19/#7 6 4 X 250 19/#8 HD-WXL 19/#6-19/#8 6 4 X 250 19/#9 HD-WXL 19/#6-19/#9 6 4 X 200 7/#5 HD-WXL 19/#6-7/#5 6 4 X 200 7/#6 HD-WXL 19/#6-7/#6 6 4 X 200 7/#7 HD-WXL 19/#6-7/#7 6 2 X 250 7/#8 HD-WXL 19/#6-7/#8 6 2 X 250

A

B

WXLHeavy Duty Versions

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B

A

7/#10 7/#10 WP 7/#10-7/#10 3 65 7/#8 7/#8 WP 7/#8-7/#8 3 90 7/#10 WP 7/#8-7/#10 3 65 7/#7 7/#7 WP 7/#7-7/#7 3 115 7/#8 WP 7/#7-7/#8 3 115 7/#10 WP 7/#7-7/#10 3 90 7/#6 7/#6 WP 7/#6-7/#6 3 150 7/#7 WP 7/#6-7/#7 3 150 7/#8 WP 7/#6-7/#8 3 115 7/#10 WP 7/#6-7/#10 3 115 7/#5 7/#5 WP 7/#5-7/#5 3 200 7/#6 WP 7/#5-7/#6 3 200 7/#7 WP 7/#5-7/#7 3 150 7/#8 WP 7/#5-7/#8 3 150 19/#9 19/#9 WP 19/#9-19/#9 3 250 7/#5 WP 19/#9-7/#5 3 200 7/#6 WP 19/#9-7/#6 3 200 7/#7 WP 19/#9-7/#7 3 150 7/#8 WP 19/#9-7/#8 3 150 19/#8 19/#8 WP 19/#8-19/#8 3 2X150 19/#9 WP 19/#8-19/#9 3 250 7/#5 WP 19/#8-7/#5 3 200 7/#6 WP 19/#8-7/#6 3 200 7/#7 WP 19/#8-7/#7 3 150 7/#8 WP 19/#8-7/#8 3 150 19/#7 19/#7 WP 19/#7-19/#7 3 2X150 19/#8 WP 19/#7-19/#8 3 2X150 19/#9 WP 19/#7-19/#9 3 250 7/#5 WP 19/#7-7/#5 3 200 7/#6 WP 19/#7-7/#6 3 200 7/#7 WP 19/#7-7/#7 3 150 7/#8 WP 19/#7-7/#8 3 150 19/#6 19/#6 WP 19/#6-19/#6 3 2X200 19/#7 WP 19/#6-19/#7 3 2X150 19/#8 WP 19/#6-19/#8 3 2X150 19/#9 WP 19/#6-19/#9 3 250 7/#5 WP 19/#6-7/#5 3 200 7/#6 WP 19/#6-7/#6 3 200 7/#7 WP 19/#6-7/#7 3 150 7/#8 WP 19/#6-7/#8 3 150

NOTERecommended Tools:CL-3 Handle Clamp. If weld metal is greater than #250 then use CL-4Flint Ignitor, MCB-1 Mold Cleaning Brush, S-3 Slag Removal Tool

WP

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WP

B

A

7/#10 7/#10 HD-WP 7/#10-7/#10 3 115 7/#8 7/#8 HD-WP 7/#8-7/#8 3 150 7/#10 HD-WP 7/#8-7/#10 3 115 7/#7 7/#7 HD-WP 7/#7-7/#7 3 200 7/#8 HD-WP 7/#7-7/#8 3 200 7/#10 HD-WP 7/#7-7/#10 3 150 7/#6 7/#6 HD-WP 7/#6-7/#6 3 250 7/#7 HD-WP 7/#6-7/#7 3 250 7/#8 HD-WP 7/#6-7/#8 3 200 7/#10 HD-WP 7/#6-7/#10 3 200 7/#5 7/#5 HD-WP 7/#5-7/#5 3 2 X 150 7/#6 HD-WP 7/#5-7/#6 3 2 X 150 7/#7 HD-WP 7/#5-7/#7 3 250 7/#8 HD-WP 7/#5-7/#8 3 250 19/#9 19/#9 HD-WP 19/#9-19/#9 3 2 X 200 7/#5 HD-WP 19/#9-7/#5 3 2 X 150 7/#6 HD-WP 19/#9-7/#6 3 2 X 150 7/#7 HD-WP 19/#9-7/#7 3 250 7/#8 HD-WP 19/#9-7/#8 3 250 19/#8 19/#8 HD-WP 19/#8-19/#8 3 2 X 250 19/#9 HD-WP 19/#8-19/#9 3 2 X 200 7/#5 HD-WP 19/#8-7/#5 3 2 X 150 7/#6 HD-WP 19/#8-7/#6 3 2 X 150 7/#7 HD-WP 19/#8-7/#7 3 250 7/#8 HD-WP 19/#8-7/#8 3 250 19/#7 19/#7 HD-WP 19/#7-19/#7 3 2 X 250 19/#8 HD-WP 19/#7-19/#8 3 2 X 250 19/#9 HD-WP 19/#7-19/#9 3 2 X 200 7/#5 HD-WP 19/#7-7/#5 3 2 X 150 7/#6 HD-WP 19/#7-7/#6 3 2 X 150 7/#7 HD-WP 19/#7-7/#7 3 250 7/#8 HD-WP 19/#7-7/#8 3 250 19/#6 19/#6 HD-WP 19/#6-19/#6 3 2 X 200 19/#7 HD-WP 19/#6-19/#7 3 2 X 250 19/#8 HD-WP 19/#6-19/#8 3 2 X 250 19/#9 HD-WP 19/#6-19/#9 3 2 X 200 7/#5 HD-WP 19/#6-7/#5 3 2 X 150 7/#6 HD-WP 19/#6-7/#6 3 2 X 150 7/#7 HD-WP 19/#6-7/#7 3 250 7/#8 HD-WP 19/#6-7/#8 3 250

