Drilling – Land Based. Drilling Ratings – Electrical and Mech. Drive Land Mechanical Ratings...
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Transcript of Drilling – Land Based. Drilling Ratings – Electrical and Mech. Drive Land Mechanical Ratings...
Drilling Ratings – Electrical and Mech. Drive
Engine bhp SpeedC11 350 1800C13 415 1800C15 475 1800C18 600 18003508 760 1200
760 1200900 1200
C27 950 2100C32 1125 2100
3508C 900 12001025 12001250 12001250 12001475 12001400 12001649 1200
3508B
3512
3512C HD
3516
Land Mechanical RatingsEngine bhp Speed
410 1500450 1800510 1500515 1800580 1800640 1800565 1800615 1500620 1800675 1800705 1800770 1800
C27 1105 18001150 15001372 1800
3508 860 12003508C 915 12003508B 915 1200
950 12001113 10001194 10001321 12001435 12001462 15001476 12001757 1500
3512C 1476 12003512HD 1750 1200
1609 10001804 1200
3516B 1855 1200
C15
C18
C32
3512
3512B
3516
Land Electrical Ratings
300 800 1300 1800 2300
bhp
C15C18
35083508
3508BC27C32
35123512B
35123516
3516B
Electric Drilling - Land
Broad Product Range
Broad Product Range in Electric Drive Applications
410 – 2150 HP
300 500 700 900 1100 1300 1500 1700
bhp
C11
C13
C15
C18
3508
3508B
C27
C32
3508C
3512
3512C HD
3516
Mechanical Drilling - Land
Broad Product Range
Broad Product Range in Mechanical Drive Applications
350 – 1649 HP
Caterpillar 3512 Land Electric Drilling Current Production: Features and Benefits
Large Field Population – in Production Early 1980s
Industry Proven Durability: Overhaul Lives of 33,000-45,000+ Hrs Seen in Field on Land-Electric 3512B
3512C Update – Better Power Density Than Competitors
– Improved altitude capability 1500 meters 50 degrees C
– Right air intake and fuel systems to transition to Tier 4 emission limits
– Easy to transport– Caterpillar complete, custom packaged to
meet your specific needs– Cat® worldwide warranty
Engine Only
Cat® Package with Inner Base
3512C Power Density
Drilling Module Power Density (ekW/lb)
0.03
0.032
0.034
0.036
0.038
0.04
0.042
0.044
3512
B
3512
C
3512
CHD
QSK38
KTA50
QSK50
12V 4
000
12.3% higher than Cummins KTA 5014.7% higher than MTU 12V 4000
3512 – Pound for Pound, Highest Power per Weight Ratio Available in Market
Extra Power Available from Today’s Package Footprint with the 3512C HD
Ratings Developed to Meet Today’s Increased Power Demand per Well Drilled
Caterpillar Land SCR/VFD Drilling Packages
Land Packages Mounted on Inner Base for Simple Integration into Existing Rig Skids
Wide Selection of FactoryOptions Available
Examples: Harsh Environment Air Cleaners Generator Air Filters Oilfield Radiators Oversize Generators Jacket Water Heaters Metal Particle Detectors
Cat® Generator Benefits
Oversized Generators: – Built to handle the 35% harmonics and adverse
power factors of SCR/VFD drilling– Provides quick response, fast hoisting
performance– Allows for broader operating kVA range
Single Source of Supply: – Engine/generator packages developed by factory
engineers to meet rugged industry standards – Simplified supply chain– Factory documentation and testing – Cat warranty covers entire package
• Global parts availability• Global product support availability
Form Wound Stator, Vacuum Pressure Impregnated Class H Insulation
Self excited generator with space for additional permanent magnet exciter
Cat Generators are Made to Meet Industry Demands
Note 1: Optional – Class F is Standard
Feature Benefit Caterpillar Kato
Form Wound Coils Resists Vibration Stresses from SCR-Induced Waveform Distortion
VPI Coated Winding Reduces impurities and replaces with premium di-electric resin. Provides strong bond for superior insulation life.
