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PowerCore® G2 Filtration Technology for Engine Air Intake Systems
Big Performance, Small Footprint
The second generation of Donaldson PowerCore®
Filtration Technology is now available for engine
air intake systems.
Donaldson PowerCore® G2 delivers longer life and
less restriction in one-third less space than our
original PowerCore.
Proven HistoryDonaldson PowerCore® Filtration Technology has been
delivering peak air filtration performance in compact
configurations for nearly a decade. Millions of units have been
installed around the world in on- and off-road applications.
Donaldson Company, Inc.Minneapolis, MN55440-1299
www.donaldson.com
Brochure No. F111240 (02/09)© 2009 Donaldson Company, Inc. Printed in U.S.A.Donaldson Company, Inc. reserves the right to change or discontinue any model or specification at any time and without notice.
Proven TechnologyEven Better
Reliable Since 1999, Donaldson has produced and sold millions of PowerCore units that operate on a wide variety of vehicles and equipment. Donaldson is committed to quality management. View our certifications and registrations at www.donaldson.com in the About Donaldson section.
Project ManagementOur project teams use a stage-gate product development process and Six Sigma methodologies to ensure effective product development and introductions while making sure no critical design or manufacturing details are overlooked.
Aftermarket RetentionPowerCore® G2 Filtration Technology provides world leading filtration performance and unique features that ensure maximum engine protection and help bring your end users back to your service network for original replacement parts for the life of the vehicle.
Global Supply Chain Donaldson has the expertise, processes and facilities in place to ensure a constant supply of products to meet the demands of our worldwide customers.
Making a
Our philosophy of continuous improvement brings a new generation of innovation and performance solutions to original equipment manufacturers – PowerCore® G2.
Expect the Best. Demand the Original.
Global Supply Chain
Production Facilities
N. AmericaEuropeChinaJapanS. America
Distribution Centers
N. AmericaGreenville TNAuburn, ALCresco, IAGrinnell, IAfcNicholasville, KYOntario, CARensselaer, INAguascalientes, Mexico
EuropeBrugge, BelgiumCarrieres sur Seine, FranceDulmen, GermanyOstiglia, ItalyLeicester, United Kingdom
Asia PacificWyong, AustraliaWuxi, ChinaHaryana, IndiaGunma, JapanSingapore, SingaporeRayong, Thailand
South AmericaSao Paulo, Brazil
AfricaJohannesburg, S. Africa
Original PowerCore® Standard Models Available
PowerCore G2 Technical PaperHave an interest knowing more
about this advanced technological
breakthrough? Contact your
nearest Donaldson location to
receive a copy of "Methods
for Diesel Engine Air Intake &
Filtration System Size Reductions."
If you don't have the volume or time for a custom designed air cleaner, our PSD Series air cleaners can be mounted in multiple orientations.
Standard design - readily available air cleaners with the Original PowerCore Filtration Technology
Donaldson, Ultra-Web, PowerCore, and the color blue are all registered trademarks of Donaldson Company, Inc.
PowerCore® G2 Filtration Technology for Engine Air Intake Systems
Big Performance, Small Footprint
The second generation of Donaldson PowerCore®
Filtration Technology is now available for engine
air intake systems.
Donaldson PowerCore® G2 delivers longer life and
less restriction in one-third less space than our
original PowerCore.
Proven HistoryDonaldson PowerCore® Filtration Technology has been
delivering peak air filtration performance in compact
configurations for over a decade. Millions of units have been
installed around the world in on- and off-road applications.
PowerCore G2
PowerCore
Conventional Cellulose
10
9
8
7
6
5
4
3
2
1
0
Rela
tive
Filte
r Vol
ume
Relative Filter Life
0 1 2 3 4 5 6 7 8 9 10
Donaldson PowerCore® Filtration Technology has been protecting engines and equipment for over a decade - with millions of units installed worldwide.
PowerCore G2 Filtration Technology offers size reduction and geometric flexibility to overcome the tight space constraints resulting from today’s complex emissions systems. Its customizable filtration performance features lower restriction and longer filter life.