NOTERecommended Tools:CL-3 Handle Clamp. If weld metal is greater than #250 then use CL-4Flint Ignitor, MCB-1 Mold Cleaning Brush, S-3 Slag Removal Tool

Heavy Duty Versions

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WL

7/#10 2A WL 7/#10-2A 3 65 4A WL 7/#10-4A 3 45 6A WL 7/#10-6A 3 32 6AS WL 7/#10-6AS 3 32 8AS WL 7/#10-8AS 3 32 7/#8 2A WL 7/#8-2A 3 65 4A WL 7/#8-4A 3 45 6A WL 7/#8-6A 3 45 6AS WL 7/#8-6AS 3 45 8AS WL 7/#8-8AS 3 45 7/#7 2A WL 7/#7-2A 3 65 4A WL 7/#7-4A 3 65 6A WL 7/#7-6A 3 45 6AS WL 7/#7-6AS 3 45 8AS WL 7/#7-8AS 3 45 7/#6 2A WL 7/#6-2A 3 90 4A WL 7/#6-4A 3 65 6A WL 7/#6-6A 3 65 6AS WL 7/#6-6AS 3 65 8AS WL 7/#6-8AS 3 657/#5 2A WL 7/#5-2A 3 90 4A WL 7/#5-4A 3 90 6A WL 7/#5-6A 3 65 6AS WL 7/#5-6AS 3 65 8AS WL 7/#5-8AS 3 65

NOTERecommended Tools:CL-3 Handle Clamp. If weld metal is greater than #250 then use CL-4,Flint Ignitor, MCB-1 Mold Cleaning Brush, S-3 Slag Removal Tool

A

B

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Heavy Duty Versions

WL

7/#10 2A HD-WL 7/#10-2A 3 115 4A HD-WL 7/#10-4A 3 90 6A HD-WL 7/#10-6A 3 65 6AS HD-WL 7/#10-6AS 3 65 8AS HD-WL 7/#10-8AS 3 65 7/#8 2A HD-WL 7/#8-2A 3 90 4A HD-WL 7/#8-4A 3 90 6A HD-WL 7/#8-6A 3 90 6AS HD-WL 7/#8-6AS 3 90 8AS HD-WL 7/#8-8AS 3 90 7/#7 2A HD-WL 7/#7-2A 3 115 4A HD-WL 7/#7-4A 3 115 6A HD-WL 7/#7-6A 3 90 6AS HD-WL 7/#7-6AS 3 90 8AS HD-WL 7/#7-8AS 3 90 7/#6 2A HD-WL 7/#6-2A 3 150 4A HD-WL 7/#6-4A 3 115 6A HD-WL 7/#6-6A 3 115 6AS HD-WL 7/#6-6AS 3 115 8AS HD-WL 7/#6-8AS 3 1157/#5 2A HD-WL 7/#5-2A 3 150 4A HD-WL 7/#5-4A 3 150 6A HD-WL 7/#5-6A 3 115 6AS HD-WL 7/#5-6AS 3 115 8AS HD-WL 7/#5-8AS 3 115

NOTERecommended Tools:CL-3 Handle Clamp. If weld metal is greater than #250 then use CL-4,Flint Ignitor, MCB-1 Mold Cleaning Brush, S-3 Slag Removal Tool

A

B

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G SeriesGround Rod To Wire Connections

GEE

GET

GST

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Copperweld ® DSA Cable G29

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GEE

A

B

1/2” 7/#10 GEE 12-7/#10 3 65 7/#8 GEE 12-7/#8 3 90 7/#7 GEE 12-7/#7 3 90 7/#6 GEE 12-7/#6 3 90 7/#5 GEE 12-7/#5 3 90 19/#9 GEE 12-19/#9 3 90 19/#8 GEE 12-19/#8 3 90 5/8” 7/#10 GEE 15-7/#10 3 65 7/#8 GEE 15-7/#8 3 90 7/#7 GEE 15-7/#7 3 90 7/#6 GEE 15-7/#6 3 90 7/#5 GEE 15-7/#5 3 90 19/#9 GEE 15-19/#9 3 90 19/#8 GEE 15-19/#8 3 115 19/#7 GEE 15-19/#7 3 150 19/#6 GEE 15-19/#6 3 150 3/4” 7/#10 GEE 18-7/#10 3 90 7/#8 GEE 18-7/#8 3 90 7/#7 GEE 18-7/#7 3 90 7/#6 GEE 18-7/#6 3 90 7/#5 GEE 18-7/#5 3 90 19/#9 GEE 18-19/#9 3 90 19/#8 GEE 18-19/#8 3 115 19/#7 GEE 18-19/#7 3 150 19/#6 GEE 18-19/#6 3 150 1” 7/#10 GEE 25-7/#10 3 150 7/#8 GEE 25-7/#8 3 150 7/#7 GEE 25-7/#7 3 150 7/#6 GEE 25-7/#6 3 150 7/#5 GEE 25-7/#5 3 150 19/#9 GEE 25-19/#9 3 150 19/#8 GEE 25-19/#8 3 200 19/#7 GEE 25-19/#7 3 200 19/#6 GEE 25-19/#6 3 200

