Dramix Industrial Floors - Brochure
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Transcript of Dramix Industrial Floors - Brochure
EKAERTB
Dramix®
EKAERTB
Dramix®
T H E C O N S T R U C T I V E I D E A
Steel fibres for
industrial floors
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Dramix®
EKAERTB
ConstructionAdvantages
✔ No time consuming placing of the mesh.
✔ Reinforcement always in the right place.
Steel fibres for concrete reinforcement
Dramix® glued together in bundles :✔ is the only guarantee for a
homogeneous distribution.✔ allows the use of fibres with
high l/d ratio.✔ can easily be added in the
batching plant or in the truckmixer.
Dramix® steel wire forhigh tensile strength.
Mechanical anchorage (hooks) at
the ends for optimal pull-out
resistance.
Economical advantages
✔ The use of Dramix® reinforced concrete reduces the construction time of the floorcompared to mesh reinforcement.
✔ The floor thickness can be reduced by using Dramix®
steel fibres.
✔ Dramix® steel fibres with a highl/d ratio offer the most economicsolution compared to other typesof steel fibres.
✔ A Dramix® steel fibre floor offersthe best cost/performance ratio.
Technical advantages
✔ An increase in load bearing capacity due to the redistribution of stresses.
✔ Reinforcement throughoutthe full depth offers excellent crack - control.
✔ Optimal resistance againstimpact and dynamic loads.
✔ Joint spacings can considerably be increased.
CHEAPER
-10% to 30% BETER
P R A C T I C A L
E C O N O M I C A L T E C H N I C A L
FASTER
+15% to 30%
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45Dramix® l /d
65Dramix® l /d
80Dramix® l /d
1
2
Dramix® RC-80/60-BN30 kg/m3
00
60
120
180
240
300
360
420
1 2 3 4 5 6 7 8 9 10
TEST
A key factor in qualityfibre concrete is therelationship betweenthe length and diameter of the fibres:the higher the l/d ratio,the better the performance.
Dramix® versus double mesh
Double mesh 200 x 200 x 7 x 7
Conclusions
✔ Dramix® Steel fibres offer the same loadbearing capacity as double mesh.
✔ Same deformation as a double mesh floor.
TEST
Aspect ratio l/d
Thames Polytechnics (GB)
Fibre dosing and mixing
Dramix®
RC-80/60-BN
Double mesh200 X 200 X 7 X 7
Deflection under load (mm)
Load (kN)
Conveyor Belt✔ For easy handling,
Dramix® steel fibres arepackaged in heavyduty paper-bags of 20 kg, with 60 bags perpallet.
✔ The Dramix® steelfibres are then poured onto a conveyor whichdistributes them into the truck mixer.
✔ Empty paper bags may then be recycled.
By using a conveyor belt and following theBekaert recommendations for mixing, an excel-lent distribution of the fibers is achieved.
The recommendations for mixing, can be found on the productdata sheets on our homepage www.bekaert.com/building
Automatic dosingequipment:✔ Minimal manual hand-
ling✔ Benefiting from preci-
se dosing and auto-mated integration ofDramix® steel fibres into the mix.
✔ The optimum solution for large steel fibrevolumes (> 300 t p.a.)
✔ High productivity (0 - 3,5 kg/sec)✔ Excellent mixing results
Ideal for collated Dramix® steel fibres as theyneed smaller volume to store. Efficient materialsupply in big bags of 1100 kg, less intervals tofeed the dosing equipment.
Ask for individual advice from your local Bekaert specialist.
l/d 80: for maximumperformance
l/d 65: for quality concrete
l/d 45: the basic requirement
STANDARDPERFORMANCE
PREMIUMPERFORMANCE
SUPERPERFORMANCE
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Dramix® Steel Fiber Reinforced Concrete: “the classical”
Dramix® steel fibers are quickand easy to install – in mostcases no concrete pump isrequired to place the concrete.
Dramix® steel fibers can increase the efficiency of placing concrete. Up to 20% faster than with conventional reinforcement.
Use of techniques for finishing and saw cutting as usual.
Dramix® steel fiber reinforced concrete slabs providegreater load carrying capacity and increases the lifetime of a slab.
Applications:
✔ Warehouses
✔ Production Facilities
✔ Industrial Slabs
✔ Shopping Malls
✔ Convention centers
A P P L I C A T I O NS
SLAB-ON-GROUND
@www.bekaert.com/building/dramix
Internet
Visit our homepage:
www.bekaert.com/buildingYou will find all information about Dramix®steel fibre concrete, well known applications, recommended fibre types, reference projects, contactpersons.
DRAPRO® is the most advancedfloor design program available
on the web
Design Saw-cut jointed slabs-on-ground (indoor)
Design Dramix® steel fiber reinforced concrete using
yield line theory and ultimate limit states.
3 steps to the result
1. Load cases:Detailed design
options to fill in.