Oversized Withstands effects of low power factor loading to avoid overheating
Class H Insulation Able to withstand higher temperatures that will improve insulation life
1
80° C Temperature Rise
Power factor/Low Reactance
Generator operates at lower temperatures – longer lifeHarmonic resilience
0.7 pf
0.7 pf
Caterpillar Factory Offerings
Open Canopy Custom Package Oilfield Cooling Systems Inner/Outer Oilfield Base Frames Oilfield Generator Canopy Exhaust Fumes Disposal
Desert Enclosure Custom Package
Closed Canopy Custom Package 55 degrees C ambient, dusty environment, sound attenuated Desert container, skid mounted, crane lifting points Sand trap louvers and collapsible hood air intake system Switchgear Complete exhaust system with
heat insulation– Roof-mounted hospital-grade muffler
Access doors for equipment and personnel
Fire detection and suppression system
Land MechanicalFeatures and Benefits
Proven durability in petroleum applications Broad torque curve and torque rise
developed for petroleum direct drive applications
Seamless controls integration with transmissions
Engines configurable with choice of flywheel housings and flywheels, cooling connections, air cleaners, etc.
Engine mounting options available to suit a wide variety of skid designs
Package torsional vibration available to maximize component life
Torque Curve 3512C 1200 rpm Land Mech
1000
2000
3000
4000
5000
6000
7000
700 800 900 1000 1100 1200Speed (rpm)
Torq
ue
(lb
ft)
Drilling Products Summary3500 Products
Available as engine or drilling modules with Cat generators
Cat drilling packages at 1200 rpm offer excellent power density
3500C land products certified to EPA standards
Wide range of products and custom packages meet global applications
Cat packages with worldwide warranty
New Product Introduction (NPI) Programs
Under Development: C32 Oilfield Genset – In production 2010
– Power density: 1352 hp at 1800 rpm development 3512CHD Uprate – In production 2010
– Power density: 1750 hp at 1200rpm development Tier 4 Emissions Update – In production 2011+
– Lower emissions: All engines. 2011+ (ref LEXW0031)Voice of Customer Needed: Land Drilling Package Controls
– Productivity: data link from packages to local panel and network panel for optimal operation and uptime
Natural Gas Drilling Module – Lower emissions: load response and performance development
Dual Fuel Drilling Module – Lower fuel costs: performs as stand alone diesel, or capable of
ingesting 30% associated or pipeline gas
Contact Ryan ([email protected], or (713) 329-2267) for further info. or if you want to give input
Well Service Ratings
Caterpillar offers a wide range of engine ratings to meet specific customer power needs with longevity and durability in mind.
Caterpillar is the only complete well service engine manufacturer that offers a complete line-up of dry manifold engines, water-cooled manifold engines, and transmissions.
Market Model Rating Tier Rating (hp) SpeedC7 B 225 1800-2200C7 C 250 1800-2200C7 C 275 1800-2200C7 D 300 1800-2200C9 A 275 1800-2200C9 B 300 1800-2200C9 C 325 1800-2200C9 C 350 1800-2200C9 D 375 1800-2100
C13 A 385 1800-2100C13 B 415 1800-2200C13 C 440 1800-2100C13 D 475 1800-2100C13 E 520 1800-2100C15 A 440 1800-2100C15 B 475 1800-2100C15 C 540 1800-2100C15 D 580 1800-2100C18 A 575 1800-2100C18 B 600 1800-2100C18 C 630 1800-2100C18 C 700 1800-2100C18 D 765 1800-2100C18 E 800 1800-2100C27 A 800 1800-2100C27 B 875 1800-2100C27 C 950 1800-2100C27 D 1050 1800-2100C32 B 950 1800-2100C32 C 1125 1800-2100C32 D 1200 1800-2100
3512C E 2250 19003512C E 2500 1900
Wel
l S
ervi
ce
Well Service
Extensive product line covering a wide range of power needs for all applications: i.e. workover, mud pump skids, FRAC, etc.