NOTE

Ground rod diameter in inches. Other dimensions available on request. Please provide wire and rod dimensions as well as material type when ordering custom specifications.

Recommended Tools:CL-3 Handle Clamp. If weld metal is greater than #250 then use CL-4Flint Ignitor, MCB-1 Mold Cleaning Brush, S-3 Slag Removal Tool

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1/2” 7/#10 HD-GEE 12-7/#10 3 90 7/#8 HD-GEE 12-7/#8 3 150 7/#7 HD-GEE 12-7/#7 3 150 7/#6 HD-GEE 12-7/#6 3 150 7/#5 HD-GEE 12-7/#5 3 150 19/#9 HD-GEE 12-19/#9 3 150 19/#8 HD-GEE 12-19/#8 3 150 5/8” 7/#10 HD-GEE 15-7/#10 3 115 7/#8 HD-GEE 15-7/#8 3 150 7/#7 HD-GEE 15-7/#7 3 150 7/#6 HD-GEE 15-7/#6 3 150 7/#5 HD-GEE 15-7/#5 3 150 19/#9 HD-GEE 15-19/#9 3 150 19/#8 HD-GEE 15-19/#8 3 200 19/#7 HD-GEE 15-19/#7 3 250 19/#6 HD-GEE 15-19/#6 3 250 3/4” 7/#10 HD-GEE 18-7/#10 3 150 7/#8 HD-GEE 18-7/#8 3 150 7/#7 HD-GEE 18-7/#7 3 150 7/#6 HD-GEE 18-7/#6 3 150 7/#5 HD-GEE 18-7/#5 3 150 19/#9 HD-GEE 18-19/#9 3 150 19/#8 HD-GEE 18-19/#8 3 200 19/#7 HD-GEE 18-19/#7 3 250 19/#6 HD-GEE 18-19/#6 3 250 1” 7/#10 HD-GEE 25-7/#10 3 250 7/#8 HD-GEE 25-7/#8 3 250 7/#7 HD-GEE 25-7/#7 3 250 7/#6 HD-GEE 25-7/#6 3 250 7/#5 HD-GEE 25-7/#5 3 250 19/#9 HD-GEE 25-19/#9 3 250 19/#8 HD-GEE 25-19/#8 3 2 X 150 19/#7 HD-GEE 25-19/#7 3 2 X 150 19/#6 HD-GEE 25-19/#6 3 2 X 150

NOTERecommended Tools:CL-3 Handle Clamp. If weld metal is greater than #250 then use CL-4Flint Ignitor, MCB-1 Mold Cleaning Brush, S-3 Slag Removal Tool

A

B

GEEHeavy Duty Versions

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Copperweld ® DSA Cable G31

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GET

1/2” 7/#10 GET 12-7/#10 3 90 7/#8 GET 12-7/#8 3 90 7/#7 GET 12-7/#7 3 90 7/#6 GET 12-7/#6 3 115 7/#5 GET 12-7/#5 3 150 19/#9 GET 12-19/#9 3 150 19/#8 GET 12-19/#8 3 200 5/8” 7/#10 GET 15-7/#10 3 90 7/#8 GET 15-7/#8 3 115 7/#7 GET 15-7/#7 3 115 7/#6 GET 15-7/#6 3 115 7/#5 GET 15-7/#5 3 150 19/#9 GET 15-19/#9 3 150 19/#8 GET 15-19/#8 3 200 19/#7 GET 15-19/#7 3 250 19/#6 GET 15-19/#6 3 250 3/4” 7/#10 GET 18-7/#10 3 90 7/#8 GET 18-7/#8 3 115 7/#7 GET 18-7/#7 3 115 7/#6 GET 18-7/#6 3 115 7/#5 GET 18-7/#5 3 150 19/#9 GET 18-19/#9 3 150 19/#8 GET 18-19/#8 3 200 19/#7 GET 18-19/#7 3 250 19/#6 GET 18-19/#6 3 250 1” 7/#10 GET 25-7/#10 3 150 7/#8 GET 25-7/#8 3 150 7/#7 GET 25-7/#7 3 150 7/#6 GET 25-7/#6 3 150 7/#5 GET 25-7/#5 3 200 19/#9 GET 25-19/#9 3 200 19/#8 GET 25-19/#8 3 200 19/#7 GET 25-19/#7 3 250 19/#6 GET 25-19/#6 3 250

NOTE

Ground rod diameter in inches. Other dimensions available on request. Please provide wire and rod dimensions as well as material type when ordering custom specifications.

