dornier kancalı

8/13/2019 dornier kancalı

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A secure investment

Immediately respond to market demands with flexibility – the new

DORNIER rapier weaving machine presents all the possibilities.

Easier to operate and therefore supporting quicker setting to any style.

With exceptional setting consistency and also immediate readiness to

produce any new style, the machine reliably produces first quality fabrics

– even with the most difficult yarns. The new PS type meets the highest

demands. Its exemplary integrity and increased performance assure a high

level of productivity, while maintaining the highest flexibility. The DORNIER

rapier weaving machine, type PS, is therefore the ideal tool for the innova-

tive weaver to follow new directions and pull ahead of the competition.

The unique application spectrum offered by the DORNI ER rapier weaving

machine, type PS – from exclusive silk fabrics for upholstery with 16 filling

colors and Jacquard shed formation with up to 20,000 hooks, to coated

netting fabrics – e.g. for snow retainment fences – utilizing the coarsest of

yarn counts in warp and filling and densities of 0,5/cm or less.

Highly economical production of leno fabrics with new leno motion

EasyLeno®.

DORNIER rapier weaving machine, type PS –

more productivity for the innovative weaver



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The superiority of a proven system

The heart of the DORNIER rapier weaving machine, type PS, is the

tip-to-tip filling insertion with positively controlled center transfer.

Gearboxes with complementary cam assemblies drive the rapiers

and the reed with exceptionally precise control. Prior to entering the

shed, the left hand rapier with opened yarn clamp picks up the fill-

ing presented by the filling selector needle. After the positive closure

of the thread clamp, a scissor cuts the filling at the fabric side. The

transfer of the filling from the left hand to the right hand rapier takes

place at the middle of the machine through a positive control of the

yarn clamps. After transfer the filling is transported to the right hand

edge of the fabric by the taker rapier. During the filling insertion cycle

the shed remains open. The filling is only released by the positive

opening of the yarn clamp when securely held by the catch selvedge.

The movement and functionality of the rapiers during filling insertion

are similar to the exchange of a baton between two runners in a

relay race.

The human hand as the model – the DORNIER filling insertion

system with positively controlled center transfer

Secure filling transfer of fine to coarse yarns

pick and pick and positive in every phase

from the left hand to right hand rapier. Both

guarantee immediate production readiness

of the machine after a style change without

readjustment and facilitate a pattern c hange

on-the-fly with the machine running.

Two high-precision synchronized gearboxes, one at each side of

the machine, provide the drive for filling insertion and reed beat-up.

These have been considerably strengthened on the PS type together

with a shortened power t rain that brings significant improvement in

vibration during the proven, reliable center filling thread transfer.

A continuous lubrication system provides for increased performance,

low maintenance and high longevity of the new gearbox generation.

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Filling insertion specific to DORNIE R:

1. Filling pick-up by the left hand rapier

before entry in the shed.

2. Filling transfer at the center of the

machine.

3. Release of the inserted pick by the

right hand rapier – but only after the pick

is securely held by the catch selvedge.



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The advantages for the user

Even at filling presentation, the highest yarn load is extremely low due to the

low rapier speed and positive control. Also during center transfer from the

lefthand to the righthand rapier, the filling is positively controlled and thus

securely transferred. The filling is released after the rapier has exited the shed

in the open shed position and under absolutely controlled conditions.

Day after day in the weaving shed, this unsurpassed insertion system has

qualitative as well as economic advantages. Yarns with low tensile strength

can be processed without any problem and with minimal stop frequencies.

On the other hand, the robust construction of the filling insertion elements

enables heavy filling yarns to be processed. The innovative, patented

AirGuide® allows the rapier rods to move contact-free into the shed and op-

erate there without additional guide elements. Thus, high density warps can

be woven without any problem and filament damage in the case of

filament warps is eliminated. Open shed filling insertion with freely

programmable shed closing time avoids over tensioning the filling and jump-

back picks in case of elastic filling yarn. Better quality brings more profitable

orders. DORNIER rapier weaving machines are therefore the first choice for

successful weavers.

In a competitive comparison, the peak thread

tension level of the DORNIER rapier weaving

machine, type PS, remained below even the

basic tension level of all known negative tape

rapier weaving machines. Therefore broken

picks are a rarity.

Highest flexibility at exceptional performance ...