Big PerformanceSmall Footprint
Conventional Cellulose
Air Cleaner
PowerCore Straight-Through Airflow Design
Clean air travels on to your engine
Dirty air travels in and is filtered in one pass through the media
Filter media is formed into flutes — these flutes are layered to give tight, rugged structure to the filter
Fluted channels are alternately sealed; air enters an open flute and is forced to exit through an adjacent flute
Contaminants stay inside the filter — and won’t drop back into an unprotected air filter housing.
• Reduced space needs — by as much as half that of a conventional filter
• Maximum air filter design flexibility
• Increased dust and soot holding capacity
• Reduced restriction across the filter
Custom Housing Features
Built-in ScavengeTubes
Sensor Ports
Pre-cleaning
Filter Service Access
Original PowerCore® Air Cleaner
Air Cleaner
With Donaldson PowerCore filtration technology you get equal or better performance in significantly less space, the freedom to design unique configurations to fit tight spots, and overall design simplicity.
Even Better
Same Performancein a Smaller Packageor better
Built in Mounting Brackets
AConventional
Cellulose Filter
BOriginal PowerCore®
40-50% Smaller than A
PowerCore® G260% Smaller than A30% Smaller than B
For given filter life and efficiency targets, the PowerCore G2 configurations can result in a 30% reduction in size from previous axial flow filters and a 60% reduction in size from cylindrical filters
Patents issued and Pending
Air Cleaner Size Comparison
Filter Size Comparison
3x More Capacity10x More Efficientand up to
• Invented by Donaldson in the 1980s
• Engineered to perform in extreme temperature and humidity conditions, unlike ordinary nanofibers
• Unique, advanced nanofibers collect contaminant on the media surface
• High efficiency, longer filter life
• High capacity – holds more contaminant
• Identifiable by the blue media color
• Over 1 billion square feet sold
Overall Efficiency100.0%
99.9%
99.8%
99.7%PowerCore G2
Ultra-WebConventional
Cellulose
Rela
tive
Effic
ienc
y
99.97% 99.97% 99.90%PowerCoreUltra-Web
Dust Holding Capacity
Rela
tive
Dust
Cap
acity
0.5
1.0
1.5
2.0
2.5
3.0
3.5
0Conventional
Cellulose
3.1 1.0PowerCore G2
Ultra-Web
2.4
PowerCoreUltra-Web
Provides a matrix of performance advantages!
Geometric Flexibility
PowerCore Air Filters • Easier and cleaner to service
• Lighter
• Non-metal
• Rugged construction
Service Indicators
BrandingIntake Ducts & Plenums
Secondary Filters
with Ultra-Web Advanced Nanofiber Technology compared to conventional cellulose filters.
Ultra-Web Cross Section
Donaldson PowerCore® Filtration Technology has been protecting engines and equipment for almost a decade - with millions of units installed worldwide.
PowerCore G2 Filtration Technology offers size reduction and geometric flexibility to overcome the tight space constraints resulting from today’s complex emissions systems. Its customizable filtration performance features lower restriction and longer filter life.
Big PerformanceSmall Footprint
Conventional Cellulose
Air Cleaner
PowerCore Straight-Through Airflow Design
Clean air travels on to your engine
Dirty air travels in and is filtered in one pass through the media
Filter media is formed into flutes — these flutes are layered to give tight, rugged structure to the filter
Fluted channels are alternately sealed; air enters an open flute and is forced to exit through an adjacent flute
Contaminants stay inside the filter — and won’t drop back into an unprotected air filter housing.
• Reduced space needs — by as much as half that of a conventional filter
• Maximum air filter design flexibility
• Increased dust and soot holding capacity
• Reduced restriction across the filter
Custom Housing Features
Built-in ScavengeTubes
Sensor Ports
Pre-cleaning
Filter Service Access
Original PowerCore® Air Cleaner
Air Cleaner
With Donaldson PowerCore filtration technology you get equal or better performance in significantly less space, the freedom to design unique configurations to fit tight spots, and overall design simplicity.