Recommended Tools:CL-3 Handle Clamp. If weld metal is greater than #250 then use CL-4Flint Ignitor, MCB-1 Mold Cleaning Brush, S-3 Slag Removal Tool

A

B

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GET

A

B 1/2” 7/#10 HD-GET 12-7/#10 3 150 7/#8 HD-GET 12-7/#8 3 150 7/#7 HD-GET 12-7/#7 3 150 7/#6 HD-GET 12-7/#6 3 200 7/#5 HD-GET 12-7/#5 3 250 19/#9 HD-GET 12-19/#9 3 250 19/#8 HD-GET 12-19/#8 3 2 X 150 5/8” 7/#10 HD-GET 15-7/#10 3 150 7/#8 HD-GET 15-7/#8 3 200 7/#7 HD-GET 15-7/#7 3 200 7/#6 HD-GET 15-7/#6 3 200 7/#5 HD-GET 15-7/#5 3 250 19/#9 HD-GET 15-19/#9 3 250 19/#8 HD-GET 15-19/#8 3 2 X 150 19/#7 HD-GET 15-19/#7 3 2 X 200 19/#6 HD-GET 15-19/#6 3 2 X 200 3/4” 7/#10 HD-GET 18-7/#10 3 150 7/#8 HD-GET 18-7/#8 3 200 7/#7 HD-GET 18-7/#7 3 200 7/#6 HD-GET 18-7/#6 3 200 7/#5 HD-GET 18-7/#5 3 250 19/#9 HD-GET 18-19/#9 3 250 19/#8 HD-GET 18-19/#8 3 2 X 150 19/#7 HD-GET 18-19/#7 3 2 X 200 19/#6 HD-GET 18-19/#6 3 2 X 200 1” 7/#10 HD-GET 25-7/#10 3 250 7/#8 HD-GET 25-7/#8 3 250 7/#7 HD-GET 25-7/#7 3 250 7/#6 HD-GET 25-7/#6 3 250 7/#5 HD-GET 25-7/#5 3 2 X 150 19/#9 HD-GET 25-19/#9 3 2 X 150 19/#8 HD-GET 25-19/#8 3 2 X 150 19/#7 HD-GET 25-19/#7 3 2 X 200 19/#6 HD-GET 25-19/#6 3 2 X 200

NOTERecommended Tools:CL-3 Handle Clamp. If weld metal is greater than #250 then use CL-4Flint Ignitor, MCB-1 Mold Cleaning Brush, S-3 Slag Removal Tool

Heavy Duty Versions

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Copperweld ® DSA Cable G33

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GST

1/2” 7/#10 GST 12-7/#10 7 90 7/#8 GST 12-7/#8 7 115 7/#7 GST 12-7/#7 7 115 7/#6 GST 12-7/#6 7 150 7/#5 GST 12-7/#5 7 150 19/#9 GST 12-19/#9 7 150 19/#8 GST 12-19/#8 7 200 5/8” 7/#10 GST 15-7/#10 7 90 7/#8 GST 15-7/#8 7 115 7/#7 GST 15-7/#7 7 115 7/#6 GST 15-7/#6 7 150 7/#5 GST 15-7/#5 7 150 19/#9 GST 15-19/#9 7 150 19/#8 GST 15-19/#8 7 200 19/#7 GST 15-19/#7 7 2X250 19/#6 GST 15-19/#6 7 2X200 3/4” 7/#10 GST 18-7/#10 7 90 7/#8 GST 18-7/#8 7 115 7/#7 GST 18-7/#7 7 115 7/#6 GST 18-7/#6 7 150 7/#5 GST 18-7/#5 7 200 19/#9 GST 18-19/#9 7 200 19/#8 GST 18-19/#8 7 250 19/#7 GST 18-19/#7 7 2X200 19/#6 GST 18-19/#6 7 500 1” 7/#10 GST 25-7/#10 7 90 7/#8 GST 25-7/#8 7 115 7/#7 GST 25-7/#7 7 115 7/#6 GST 25-7/#6 7 150 7/#5 GST 25-7/#5 7 200 19/#9 GST 25-19/#9 7 200 19/#8 GST 25-19/#8 7 250 19/#7 GST 25-19/#7 7 2X200 19/#6 GST 25-19/#6 7 500

NOTE

Ground rod diameter in inches. Other dimensions available on request. Please provide wire and rod dimensions as well as material type when ordering custom specifications.

A

B

Recommended Tools:CL-3 Handle Clamp. If weld metal is greater than #250 then use CL-4Flint Ignitor, MCB-1 Mold Cleaning Brush, S-3 Slag Removal Tool