Stress on yarnOther rapier weaving machines

DORNIER rapier weavingmachine, type PS

Machine position in o

The filling insertion system, with positive control in

every phase, facilitates the processing of the widest

range of yarn types and counts – from fine silk yarns

through glass rovings to the coarsest effect yarns.

The count range lies between 0.77 tex and 3333 tex.



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Soft thread clamps with hard metal inserts and

precision-controlled transfer enable even coarse

filament yarns of 2200 dtex with 450 filaments to be

securely clamped and inserted.

Due to the open shed filling insertion, independent

of shed closing, the friction of the filling on the

warp ends is decisively reduced. This results in

fewer broken picks, no over tensioning, no jump-

back picks, clean left and righthand selvedges and

a consistent inserted pick length, all contributing

to best fabric quality.



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Tension relaxationtake-up reversal

Start correction

(time dependent)

Start correction(time dependent)

Tension relaxation

let-off reversal

Start-up torque(time dependent)

Harness leveling

Start with empty pick

Automatic Start-mark Prevention ASP:

Preventing start-marks at the source.

The simple functionality of automatic

start-mark prevention saves time and

significantly contributes toward quality

improvement. All the functions outlined

in the illustration can be simply called

up on the machine display and changed

as required, including the patented

AE-function (dynamic start-up) and

automatic single pick mode. Settings are

reproducible.

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...the best fabric quality and simple handling

The patented, pneumatic shaft coupling PSL

automates shaft engagement and disengagement

independent of the current shed setting and

therefore significantly reduces the set-up times.

Autolub (Automatic Lubrication) as universal

undermotion lubrication serves as basis. The

zero-backlash connection between shaft rods

and drive cams provides highest stiffness and

vibration-free running. This, in turn, protects

warp ends and minimizes warp end breaks.

Userfriendliness assures safety

During the development of the DORNIER rapier weaving machine, type PS, emphasis was placed

on simplifying functionality for easy handling and increased fabric quality. The new AirGuide®

reduces the workload for maintenance personnel and provides clean fabrics. The easy handling

of the automatic start-mark prevention, ASP, facilitates quality assurance at machine stops and

restarts. New selvedge formation devices reduce workload and simultaneously improve fabric

quality. In the case of the filling tension devices, color selectors, leno devices and scissors,

electronic controls replace previous mechanical solutions, eliminating time consuming adjust-

ments. An easy sliding of width-related components along the profiled traverse, symmetric and

asymmetric width changes without changing the center transfer position and pneumatic shaft

coupling PSL mean further simplification for plant personnel.



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ETHERNETMODEM

CAN-Bus – the backbone of DORNIER weaving machine control

DORNIER introduced the AT electronics with CAN-Bus Controller Area Network in

1989. In the meantime this future-oriented concept has been successfully applied

in over 23,000 DORNIER weaving machines, illustrating the extensive experience

with this technology that only DORNIER has in the weaving machine manufacturing

sector. The high maturity of this electronic forms the basis for the expansion of the

CAN-Bus from internal control only to external application as well. As a result all

auxiliary weaving functions have been incorporated into the monitoring, regulation

and control processes. DORNIER has thus taken machine intelligence to the next

level, providing the user with significantly simplified handling techniques, a higher

degree of functional security and nearly unlimited add-on potential.

User manuals, spare parts catalogs or all

machine data can be c alled up, displayed and

immediately transmitted over the Internet. The

DORNIER Customer Service Department can

directly access machine displays – trouble

shooting online.

Unparalleled – the DoNet Global Communication

Network: Quick location and transposition

of setting instructions, remote diagnostics

with instant problem solving and shorter

delivery times for spare parts through direct

communication.

Intelligent weaving machine electronics –

programmed for the future

Integrated Ethernet link for Teleservice

and bi-directional networking with a host

computer or departmental workstations.

Inexpensive networking using standard

wiring. Function monitoring and cause-

of-stop display are an integral part of

this comprehensive electronic monitoring

system.

Control cabinet with integrated

CAN-Bus and various modules

for start, stop, warp let-off

and fabric take-up as well as

start-mark prevention. Quick

and easy – the menu-prompted

loading of new operating soft-

ware by means of diskette, or

alternatively online via modem or

Internet access.



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CAN-BUS - EXTERNCAN-BUS - INTERN

Standard – color-graphic display. Ergonomic navigation t hrough

only a few Menu levels has been drastically simplified. Shortcut

keys support rapid, direct access to important Menus and data for

machine control. Weaving parameters such as speed, filling density

and warp tension can be freely selected and stored as style data.

