DS310 (New Electric Box)_G

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    Operators Manual

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    DS3101. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

    1.1. Unit identification / Type plate . . . . . . . . . . . . . . . . . . . . . 5

    1.2. Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

    1.3. Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . 6

    2. SAFETY & ENVIRONMENTAL INSTRUCTIONS . . . . . . . . . . . . . 7

    2.1. Operator safety instructions . . . . . . . . . . . . . . . . . . . . . . . 7

    2.2. Main safety hazards in use or maintenance work . . . . . 8

    2.3. Environmental precautions . . . . . . . . . . . . . . . . . . . . . . . 10

    2.4. Warning labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

    2.5. Type plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

    2.6. Gradient angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

    2.7. Safety telescopic canopy . . . . . . . . . . . . . . . . . . . . . . . . . 16

    2.8. Machine in tramming position and parking . . . . . . . . . . 17

    2.9. Danger areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182.9.1. Danger area when tramming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

    2.9.2. Danger area when operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

    2.10. Conditions in which the rig should not be used . . . . . . . 20

    2.11. Noise level and noise emission . . . . . . . . . . . . . . . . . . . . 20

    2.12. Acceleration value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

    2.13. Safety equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

    2.14. Fire prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

    2.14.1. Refilling fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

    2.15. Fire extinguisher (optional) . . . . . . . . . . . . . . . . . . . . . . . 22

    2.16. Operation and location of the triggering system (optional) 23

    2.16.1. At fire Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

    2.16.2. After fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

    2.17. Emergency stops, main switches and emergency brakes 25

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    DS3102.18. Electric cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

    3. INTRODUCTION TO MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . 29

    3.1. Intended to use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

    3.2. Recommended operating conditions . . . . . . . . . . . . . . . 29

    3.3. Components of the machine . . . . . . . . . . . . . . . . . . . . . . 30

    4. CHECKS AND INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 39

    4.1. Assembly and checking of a new machine . . . . . . . . . . . 39

    4.2. Routine checks before starting a shift . . . . . . . . . . . . . . 40

    4.3. Standard electric panel . . . . . . . . . . . . . . . . . . . . . . . . . . 50

    4.4. 1000V electric cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

    4.5. Allen Bradley electric cabinet . . . . . . . . . . . . . . . . . . . . . . 54

    4.6. Tramming compartment . . . . . . . . . . . . . . . . . . . . . . . . . . 56

    4.7. Boom movements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

    4.8. Drilling compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 615. TRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

    5.1. Starting the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

    5.2. Emergency/parking & service brake test . . . . . . . . . . . . 71

    5.3. Electric cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

    5.4. Moving the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

    5.5. Parking the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

    6. BOLTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

    6.1. Setting-up the machine in the drift . . . . . . . . . . . . . . . . . 75

    6.2. Use of stabilizers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

    6.3. Electric power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

    6.4. Setting-up the turret . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

    6.5. Turret positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

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    DS3106.6. Drilling/bolting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

    6.7. Rod uncoupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

    6.8. Ending a shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

    7. TRANSPORTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

    7.1. Transportation on a platform . . . . . . . . . . . . . . . . . . . . . . 91

    7.2. Towing the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

    7.3. Lifting the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

    7.4. Storing the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

    8. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

    8.1. Deutz electronic regulator: EMR 2 (optional) . . . . . . . . . 96

    8.1.1. Description of functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

    8.1.2. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

    9. TECHNICAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 100

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    DS310 GENERAL1. GENERAL

    1.1. Unit identification / Type plate

    1.2. Preface

    Congratulations on your choice of Sandvik drilling rig.

    This manual describes the use of DS310 drilling rig. Only those who have been given

    proper training are allowed to operate the rig. The operator shall also read and fully

    understand the contents of the Operators Manual and the Safety Instuctions.

    The manual gives you such information on the structure and operation of the rig that is

    necessary for correct use and maintenance. It also guides you in performing the

    maintenance each shift. Periodical maintenance is explained in the Maintenance

    Manuals.

    For demanding maintenance and repairs, we recommand that you contact your nearest

    authorized Sandvik Service. Our maintenance personnel have the skills and special

    tools required for the most demanding tasks.

    Through correct use and by following the maintenance instructions, you can expect a

    high degree of utilization and long operating life of your rig.

    70961046

    SANDVIK MINING AND CONSTRUCTION LYON SASAV.DE LATTRE DETASSIGNY

    BP46 69881 MEYZIEU CEDEX FRANCE

    DATE DE FABRICATION

    NOM TYPE

    PUISSANCE INSTALLEE : DIESEL

    TENSION ALIMENTATION

    POIDS TOTAL DE LA MACHINE

    NSERIE

    ELECTRIQUE

    FREQUENCE

    Kw Kw

    Hz

    Kgs

    V

    70961938

    TYRE INFLATION PRESSURE

    PRESSION DE GONFLAGE

    AV / FRONT AR / REAR

    BAR BAR

    PSI PSI

    SANDVIK MINING AND CONSTRUCTION LYON

    AV.DE LATTRE DE

    TYPE

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    DS310GENERAL1.3. Declaration of conformity

    Manufacturer: SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

    19, av. De Lattre de Tassigny

    B.P. 46

    69881 Meyzieu Cedex

    FRANCE

    Herewith declares that

    DS310-26 bolting machine

    has been designed and manufactured according to good mechanical engineering.

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    DS310 SAFETY & ENVIRONMENTAL INSTRUCTIONS2. SAFETY & ENVIRONMENTAL INSTRUCTIONS

    RISK OF INJURY AND AUTOMATIC VOIDANCE OF SANDVIK WARRANTY

    TO WHOM IT MAY CONCERN:

    SANDVIK HAS DESIGNED SAFETY FEATURES BECAUSE IT BELIEVES SUCH FEATURES

    WILL BETTER PROTECT PEOPLE. DO NOT DO ANYTHING THAT MAY HAMPER SAFETY

    FEATURES ON EQUIPMENT.

    It is strictly forbidden to make ANY modification to a Sandvik product without prior

    written approval of the factory. If ANY modifications are made without written approval,

    Sandvik can not be held responsible for any accidents, incidents or damage to persons

    or property, especially if modifications are made on any safety feature including, but not

    limited to, safety critical circuits or components.

    In many cases, the affect of a modification to a machine's total performance is unknown.

    Therefore, if a machine is modified for any reason, even if safety is not affected, Sandvik's warranty will be void.

    2.1. Operator safety instructions

    Danger. Operation, maintenance and adjustments are only allowed topersons with specific training in operation a