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1/2” 7/#10 HD-GST 12-7/#10 7 150 7/#8 HD-GST 12-7/#8 7 200 7/#7 HD-GST 12-7/#7 7 200 7/#6 HD-GST 12-7/#6 7 250 7/#5 HD-GST 12-7/#5 7 250 19/#9 HD-GST 12-19/#9 7 250 19/#8 HD-GST 12-19/#8 7 2 X 150 5/8” 7/#10 HD-GST 15-7/#10 7 150 7/#8 HD-GST 15-7/#8 7 200 7/#7 HD-GST 15-7/#7 7 200 7/#6 HD-GST 15-7/#6 7 250 7/#5 HD-GST 15-7/#5 7 250 19/#9 HD-GST 15-19/#9 7 250 19/#8 HD-GST 15-19/#8 7 2 X 150 19/#7 HD-GST 15-19/#7 8 4 X 200 19/#6 HD-GST 15-19/#6 8 3 X 250 3/4” 7/#10 HD-GST 18-7/#10 7 150 7/#8 HD-GST 18-7/#8 7 200 7/#7 HD-GST 18-7/#7 7 200 7/#6 HD-GST 18-7/#6 7 250 7/#5 HD-GST 18-7/#5 7 2 X 150 19/#9 HD-GST 18-19/#9 7 2 X 150 19/#8 HD-GST 18-19/#8 7 2 X 200 19/#7 HD-GST 18-19/#7 8 3 X 250 19/#6 HD-GST 18-19/#6 8 4 X 200 1” 7/#10 HD-GST 25-7/#10 7 150 7/#8 HD-GST 25-7/#8 7 200 7/#7 HD-GST 25-7/#7 7 200 7/#6 HD-GST 25-7/#6 7 250 7/#5 HD-GST 25-7/#5 7 2 X 150 19/#9 HD-GST 25-19/#9 7 2 X150 19/#8 HD-GST 25-19/#8 7 2 X 200 19/#7 HD-GST 25-19/#7 8 3 X 250 19/#6 HD-GST 25-19/#6 8 4 X 200

NOTE

A

B

Recommended Tools:CL-3 Handle Clamp. If weld metal is greater than #250 then use CL-4Flint Ignitor, MCB-1 Mold Cleaning Brush, S-3 Slag Removal Tool

GSTHeavy Duty Versions

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S Series

SHEA

SVED

SVES

SHEB

SHTA

SHTB

SVES

SVEU

SVTHB

Connections to steel sheets and pipes

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Copperweld ® DSA Cable S37

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SHEA

7/#10 SHEA 7/#10 3 65 DX - 37/#8 SHEA 7/#8 3 90 DX - 37/#7 SHEA 7/#7 3 90 DX - 37/#6 SHEA 7/#6 3 115 DX - 37/#5 SHEA 7/#5 3 115 DX - 319/#9 SHEA 19/#9 3 115 DX - 319/#8 SHEA 19/#8 3 150 DX - 319/#7 SHEA 19/#7 3 200 DX - 319/#6 SHEA 19/#6 3 200 DX - 3

7/#10 SHEA 7/#10-D 3 65 DX - 37/#8 SHEA 7/#8-D 3 90 DX - 37/#7 SHEA 7/#7-D 3 90 DX - 37/#6 SHEA 7/#6-D 3 115 DX - 37/#5 SHEA 7/#5-D 3 115 DX - 319/#9 SHEA 19/#9-D 3 115 DX - 319/#8 SHEA 19/#8-D 3 150 DX - 319/#7 SHEA 19/#7-D 3 200 DX - 319/#6 SHEA 19/#6-D 3 200 DX - 3

A

A

D= OD in inches

NOTE When welding onto pipes, a CL-3CH chain clamp will help hold the mold in position. If welding onto pipe, please substitute "D" with the appropriate pipe diameter in inches when ordering.

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SHEB

7/#10 SHEB 7/#10 3 90 7/#8 SHEB 7/#8 3 90 7/#7 SHEB 7/#7 3 90 7/#6 SHEB 7/#6 3 115 7/#5 SHEB 7/#5 3 115 19/#9 SHEB 19/#9 3 115 19/#8 SHEB 19/#8 3 150 19/#7 SHEB 19/#7 3 200 19/#6 SHEB 19/#6 3 200

7/#10 SHEB 7/#10-D 3 90 7/#8 SHEB 7/#8-D 3 90 7/#7 SHEB 7/#7-D 3 90 7/#6 SHEB 7/#6-D 3 115 7/#5 SHEB 7/#5-D 3 115 19/#9 SHEB 19/#9-D 3 115 19/#8 SHEB 19/#8-D 3 150 19/#7 SHEB 19/#7-D 3 200 19/#6 SHEB 19/#6-D 3 200

A

A

D= OD in Inches

NOTE When welding onto pipes, a CL-3CH chain clamp will help hold the mold in position. If welding onto pipe, please substitute "D" with the appropriate pipe diameter in inches when ordering.

Heavy Duty Versions

7/#10 HD-SHEB 7/#10 3 150 7/#8 HD-SHEB 7/#8 3 150 7/#7 HD-SHEB 7/#7 3 150 7/#6 HD-SHEB 7/#6 3 200 7/#5 HD-SHEB 7/#5 3 200 19/#9 HD-SHEB 19/#9 3 200 19/#8 HD-SHEB 19/#8 3 250 19/#7 HD-SHEB 19/#7 3 2 x 150 19/#6 HD-SHEB 19/#6 3 2 x 150

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SHTA

7/#10 SHTA 7/#10 3 65 DX-37/#8 SHTA 7/#8 3 90 DX-37/#7 SHTA 7/#7 3 115 DX-37/#6 SHTA 7/#6 3 150 DX-37/#5 SHTA 7/#5 3 150 DX-319/#9 SHTA 19/#9 3 150 DX-319/#8 SHTA 19/#8 3 200 DX-319/#7 SHTA 19/#7 3 250 DX-319/#6 SHTA 19/#6 3 2 X 150 DX-3