Even Better
Same Performancein a Smaller Packageor better
Built in Mounting Brackets
AConventional
Cellulose Filter
BOriginal PowerCore®
40% Smaller than A
PowerCore® G260% Smaller than A30% Smaller than B
For given filter life and efficiency targets, the PowerCore G2 configurations can result in a 30% reduction in size from previous axial flow filters and a 60% reduction in size from cylindrical filters
PowerCore G2
PowerCore
Conventional Cellulose
10
9
8
7
6
5
4
3
2
1
0
Rela
tive
Filte
r Vol
ume
Relative Filter Life
0 1 2 3 4 5 6 7 8 9 10
Patents issued and Pending
Air Cleaner Size Comparison
Filter Size Comparison
3x More Capacity10x More Efficientand up to
• Invented by Donaldson in the 1970s
• Unique, advanced nanofibers collect contaminant on the media surface
• High efficiency, longer filter life
• High capacity - holds more contaminant
• Over 1 billion square feet sold
Overall Efficiency100.0%
99.9%
99.8%
99.7%PowerCore G2
Ultra-WebConventional
Cellulose
Rela
tive
Effic
ienc
y
99.97% 99.97% 99.90%PowerCoreUltra-Web
Dust Holding Capacity
Rela
tive
Dust
Cap
acity
0.5
1.0
1.5
2.0
2.5
3.0
3.5
0Conventional
Cellulose
3.1 1.0PowerCore G2
Ultra-Web
2.4
PowerCoreUltra-Web
Provides a matrix of performance advantages!
Geometric Flexibility
PowerCore Air Filters • Easier and cleaner to service
• Lighter
• Non-metal
• Rugged construction
Service Indicators
BrandingIntake Ducts & Plenums
Secondary Filters
with Ultra-Web Nanofiber Technology compared to conventional cellulose filters.
Ultra-Web Cross Section
Donaldson Company, Inc.Minneapolis, MN55440-1299
www.donaldson.com
Brochure No. F111240 (02/09)© 2009 Donaldson Company, Inc. Printed in U.S.A.Donaldson Company, Inc. reserves the right to change or discontinue any model or specification at any time and without notice.
Proven TechnologyEven Better
Reliable Since 1999, Donaldson has produced and sold millions of PowerCore units that operate on a wide variety of vehicles and equipment. Donaldson is committed to quality management. View our certifications and registrations at www.donaldson.com in the About Donaldson section.
Project ManagementOur project teams use a stage-gate product development process and Six Sigma methodologies to ensure effective product development and introductions while making sure no critical design or manufacturing details are overlooked.
Aftermarket RetentionPowerCore® G2 Filtration Technology provides world leading filtration performance and unique features that ensure maximum engine protection and help bring your end users back to your service network for original replacement parts for the life of the vehicle.
Global Supply Chain Donaldson has the expertise, processes and facilities in place to ensure a constant supply of products to meet the demands of our worldwide customers.
Making a
Our philosophy of continuous improvement brings a new generation of innovation and performance solutions to original equipment manufacturers – PowerCore® G2.
Expect the Best. Demand the Original.
Global Supply Chain
Production Facilities
N. AmericaEuropeChinaJapanS. America
Distribution Centers
N. AmericaGreenville TNAuburn, ALCresco, IAGrinnell, IAfcNicholasville, KYOntario, CARensselaer, INAguascalientes, Mexico
EuropeBrugge, BelgiumCarrieres sur Seine, FranceDulmen, GermanyOstiglia, ItalyLeicester, United Kingdom
Asia PacificWyong, AustraliaWuxi, ChinaHaryana, IndiaGunma, JapanSingapore, SingaporeRayong, Thailand
South AmericaSao Paulo, Brazil
AfricaJohannesburg, S. Africa
Original PowerCore® Standard Models Available
PowerCore G2 Technical PaperHave an interest knowing more
about this advanced technological
breakthrough? Contact your
nearest Donaldson location to
receive a copy of "Methods
for Diesel Engine Air Intake &
Filtration System Size Reductions."
If you don't have the volume or time for a custom designed air cleaner, our PSD Series air cleaners can be mounted in multiple orientations.
Standard design - readily available air cleaners with the Original PowerCore Filtration Technology
Donaldson, Ultra-Web, PowerCore, and the color blue are all registered trademarks of Donaldson Company, Inc.