Transfer of performance data, style specifications and machine

settings online, or utilizing inexpensive diskettes. Various levels

of access utilizing contact-free keycards.



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CAN-BUS

Electronic FillingTension device E FCPage 16

KeypadPages 3/18/19

Main consolewith electronicsPages 10/11

Electronic WarpLet-off EWLpage 17

GearboxesPage 4

Electronic ColorSelector ECSPage 16

Selvedge formationPages 14/15

Filling insertionPages 4-8

The technology – engineered for heavy duty



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XTERN

KeypadPages 3/18/19

Selvedge formationPages 14/15

Electronictake-up ECTPage 17

Shed formationPage 21

Robustly engineered, intelligently designed

Connecting the two machine frame sides with a robust profiled traverse guarantees strength

and stability with little vibration – even at high weaving speeds. The machine must be neither

bolted nor glued to the floor. The integrated rapier guide tube provides the rapier with the

required stability at high speeds.

The component systems related with filling insertion are bilaterally displaceable, facilitating time

saving symmetrical and asymmetrical changes in width. The machine is driven with a continuously

running motor over a magnetic brake-clutch unit. Intelligent electronics monitor the acceleration

time and control the exceptionally short braking time. These are vital prerequisites for producing

start-mark free fabrics by guaranteeing the full dynamics of reed beat-up on the first pick, thus

eliminating start-marks at their source.



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The selvedge sells the cloth –

the DORNIER selvedge formation devices

A new dimension in fabric selvedge quality

DORNIER offers revolutionary and patented selvedge formation

devices with decisive advantages, also as regards subsequent fabric

processing. The 2-end full-turn leno MotoLeno®, controlled in

direct relation with weave requirements, variations in pick density and

fabric construction, is freely programmable. The result – secure

selvedges without build-up that also withstand the rigors of subse-

quent finishing processes. Warp end breaks in the selvedge area are

significantly reduced. Based on the MotoLeno®, a further alternative

is available – the modular designed MotoEco® double-disc leno.

While one leno as before forms the fabric selvedge, the second leno

replaces the catch selvedge. This results in waste saving with the

potential of recycling the waste material. Furthermore, this device has

all the advantages of the MotoLeno®. All process functions are easily

set directly on the machine display. The weaver saves yarn material and

spare parts, personnel workload is reduced and efficiency increased .

The inexpensive alternative to tucked

selvedges – the patented 2-end full turn

leno type MotoLeno® with synchronous

motor drive. Leno thread crossing,

direction of rotation, binding sequence

and reverse mode are fully programmable

on the display. This new leno device

provides an intensive binding of the

selvedge ends with extremely short filling

tails, utilizing standard king spools.

The patented double disc leno MotoEco®.

Two full-turn lenos with system-dependent direction

reversal work side by side. One leno creates the

fabric selvedge and the other one the catch selvedge

with the option of material recycling.



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DORNIE R offers selvedge tuckers for perfect,

closed cloth selvedges. A universal support

plate is available to change from leno t o

tucked selvedges depending on the style

enabling shorter set-up times.



161616

The electronic color selector, ECS, and the electronic

filling tension device with integrated filling stop motion,

EFC, are based on state-of-the-art stepping motor

technology and are controlled by the external CAN- Bus.

Settings and functions relative to the weaving process

are precisely programmable on the machine display. Due

to the modular concept, individual modules can be added

quickly and easily. In this way, a single color machine

can be inexpensively upgraded to handle up to 12 colors.

A straight, short thread path with few deflection points

keeps tear tension peaks for filling threads during thread

feed at an unrivaled low level.



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The electronic let-off and take-up motions

Also in this case DORNI ER sticks to the concept of not only controlling

and reacting, but also taking forward-thinking action. Absolute sensors

measure the warp tension independently of the position of the whip roll

and the movement of mechanical components. Warp tension thus remains

constant. Exactly reproducible settings for pick density, machine speed,

warp tension and contraction simplify start-mark prevention.

Pattern angleof rotation

synchronous c o n t r o l

c i r c u i t

Sensor

Sensor

Pattern angleof rotation

synchronous c o n t r o l

c i r c u i t

Alternative sensors

Let-off and take-up motions are

identical in construction, simplifying

handling as well as spare part inventory.

Each motion utilizes a resolver as the

measuring system, connected together

with the sensor to a control circuit.