7/#10 SHTA 7/#10-D 3 65 DX-37/#8 SHTA 7/#8-D 3 90 DX-37/#7 SHTA 7/#7-D 3 115 DX-37/#6 SHTA 7/#6-D 3 150 DX-37/#5 SHTA 7/#5-D 3 150 DX-319/#9 SHTA 19/#9-D 3 150 DX-319/#8 SHTA 19/#8-D 3 200 DX-319/#7 SHTA 19/#7-D 3 250 DX-319/#6 SHTA 19/#6-D 3 2 X 150 DX-3

NOTE

A

A

D=outerdiameter, mm

When welding onto pipes, a CL-3CH chain clamp will help hold the mold in position. If welding onto pipe, please substitute "D" with the appropriate pipe diameter in inches when ordering.

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SHTB

7/#10 SHTB 7/#10 3 90 7/#8 SHTB 7/#8 3 90 7/#7 SHTB 7/#7 3 115 7/#6 SHTB 7/#6 3 150 7/#5 SHTB 7/#5 3 150 19/#9 SHTB 19/#9 3 150 19/#8 SHTB 19/#8 3 200 19/#7 SHTB 19/#7 3 250 19/#6 SHTB 19/#6 3 2 X 150

7/#10 SHTB 7/#10-D 3 90 7/#8 SHTB 7/#8-D 3 90 7/#7 SHTB 7/#7-D 3 115 7/#6 SHTB 7/#6-D 3 150 7/#5 SHTB 7/#5-D 3 150 19/#9 SHTB 19/#9-D 3 150 19/#8 SHTB 19/#8-D 3 200 19/#7 SHTB 19/#7-D 3 250 19/#6 SHTB 19/#6-D 3 2 X 150

NOTE

A

A

D=outerdiameter, mm

When welding onto pipes, a CL-3CH chain clamp will help hold the mold in position. If welding onto pipe, please substitute "D" with the appropriate pipe diameter in inches when ordering.

7/#10 HD-SHTB 7/#10 3 150 7/#8 HD-SHTB 7/#8 3 150 7/#7 HD-SHTB 7/#7 3 200 7/#6 HD-SHTB 7/#6 3 250 7/#5 HD-SHTB 7/#5 3 250 19/#9 HD-SHTB 19/#9 3 250 19/#8 HD-SHTB 19/#8 3 2 X 150 19/#7 HD-SHTB 19/#7 3 2 X 200 19/#6 HD-SHTB 19/#6 4 2 X 500

Heavy Duty Versions

Page 40: CONTENTStectoweld.com/Literature/Tectoweld DSA.pdf · CONTENTS SECTION 1 - Introduction and ... Heavy Duty Connections - Add Prefix "HD-" to start of mold part number. ... • Sprinkle

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SVES

7/#10 SVES 7/#10 3 65 7/#8 SVES 7/#8 3 90 7/#7 SVES 7/#7 3 90 7/#6 SVES 7/#6 3 115 7/#5 SVES 7/#5 3 115 19/#9 SVES 19/#9 3 115 19/#8 SVES 19/#8 3 150 19/#7 SVES 19/#7 3 200 19/#6 SVES 19/#6 3 200

7/#10 SVES 7/#10-D 3 65 7/#8 SVES 7/#8-D 3 90 7/#7 SVES 7/#7-D 3 90 7/#6 SVES 7/#6-D 3 115 7/#5 SVES 7/#5-D 3 115 19/#9 SVES 19/#9-D 3 115 19/#8 SVES 19/#8-D 3 150 19/#7 SVES 19/#7-D 3 200 19/#6 SVES 19/#6-D 3 200

A

A

D= OD in Inches

NOTE When welding onto flat surfaces, the optional C-clamp attachement will simplify the positioning and operation of these molds. When welding onto pipes, a CL-3CV chain clamp will help hold the mold in position. If welding onto pipe, please substitute "D" with the appropriate pipe diameter in inches when ordering. Molds can be ordered to fit 1.5"-4" dia. pipes, please use 1.5-4 in place of -D in the part number. Example: SVES 4/0A-1.5-4

7/#10 HD-SVES 7/#10 3 115 7/#8 HD-SVES 7/#8 3 150 7/#7 HD-SVES 7/#7 3 150 7/#6 HD-SVES 7/#6 3 200 7/#5 HD-SVES 7/#5 3 200 19/#9 HD-SVES 19/#9 3 200 19/#8 HD-SVES 19/#8 3 250 19/#7 HD-SVES 19/#7 3 2 X 150 19/#6 HD-SVES 19/#6 3 2 X 150

Heavy Duty Versions

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SVED

7/#10 SVED 7/#10-D 3 65 7/#8 SVED 7/#8-D 3 115 7/#7 SVED 7/#7-D 3 115 7/#6 SVED 7/#6-D 3 150 7/#5 SVED 7/#5-D 3 150 19/#9 SVED 19/#9-D 3 200 19/#8 SVED 19/#8-D 3 200 19/#7 SVED 19/#7-D 3 250 19/#6 SVED 19/#6-D 3 2 X 150

