LEVEL LIFT

OPERATION

INSTALLATION

AND

LL-400

TM

DROP HINGE HOIST

SPECIFICATIONS CYLINDER........................4" WITH CHROME SHAFTSTROKE...............................................16"PUMPS SET AT....................................3200 PSI

LL-400S

507-526-3247

( NO

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GP3

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Page 19

60"

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Page 19A

LL40

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( NO

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UN

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SAE

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9 TO

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" D

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ALL

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.

PUMP INSTALLATION

ELECTRIC DRIVEN/ PUSH BUTTON CONTROL PUMPS 1. Measure and determine the location and desired height of the pump. Clean the mating

surfaces of the truck frame and the pump brackets of paint, dirt, and oil to insure a good ground. An additional ground strap back to the truck frame may be added to prevent pump damage due to poor grounding. NOTE: IT IS HIGHLY RECOMMENDED THAT THE PUMP/ RESERVOIR BE MOUNTED IN THE OPTIONAL ALUMINUM PUMP CABINET TO PREVENT CORROSION TO THE ELECTRICAL COMPONENTS!

2. Bolt the pump brackets to the pump/ reservoir. Clamp the brackets to the truck frame in

the desired location. Remove the pump/ reservoir. 3. Drill and bolt the pump brackets to the truck frame and reinstall the pump/ reservoir. Be

careful of brake lines, fuel tank, fuel lines and wiring inside the truck frame when drilling through the frame.

THE INSTALLER MUST CONSULT THE INFORMATION SUPPLIED WITH THE PUMP TO DETERMINE WHAT, IF ANY, OVERLOAD PROTECTION IS NEEDED IN THE PUMP WIRING CIRCUIT.

4. Route the push button cable through the truck cab, along the frame and down to the pump. Connect the wires from the push button cable to the appropriate terminals on the pump. ( see page 25, 25A ). The push button control must be installed inside cab to insure it is out of the weather and also keeps the truck hoist operator inside the truck cab.

5. Route a copper cable from the battery to the pump. An example of the recommended cable

with locking cam cable connector is shown on page 25, 25A. The locking cam cable connector along with the cable lugs are available from your local welding supplier. Attach the cable to the proper terminal on the pump. It is highly recommended that #00

gauge size cable be used. (300 Amp. Draw occurs during Max Load lift). For negative ground trucks, connect the battery end of the cable to the positive post of the battery. DO NOT connect the cable to the battery until the pump is totally installed and connected.

6. See page 25, 25A for the proper plumbing and wiring for the unit and refer to the

information received with the pump.

IMPORTANT: KEEP THE BATTERY PROPERLY SERVICED AND CHARGED.

Page 24

AutoCAD SHX Text60" HP HOSE

AutoCAD SHX Text130-064

AutoCAD SHX Text130-063

AutoCAD SHX Text83" HP HOSE

AutoCAD SHX Text130-065

AutoCAD SHX Text130-065

AutoCAD SHX TextNOTE: IT IS HIGHLY RECOMMENDED THAT A QUICK DISCONNECT BE INSTALLED IN THE CABLE THAT RUNS FROM

AutoCAD SHX TextGAUGE, IS HIGHLY RECOMMENDED.

AutoCAD SHX TextMOUNTED ON THE BATTERY END AND MOUNTED AS CLOSE TO THE BATTERY AS POSSIBLE. THE CABLE SIZE, #00

AutoCAD SHX TextTHE POS. BATTERY POST TO THE PUMP SOLENOID. EXAMPLE SHOWN ABOVE. MAKE SURE THE FEMALE END IS

AutoCAD SHX TextLOCKING CAM WELDING

AutoCAD SHX TextPOS. BATTERY POST

AutoCAD SHX TextWELDING CABLE LUG

AutoCAD SHX TextCABLE CONNECTOR

AutoCAD SHX TextFEMALE END

AutoCAD SHX Text2"

AutoCAD SHX TextMALE END

AutoCAD SHX TextDC 45111 SOLENOID END

AutoCAD SHX TextWELDING CABLE LUG

AutoCAD SHX TextNOTE: IT IS HIGHLY RECOMMENDED THAT THE PUMP/ RESERVOIR

AutoCAD SHX TextPREVENT CORROSION TO THE ELECTRICAL COMPONENTS.

AutoCAD SHX TextBE MOUNTED IN THE OPTIONAL ALUMINUM PUMP CABINET TO

AutoCAD SHX TextTAFCO PART #141-048 FOR 400,400S,500,500S,600,650,650S,

AutoCAD SHX Text700 & 800 HOISTS.

AutoCAD SHX TextELECTRIC PUMP INSTALLATION

AutoCAD SHX TextPage 25A

AutoCAD SHX TextPUMP BLOCK BOLTS TO ONE BRACKET (2 BOLTS).

AutoCAD SHX TextPOLY RESERVOIR RESTS ON 2ND BRACKET (NO BOLTS).

AutoCAD SHX TextKTI DC 45111

AutoCAD SHX TextPORT A

AutoCAD SHX TextPORT B

AutoCAD SHX TextGROUND TO TRUCK FRAME

AutoCAD SHX TextOR TRAILER CHASSIS.

AutoCAD SHX TextPOST USING #00 GAUGE CABLE,

AutoCAD SHX Text*

AutoCAD SHX Text(FOR BEST GROUND).

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