2. Parameters: puts the engineer in control offibre reinforced slab design.
3. Results:Conclusion of the design on the screen and, printout.
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FOR FREE!
Simple & Easy
Design a steel fibre flooryourself with
DRAPRO®
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Jointless Dramix® floors
Superflat jointless warehouse floor. Discontinuousreinforcement makes a superflat floor easier to construct. As there are no joints a high tolerance ismaintained over the whole area.
Jointless warehouse floor. No joints means full flexibility for racking lay out and lower maintenancecosts.
Jointless cold storage room. No joints for a hygienic environment.
NEW
Application field:
✔ Warehouses with intensive traffic.
✔ Superflat floors.
✔ Cold storage rooms.
✔ Floor for wire guided vehicles
(EGV).
A P P L I C A T I O N
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Jointless Dramix® floors
Jointless floors in a heavy duty warehouse results in less maintenance forfork lift trucks.
Warehouse. With heavy dynamic loads .... Dramix® steel fibre floor for a long life cost effective solution.
NEW
Advantages:
✔ Full flexibility of
racking lay out.
✔ No curling.
✔ Lower maintenance cost.
✔ A hygenic and esthetic floor.
ASK ASSISTANCE
to Dramix® people
A D V A N T A G E S
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Dramix® floors on piles
FULL DESIGN
S E R V I C E
NEW
Application field:
✔ Weak sub-bases.
✔ Pile spacing up to 5 m.
✔ Loads up to 50 kN/m2.
✔ Time savings up to 40%
• no placing of double
layers of reinforcement.
• no pile caps required.
• lay out of prefabricated
steel cages allows
the use of laser-screed
machines.
A P P L I C A T I O N
A D V A N T A G E S
✔ Total costs savings
up to 20%
• up to 15% concrete
saving.
• up to 40% steel saving.
• less labour costs.
• special subbase
unnecessary.
Advantages:
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Testing
Extensive testing on serviceability, dynamicand ultimate load.
Floors on vibro-compacted gravel piles
150
100
50
00 10 20 30 40 50
u1
u2
u3
u4
Dramix® floors on piles
Load (kN)
Deflection unde load(mm)
Conclusions:
✔ High ultimate load.
✔ High crack control.
✔ No punching.
C O N C L U S I O N S
Application field:
✔ Semi-compressible ground
layers (Clay).
✔ Stiff layers at max.8 m.
✔ Situations where minor
settlements (1 cm) are
acceptable.
A P P L I C A T I O N
✔ Maximum negative and
positive bending moments
are of the same order of
magnitude.
✔ The ductile steel fibre floor
excellently withstands
moderate deformations.
✔ Dramix® floors with or
without joints are possible.
✔ For certain ground types
the whole system “Vibro
compacted piles + Dramix®
floor” is cheaper than a
floor on foundation piles.
✔ Faster constrution time.
Technical advantages:A D V A N T A G E S
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Outdoor pavements
Dynamic wheel loads – no problem for heavy dutypavements, reinforced with Dramix® Steelfibres.
Outdoor pavements at harbors and container terminals where high loads occur.
For highest requirements – the highest level of quality = Dramix®.
Pho
to c
ourt
esy
of N
AS
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Combustion furnace
Composite Metal Decking
Easy and quick to install – up to 20 % more area poured per day!
Loading dock Container dock
Design on crack width
according Eurocode 2
Dramix® Steelfibre concrete for composite metal deck.Meet the high requirements of fire testing – ask for thedetailed brochures!
Applications
Petrol station according to the most severe Germanguidelines (DAfStb-Richtlinie) with a fluid tight floor.
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Bekaert service
Res
p.E
dit.:
H.S
tadl
ober
/Joo
f/02/
2006
Packing
Paperbags on pallet Big bag.(1100 kg)
Should you requirefurther informationplease contact us for:
✔ Information• Dramix® industrial floors
• Dramix® jointless floors
• Dramix® floors on piles
• Dramix® fluid tight floors
✔ Application specifications
✔ Design advice and assistance• fast
• professional website
• warranted
✔ Dramix® specifications on floor executions
• product data sheets
• design assistance
✔ Assistance in optimizing the mix design
✔ On-site support
✔ Professional cooperationfor R&D andapplication development
EKAERTB
Modifications reserved. All details describe our products in general form only.
For ordering and design only use official specifications and documents.
© NV Bekaert SA 2006
GREAT-BRITAINBekaert Ltd
Unit 7The Gateway Business Centre
5, Leeds RoadAttercliffeSheffield
South Yorkshire S9 3TYUnited Kingdom
Phone: 01142 427 485Fax: 01142 427 490
NV BEKAERT SAOuter European Countries
Bekaertstraat 2B-8550 Zwevegem
Phone: +32/56/76 69 86Fax: +32/56/76 79 47
http://www.bekaert.com/building
The Bekaert Group is a world leader in advanced metal transformation and coating technologies.
All Bekaert company names are trademarks owned by Bekaert.