A

A

D= OD in Inches

NOTE

7/#10 SVED 7/#10 3 65 7/#8 SVED 7/#8 3 115 7/#7 SVED 7/#7 3 115 7/#6 SVED 7/#6 3 150 7/#5 SVED 7/#5 3 150 19/#9 SVED 19/#9 3 200 19/#8 SVED 19/#8 3 200 19/#7 SVED 19/#7 3 250 19/#6 SVED 19/#6 3 2 X 150

When welding onto flat surfaces, the optional C-clamp attachement will simplify the positioning and operation of these molds. When welding onto pipes, a CL-3CV chain clamp will help hold the mold in position. If welding onto pipe, please substitute "D" with the appropriate pipe diameter in inches when ordering. Molds can be ordered to fit 1.5"-4" dia. pipes, please use 1.5-4 in place of -D in the part number. Example: SVES 4/0A-1.5-4

7/#10 HD-SVED 7/#10 3 115 7/#8 HD-SVED 7/#8 3 200 7/#7 HD-SVED 7/#7 3 200 7/#6 HD-SVED 7/#6 3 250 7/#5 HD-SVED 7/#5 3 250 19/#9 HD-SVED 19/#9 3 2 X 150 19/#8 HD-SVED 19/#8 3 2 X 150 19/#7 HD-SVED 19/#7 3 2 X 200 19/#6 HD-SVED 19/#6 4 2 X 250

Heavy Duty Versions

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SVEU

7/#10 SVEU 7/#10 3 90 7/#8 SVEU 7/#8 3 150 7/#7 SVEU 7/#7 3 150 7/#6 SVEU 7/#6 3 200 7/#5 SVEU 7/#5 3 200 19/#9 SVEU 19/#9 3 200 19/#8 SVEU 19/#8 3 250 19/#7 SVEU 19/#7 3 2X150 19/#6 SVEU 19/#6 3 2X200

7/#10 SVEU 7/#10-D 3 90 7/#8 SVEU 7/#8-D 3 150 7/#7 SVEU 7/#7-D 3 150 7/#6 SVEU 7/#6-D 3 200 7/#5 SVEU 7/#5-D 3 200 19/#9 SVEU 19/#9-D 3 200 19/#8 SVEU 19/#8-D 3 250 19/#7 SVEU 19/#7-D 3 2X150 19/#6 SVEU 19/#6-D 3 2X200

A

A

NOTE When welding onto flat surfaces, the optional C-clamp attachement will simplify the positioning and operation of these molds. When welding onto pipes, a CL-3CV chain clamp will help hold the mold in position. If welding onto pipe, please substitute "D" with the appropriate pipe diameter in inches when ordering. Molds can be ordered to fit 1.5"-4" dia. pipes, please use 1.5-4 in place of -D in the part number. Example: SVES 4/0A-1.5-4

7/#10 HD-SVEU 7/#10 3 150 7/#8 HD-SVEU 7/#8 3 250 7/#7 HD-SVEU 7/#7 3 250 7/#6 HD-SVEU 7/#6 3 2 X 150 7/#5 HD-SVEU 7/#5 3 2 X 150 19/#9 HD-SVEU 19/#9 3 2 X 150 19/#8 HD-SVEU 19/#8 3 2 X 150 19/#7 HD-SVEU 19/#7 4 2 X 250 19/#6 HD-SVEU 19/#6 4 3 X 250

Heavy Duty Versions

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SVTV

7/#10 SVTV 7/#10 3 115 7/#8 SVTV 7/#8 3 200 7/#7 SVTV 7/#7 3 200 7/#6 SVTV 7/#6 3 250 7/#5 SVTV 7/#5 3 250 19/#9 SVTV 19/#9 3 250 19/#8 SVTV 19/#8 3 2 x 150 19/#7 SVTV 19/#7 3 2 x 150 19/#6 SVTV 19/#6 3 2 x 200

A

NOTE When welding onto flat surfaces, the optional C-clamp attachement will simplify the positioning and operation of these molds. When welding onto pipes, a CL-3CV chain clamp will help hold the mold in position. If welding onto pipe, please substitute "D" with the appropriate pipe diameter in inches when ordering. Molds can be ordered to fit 1.5"-4" dia. pipes, please use 1.5-4 in place of -D in the part number. Example: SVES 4/0A-1.5-4

7/#10 SVTV 7/#10-D 3 115 7/#8 SVTV 7/#8-D 3 200 7/#7 SVTV 7/#7-D 3 200 7/#6 SVTV 7/#6-D 3 250 7/#5 SVTV 7/#5-D 3 250 19/#9 SVTV 19/#9-D 3 250 19/#8 SVTV 19/#8-D 5 2 x 150 19/#7 SVTV 19/#7-D 5 2 x 150 19/#6 SVTV 19/#6-D 5 2 x 200

A

D= OD in Inches

7/#10 HD-SVTV 7/#10 3 200 7/#8 HD-SVTV 7/#8 3 2 X 150 7/#7 HD-SVTV 7/#7 3 2 X 150 7/#6 HD-SVTV 7/#6 4 2 X 200 7/#5 HD-SVTV 7/#5 4 2 X 200 19/#9 HD-SVTV 19/#9 4 2 X 200 19/#8 HD-SVTV 19/#8 4 2 X 200 19/#7 HD-SVTV 19/#7 4 2 x 200 19/#6 HD-SVTV 19/#6 4 3 x 250