Cat engine and transmission package proved to be 20% faster pulling string than competition in side-by-side test
Caterpillar offers standard and custom packages to well service OEMs
Full engine line for application in hazardous (i.e. ATEX) areas
Well Fracturing C18-3512C700-2500 hp
Engine durability at the right power rating Demonstrates transient performance that
allows engine to come on line under load; quicker to pressure
Precise engine and transmission control systems integrated via ECUs
Power density ideal for mobile trailer-mounted applications
Controls offer single point of contact for customer-to-engine interface; simple equipment integration
Cat warranty for complete package
3512 Well FRAC Features and Benefits
3512C has a much broader range of usable torque than the competition
3512C is quicker to pick up the load 3512C starts well against a pressurized operational system
Cementing Products C7-C18275-765 hp
Great durability RH and LH side service and small
footprint ideal for twin-trailer-mounted applications
Tailored engine and transmission package performance to unique cementing trailer needs
Electronics developed for precise control and simple integration with transmission
Attachments available for simple equipment integration
Workover C9-C18300- 700hp
Great durability RH and LH side service and small footprint
ideal for highly mounted applications Broad torque curve – maximum productivity Electronics developed for precise control and
simple integration with transmission Attachments available for simple equipment
integration Available as packages with full Cat package
warranty
Water-Cooled and Hazardous Location Product Offering
Caterpillar offers water-cooled manifold and hazardous location engines to meet a variety of onshore and offshore demands, as well as meet a range of worldwide emissions requirements
: No rating offered.
* These performance numbers come with optional software with derate capability to maintain ATEX T3 skin temperatures up to 45° C ambient.
C7 205 2200 B x x x
C7 230 2200 C x x x
x x x*
C9 325 2200 C x x x x
x x x* x*
C-15 500 2100 D x x x
C32 800 2100 A x x x x
C32 860 2100 A x x x x
C32 920 2100 B x x x x
C32 1000 2100 C x x x
C32 1110 2100 D x x x x
C32 1225 2100 E x x x
C9 340 2200 D
C7 275 2200 D
Standard Configurations ATEX Configurations
SCACSCAC + HEX REMAC SCAC REMAC
Rating (HP)
Rated Speed
Rating Tier
Well Service Water-Cooled and Hazardous Location Typical Requirements by Application Location
Land-Based
Non US Offshore
Near US Shores
US Land/Offshore Hybrid Applications
EPA Non-Road Mobile x x xIMO x x
Marine EPA x xATEX x x x
NEC Class 1 Div 2 x xNEC Class 1 Zone 2 x x
SCAC x x x xREMAC/ATAAC x x
Emission
Hazardous Location Certification
Aftercooler
Land Based: Tier 3 water-cooled, utilize improved heat rejection for nitrogen pumping, ATEX cert rarely demanded
Offshore and Hybrid: IMO Tier 2 and Marine Tier 3 required, Hazardous Location certifications are often demanded
Hazardous Area Engines – Key Deliverables
ATEX 94/9 Group II, 3G (Zone 2) Ex nA nR IIC T3 Certification
NEC 500 (Class I Division 2) — Nonincendive Field Wiring Group ABCD T3 Certification
NEC 505 (Class I Zone 2) — AEx nA nR Group IIC T3 Certification
– Electrical harness contains point-to-point wiring no splices
– Electrical connectors are overmolded for protection against impact.
– Wiring is routed through urethane tube to prevent flame propagation.
– To meet safety requirements, connectors require the use of a special tool to be disconnected and bear the “do not disconnect while energized” warning.