Even when weaving with twin beams the

precision of the entire system is main-

tained. The accuracy of setting the warp

tension on the display is in t he region of

1 gram and in the case of the take-up,

up to 0.01 pick/cm.

Electronics replace mechanics –

guaranteeing reproducible settings

Also the warp beam support assembly

is flexible and adaptable to individual

customer requirements. In addition to

the tried and proven universal warp

beam support, DORNIER also offers

the EURO beam support for ground

and top beam, for beam flange head

diameters between 800 and 1,250 mm.



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Identical subassemblies save time and money

The DORNIER Weaving System with its family of weaving machines consisting of

rapier and air-jet machines is based on the same machine frame and utilizing the

same basic electronics. This means that operating and maintenance personnel in

spite of different filling insertion systems are in fact working with two machines

having a high degree of uniformity. Interchangeability of accessories and exten-

sively the same spare parts save money and reduce inventory. The newly developed

universal undermotion, AutoLub, is deployed in the air-jet as well as the rapier

weaving machine, simplifying even the fast changeover from dobby to cam shedding

using the new DORNIER FDC®-system.

DORNIE R type PS rapier weaving machines in Jacquard

version as tool for creative weavers in clothing and home

furnishings. Up to 16 filling colors, robust drives for

Jacquard machines with up to 20,000 lifting hooks and top

beam supports are just some of the combination options.

Important for weavers: The reliable filling insertion system

means fast restarts after style c hanges and even supports

on-the-fly pattern changes during running.

The DORNIER Weaving System with its family of weaving

machines – quality creates value



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The technical concept of DORNIE R type

PS rapier weaving machine fulfils all

the basic criteria to meet the extreme

demands of manufacturers of technical

fabrics. Specific special devices give

it a high degree of adaptability to

manufacture even the heaviest and most

complex cloths using known and newly

developed fibers.

Exclusive ladies’ and men’s

woolen and worsted apparel

fabrics. Especially weavers

processing yarns of low breaking

strength and high cost like

cashmere, alpaca, mohair and

silk/wool blends, need a gentle

handling of these yarns during

filling insertion. The waste saving

facilitated by the MotoEco® is

essential for the cost effective

production of highest fabric

quality.

Alta moda fabrics for neckties,

women’s wear, tapestry and

upholstery goods from silk.

These fabrics illustrate the

almost unlimited patterning

potential of DORNIER weaving

machines.

All kinds of industrial fabrics

from the finest filter materials

to air bags - requiring zero

defect weaving - through to

glass roving.

Specially designed and

engineered solutions are

available for this very

diversified range of products.

High quality fabrics with

dobby styles up to 28

harness frames for ladies

and gents apparel fabrics

from cotton and synthetics

with the possibility of

multiple filling insertion.



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A mutually beneficial partnership

DORNIER understands the close contact between machine manufacturer and customer as a

mutually beneficial partnership. The weaver should be in a position to fully utilize the potential of

every DORNIER weaving machine as regards performance, flexibility, versatility and quality.

To this end, DORNIER has set up a consulting hotline and Teleservice as well to help as quickly

as possible when required. DORNIER also trains customer technicians in Lindau (Germany),

Charlotte (USA) or Shanghai (China) as well as on-site before, during and after weaving machine

installation and start-up. Our technicians stationed around the world are available to respond

quickly to requests for support when technical problems cannot be solved online.

By utilizing modern methods of communication such as the Internet or modem, together with the

EPOS electronic spare parts catalog, delivery times for spare parts are kept to a minimum. Also

exchanging experience with our customers is important to us. The obtained information – directly

from the user – ultimately influences the further development of our weaving machines. Every

suggestion is an important input, and every problem a challenge to try harder in improving our

technology and our service. In Lindau, Charlotte as well as in Shanghai, machines are available for

trials and evaluations in support of this effort.

Regular courses in modern training facilities

are available in Lindau (Germany), Charlotte

(USA) and Shanghai (China) for our customers’

personnel to swap experience and get to know the

diversity of DORNIER weaving machines.

