Drilling Rig - liebherr.com · Drilling Rig EN LB 2002.07. 2 LB 25 2002.07 - rA - EN v01.072020 -...

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LB 25 Drilling Rig EN LB 2002.07

Transcript of Drilling Rig - liebherr.com · Drilling Rig EN LB 2002.07. 2 LB 25 2002.07 - rA - EN v01.072020 -...

  • LB 25Drilling Rig

    EN

    LB 2002.07

  • 2 LB 25 2002.07 - rA - EN v01.072020 - 13183235

    Concept and characteristics

    The robust universal machine for a wide variety of applications:• Kelly drilling• Continuous flight auger drilling• Full displacement drilling• Double rotary drilling• Soil mixing

    Assistance systems:• Cruise Control for all main functions• Joystick control for all machine functions• Automatic shake-off function for working tools• Kelly Visualization• Ground Pressure Visualization• Radio remote control• Radio remote control for concrete pump• Drilling assistant (single-pass process)• Leader inclination memory• Display of auger filling level• Kelly winch with freewheeling and with slack rope

    monitoring and prevention

    KellyVisualization

    10:5821

    MODE

    500

    800

    1100

    1400

    1700

    2000rpm

    0

    20

    40

    60

    80

    100Nm%

    1.69m0.00m/min

    0

    20

    40

    60

    80

    100

    0

    100

    200

    300

    400

    500

    AUX KELLY

    10.0kN

    0.6kN

    -2.63m0.00m/min

    100kN

    -6.7kN

    74.4°

    0

    100

    200

    300

    400bar

    0.05m

    1

    0100200300400

    bar 0.0

    0mm/U m-4.6

    0358

    kNm

    1.3°

    °0.9

    1.6°

    0kN0kN 8.7°

    Ground Pressure Visualization

    Radio remotecontrol

    Concrete pump

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    Technical description

    Diesel enginePower rating according to ISO 9249

    320 kW (429 hp) at 1700 rpm

    Engine type Liebherr D 936 A7-05Fuel tank capacity 700 l with continuous level indicator and reserve

    warningExhaust certification EU 2016/1628 Stage V

    EPA/CARB Tier 4f ECE-R.96 Power Band H non-certified emission standard

    Kelly winch with freewheelingLine pull effective 200 kN (1st layer)Rope diameter 28 mmRope speed 0-95 m/min

    Auxiliary winchLine pull effective 80 kN (1st layer)Rope diameter 20 mmRope speed 0-82.5 m/min

    Crowd systemCrowd winchCrowd force 300/300 kN (push/pull)Line pull effective 150 kNTravel with standard leader between mechanical limit stops

    17.3 m

    Rope speed 0-88 m/min

    Swing gearDrive system with fixed axial piston hydraulic motors, planetary

    gearbox, pinionSwing ring triple-row roller bearing with external teeth and

    one swing driveBrake hydraulically released, spring–loaded multi–disc

    holding brakeSwing speed 0-3.7 rpm continuously variable

    Hydraulic systemHydraulic pumpsfor attachments 2x 270 lfor kinematics 130 lHydraulic oil tank capacity

    600 l

    Max. working pressure 385 barHydraulic oil electronic monitoring of all filters

    use of synthetic environmentally friendly oil

    CrawlersDrive system with fixed axial piston hydraulic motorsCrawler side frames maintenance-free, with hydraulic chain tensioning

    deviceBrake hydraulically released, spring–loaded multi–disc

    holding brakeDrive speed 0-2.0 km/hTrack force 417 kNGrousers width 700 mm (option 800 mm)

    Remarks:• Illustrations showing the types of application (e.g. Kelly drilling, continuous flight auger drilling etc.) are

    examples only.• Weights can vary with the final configuration of the machine. The figures in this brochure may include options

    which are not within the standard scope of supply of the machine.

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    Dimensions

    Standard leader

    Operating weightTotal weight with 700 mm 3-web grousers t 71.8Total weight with 800 mm 3-web grousers t 72.2The operating weight includes the basic machine LB 25 with rotary, Kelly bar MD 20/3/27 SD, 8 t counterweight and equipment for casing oscillator.

    Operating weight Total weight with 700 mm 3-web grousers t 76.0Total weight with 800 mm 3-web grousers t 76.4The operating weight includes the basic machine LB 25 with rotary, Kelly bar MD 20/4/48 SD and 10 t counterweight. Equipment for casing oscillator not included.

    3490

    525

    900 1400

    2500-3750

    700

    4200

    R 3600 (8 t) R 3660 (10 t) R 4330 (13 t incl. rear support unit)

    5440

    2372

    5

    6000

    15°5° 5° 5°

    2500-3750

    3190

    -348

    0

    2334

    0

    3530

    6000

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    Folding leader Low Head

    Operating weightTotal weight with 700 mm 3-web grousers t 69.3Total weight with 800 mm 3-web grousers t 69.7The operating weight includes the basic machine LB 25 with rotary, Kelly bar MD 20/3/18 SD and 10 t counterweight. Equipment for casing oscillator not included. The line pull of the Kelly winch is reduced to 100 kN when working at a radius exceeding 3750 mm.