Heavy Duty Versions

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A

D= OD in Inches

SVTHB

7/#10 SVTHB 7/#10 3 90 7/#8 SVTHB 7/#8 3 115 7/#7 SVTHB 7/#7 3 115 7/#6 SVTHB 7/#6 3 150 7/#5 SVTHB 7/#5 3 150 19/#9 SVTHB 19/#9 3 150

7/#10 SVTHB 7/#10-D 3 90 7/#8 SVTHB 7/#8-D 3 115 7/#7 SVTHB 7/#7-D 3 115 7/#6 SVTHB 7/#6-D 3 150 7/#5 SVTHB 7/#5-D 3 150 19/#9 SVTHB 19/#9-D 3 150

* Conductor is raised off of steel surface.

A

NOTE When welding onto flat surfaces, the optional clamp attachement will simplify the positioning and operation of these molds. When welding onto pipes, a CL-3CH chain clamp will help hold the mold in position.

If welding onto pipe, please substitute "D" with the appropriate pipe diameter in inches when ordering.

7/#10 HD-SVTHB 7/#10 3 150 7/#8 HD-SVTHB 7/#8 3 200 7/#7 HD-SVTHB 7/#7 3 200 7/#6 HD-SVTHB 7/#6 3 250 7/#5 HD-SVTHB 7/#5 3 250 19/#9 HD-SVTHB 19/#9 3 250

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Connections To Bus Bars And Terminal Lugs

PK

PL

P Series

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PK

7/#10 1 X 3/16 PK 7/#10-1X0.19 3 657/#8 1 X 3/16 PK 7/#8-1X0.19 3 65 1 X 1/4 PK 7/#8-1X0.25 3 657/#7 1 X 3/16 PK 7/#7-1X0.19 3 90 1 X 1/4 PK 7/#7-1X0.25 3 907/#6 1 X 3/16 PK 7/#6-1X0.19 3 90 1 X 1/4 PK 7/#6-1X0.25 3 90 1 1/2 X 1/4 PK 7/#6-1.5X0.25 3 907/#5 1 X 3/16 PK 7/#5-1X0.19 3 90 1 X 1/4 PK 7/#5-1X0.25 3 90 1 1/2 X 1/4 PK 7/#5-1.5X0.25 3 9019/#9 1 X 3/16 PK 19/#9-1X0.19 3 90 1 X 1/4 PK 19/#9-1X0.25 3 90 1 1/2 X 1/4 PK 19/#9-1.5X0.25 3 9019/#8 1 X 1/4 PK 19/#8-1X0.25 3 115 1 1/2 X 1/4 PK 19/#8-1.5X0.25 3 11519/#7 1 X 1/4 PK 19/#7-1X0.25 3 150 1 1/2 X 1/4 PK 19/#7-1.5X0.25 3 15019/#6 1 X 1/4 PK 19/#6-1X0.25 3 200 1 1/2 X 1/4 PK 19/#6-1.5X0.25 3 200

A

B

NOTE

* For welding wire/cable to terminal lugs or bus bar end .

Recommended Tools:CL-3 Handle Clamp. If weld metal is greater than #250 then use CL-4Flint Ignitor, MCB-1 Mold Cleaning Brush, S-3 Slag Removal Tool

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PL

7/#10 1 X 3/16 PL 7/#10-1X0.19 3 657/#8 1 X 3/16 PL 7/#8-1X0.19 3 65 1 X 1/4 PL 7/#8-1X0.25 3 657/#7 1 X 3/16 PL 7/#7-1X0.19 3 90 1 X 1/4 PL 7/#7-1X0.25 3 907/#6 1 X 3/16 PL 7/#6-1X0.19 3 90 1 X 1/4 PL 7/#6-1X0.25 3 90 1 1/2 X 1/4 PL 7/#6-1.5X0.25 3 907/#5 1 X 3/16 PL 7/#5-1X0.19 3 90 1 X 1/4 PL 7/#5-1X0.25 3 90 1 1/2 X 1/4 PL 7/#5-1.5X0.25 3 9019/#9 1 X 3/16 PL 19/#9-1X0.19 3 90 1 X 1/4 PL 19/#9-1X0.25 3 90 1 1/2 X 1/4 PL 19/#9-1.5X0.25 3 9019/#8 1 X 1/4 PL 19/#8-1X0.25 3 115 1 1/2 X 1/4 PL 19/#8-1.5X0.25 3 11519/#7 1 X 1/4 PL 19/#7-1X0.25 3 150 1 1/2 X 1/4 PL 19/#7-1.5X0.25 3 15019/#6 1 X 1/4 PL 19/#6-1X0.25 3 200 1 1/2 X 1/4 PL 19/#6-1.5X0.25 3 200

NOTE

A

B

* For welding wire/cable to terminal lugs or bus bar end .

Recommended Tools:CL-3 Handle Clamp. If weld metal is greater than #250 then use CL-4Flint Ignitor, MCB-1 Mold Cleaning Brush, S-3 Slag Removal Tool