Dialogue with customers



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Machine type codeDORNI ER High (P)erformance Rapier Weaving Machine PS

PTS12/J 190

Number of filling colorsShed formationS: dobbyE: positive cam motionJ: Jacquard machineNominal width cm

Technical Data

Filling insertionPositively controlled in every phase with lowest filling tensionwith patented AirGuide®

Width reductionSymmetrical up to 40 %, asymmetrical up to 10 %

Filling insertion rateUp to 1,200 m/min, with double pick up to 2,400 m/min

Yarn CountAll yarn types from finest 7 den silk through to effect yarns up to 3,333 tex

Filling colors1-12 colors, any sequence pick and pick16 color optional with Jacquard

Filling accumulatorsfrom various manufacturers, controlled through the DORNIE R-Electronic (CAN)Controlled filling tension devicesAutomatic package switching APS, without weavers intervention

Shed formationPositive cam motion, max. 10 harness frames with 12 mm pitchmax. 12 jacks with 18 mm pitchRotary dobby for up to 28 harness frames with 12 mm pitchElectronic or mechanically controlled Jacquard machineswith up to 20,000 hooksLeno motion type EasyLeno®

Fast Dobby Change type FDC® (option)

Pneumatic Shaft Lock, type PSL (option)

Selvedge formationNormal leno selvedges 2-end disc leno MotoLeno ®

Double disc leno MotoEco®. Thermally sealed selvedges, tucking units,quick change from tucked to leno selvedges and vice versa Temples (trough and cover)Temples with cylinders and choice of width-independent full-width temple, quickchange

Warp Let-off motion EWLElectronic with absolute sensor and setting accuracy of ± 1 g.Warp beam support universal or Euro type for beam diameters800 - 1,250 mm, top beam stand for up to 1,250 mm

Cloth Take-up motion ECTElectronic, synchronized with EWL, setting accuracy 0.01 pick/cmCloth roll diameter 540 mm, with off-loom wind-up up to 1,800 mm

Start-mark preventionASP including harness leveling, high torque start of main motor, single pickinsertion mode

LubricationGearboxes with continuous oil circulation also when machine is stoppedCentral lubrication system for all lubrication points, including universalundermotion AutoLub

ElectronicsMulti processor technology with Controller Area Network CAN-BusGraphical display, loading new software with diskette or online

DoNet (Global Communication Network)Total networking between machine, host computer and DORNI ER forspare parts ordering, user manuals, setting instructions, style andperformance data, and remote diagnostics by teleservice

OptionsA wide variety of options is available for a multiplicity of applications.Please ask our sales personnel for details

Overall depth:with 800 mm dia. warp beam 1,923 mmwith 1,000 mm dia. warp beam 2,122 mm

*with 6 colors add 100 mm*with 8 colors add 600 mm For precise measurements of each type of machineoutlined, please contact DORNIE R

Subject to change

Dimensions

Nominalwidth

Machinewidth* with4 colors

Max. reededwidth

Min. reededwidth withMotoLeno®

cm mm mm mm 150 4375 1415 813 160 4525 1515 879 170 4675 1615 937 180 4825 1715 976 190 4975 1815 1044 200 5125 1915 1095 210 5275 2015 1164 220 5425 2115 1253 230 5575 2215 1301 240 5725 2315 1342 250 5875 2415 1421 260 6025 2515 1463 270 6175 2615 1530 280 6325 2715 1610 290 6475 2815 1672 300 6625 2915 1832 310 6775 3015 1832 320 6925 3115 1832 330 7075 3215 2052 340 7225 3315 2052 350 7375 3415 2052 360 7525 3515 2052 380 7825 3715 2313 390 7975 3815 2313 400 8125 3915 2313 430 8575 4215 2450



/ 0 3

A l l r i g h t s

r e s e r v e d !

Lindauer DORNIER GmbH

D-88129 Lindau/Germany

Telephone ++49 8382 7030

Telefax ++49 8382 703386

American DORNIER Machinery Corp.

P.O. Box 668865

Charlotte, N.C. 28266, USA

Telephone ++1 704 394 6192

Telefax ++1 704 399 2018

DORNIER Machinery (Shanghai) Co. Ltd.

Area B G/F Block 45

299 FuTeZhong Road

WaiGaoQiao Tax Free Zone

Shanghai 200131, P.R. China

Telephone ++86 21 504 62838

Telefax ++86 21 504 62138

Lindauer DORNIER GmbH

India Liaison Office

204, Sangeet Plaza,

Marol Maroshi Road,

Marol, Andheri (East),

Mumbai 400 059, India

Telephone ++91 22 859 8758

Telefax ++91 22 859 8760

http://www.lindauer-dornier.com

[email protected]

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