    4030

    3033

    0

    2500

    5610

    1772

    0

    1412

    0

    3480

    8000

    Operating weightTotal weight with 700 mm 3-web grousers t 79.5Total weight with 800 mm 3-web grousers t 79.9The operating weight includes the basic machine LB 25 with rotary, 6 m Kelly extension, drill rod 20 m, auger cleaner Ø 600 mm and 13 t counterweight. Equipment for casing oscillator not included.

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    Transport dimensions and weights

    Standard leader (6 m leader upper part)includes the basic machine (fully tanked and ready for operation) with leader, without attachments (such as rotary, Kelly bar etc.), without counterweight and without adapter for casing oscillator

    t

    51.2

    * Transport width with 800 mm grousers

    22460

    5440

    1220 1545

    99707050

    3000

    7003000

    (3390*)

    260

    3400

    Folding leader (8 m leader upper part)includes the basic machine (fully tanked and ready for operation) with leader, without attachments (such as rotary, Kelly bar etc.), without counterweight and without adapter for casing oscillator

    t

    52.1

    * Transport length leader not folded

    19225 (24460*)

    54406735

    (11970*)7050

    Leader lower and upper part foldedincludes the basic machine (fully tanked and ready for operation) with leader, without attachments (such as rotary, Kelly bar etc.), without counterweight and without adapter for casing oscillator

    t

    52.1

    5440 67354855

    17030

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    Leader lower and upper part folded (with BAT)includes the basic machine (fully tanked and ready for operation) with leader, BAT 250, without counterweight and without adapter for casing oscillator

    t 57.8

    Low Headincludes the basic machine (fully tanked and ready for operation) with leader, without attachments (such as rotary, Kelly bar etc.), without counterweight and without adapter for casing oscillator

    t

    49.0

    5440

    5440

    6735

    3975

    7155

    5055

    19330

    14470

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    Basic machinewith crawler side frames, without counterweight and without adapter for casing oscillator t 33.4

    Leader versionsStandard leader t 17.8Folding leader t 18.7Standard leader lower part t 0.76 m leader extension t 1.58 m leader extension t 2.4Leader top t 1.7Short leader lower part t 0.3* Transport length folding leader

    OptionsAdapter for casing oscillator t 0.8Concrete supply line t 0.6All round platform with railings t 0.4

    1175

    940 6875

    5440

    700

    3360

    3000

    22460(24460*)

    6000

    1265

    2320

    2340

    2630

    2785

    19225

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    Rear counterweightWeight t 5.0

    Intermediate counterweightWeight t 5.0

    BAT 250Transport weight t 5.3

    MAT 100Transport weight t 5.6

    BAT 250 with adapter for drilling axis 1400 mmTransport weight t 6.4

    DBA 90Transport weight t 5.7

    Rear counterweightWeight t 8.0

    Rear counterweight with rear support unitWeight t 8.0

    1470

    2080

    18604120

    2780

    1470

    1470

    1555

    1810

    2030

    2070

    425

    360

    615

    985

    1540

    1540

    1540

    2055

    3000

    3000

    3000

    3160

    2315

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    Kelly drilling

    Standard leader Standard leader (large drilling axis)

    Performance dataRotary drive - torque kNm 252Rotary drive - speed rpm 58

    Drilling axis 900 mm Drilling axis 1400 mmMax. drilling diameter cased* mm 1200 2200Max. drilling diameter uncased mm 1500 2500Max. drilling diameter uncased with short leader lower part mm 2700 3300Above applications are sample illustrations. Other drilling diameters available on request.* Depends on the design of the casing driver

    XX

    A A

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    Drilling depths Technical data Kelly bars

    Drilling depthsKelly bars Low Head Standard leader

    Model Length A Weight X [m] Depth [m] X [m] Depth [m][mm] [t] 900 1400 900 1400 900 1400 900 1400

    MD 20/3/18 SD 7800 3.4 5.4 5.0 16.6 17.1 11.4 11.0 16.6 17.1MD 20/3/21 SD 8950 4.0 4.2 3.9 19.6 20.1 10.2 9.9 19.6 20.1MD 20/3/24 SD 9950 4.4 3.21 2.9 22.61 23.1 9.2 8.9 22.6 23.1MD 20/3/27 SD 10800 4.6 2.21 1.91 25.61 26.11 8.2 7.9 25.6 26.1MD 20/3/30 SD 11800 4.9 1.41/2 1.01 28.61/2 29.11 7.4 7.0 28.6 29.1MD 20/3/33 SD 12800 5.2 0.41/2 - 31.61/2 - 6.4 6.0 31.6 32.1MD 20/4/36 SD 11265 6.2 1.91 1.51 34.61 35.11 7.9 7.5 34.6 35.1 MD 20/4/42 SD 12855 6.9 0.31/2 - 40.71/2 - 6.3 6.0 40.7 41.2MD 20/4/48 SD 14200 8.2 - - - - 4.9 4.5 46.6 47.1MD 20/4/54 SD 15855 8.6 - - - - 3.31 3.0 52.71 53.21 When using a short leader lower part an assist crane is required for installation.2 Installation only possible using auxiliary equipment.