Optional ATEX and NEC certified 25-foot customer harness
First Generation ATEX Engine Phase-Out Replacement Plan
Old Model
Certification Cooling Old Feature
CodeRating
TierRating
(hp)
Close Order Board
New Model
CERT. CoolingNew
Feature Code
Rating Tier
Rating (hp)
Open Order Board
3126 ATEX SCAC 126DW01 C 230 Dec-08**C7
ACERTATEX SCAC C07DW09 C 230 Dec-09
3126 ATEX SCAC 126DW01 C 275 Dec-08**C7
ACERTATEX SCAC
C07DW10 C07DW11
D 275 Dec-09
C-10 ATEX REMAC C10DW01 C 325 Dec-08**C9
ACERTATEX REMAC
C09DW12 C09DW14
D 340 Current
C-10 ATEX REMAC C10DW02 D 365 Dec-08**C9
ACERTATEX REMAC
C09DW12 C09DW14
D 340 Current
C-10Water-Cooled
REMAC C10DW03 C 325 Mar-09**C9
ACERTWATER-COOLED
REMAC C09DW05 C 325 Current
C-10Water-Cooled
REMAC C10DW04 D 365 Mar-09**C9
ACERTWATER-COOLED
REMAC C09DW06 D 340 Current
3406CWater-Cooled
JWAC406DI09 + WTCLMN5
C 342 Dec-08C9
ACERTWATER-COOLED
SCAC C09DW03 D 340 Current
3406CWater-Cooled
JWAC406DI11 + WTCLMN6
C 250 Dec-08C7
ACERTWATER-COOLED
SCAC C07DW03 D 275 Current
3406CWater-Cooled
JWAC406DI11 + WTCLMN6
D 325 Dec-08C9
ACERTWATER-COOLED
SCAC C09DW03 D 340 Current
C-15 ATEX SCAC C15DW01 D 500 Dec-10
C-15Water-Cooled
REMAC C15DW03 D 500 Dec-10
C-15Water-Cooled
SCAC C15DW06 D 500 Dec-10
3412Water-Cooled
JWAC 412DW01 C 860 Jun-09C32
ACERTWATER-COOLED
SCAC C32DW07 A 860 Current
3412Water-Cooled
JWAC 412DW01 D 1000 Jun-09C32
ACERTWATER-COOLED
SCAC C32DW12 C 1000 Current
3412 ATEX JWAC 412DW02 D 860 Dec-08C32
ACERTATEX SCAC C32DW21 A 860 Current
3412 ATEX JWAC 412DW02 E 1000 Dec-08C32
ACERTATEX SCAC C32DW22 D 1110 Current
3412Water-Cooled
SCAC +HEX
412DV01 + WTCLMN3
C 760 Dec-10C32
ACERTWATER-COOLED
SCAC +HEX
C32DW05 A 800 Current
3412Water-Cooled
SCAC +HEX
412DV01 + WTCLMN4
A 623 Dec-10C32
ACERTWATER-COOLED
SCAC +HEX
C32DW05 A 800 Current
3412Water-Cooled
SCAC +HEX
412DV01 + WTCLMN4
C 724 Dec-10C32
ACERTWATER-COOLED
SCAC +HEX
C32DW05 A 800 Current
Tier 3 NR Moblile Land Water Cooled Offering delayed to a later date
Water-Cooled Manifold Product Phase-Out Water-Cooled Manifold Product Replacement
Hazardous Location Resources
Hazardous Location A&I Guide ATEX/NEC Certificates by Engine Anti Static V-belt Listing Print on Demand Declaration of Conformity Print on Demand Declaration of Incorporation
Full details are available from your dealer
Well Service Products Summary
Durability That the Market Demands Engine Performance Maximizing Well
Service Productivity Seamless Integration with Cat
Transmissions Broad Product Range Offered in All
Applications Broad Range of Custom Packages
Meet Global Applications Cat Warranty for Complete Package
New Product Introduction (NPI) Programs
Fracturing Transmissions – In Production – Power Density: TH55, TH48, durability
SCAC FRAC 3512C – In Production 2010 – Packageabilty: 2250 hp, 2500 hp SCAC cooling
Water Cooled Manifold IMOII – Expanded Offering: 275-1200 hp with full ATEX cert.
Tier 4 Emissions Update In Production All Engines. 2011+
– Lower emissions: (ref LEXW0031) Hazardous Area Shifter – In Production 2010
– Packageabilty: Simplified workover power train control
Information contained in this publication may be considered confidential.Discretion is recommended when distributing.
Materials and specifications are subject to change without notice.CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow” and the “Power Edge” trade dress, as well as corporate
and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
LESW0025-00 (11/09) 2009 CaterpillarAll rights reserved.