    Other Kelly bars available on request. When using a casing oscillator, value X has to be reduced by 1200 mm. When using a Kelly bar guide, value X has to be reduced by 500 mm.When using a short leader lower part the drilling depth is reduced by 2000 mm for a drilling axis of 900 mm, and by 2500 mm for a drilling axis of 1400 mm.Length of drilling tool 1900 mm

    Drilling axis 900 Drilling axis 1400

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    Continuous flight auger drilling

    Folding leader

    Performance dataRotary drive - torque kNm 230Rotary drive - speed rpm 58Max. drilling diameter* mm 1000

    Low Head Standard leader Folding leaderDrilling depth without Kelly extension m 10.1 16.1 18.1Drilling depth with 6 m Kelly extension m 16.1 22.1 24.1Max. pull force kN 700 700 700Above drilling depths take into account that an auger cleaner is used and the cardan joint has been removed.Above drilling depths are valid for the use of standard tools and for an X value of 475 mm (see above illustration).* Other drilling diameters available on request

    X

    3033

    0

  • 13LB 25 2002.07 - rA - EN v01.072020 - 13183235

    3033

    0

    Full displacement drilling

    Folding leader

    Performance data Rotary drive - torque kNm 230Rotary drive - speed rpm 58Max. drilling diameter* mm 500

    Low Head Standard leader Folding leaderDrilling depth without Kelly extension m 10.6 16.6 18.6Drilling depth with 6 m Kelly extension m 16.6 22.6 24.6Max. pull force kN 700 700 700Above drilling depths are valid for the use of standard tools and for an X value of 665 mm (see above illustration).* Other drilling diameters available on request

    X

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    Double rotary drilling

    DBA 90

    Performance dataRotary drive I - torque kNm 0-90Rotary drive I - speed rpm 0-32Rotary drive II - torque kNm 0-68Rotary drive II - speed rpm 0-44Max. drilling diameter* mm 620

    Low Head Standard leader Folding leaderDrilling depth m 10.4 16.4 18.4Max. pull force kN 300 300 300Above drilling depths are valid for the use of standard tools and for an X value of 885 mm (see above illustration). Due to differences in the max. admissible load capacities, the combinations of drilling depth and drilling diameter may be limited. * Other drilling diameters available on request

    X

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    Soil mixing

    MAT 100 / BAT 250

    Performance data MAT 100 Rotary drive - torque kNm 0-95Rotary drive - speed rpm 0-100Max. mixing diameter* mm 1500

    Low Head Standard leader Folding leaderMixing depth m 11.0 17.0 19.0Max. pull force kN 300 300 300

    Performance data BAT 250Rotary drive - torque kNm 230Rotary drive - speed rpm 58Max. mixing diameter* mm 1500

    Low Head Standard leader Folding leaderMixing depth m 10.6 16.6 18.6Mixing depth with 6 m Kelly extension m 16.6 22.6 24.6Max. pull force kN 700 700 700Above mixing depths are valid for the use of standard tools and for an X value of 300 mm for MAT 100, and 665 mm for BAT 250 (see above illustration).* Other mixing diameters available on request

    X

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    BAT 250

    Kelly shock absorber:• Newly developed Kelly shock absorber for highest

    demands• Possibility of adjusting the strength of the Kelly shock

    absorber for different Kelly bar weights

    Automatic gearbox for best operating comfort:• No stopping required to change gears• No interruption of the drilling process• Continuous optimization of speed

    Flexibility through modular design:• Exchangeable cardan joint for other casing drivers• Exchangeable drive adapters for use of other Kelly bars• Quickly exchangeable equipment for other methods of

    operation

    Highest availability through easy set-up:• No mechanical shift gearbox• Low maintenance requirements

    Shock absorber

    Drive motors

    Gearbox

    Cardan joint

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    Ground Pressure Visualization

    Kelly Visualization

    Features:• The actual ground pressure is calculated in real time• The maximum admissible ground pressure can be

    individually predefined• The utilization is continuously calculated and displayed on

    the monitor in the operator’s cab• Audible and visual warnings when the predefined values

    are approached

    Your benefits:• Increased safety on the jobsite due to consideration of

    prevailing ground conditions• Higher operator comfort thanks to clearly displayed

    information and warning signals• Prevention of critical or stressful situations before

    they occur• User-friendly and intuitive handling in the operator’s cab

    Your benefits:• Time saving: the operator no longer needs to search for

    the interlocking recesses• Higher availability: the machine needs less repair and

    maintenance work• More safety: correct locking prevents damage to the

    Kelly bar• Cost reduction: smooth operation results in higher

    performance and less wear

    16:2123

    MODE

    500

    800

    1100

    1400

    1700

    2000rpm

    0

    20

    40

    60

    80

    100Nm%

    16.13m0.00m/min

    0

    20

    40

    60

    80

    100

    0

    50

    100

    150

    200

    AUX KELLY

    35.2kN

    2.3kN

    0

    25

    50

    75

    100

    %56.5

    4.08m0.00m/min

    80kN

    23.7kN

    90.0°

    0

    100

    200

    300

    400bar2.37m

    1.19m2

    0100200300400

    bar 1 0.0

    0mm/U m0.0

    050100150200250

    kNm

    0.0°

    °2.1

    2.1°

    %49.0

    2kN13kN 0.4°

    10:5821

    MODE

    500

    800

    1100

    1400

    1700

    2000rpm

    0

    20

    40

    60

    80

    100Nm%

    1.69m0.00m/min

    0

    20

    40

    60

    80

    100

    0

    100

    200

    300

    400

    500

    AUX KELLY

    10.0kN

    0.6kN

    -2.63m0.00m/min

    100kN

    -6.7kN

    74.4°

    0

    100

    200

    300

    400bar

    0.05m

    1

    0100200300400

    bar 0.0

    0mm/U m-4.6

    0358

    kNm

    1.3°

    °0.9

    1.6°

    0kN0kN 8.7°

  • 18 LB 25 2002.07 - rA - EN v01.072020 - 13183235

    GPS / GLONASS

    GPS / GLONASS

    Reference station

    PDR2Process Data Reporting

    PDE®Process Data Recording

    LiDAT®Data Transmission

    LIPOS®

    Using factory-mounted components, Liebherr’s positioning system LIPOS® allows for the direct integration of a Trimble or Leica machine control system into its process data recording and reporting systems. The positioning systems from Trimble or Leica for piling and drilling rigs are based on state-of-the-art Differential Global Navigation Satellite Systems (DGNSS) technology and so create the ideal conditions for a precise and efficient positioning of Liebherr machines and their wor-king tools.

    LIPOS® includes a fixture for the easy and quick installation of hardware without the need to change the machine structure. DGNSS data are integrated in the process data recording system (PDE®) through a software enhancement.

    The GNSS antennae are mounted on the leader with an innovative mechanical mounting system so enabling optimum signal quality and intensity. The combination of the visualized digitized drilling plans with the actual DGNSS and machine data assists the operator to exactly position and precisely execute the drilling process.

    The integration of a machine control system from Trimble or Leica allows for a comprehensive and consistent recording of positioning data in PDE® as well as the visualization and analysis in the Process Data Reporting (PDR2) software. LiDAT® data transmission enables the automated transfer of recorded data via GSM and GPRS from the machine to the reporting software PDR2. Reports generated in PDR2 can be used for traceability of the application and proof of quality. The positioning system LIPOS® is seamlessly integrated into existing Liebherr digital solutions and compatible for a wide range of Liebherr deep foundation machines.

    Liebherr Positioning System

  • 19LB 25 2002.07 - rA - EN v01.072020 - 13183235

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    Liebherr-Werk Nenzing GmbH Dr. Hans Liebherr Str. 1, 6710 Nenzing/Austria

    +43 50809 41-473, Fax: +43 50809 41-499www.liebherr.com, [email protected]/LiebherrConstruction

    The Liebherr Group of Companies

    Wide Product RangeThe Liebherr Group is one of the largest construction equipment manufacturers in the world. Liebherr’s high- value products and services enjoy a high reputation in many other fields. The wide range includes domestic appliances, aerospace and transportation systems, machine tools and maritime cranes.

    Exceptional Customer BenefitEvery product line provides a complete range of models in many different versions. With both their technical excellence and acknowledged quality, Liebherr products offer a maxi-mum of customer benefits in practical applications.

    State-of-the-art TechnologyTo provide consistent, top quality products, Liebherr attaches great importance to each product area, its components and core technologies. Important modules and components are developed and manufactured in-house, for instance the entire drive and control technology for construction equipment.

    Worldwide and IndependentHans Liebherr founded the Liebherr family company in 1949. Since then, the family business has steadily grown to a group of more than 130 companies with nearly 44,000 employees located on all continents. The corporate headquarters of the Group is Liebherr-International AG in Bulle, Switzerland. The Liebherr family is the sole owner of the company.

    www.liebherr.com